OWNERS MANUAL

CW50 / CW50L / CW50N

2B6-F8199-E0

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Downloaded from www.Manualslib.com manuals search engine
 INTRODUCTION
EAU10110

Welcome to the Yamaha world of motorcycling!

As the owner of the CW50/CW50L/CW50N, you are benefiting from Yamahas vast experience and newest technology re-
garding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your CW50/CW50L/CW50N. The own-
ers manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any fur-
ther questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

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 IMPORTANT MANUAL INFORMATION
EAU10150

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the
WARNING scooter operator, a bystander, or a person inspecting or repairing the scooter.

A CAUTION indicates special precautions that must be taken to avoid damage to

CAUTION: the scooter.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:
This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub-
sequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030

WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.

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 IMPORTANT MANUAL INFORMATION

EAUM1010

CW50/CW50L/CW50N
OWNERS MANUAL
2004 by MBK INDUSTRIE
1st edition, February 2004
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.

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 TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit
(CW50/CW50L)............................3-3
Speedometer unit (CW50N) ............3-4
Fuel gauge (CW50/CW50L) ............3-4
Handlebar switches ........................3-5
Front brake lever ............................3-5
Rear brake lever .............................3-6
Fuel and 2-stroke engine oil
tank caps .....................................3-6
Fuel .................................................3-7
Catalytic converter ..........................3-7
2-stroke engine oil ..........................3-8
Kickstarter .......................................3-8
Securing bracket .............................3-8
Seat ................................................3-9
Anti-theft device housing ................3-9
Luggage hook ...............................3-10
Adjusting the shock
absorber assembly
(CW50L model only) ..................3-10
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PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling and panels ..................... 6-5
Checking the spark plug ................. 6-6
Final transmission oil ...................... 6-7
Cleaning the air filter element ........ 6-8
Adjusting the carburetor ................. 6-9
Adjusting the throttle cable
free play ...................................... 6-9
Tires ............................................. 6-10
Cast wheels .................................. 6-12
Adjusting the front brake lever
free play .................................... 6-12
Adjusting the rear brake lever
free play .................................... 6-12
Checking the front brake pads
and rear brake shoes ............... 6-13
Checking the brake fluid level ...... 6-14
Changing the brake fluid .............. 6-15
Checking and lubricating the
cables ....................................... 6-15
Checking and lubricating the
throttle grip and cable ............... 6-15
Lubricating the front and rear
brake levers .............................. 6-16
Checking and lubricating the
centerstand............................... 6-16
Checking the front fork ................. 6-16
Checking the steering .................. 6-17
Checking the wheel bearings ....... 6-18
Battery ......................................... 6-18
Replacing the fuse ....................... 6-20
Replacing a headlight bulb .......... 6-20
Replacing the tail/brake light
bulb ........................................... 6-21
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting ........................... 6-22
Troubleshooting chart .................. 6-23
SCOOTER CARE AND STORAGE... 7-1
Care ............................................... 7-1
Storage .......................................... 7-3
 TABLE OF CONTENTS
SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1

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 SAFETY INFORMATION
EAU10260
Safe riding Many accidents involve inexperi-
Always make pre-operation enced operators. In fact, many op-
SCOOTERS ARE SINGLE TRACK checks. Careful checks may help erators who have been involved in
1 VEHICLES. THEIR SAFE USE AND prevent an accident. accidents do not even have a cur-
OPERATION ARE DEPENDENT This scooter is designed to carry rent drivers license.
UPON THE USE OF PROPER RIDING the operator and passenger. Make sure that you are qualified
TECHNIQUES AS WELL AS THE EX- The failure of motorists to detect and that you only lend your
PERTISE OF THE OPERATOR. EV- and recognize scooters in traffic is scooter to other qualified opera-
ERY OPERATOR SHOULD KNOW the predominating cause of auto- tors.
THE FOLLOWING REQUIREMENTS mobile/scooter accidents. Many Know your skills and limits.
BEFORE RIDING THIS SCOOTER. accidents have been caused by an Staying within your limits may
HE OR SHE SHOULD: automobile driver who did not see help you to avoid an accident.
OBTAIN THOROUGH INSTRUC- the scooter. Making yourself con- We recommend that you prac-
TIONS FROM A COMPETENT spicuous appears to be very effec- tice riding your scooter where
SOURCE ON ALL ASPECTS OF tive in reducing the chance of this there is no traffic until you have
SCOOTER OPERATION. type of accident. become thoroughly familiar with
OBSERVE THE WARNINGS AND Therefore: the scooter and all of its con-
MAINTENANCE REQUIRE- Wear a brightly colored jacket. trols.
MENTS IN THE OWNERS MAN- Use extra caution when ap- Many accidents have been caused
UAL. proaching and passing through by error of the scooter operator. A
OBTAIN QUALIFIED TRAINING intersections, since intersec- typical error made by the operator
IN SAFE AND PROPER RIDING tions are the most likely places is veering wide on a turn due to
TECHNIQUES. for scooter accidents to occur. EXCESSIVE SPEED or undercor-
OBTAIN PROFESSIONAL TECH- Ride where other motorists can nering (insufficient lean angle for
NICAL SERVICE AS INDICATED see you. Avoid riding in another the speed).
BY THE OWNERS MANUAL motorists blind spot. Always obey the speed limit and
AND/OR WHEN MADE NECES- never travel faster than warrant-
SARY BY MECHANICAL CONDI- ed by road and traffic conditions.
TIONS.
1-1
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Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
The posture of the operator and
passenger is important for proper
control.
The operator should keep both
hands on the handlebar and
both feet on the footboard during
operation to maintain control of
the scooter.
The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This scooter is designed for on-
road use only. It is not suitable for
off-road use.
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Protective apparel
The majority of fatalities from scooter
accidents are the result of head inju-
ries. The use of a safety helmet is the
single most critical factor in the preven-
tion or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision which could delay seeing
a hazard.
The use of a jacket, substantial
shoes, trousers, gloves, etc., is ef-
fective in preventing or reducing
abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers or wheels and cause
injury or an accident.
Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear protec-
tive clothing that covers your legs,
ankles, and feet.
Passengers should also observe
the above precautions.
1-2
SAFETY INFORMATION
Modifications
Modifications made to this scooter not
approved by Yamaha, or the removal of
original equipment, may render the 1
scooter unsafe for use and may cause
severe personal injury. Modifications
may also make your scooter illegal to
use.
Loading and accessories
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here are some
general guidelines to follow if loading
cargo or adding accessories to your
scooter:
Loading
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit of
185 kg (408 lb). When loading within
this weight limit, keep the following in
mind:
 SAFETY INFORMATION
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Make sure
1 to distribute the weight as evenly
as possible on both sides of the
scooter to minimize imbalance or
instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.
Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot test
all other accessories that may be avail-
able, you must personally be responsi-
ble for the proper selection, installation
and use of non-Yamaha accessories.
Use extreme caution when selecting
and installing any accessories.
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Keep the following guidelines in mind,
as well as those provided under Load-
ing when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
1-3
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
scooters electrical system an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when
refueling.
Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
Never refuel while smoking or in
the vicinity of an open flame.

Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poi-
sonous and may cause loss of
consciousness and death within a
short time. Always operate your
scooter in an area that has ade-
quate ventilation.
Always turn the engine off before
leaving the scooter unattended
and remove the key from the main
switch. When parking the scooter,
note the following:
The engine and exhaust system
may be hot, therefore, park the
scooter in a place where pedes-
trians or children are not likely to
touch these hot areas.
Do not park the scooter on a
slope or soft ground, otherwise it
may fall over.
Do not park the scooter near a
flammable source (e.g., a kero-
sene heater, or near an open
flame), otherwise it could catch
fire.
If you should swallow any gaso-
line, inhale a lot of gasoline vapor,
or allow gasoline to get into your
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eyes, see your doctor immediately.
If any gasoline spills on your skin
or clothing, immediately wash the
affected area with soap and water
and change your clothes.
1-4
SAFETY INFORMATION
EAU10370
Further safe-riding points
Be sure to signal clearly when
making turns. 1
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
 SAFETY INFORMATION
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
1 a bright colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable.

1-5
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 DESCRIPTION
EAU10410

Left view
1 2 3 45 6
CW50N
1 23 2
CW50L

10

9 8 7
1. Rear brake lever (page 3-6) 10.Shock absorber assembly spring preload adjusting ring (CW50L
2. Speedometer unit (page 3-3) model only) (page 3-10)
3. Left handlebar switches (page 3-5)
4. Kickstarter (page 3-8)
5. Air filter element (page 6-8)
6. Final transmission oil filler cap (page 6-7)
7. Final transmission oil drain bolt (page 6-7)
8. Centerstand (page 6-16)
9. Battery/Fuse (page 6-18/6-20)
2-1
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 DESCRIPTION
EAU10420

Right view
1 2 3 4 5 6
CW50N
4 5 6
2

9 8 7
1. Grab bar (page 5-2)
2. Oil tank cap (page 3-6)
3. Fuel tank cap (page 3-6)
4. Throttle grip (page 6-9)
5. Right handlebar switch (page 3-5)
6. Front brake lever (page 3-5)
7. Luggage hook (page 3-10)
8. Anti-theft device housing (page 3-9)
9. Securing bracket (page 3-8)
2-2
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 INSTRUMENT AND CONTROL FUNCTIONS
EAU10460 EAU10660 EWA10060

Main switch/steering lock OFF WARNING

All electrical systems are off. The key
Never turn the key to or
can be removed.
while the vehicle is moving, other-
N
PE

wise the electrical systems will be

O

EAU10670
PUSH CHECK switched off, which may result in
The 2-stroke engine oil level warning loss of control or an accident. Make
light should come on. (See page 3-2.) sure that the vehicle is stopped be-
fore turning the key to or . 3
EAU10680

ZAUM0253
LOCK
The steering is locked, and all electrical
The main switch/steering lock controls systems are off. The key can be re-
the ignition and lighting systems, and is moved.
used to lock the steering. The various
positions are described below. To lock the steering
1. Turn the handlebars all the way to
EAU10640
ON the left.
All electrical circuits are supplied with 2. Push the key in from the posi-
power, and the engine can be started. tion, and then turn it to while
The key cannot be removed. still pushing it.
3. Remove the key.
NOTE:
The headlight, meter lighting and tail- To unlock the steering
light come on automatically when the Push the key in, and then turn it to
engine is started. while still pushing it.

3-1
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 INSTRUMENT AND CONTROL FUNCTIONS
EAU11001
CW50N EAU11080

Indicator and warning lights High beam indicator light

1 2 3 4 This indicator light comes on when the
CW50/CW50L high beam of the headlight is switched
1 2 on.

EAU11180
Oil level warning light
This warning light comes on when the
3 key is in the position or when the oil
ZAUM0522 level in the 2-stroke engine oil tank is
1. Fuel level warning light low during operation. If the warning
ZAUM0554 4 3 2. High beam indicator light light comes on during operation, stop
3. Oil level warning light immediately and fill the oil tank with Ya-
1. Left turn signal indicator light
4. Turn signal indicator light malube 2 or equivalent 2-stroke engine
2. Right turn signal indicator light
3. High beam indicator light oil of either JASO grade FC or ISO
EAU11030
4. Oil level warning light
Turn signal indicator lights and grades EG-C or EG-D. The warning
(CW50/CW50L) light should go off after the 2-stroke en-
The corresponding indicator light flash- gine oil tank has been refilled.
es when the turn signal switch is NOTE:
pushed to the left or right. If the warning light does not come on
when the key is in the position or
EAU11020
Turn signal indicator light does not go off after the 2-stroke en-
(CW50N) gine oil tank has been refilled, have a
This indicator light flashes when the Yamaha dealer check the electrical cir-
turn signal switch is pushed to the left or cuit.
right.

3-2
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 INSTRUMENT AND CONTROL FUNCTIONS
ECA10010
The electrical circuit of the warning EAU11620

CAUTION: light can be checked as follows. Speedometer unit

Do not operate the vehicle until you (CW50/CW50L)
Turn the key to . If the warning light
know that the engine oil level is suf- 1 2
does not come on, have a Yamaha
ficient.
dealer check the electrical circuit.

EAUM1570
Fuel level warning light
(CW50N) 3

ZAUM0555

1. Speedometer
2. Odometer

UK only
1 2
ZAUM0524

This warning light comes on and the

last two segments of the fuel meter will
start to flash when the fuel level drops
below approximately 0.6 L (0.17 US
gal) (0.14 Imp.gal). When this occurs,
refuel as soon as possible. ZAUM0590

1. Speedometer
NOTE: 2. Odometer
Do not allow the fuel tank to empty
itself completely.

3-3
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 INSTRUMENT AND CONTROL FUNCTIONS
The speedometer unit is equipped with EAUM1590
a speedometer and an odometer. The Speedometer unit (CW50N)
speedometer shows riding speed. The 1 2 3
odometer shows the total distance trav-
eled.
ZAUM0523
1. Speedometer
2. Odometer
3. Fuel meter
The speedometer unit is equipped with
a speedometer, an odometer and a fuel
meter. The speedometer shows riding
speed. The odometer shows the total
distance traveled. The fuel meter indi-
cates the amount of fuel in the fuel tank.
(see page 3-2 for an explanation of the
fuel level warning light.)
3-4
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EAU12110
Fuel gauge (CW50/CW50L)
1
ZAUM0556
1. Fuel gauge
The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards E (Empty) as the fuel level
decreases. When the needle reaches
E, approximately 1.2 L (0.32 US gal)
(0.26 Imp.gal) of fuel remain in the fuel
tank. If this occurs, refuel as soon as
possible.
NOTE:
Do not allow the fuel tank to empty itself
completely.
 INSTRUMENT AND CONTROL FUNCTIONS
EAU12342 EAU12400 EAU12900

Handlebar switches Dimmer switch / Front brake lever

Set this switch to for the high
Left beam and to for the low beam. 1
EAU12460
Turn signal switch /
To signal a right-hand turn, push this
switch to . To signal a left-hand
turn, push this switch to . When re- 3
leased, the switch returns to the center
position. To cancel the turn signal ZAUM0084

ZAUM0557
12 3 lights, push the switch in after it has re- 1. Front brake lever
1. Horn switch turned to the center position.
The front brake lever is located on the
2. Turn signal switch /
right handlebar grip. To apply the front
3. Dimmer switch / EAU12500
Horn switch brake, pull this lever toward the handle-
Right Press this switch to sound the horn. bar grip.

EAUM1130
Start switch
Push this switch while applying the
front or rear brake to crank the engine
with the starter.
ECA10050

CAUTION:
ZAUM0473 1 See page 5-1 for starting instruc-
1. Start switch tions prior to starting the engine.

3-5
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 INSTRUMENT AND CONTROL FUNCTIONS
EAU12950 EAU13200
To install the 2-stroke engine oil tank
Rear brake lever Fuel and 2-stroke engine oil cap, push it into the oil tank opening.
tank caps EWA10140

The fuel tank cap and the 2-stroke en- WARNING

1
gine oil tank cap are located under the Make sure that the fuel and 2-stroke
seat. (See page 3-9.) engine oil tank caps are properly in-
stalled before riding the scooter.
Fuel tank cap
3
1 2
ZAUM0085

1. Rear brake lever

The rear brake lever is located on the

left handlebar grip. To apply the rear
brake, pull this lever toward the handle-
bar grip.
ZAUM0560

1. Fuel tank cap

2. Oil tank cap

To remove the fuel tank cap, turn it

counterclockwise, and then pull it off.
To install the fuel tank cap, turn it clock-
wise.

2-stroke engine oil tank cap

To remove the 2-stroke engine oil tank
cap, pull it off.

3-6
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 INSTRUMENT AND CONTROL FUNCTIONS
EAU13210 ECA10070
Fuel CAUTION:
Immediately wipe off spilled fuel
1 converter in the muffler.
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
2 es or plastic parts.
EAU13270
ZAUM0020 Recommended fuel:
1. Fuel tank filler tube REGULAR UNLEADED GASOLINE
2. Fuel level ONLY
Fuel tank capacity:
Make sure that there is sufficient fuel in 5.3 L (1.40 US gal) (1.17 Imp.gal)
the tank. Fill the fuel tank to the bottom Fuel reserve amount:
CW50 1.2 L (0.32 US gal) (0.26
of the filler tube as shown. Imp.gal)
EWA10880
CW50L 1.2 L (0.32 US gal) (0.26
WARNING Imp.gal)
Do not overfill the fuel tank, oth- CW50N 0.6 L (0.17 US gal) (0.14
erwise it may overflow when the Imp.gal)
fuel warms up and expands.
Your Yamaha engine has been de-
Avoid spilling fuel on the hot en-
signed to use regular unleaded gaso-
gine.
line with a research octane number of
91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
or premium unleaded fuel. Use of un-
leaded fuel will extend spark plug life
and reduce maintenance costs.
3-7
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EAU13440
Catalytic converter
This vehicle is equipped with a catalytic
EWA10860
WARNING
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do- 3
ing any maintenance work.
ECA10700
CAUTION:
The following precautions must be
observed to prevent a fire hazard or
other damages.
Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.
Do not allow the engine to idle
too long.
 INSTRUMENT AND CONTROL FUNCTIONS
EAU13460 EAUS1050 EAUT1040

2-stroke engine oil Kickstarter Securing bracket

Make sure that there is sufficient oil in
the 2-stroke engine oil tank. Add the
recommended 2-stroke engine oil if
1
necessary.
NOTE:
Make sure that the 2-stroke engine oil
1
3
tank cap is properly installed.

ZAUM0146 ZAUM0559

Recommended oil: 1. Kickstarter 1. Securing bracket

Yamalube 2 or equivalent 2-stroke
engine oil (JASO grade FC, or ISO
grades EG-C or EG-D)
Oil quantity:
1.1 L (1.25 US qt) (1.04 Imp.qt)
To start the engine, push the kickstarter
down lightly with your foot until the
gears engage, and then push it down
smoothly but forcefully.
To prevent theft, the securing bracket
can be used to chain the scooter to a
stationary object such as a lamppost or
a fence.
To secure the scooter with a chain or
cable lock, place the scooter on the
centerstand, pass the chain or cable
through the securing bracket and
around the stationary object, and then
lock the chain or cable lock.
EWAT1020

WARNING
Be sure to remove the chain or cable
before riding, otherwise the scooter
may overturn, causing damage or in-
jury.

3-8
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 INSTRUMENT AND CONTROL FUNCTIONS
EAU13930 EAUM1580

Seat Anti-theft device housing

To open the seat 1

1. Place the scooter on the center- 1
stand.
2. Insert the key into the main switch,
and then turn it counterclockwise.
3
ZAUM0558

1. Fold the seat up.

N
PE
O

ZAUM0561

PUSH
To close the seat 1. Anti-theft device housing
1. Fold the seat down, and then push The anti-theft device housing, located
it down to lock it in place. under the seat, is designed to store a
2. Remove the key from the main joint type anti-theft device with a maxi-
switch if the scooter will be left un- mum length of 1 meter. (See page 3-9
ZAUM0253
attended. for seat opening and closing proce-
NOTE: NOTE: dures.)
Do not push inward when turning the Make sure that the seat is properly se- NOTE:
key. cured before riding. Some anti-theft devices cannot fit into
3. Fold the seat up. the housing due to their size or shape.

3-9
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 INSTRUMENT AND CONTROL FUNCTIONS
EAUT1070 EAU14830
crease the spring preload and thereby
Luggage hook Adjusting the shock absorber soften the suspension, turn the adjust-
assembly (CW50L model only) ing ring in direction (b).
NOTE:
1 Align the appropriate notch in the ad-
2 justing ring with the position indicator
1 on the shock absorber.
3 (a) (b)
Spring preload setting:
ZAUM0562 Minimum (soft):
1. Luggage hook (b)
ZAUM0312
Standard:
EWAT1030 1. Spring preload adjusting ring Minimum setting (soft)
WARNING 2. Position indicator Maximum (hard):
(a)
Do not exceed the load limit of 3 This shock absorber assembly is
kg (6.6 lb) for the luggage hook. equipped with a spring preload adjust-
Do not exceed the maximum ing ring.
load of 185 kg (408 lb) for the ve- ECA10100

hicle. CAUTION: 1
Never attempt to turn an adjusting
mechanism beyond the maximum or
minimum settings.
Adjust the spring preload as follows.
To increase the spring preload and ZAUM0313

thereby harden the suspension, turn 1. Shock absorber gas cylinder

the adjusting ring in direction (a). To de-

3-10
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 INSTRUMENT AND CONTROL FUNCTIONS
EWA10220

WARNING
This shock absorber contains highly
pressurized nitrogen gas. For prop-
er handling, read and understand
the following information before
handling the shock absorber. The
manufacturer cannot be held re-
sponsible for property damage or 3
personal injury that may result from
improper handling.
Do not tamper with or attempt to
open the gas cylinder.
Do not subject the shock ab-
sorber to an open flame or other
high heat sources, otherwise it
may explode due to excessive
gas pressure.
Do not deform or damage the
gas cylinder in any way, as this
will result in poor damping per-
formance.
Always have a Yamaha dealer
service the shock absorber.

3-11
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 PRE-OPERATION CHECKS
EAU15591

The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.

4-1
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 PRE-OPERATION CHECKS
EAU15601

Pre-operation check list

ITEM CHECKS PAGE

Check fuel level in fuel tank.

Fuel Refuel if necessary. 3-7
Check fuel line for leakage.
Check oil level in oil tank.
2-stroke engine oil If necessary, add recommended oil to specified level. 3-8
Check vehicle for oil leakage.
Final transmission oil Check oil level and vehicle for oil leakage. 6-7
Check operation. 4
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 6-13, 6-14
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Rear brake Check lever free play. 6-13
Adjust if necessary.
Make sure that operation is smooth.
Check cable free play.
Throttle grip 6-9, 6-15
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 6-10, 6-12
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Brake levers 6-16
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Centerstand 6-16
Lubricate pivot if necessary.

4-2
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 PRE-OPERATION CHECKS
ITEM CHECKS PAGE

Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.

and switches Correct if necessary.
Check fluid level.
Battery 6-18
Fill with distilled water if necessary.

4-3
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EAU15980
EWA10870
WARNING
Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer re-
garding any control or function
that you do not thoroughly un-
derstand.
Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
For safety, always start the en-
gine with the centerstand down.
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OPERATION AND IMPORTANT RIDING POINTS
EAU16560
3. While applying the front or rear
Starting a cold engine brake, start the engine by pushing
ECA10250
the start switch or by pushing the
CAUTION:
kickstarter lever down.
See page 5-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
1. Turn the key to , and when the
oil level warning light comes on,
turn it to .
N
PE
ZAUM0367
5
O
PUSH
NOTE:
If the engine fails to start by pushing the
start switch, release the switch, wait a
few seconds, and then try again. Each
starting attempt should be as short as
ZAUM0253
possible to preserve the battery. Do not
ECA10240
CAUTION: crank the engine more than 5 seconds
on any one attempt. If the engine does
If the oil level warning light does not not start with the starter motor, try using
come on, have a Yamaha dealer the kickstarter.
check the electrical circuit.
2. Close the throttle completely.
5-1
 OPERATION AND IMPORTANT RIDING POINTS
ECA11040 EAU16760 EAU16780

CAUTION: Starting off Acceleration and deceleration

For maximum engine life, never ac- NOTE:
celerate hard when the engine is Before starting off, allow the engine to
cold! (b)
warm up.
1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, push (a)
the scooter off the centerstand.
ZAUM0199

The speed can be adjusted by opening

5 and closing the throttle. To increase the
speed, turn the throttle grip in direction
(a). To reduce the speed, turn the throt-
tle grip in direction (b).

ZAUM0316

2. Sit astride the seat, and then ad-

just the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signal off.

5-2
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 OPERATION AND IMPORTANT RIDING POINTS
EAU16791
down when approaching such EAU16820

Braking
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.
ZAUM0563
areas and cross them with cau-
tion.
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as brak-
ing downhill can be very diffi-
cult.
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
5
lights or at railroad crossings).

EWA10300

WARNING
Avoid braking hard or suddenly
(especially when leaning over to
one side), otherwise the scooter
may skid or overturn.
Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow

5-3
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 OPERATION AND IMPORTANT RIDING POINTS
EAU16830
150500 km (90300 mi) EAU17211

Engine break-in Avoid prolonged operation above 1/2 Parking

There is never a more important period throttle. When parking, stop the engine, and
in the life of your engine than the period Rev the engine freely through the then remove the key from the main
between 0 and 1000 km (600 mi). For gears, but do not use full throttle at any switch.
this reason, you should read the follow- time.
EWA10310

ing material carefully. WARNING

Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
5 the transmission oil must be
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17150
0150 km (090 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for five to ten
minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.
5001000 km (300600 mi)
Avoid prolonged operation above 3/4
throttle.
ECA10370
CAUTION:
After 1000 km (600 mi) of operation,
changed.
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation.
Vary the engine speed occasionally.
ECA10270
CAUTION:
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn.
ECA10380
CAUTION:
Never park in an area where there
are fire hazards such as grass or
other flammable materials.

5-4
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17290

Safety is an obligation of the owner. Pe-

riodic inspection, adjustment and lubri-
cation will keep your vehicle in the
safest and most efficient condition pos-
sible. The most important points of
scooter inspection, adjustment, and lu-
brication are explained on the following
pages.
EWA10320

WARNING
If you are not familiar with mainte-
nance work, have a Yamaha dealer
do it for you.
6

6-1
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17710

Periodic maintenance and lubrication chart

NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 30000 km, repeat the maintenance intervals starting from 6000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

ODOMETER READING ( 1000 km) ANNUAL

NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24 CHECK

1 * Fuel line Check fuel and vacuum hoses for cracks or damage.
2 Spark plug Replace.
Clean.
6 3 Air filter element
Replace.
Check electrolyte level and specific gravity.
4 * Battery
Make sure that the breather hose is properly routed.
Check operation, fluid level and vehicle for fluid leakage.
5 * Front brake
Replace brake pads. Whenever worn to the limit
Check operation and adjust brake lever free play.
6 * Rear brake
Replace brake shoes. Whenever worn to the limit
Check for cracks or damage.
7 * Brake hose
Replace. Every 4 years
8 * Wheels Check runout and for damage.

6-2
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 PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING ( 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24 CHECK

Check tread depth and for damage.

Replace if necessary.
9 * Tires
Check air pressure.
Correct if necessary.
10 * Wheel bearings Check bearing for looseness or damage.
Check bearing play and steering for roughness.
11 * Steering bearings
Lubricate with lithium-soap-based grease. Every 24000 km
Make sure that all nuts, bolts and screws are properly
12 * Chassis fasteners
tightened.
Check operation.
13 Centerstand
Lubricate.
14 * Front fork Check operation and for oil leakage.

15 *
Shock absorber assem-
Check operation and shock absorber for oil leakage.
6
bly
Check starter (choke) operation.
16 * Carburetor
Adjust engine idling speed.
Check operation.
17 * Autolube pump
Bleed if necessary.
Check vehicle for oil leakage.
18 Final transmission oil
Change.
19 * V-belt Replace. Every 10000 km
Front and rear brake
20 * Check operation.
switches
Moving parts and ca-
21 Lubricate.
bles

6-3
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 PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING ( 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24 CHECK

Check operation and free play.

Throttle grip housing
22 * Adjust the throttle cable free play if necessary.
and cable
Lubricate the throttle grip housing and cable.
Lights, signals and Check operation.
23 *
switches Adjust headlight beam.

EAU18660

NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years change the brake fluid.
6 Replace the brake hoses every four years and if cracked or damaged.

6-4
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18720
To install the cowling EAU19210

Removing and installing the Place the cowling in the original posi-
Panel B
cowling and panels tion, and then install the screws.
The cowling and panels shown above To remove the panel
need to be removed to perform some of EAU19272
NOTE:
the maintenance jobs described in this Panel A
Prior to remove the panel B, remove
chapter. Refer to this section each time the panel A.
the cowling or a panel needs to be re- To remove the panel
moved and installed. Remove the screw, and then pull out- Remove the screws, and then take the
ward on the areas shown. panel off.
EAU18790
Cowling A
1
To remove the cowling 1
Remove the screws, and then take the 2
2
cowling off. 6

ZAUM0565 ZAUM0566

1. Panel A 1. Screw
2 2. Screw 2. Panel B

1
To install the panel To install the panel
Place the panel in the original position, Place the panel in the original position,
ZAUM0564
and then install the screw. and then install the screws.
1. Cowling A
2. Screw

6-5
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU19620
Checking the spark plug
The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode, it
should be removed and checked in ac-
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of the spark plug should
be a medium-to-light tan (the ideal color
6 when the vehicle is ridden normally). If
the spark plug shows a distinctly differ-
ent color, the engine could be defec-
tive. Do not attempt to diagnose such
problems yourself. Instead, have a
Yamaha dealer check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Specified spark plug:
NGK / BR8HS
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Before installing a spark plug, the spark
NOTE:
plug gap should be measured with a
If a torque wrench is not available when
wire thickness gauge and, if necessary,
installing a spark plug, a good estimate
adjusted to specification.
of the correct torque is 1/41/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
1
ZAUM0037
1. Spark plug gap
Spark plug gap:
0.60.7 mm (0.0240.028 in)
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
Tightening torque:
Spark plug:
20 Nm (2.0 mkgf, 14.5 ftlbf)
6-6
 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20060 EWA11310

Final transmission oil WARNING

The final transmission case must be 2
Make sure that no foreign mate-
checked for oil leakage before each rial enters the final transmission
ride. If any leakage is found, have a case.
Yamaha dealer check and repair the Make sure that no oil gets on the
scooter. In addition, the final transmis- tire or wheel.
sion oil must be changed as follows at 1
the intervals specified in the periodic 7. Check the final transmission case
maintenance and lubrication chart.
ZAUM0153
for oil leakage. If oil is leaking,
1. Final transmission oil drain bolt check for the cause.
1. Start the engine, warm it up by
2. Final transmission oil filler cap
riding the scooter for several min-
utes, and then stop the engine. 5. Install the final transmission oil
2. Place the scooter on the center- drain bolt, and then tighten it to the
stand. specified torque.
3. Place an oil pan under the final 6
transmission case to collect the Tightening torque:
used oil. Final transmission oil drain bolt:
17 Nm (1.7 mkgf, 12.3 ftlbf)
4. Remove the oil filler cap and drain
bolt to drain the oil from the final 6. Add the specified amount of the
transmission case. recommended final transmission
oil, and then install and tighten the
oil filler cap.

Recommended final transmission

oil:
See page 8-1.
Oil quantity:
0.11 L (0.12 US qt) (0.10 Imp.qt)

6-7
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAUM1640

Cleaning the air filter element 1 2

The air filter element should be cleaned 1
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre- 3 4
quently if you are riding in unusually
wet or dusty areas.
1. Remove the air filter case cover by
ZAUM0318 ZAUM0156
removing the screws.
1. Air filter element
EWA10430
NOTE:
WARNING The air filter element should be wet but
not dripping.
1 Use only a dedicated parts cleaning
solvent. To avoid the risk of fire or
6 explosion, do not use gasoline or Recommended oil:
solvents with a low flash point. Engine oil

ZAUM0567
1. Air filter case cover
2. Pull the air filter element out, clean
it with solvent, and then squeeze
the remaining solvent out.
ECA10510
4. Insert the element into the air filter
CAUTION: case.
ECA10480
To avoid damaging the foam materi-
al, handle it gently and carefully, and CAUTION:
do not twist or wring it. Make sure that the air filter ele-
ment is properly seated in the
3. Apply oil of the recommended type
air filter case.
to the entire surface of the ele-
ment, and then squeeze the ex-
cess oil out.

6-8
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The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
5. Install the air filter case cover by in-
stalling the screws.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21300
Adjusting the carburetor
The carburetor is an important part of
the engine and requires very sophisti-
cated adjustment. Therefore, all carbu-
retor adjustments should be left to a
Yamaha dealer, who has the neces-
sary professional knowledge and expe-
rience.
6-9
EAU21380
Adjusting the throttle cable
free play
1
ZAUM0051
1. Throttle cable free play
The throttle cable free play should mea-
sure 1.53.0 mm (0.060.12 in) at the 6
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21870
Tires
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified tires.
Tire air pressure
6 150 kPa (22 psi) (1.50 kgf/cm)
ZAUM0053
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EWA10500
WARNING
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
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The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
Tire air pressure (measured on cold
tires):
090 kg (0198 lb):
Front:
150 kPa (22 psi) (1.50 kgf/cm)
Rear:
150 kPa (22 psi) (1.50 kgf/cm)
90185 kg (198408 lb):
Front:
Rear:
150 kPa (22 psi) (1.50 kgf/cm)
Maximum load*:
185 kg (408 lb)
* Total weight of rider, passenger, car-
go and accessories
EWA10450
WARNING
Because loading has an enormous
impact on the handling, braking,
performance and safety characteris-
tics of your vehicle, you should keep
the following precautions in mind.
6-10
NEVER OVERLOAD THE VEHI-
CLE! Operation of an overload-
ed vehicle may result in tire
damage, loss of control, or se-
vere injury. Make sure that the
total weight of rider, cargo, and
accessories does not exceed
the specified maximum load for
the vehicle.
Do not carry along loosely
packed items, which can shift
during a ride.
Securely pack the heaviest
items close to the center of the
vehicle and distribute the
weight evenly on both sides.
Adjust the suspension and tire
air pressure with regard to the
load.
Check the tire condition and air
pressure before each ride.
 PERIODIC MAINTENANCE AND MINOR REPAIR
Tire inspection Tire information The replacement of all wheel
This model is equipped with tubeless and brake related parts, includ-
1 tires. ing the tires, should be left to a
Yamaha dealer, who has the
Front tire: necessary professional knowl-
Size: edge and experience.
CW50 120/90-10 57L
2 CW50L 120/70-12 51J
CW50N 120/90-10 57L
Manufacturer/model:
ZAUM0054
CW50 PIRELLI / SL90
CW50L PIRELLI / SL26
1. Tire tread depth CW50N PIRELLI / SL90
2. Tire sidewall Rear tire:
Size:
The tires must be checked before each CW50 150/80-10 65L
ride. If the center tread depth reaches CW50L 130/70-12 56L
the specified limit, if the tire has a nail or CW50N 150/80-10 65L 6
glass fragments in it, or if the sidewall is Manufacturer/model:
cracked, have a Yamaha dealer re- CW50 PIRELLI / SL90
CW50L PIRELLI / SL26
place the tire immediately. CW50N PIRELLI / SL90
Minimum tire tread depth (front and EWA10470
rear): WARNING
1.6 mm (0.06 in)
Have a Yamaha dealer replace
excessively worn tires. Besides
NOTE: being illegal, operating the vehi-
The tire tread depth limits may differ cle with excessively worn tires
from country to country. Always comply decreases riding stability and
with the local regulations. can lead to loss of control.

6-11
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21960
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends or warpage be-
fore each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
6 whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
Ride at moderate speeds after
changing a tire since the tire sur-
face must first be broken in for it
to develop its optimal characteris-
tics.
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EAU22100
Adjusting the front brake lever
free play
1 1
ZAUM0107
1. Front brake lever free play
The brake lever free play should mea-
sure 10.020.0 mm (0.390.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, have a
Yamaha dealer adjust it.
EWA10640
WARNING
An incorrect brake lever free play in-
dicates a hazardous condition in the
brake system. Do not operate the
scooter until the brake system has
been checked or repaired by a
Yamaha dealer.
6-12
EAU22170
Adjusting the rear brake lever
free play
ZAUM0108
1. Rear brake lever free play
The brake lever free play should mea-
sure 10.020.0 mm (0.390.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22380 EAU22540

Checking the front brake pads Rear brake shoes

and rear brake shoes
The front brake pads and the rear brake
shoes must be checked for wear at the
1
intervals specified in the periodic main-
(b) tenance and lubrication chart.
(a)
EAU22400
ZAUM0320 Front brake pads
EWA10650
ZAUM0059
2
WARNING 1. Wear indicator
If proper adjustment cannot be ob- 2. Wear limit line
tained as described, have a Yamaha
The rear brake is provided with a wear
dealer make this adjustment.
1 indicator, which allows you to check the
6
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
ZAUM0058

the wear indicator while applying the

1. Lining thickness
Check each front brake pad for dam-
age and measure the lining thickness. If
a brake pad is damaged or if the lining
thickness is less than 2 mm (0.08 in),
have a Yamaha dealer replace the
brake pads as a set.
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.

6-13
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU32341
Before riding, check that the brake fluid
Checking the brake fluid level is above the minimum level mark and
Front brake (CW50/CW50L) replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
1 Observe these precautions:
When checking the fluid level,
make sure that the top of the mas-
ZAUM0568 ter cylinder is level by turning the
1. Minimum level mark handlebars.
Use only the recommended quality
Front brake (CW50N) brake fluid, otherwise the rubber
6 seals may deteriorate, causing
leakage and poor braking perfor-
1 mance.
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.

Recommended brake fluid:

DOT 3 or 4

Refill with the same type of brake

ZAUM0527 fluid. Mixing fluids may result in a
1. Minimum level mark harmful chemical reaction and
lead to poor braking performance.
Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.

6-14
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAUM1360 EAU23100 EAU23110

Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the brake
hose replaced every four years or
whenever it is damaged or leaking.
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated or
replaced at the intervals specified in the
periodic maintenance chart.

Recommended lubricant:
Engine oil

EWA10720

WARNING
6
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions.

6-15
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23170
Lubricating the front and rear
brake levers
ZAUM0061
The pivoting points of the front and rear
brake levers must be lubricated at the
6 intervals specified in the periodic main-
tenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)
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EAU23190 EAU23271
Checking and lubricating the Checking the front fork
centerstand The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EWA10750
1 WARNING
Securely support the vehicle so that
ZAUM0455
there is no danger of it falling over.
1. Centerstand Check the inner tubes for scratches,
damage and excessive oil leakage.
The operation of the centerstand
should be checked before each ride,
To check the operation
and the pivots and metal-to-metal con-
1. Place the vehicle on a level sur-
tact surfaces should be lubricated if
face and hold it in an upright posi-
necessary.
EWA11300 tion.
WARNING 2. While applying the front brake,
push down hard on the handlebars
If the centerstand does not move up
several times to check if the front
and down smoothly, have a Yamaha
fork compresses and rebounds
dealer check or repair it.
smoothly.
Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)
6-16
 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280

Checking the steering

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
ZAUM0569 ZAUM0323
raise the front wheel off the
ECA10590
ground.
CAUTION: EWA10750

If any damage is found or the front WARNING

fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Securely support the vehicle so that
there is no danger of it falling over.
6
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.

6-17
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23290 EAUM1400

Checking the wheel bearings Battery NOTE:

The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
ZAUM0570
1. Battery
2. Fuse
Make sure that the scooter is posi-
1 2 tioned straight up when checking the
electrolyte level.
2. Remove panel B. (See page 6-5.)
3. Check the electrolyte level in the
battery.
NOTE:
The electrolyte should be between the
minimum and maximum level marks.

A poorly maintained battery will corrode

and discharge quickly. The electrolyte
6
level, battery lead connections and 1 UPPER
+
breather hose routing should be LOWER 2
checked before each ride and at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
ZAUM0106

To check the electrolyte level 1. Maximum level mark

1. Place the scooter on a level sur-
face and hold it in an upright posi-
tion.
2. Minimum level mark
4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark.

6-18
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EWA10760
WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
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PERIODIC MAINTENANCE AND MINOR REPAIR
KEEP THIS AND ALL BATTER- that the breather hose is properly
IES OUT OF THE REACH OF routed, in good condition, and not
CHILDREN. obstructed.
ECA10610
ECA10600
CAUTION:
CAUTION:
If the breather hose is positioned in
Use only distilled water, as tap water
such a way that the frame is ex-
contains minerals that are harmful
posed to electrolyte or gas expelled
to the battery.
from the battery, the frame could
5. Check and, if necessary, tighten suffer structural and external dam-
the battery lead connections and ages.
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the 6
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check the specif-
ic gravity of the electrolyte at least
once a month and fully charge the
battery whenever necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals and
6-19
 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23500 ECA10640 EAUM1410

Replacing the fuse CAUTION: Replacing a headlight bulb

Do not use a fuse of a higher amper- If a headlight bulb burns out, replace it
1 2 age rating than recommended to as follows.
avoid causing extensive damage to 1. Place the scooter on the center-
the electrical system and possibly a stand.
fire. 2. Remove cowling A. (See page
6-5.)
3. Turn the key to and turn on 3. Unhook the headlight bulb holder,
the electrical circuits to check if the and then remove the defective
ZAUM0570
devices operate. bulb.
4. If the fuse immediately blows
1. Battery
2. Fuse
again, have a Yamaha dealer
check the electrical system. 2
The fuse holder is located behind panel
B. (See page 6-5.) 3
6
If the fuse is blown, replace it as fol- 1
lows.
1. Turn the key to and turn off all
electrical circuits.
ZAUM0571
2. Remove the blown fuse, and then
1. Unhook the headlight bulb holder.
install a new fuse of the specified
2. Take the headlight bulb holder off.
amperage. 3. Headlight bulb holder

Specified fuse:
7.5 A

6-20
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU24131

1 Replacing the tail/brake light

3 bulb
2 1. Remove the tail/brake light lens by 1
removing the screws.

ZAUM0572
1 ZAUM0574

1. Push in and turn counterclockwise. 1. Remove tail/brake light lens.

2. Remove the bulb. 2. Tail/brake light bulb
3. Headlight bulb
3. Insert a new bulb into the socket,
EWA10790
push it in, and then turn it clock-
WARNING ZAUM0573

wise until it stops.

1. Screw
Headlight bulbs get very hot. There- 4. Install the lens by installing the 6
fore, keep flammable products away 2. Remove the defective bulb by screws.
from a lit headlight bulb, and do not pushing it in and turning it counter- ECA10680

touch the bulb until it has cooled clockwise. CAUTION:

down. Do not overtighten the screws, oth-
4. Place a new bulb into position, and erwise the lens may break.
then secure it with the bulb holder.
5. Install the cowling.
6. Have a Yamaha dealer adjust the
headlight beam if necessary.

6-21
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU24201 EAU25860

Replacing a turn signal light Troubleshooting

bulb Although Yamaha scooters receive a
1. Remove the turn signal light lens thorough inspection before shipment
by removing the screw. from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
1 compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your scooter re-
ZAUM0589
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
1. Screw
6 the necessary tools, experience, and
2. Remove the defective bulb by know-how to service the scooter prop-
pushing it in and turning it counter- erly.
clockwise. Use only genuine Yamaha replace-
3. Insert a new bulb into the socket, ment parts. Imitation parts may look like
push it in, and then turn it clock- Yamaha parts, but they are often inferi-
wise until it stops. or, have a shorter service life and can
4. Install the lens by installing the lead to expensive repair bills.
screw.
ECA11190

CAUTION:
Do not overtighten the screw, other-
wise the lens may break.

6-22
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 PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25962

Troubleshooting chart
EWA10840

WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel There is
Check the compression.
enough fuel.
Check the fuel level in
the fuel tank.
There is The engine does not start.
Supply fuel.
no fuel. Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the
electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
6

3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and
Wet
spark plug gap, or replace the spark plug. operate the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over

The battery is good.
quickly.
Operate the The engine does not start. Have a
electric starter. Yamaha dealer check the vehicle.
The engine turns over Check fluid, recharge,
slowly. check connections.

6-23
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 SCOOTER CARE AND STORAGE
EAU26090
Care
While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
7
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
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ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
ECA10780
CAUTION:
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
7-1
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.

After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
NOTE:
Salt sprayed on roads in the winter may
remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
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SCOOTER CARE AND STORAGE
ECA10790
CAUTION:
Do not use warm water since it in-
creases the corrosive action of the
salt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
7-2
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
EWA10940
WARNING
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performance
and cornering behavior. 7
ECA10800
CAUTION:
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
 SCOOTER CARE AND STORAGE
Avoid using abrasive polishing EAU26300
compounds as they will wear Storage
away the paint.
Short-term
NOTE: Always store your scooter in a cool, dry
Consult a Yamaha dealer for advice on place and, if necessary, protect it
what products to use. against dust with a porous cover.
ECA10820
CAUTION:
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
7 and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
Care section of this chapter.
7-3
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2. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
 SCOOTER CARE AND STORAGE
EWA10950
more than 30 C (90 F)]. For more
WARNING information on storing the battery,
To prevent damage or injury from see page 6-18.
sparking, make sure to ground the
NOTE:
spark plug electrodes while turning
Make any necessary repairs before
the engine over.
storing the scooter.
5. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot. 7
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully charge
it. Store it in a cool, dry place and
charge it once a month. Do not store
the battery in an excessively cold or
warm place [less than 0 C (30 F) or

7-4
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 SPECIFICATIONS
Dimensions: Lubrication system: Spark plug(s):
Overall length: Separate lubrication (Yamaha autolube) Manufacturer/model:
1685 mm (66.3 in) Engine oil: NGK / BR8HS
Overall width: Type: Spark plug gap:
754 mm (29.7 in) YAMALUBE 2-cycle oil or 2-stroke engine 0.60.7 mm (0.0240.028 in)
Overall height: oil (JASO FC grade) or (ISO EG-C or EG-D Clutch:
CW50 1049 mm (41.3 in) grade) Clutch type:
CW50L 1049 mm (41.3 in) Engine oil quantity: Dry, centrifugal automatic
CW50N 1032 mm (40.6 in) Quantity: Transmission:
Seat height: 1.1 L (1.25 US qt) (1.04 Imp.qt) Primary reduction system:
768 mm (30.2 in) Final transmission oil: Helical gear
Wheelbase: Type: Primary reduction ratio:
1172 mm (46.1 in) SAE10W30 type SE motor oil 52 x 13 (4.000)
Ground clearance: Quantity: Secondary reduction system:
124 mm (4.88 in) 0.11 L (0.12 US qt) (0.10 Imp.qt) Spur gear
Minimum turning radius: Air filter: Secondary reduction ratio:
1773 mm (69.8 in) Air filter element: 42 x 13 (3.230)
Weight: Wet element Transmission type:
With oil and fuel: Fuel: V-belt automatic
82.0 kg (181 lb) Recommended fuel: Operation:
Engine: Regular unleaded gasoline only Centrifugal automatic type
Engine type: Fuel tank capacity: Chassis:
Air cooled 2-stroke 5.3 L (1.40 US gal) (1.17 Imp.gal) Frame type:
8 Cylinder arrangement: Fuel reserve amount: Steel tube underbone
Vertical single cylinder CW50 1.2 L (0.32 US gal) (0.26 Imp.gal) Caster angle:
Displacement: CW50L 1.2 L (0.32 US gal) (0.26 Imp.gal) 27.0
49.2 cm (3.00 cu.in) CW50N 0.6 L (0.17 US gal) (0.14 Imp.gal) Trail:
Bore stroke: Carburetor: 90.0 mm (3.54 in)
40.0 39.2 mm (1.57 1.54 in) Manufacturer: Front tire:
Compression ratio: GURTNER Type:
7.22 :1 Type x quantity: Tubeless
Starting system: PY-12 x 1
Electric and kick starter

8-1
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 SPECIFICATIONS
Size: Front: Spring/shock absorber type:
CW50 120/90-10 57L 150 kPa (22 psi) (1.50 kgf/cm) Coil spring/oil damper
CW50L 120/70-12 51J Rear: Wheel travel:
CW50N 120/90-10 57L 150 kPa (22 psi) (1.50 kgf/cm) 70.0 mm (2.76 in)
Manufacturer/model: Front wheel: Rear suspension:
CW50 PIRELLI / SL90 Wheel type: Type:
CW50L PIRELLI / SL26 Cast wheel Unit swing
CW50N PIRELLI / SL90 Rim size: Spring/shock absorber type:
Rear tire: CW50 10 x MT 3.00 CW50 Coil spring/oil damper
Type: CW50L 12 x MT 3.50 CW50L Coil spring/gas-oil damper
Tubeless CW50N 10 x MT 3.00 CW50N Coil spring/oil damper
Size: Rear wheel: Wheel travel:
CW50 150/80-10 65L Wheel type: 70.0 mm (2.76 in)
CW50L 130/70-12 56L Cast wheel Electrical system:
CW50N 150/80-10 65L Rim size: Ignition system:
Manufacturer/model: CW50 10 x MT 4.00 C.D.I.
CW50 PIRELLI / SL90 CW50L 12 x MT 3.50 Charging system:
CW50L PIRELLI / SL26 CW50N 10 x MT 4.00 Flywheel magneto
CW50N PIRELLI / SL90 Front brake: Battery:
Loading: Type: Model:
Maximum load: Single disc brake CB4-LB, YB4L-B
185 kg (408 lb) Operation: Voltage, capacity:
(Total weight of rider, passenger, cargo and Right hand operation 12 V, 4.0 Ah
accessories) Recommended fluid: Headlight: 8
Tire air pressure (measured on cold DOT 3 or 4 Bulb type:
tires): Rear brake: Incandescence
Loading condition: Type: Bulb voltage, wattage x quantity:
090 kg (0198 lb) Drum brake Headlight:
Front: Operation: 12 V, 25 W/25.0 W x 2
150 kPa (22 psi) (1.50 kgf/cm) Left hand operation Tail/brake light:
Rear: Front suspension: 12 V, 21.0/5.0 W x 1
150 kPa (22 psi) (1.50 kgf/cm) Type: Front turn signal light:
Loading condition: Telescopic fork 12 V, 10.0 W x 2
90185 kg (198408 lb)

8-2
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 SPECIFICATIONS
Rear turn signal light:
12 V, 10.0 W x 2
Meter lighting:
CW50 12 V, 1.2 W x 3
CW50L 12 V, 1.2 W x 3
CW50N LED
High beam indicator light:
CW50 12 V, 2.0 W x 1
CW50L 12 V, 2.0 W x 1
CW50N LED
Oil level warning light:
CW50 12 V, 2.0 W x 1
CW50L 12 V, 2.0 W x 1
CW50N LED
Turn signal indicator light:
CW50 12 V, 2.0 W x 2
CW50L 12 V, 2.0 W x 2
CW50N LED
Fuel level warning light:
CW50N LED
Fuse:
Fuse:
7.5 A
8

8-3
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 CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410

Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and mod- 1
el label information in the spaces pro- 1
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:
ZAUM0070 ZAUM0327

1. Key identification number 1. Vehicle identification number

The key identification number is The vehicle identification number is

stamped into the key tag. Record this
VEHICLE IDENTIFICATION number in the space provided and use
NUMBER: it for reference when ordering a new
key.
stamped into the frame.
NOTE:
The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.

MODEL LABEL INFORMATION:

9

9-1
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 CONSUMER INFORMATION
EAU26490
Model label

ZAUM0576

1. Model label

The model label is affixed to the bottom

of the seat. (See page 3-9.) Record the
information on this label in the space
provided. This information will be need-
ed when ordering spare parts from a
Yamaha dealer.

9-2
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 INDEX
A Fuel level warning light (CW50N)............3-3 Shock absorber assembly, adjusting
Acceleration and deceleration ................ 5-2 Fuse, replacing......................................6-20 (CW50L model only)........................... 3-10
Air filter element, cleaning ...................... 6-8 H Spark plug, checking .............................. 6-6
Anti-theft device housing ........................ 3-9 Handlebar switches .................................3-5 Specifications.......................................... 8-1
B Headlight bulb, replacing.......................6-20 Speedometer unit (CW50/CW50L) ......... 3-3
Battery .................................................. 6-18 High beam indicator light.........................3-2 Speedometer unit (CW50N) ................... 3-4
Brake fluid, changing ............................ 6-15 Horn switch .............................................3-5 Starting a cold engine ............................. 5-1
Brake fluid level, checking .................... 6-14 I Starting off .............................................. 5-2
Brake lever, front .................................... 3-5 Identification numbers .............................9-1 Start switch ............................................. 3-5
Brake lever, rear ..................................... 3-6 Indicator and warning lights ....................3-2 Steering, checking ................................ 6-17
Brake levers, lubricating ....................... 6-16 K Storage ................................................... 7-3
Brake pads and shoes, checking.......... 6-13 Key identification number........................9-1 T
Braking ................................................... 5-3 Kickstarter ...............................................3-8 Tail/brake light bulb, replacing .............. 6-21
C L Throttle cable free play, adjusting........... 6-9
Cables, checking and lubricating.......... 6-15 Luggage hook .......................................3-10 Throttle grip and cable, checking
Carburetor,adjusting ............................... 6-9 M and lubricating .................................... 6-15
Care........................................................ 7-1 Tires...................................................... 6-10
Main switch/steering lock ........................3-1
Catalytic converter.................................. 3-7 Troubleshooting .................................... 6-22
Model label..............................................9-2
Centerstand, checking and Troubleshooting chart ........................... 6-23
O
lubricating ........................................... 6-16 Turn signal indicator light (CW50N)........ 3-2
Oil level warning light ..............................3-2
Cowling and panels, removing and Turn signal indicator lights
P (CW50/CW50L) .................................... 3-2
installing ............................................... 6-5 Parking ....................................................5-4
D Turn signal light bulb, replacing ............ 6-22
Part locations ..........................................2-1
Dimmer switch ........................................ 3-5 Turn signal switch ................................... 3-5
Periodic maintenance and
E Two-stroke engine oil.............................. 3-8
lubrication chart.....................................6-2
Engine break-in ...................................... 5-4 V
Pre-operation check list...........................4-2
F Vehicle identification number.................. 9-1
R
Final transmission oil .............................. 6-7 W
Rear brake lever free play, adjusting ....6-12
Front brake lever free play, adjusting ... 6-12 Wheel bearings, checking..................... 6-18
S Wheels.................................................. 6-12
Front fork, checking .............................. 6-16 Safe-riding points ....................................1-4
Fuel......................................................... 3-7 Safety information ...................................1-1
Fuel and 2-stroke engine oil tank caps... 3-6 Seat.........................................................3-9
Fuel consumption, tips for reducing........ 5-3 Securing bracket .....................................3-8
Fuel gauge (CW50/CW50L) ................... 3-4

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 YAMAHA MOTOR CO., LTD.
PRINTED IN FRANCE
2004.02 (E)

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