STANDARD OPERATING PROCEDURE - PROFILE CUTTING Doc.

No : SOP-02

ISSUE DATE: 10.10.15

Product : WINDOWS & DOOR Rev. No : 2 Rev Date: 11.12.16

QUALITY MACHINE INSTRUCTIONS OPERATING INSTRUCTIONS

Switch On: Switch Off: Description Operation
Gauge Control
Characteristic Spec/ Tolerance Sample Freq Reaction Plan
Description Method
1. Switch on the 'Main' & 'Work Light' 1.Press F2 for home position

As per Drawing
LENGTH
+/- 1mm
Measuring tape 1 E,S Route card R1, R2 2. Machine stabilizer to be 'ON' 2.Press collector switch off

ANGLE As per drawing Bevel Protractor 1 E Route card R1, R3 3.Air pressure switch to be 'ON' 3.Press red colour power off button
1.check the dimension in profile
optimizer
NO BURR ON CUT AREA No burr Visual 100% 100% Route card R1, R2, R3 4.Computer power 'ON' 4.Press main computer power off button

ASTHETIC No bend/No scratch Visual 100% 100% Route card R1, R2, R3 5.Press F1 5.Then Air pressure switch off

All Dimensions are in mm unless otherwise specified. 6.Press Enter 6.Then Machine stabilizer power off

Frequency : E -First piece of every profile in Drawing, S-Last piece of every profile in Drawing 7.Press F1 7.Main power switch to be off
2. Enter the dimension & press
8.Press start and select shut down and press
start button to set the machine
REACTION PLAN Enter again press Enter
slide to correct position.
STOP OPERATION - CHECK GAUGE - REMEASURE - CHECK OPERATING CONDITIONS - CHECK 100% DOWNSTREAM TILL
R1
LAST CHECK - NOTIFY STARPOINT AND SETUP PERSON 9.Press F2 for home position

R2 CHECK INPUT DIMENSION ,CHECK BED PARALLELISM , CUTTER SPEED AND CUTTER TEETH CONDITION 10.Then press collector switch 'ON'

R3 CHECK CLAMPING PRESSURE 11.Then press Enter and select the data

R4 STOP OPERATION - CHECK OPERATING CONDITION - REWORK OR RETIGHT TPM:

3. Load the profile and hold in
R5 CHECK DRAWING - CHECK 100% DOWN STREAM TILL LAST CHECK - NOTIYFY AND CORRECT 1. Follow the instructions given in PM checklist
position.
2. CLIT to be followed (Clean, Lubricate, Inspect, Tighten)

CTQ 3.Use cleaning material to clean the machine

4.Clean as per the cleaning standards

2
1 5. Breakdown of the machine needs to be included in the Maintanence log book

4.Clamp the profile and close the

SAFETY INSTRUCTION:
guard using push button.
1.Use goggles, ear plugs, gloves, safety shoe & apron while operating this machine

2. Any problem contact supervisor

EMS

1.Check the remarks column in the drawing for color & design 2.Check the start & end every profile in each drawing Significant Aspects Handling Procedure

1. Electricity Swich off the power whenever m/c is not in production (except warmup). 5.Start the cycle by pressing
double hand switch.
4
3 1. All the waste oil generated at this machine to be collected in a Labled Drum

2. Waste oil
2. Drain waste oil from the chip trolley through valve before moving to the disposal location.

Collect all the oily / grease rags generated from this machine in the open oily rag collection
3. Oil & grease rags boxes & notify the hazardous waste handler when is full.
6.Unload and check the
4. Burr waste Collect all the Burr/Unwanted profile and to respective stroage area dimension of profile using
measuring tape, Incase of
Toolings and Measuring instruments (JFT) rejection (IPR) occurred needs to
be included in production log
3.Check the angle for every profile in each drawing 4.Avoid burrs and chip off at cut area. No Description book and IPR parts needs to be
moved to red bin area
5 1 Measuring tape-5mtr
6
2 Bevel protractor

3 CR Blade saw-500 X 80 X 4 X 3.5 X 120Z

7.Write the Job order details on
List of waste generated & Disposal Procedure profile & unload to stand and
once job order finished Job
Materials Disposal details needs to be added in the
production log book
Cotton waste Dust bin

5.Avoid bend profile & check for protective tape on both side 6.Ensure no scratch on profile area

Prepared By Issued By Approved By