CUSTOMERS GUIDE

HOT-DIP GALVANIZING SERVICES

In order to promptly fulfill your order and ensure adequate quality of zinc coating, we earnestly ask you
to observe carefully the following rules:
WHEN RAW MATERIAL IS PUT INTO WAREHOUSE:
1. Prior to be put into warehouse the raw materials should be checked for compliance with the
REQUIREMENTS TO PRODUCTS TO BE GALVANIZED, see the appendix (absence of paint, availability of service
holes etc.)
2. The raw material should be prepared for mechanized handling, i.e. sorted out by the products range
and bundled. Each bundle shall bear a label specifying the Customer name, name and quantity of raw
materials, steel grade. Small parts shall be supplied in containers or boxes. Empty weight of the container
should be marked on it.

REQUIRED DOCUMENTATION:

1. a RELEASE NOTE for the supply of materials to outside parties according to FORM -15 should
contain the following information (measuring unit, number of tons, cost including VAT), in the column
BASIS of the release note -15 you should specify: HANDED OVER FOR PROCESSING (sample of FORM M-15
release note).
2. PASSPORT (ID).
3. At the warehouse the raw material shall be weighed and checked by QCD for compliance with the
Requirements , whereupon the Customer will be provided with a RECEIPT VOUCHER specifying the correct
weight of the raw material.

SHIPMENT OF FINISHED PRODUCTS:

Prior to arrange transport for galvanized products please make sure that your order is fulfilled, and the
funds paid for galvanizing services were received on the settlement account of the Hot-Dip Galvanizing
Plant.

REQUIRED DOCUMENTATION:

1. POWER OF ATTORNEY FROM THE CORPORATE PAYER (ORIGINAL);

2. PASSPORT (ID);
3. RECEIPT VOUCHER (COPY);
4. COPY OF PAYMENT ORDER (ORIGINAL, IF CASH IS IN TRANSIT).

For additional information please call (3532) 40-45-44 ext.1101

Marina Murygina, Head of Sales Department

461231, . ., -, . , 1/1
./: 7 (3532) 303-444
www.orenzink.ru, info@orenzink.ru
 Appendix 1

REQUIREMENTS TO PRODUCTS TO BE GALVANIZED

1. Hot-dip galvanizing is applied to the structures made of low-carbon steel according to
GOCT 380-94, 1050-88, 27772-88, containing: carbon < 0.25%; silicon < 0.37% (preferably <
0.25%). In order to get better appearance of the product it is advisable to use steel of one grade.
Galvanizing of alloy steel structures is not allowed.
2. Trial galvanizing is possible by agreement with the Customer, if the steel to be galvanized is
not included in the above list. Cast iron products are subject to trial galvanizing, and in this regard
the quality of coating should be agreed with the customer.
3. The maximum dimensions of products to be coated are 14.0* 2.4*3.5 m
4. Structures should not have pockets, closed cavities, air-pockets; all cavities should ensure
unimpeded inlet and outlet of liquids, melted zinc and flux decomposition gases. Deformation of
structures exposed to high temperature is possible during galvanizing.
5. Long parts (over 2.8 m) should have pre-agreed service holes at the ends (welding of
lifting lugs may become required).
6. Tanks, drums, pipe coils, units with treaded connections shall not be subject to hot-dip
galvanizing.
7. Pipes, branch pipes, housings should not have blind plugs obstructing free outlet of zinc
from the interior volume of the product during vertical galvanizing.
8. Drawings of structures, including welded assemblies, should be agreed with the marketing
and sales department with provision of certificate for the metal to be used.
9. The surface of the base metal should not bear rolled-in scale, pores, burrs, inclusions (weld
slag, residues of moulding compound, graphite, marking paint and lubricant, metal chips).
10. Butt welding or double-sided welding, or single-sided welding with backing run should be
applied for structural elements.
11. Welded joints should be uniform, impervious and full penetrated lengthwise (CO2
shielded welding is recommended).
12. Pores, blowholes, cracks, slag inclusions, filler coupling of weld joins are not acceptable
(deseaming is required, sand blasting is recommended).
13. Steel structures should be delivered in bundles sorted by grades and shape, provided with
labels. Steel grade should be marked on the labels.
14. Coating thickness by agreement with the customer shall be 80 to 250 m depending on
the steel grade.

461231, . ., -, . , 1/1
./: 7 (3532) 303-444
www.orenzink.ru, info@orenzink.ru