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Catalogue

Explosion-Protected Products
Cooper Crouse-Hinds Australia
Company Profile

For more than a century, companies have


relied on Cooper Crouse-Hinds for solutions
they can trust to grow their business.

By integrating a comprehensive line of electrical and


instrumentation products with expert support,
industry insights, and local availability,
Cooper Crouse-Hinds enhances safety and
productivity in the most demanding industrial,
harsh, and hazardous environments worldwide. This
philosophy is at the core of every product we
develop and every solution we engineer.

The more demanding the


environment, the likely it is that you
will find our products in operation.
Cooper Crouse-Hinds manufactures over
100,000 products for NEC, IEC and ABS
applications across the globe, including
• Conduit and cable fittings
• Enclosures
• Motor Controls and Electrical Apparatus
• Industrial and Marine Lighting
• Plugs & Receptacles
• Signals and Alarms
• Wireless and Solar Power
• Commercial Fittings and Outlet Boxes
• Electronic components and protection
equipment for process control

June, 2010 Copyright© Cooper Industries


Company Profile

At Cooper Crouse-Hinds,
innovation is in our DNA. Catalog Layout
As the electrical industry’s global Welcome to the enhanced and expanded
leader for hazardous environments, we’re Cooper Crouse-Hinds catalog. This catalog includes
products from the following 5 major product lines.
constantly pushing forward and looking ahead,
advancing electrical and instrumentation
Section 1 Application Protection
products in new and innovative ways. Techniques

We do this with a singular goal in mind — Section 2 Conduit and Cable Fittings
Enhancing Safety and Productivity
Section 3 Junction Boxes
thoughout your operation. It’s all fueled by a
fierce dedication to providing global solutions, Section 4 Industrial Control
worldwide reliability and intelligence and
expertise. Section 5 Lighting

Section 6 Plugs & Receptacles


Every new product or initiative must live up to
these uncompromising standards.

The product information published in our catalogs and literature


has been compiled with care and is sufficiently accurate for most
purposes. It is subject to change without notice. Occasionally, it
may be necessary to modify the materials, finishes, or other
components of the product. These changes will in no way
reduce the performance or function for which the product is
intended.

All statements, technical information and recommendations


contained herein are based on information we believe to be
reliable. The accuracy or completeness thereof are not
guaranteed. In accordance with Cooper Crouse-Hinds’ Terms
and Conditions of Sale, and since conditions of use are outside
our control, the purchaser should determine the suitability of the
product for his/her intended use and assumes all risk and liability
whatsoever in connection therewith.

All sales of Cooper Crouse-Hinds products are specifically


subject to the Terms and Conditions of Sale as shown on Cooper
Crouse-Hinds distributor or trade price sheets.

Copyright© Cooper Industries June, 2010


About Our Catalogue

MAJOR SECTIONS:
Our Catalogue is divided into six major product sections:

1 Application Protection Techniques

2 Fittings

3 Enclosures

4 Industrial Control

5 Hazardous Area Lighting

6 Hazardous Area Plugs & Receptacles

A table of contents appears in the front of each section listing


the products contained in the section by both series prefix
(e.g. DSEA) and general product type.

PRODUCT INFORMATION:
On the individual catalogue pages information is given for each
product family regarding application, features, compliances and
certification, options available and ordering information.

To help make the catalogue easier to use, a common location


of the materials appearing on each page is used wherever
possible.

MEASUREMENTS:
All units of measurements shown in this catalogue are in metric
units of mm and kg (except where otherwise indicated).

The product information published in our catalogues and litera-


ture is not guaranteed. It has been compiled with care and is
sufficiently accurate for most purposes. It is subject to change
without notice. Occasionally, it may be necessary to modify the
materials, finishes, or other components of the products. These
changes in no way will reduce the performance or function for
which the product is intended.

All statements, technical information and recommendations con-


tained herein are based on information and tests we believe to
be reliable. The accuracy or completeness thereof is not guar-
anteed. In accordance with Cooper Electrical Terms and Condi-
tions of Sale, and since conditions of use are outside our
control, the purchaser should determine the suitability of the
product for his intended use and the purchaser assumes all risk
and liability whatsoever in connection therein.

June, 2010 Copyright© Cooper Industries


Section 1 Index
Explosion Protection

Typical Installation Reference ..........................................1-2


Quick Product Selector ....................................................1-3
Product Materials Guide ..................................................1-4
Explosion Protection Techniques ....................................1-5
1-1
Temperature Ratings & Gas Groups ................................1-8
IP Ratings ........................................................................1-9
Combustible Compounds Reference ............................1-10
Area Classification Comparison ....................................1-12
International Standards Reference Table ......................1-13
CEAG IEC Ex Approved Products CEAG 805 Cat ........1-14

Copyright© Cooper Industries June, 2010


Typical Installation Reference

1-2

June, 2010 Copyright© Cooper Industries


Quick Product Selector

1-3
Weatherproof
Product Zone 1 Zone 2 Zones 21, 22
Only

Adaptors, Nipples, ANM, NHM, PLM, ANM, NHM, PLM, ANM, NHM, PLM,
Plugs, Reducers & REM, UNFA, UNYA REM, UNFA, UNYA REM, UNFA, UNYA
Unions

Alarms, Audible EOLA, FRFB, FSFB EOLA, FRFB, FSFB EOLA, FRFB, FSFB
& Visual

ADE1F, ADE4F ADE1F, ADE4F ADE1F, ADE4F


Cable Glands TWA, TUA
TWAB, TWAX, TWAE TWAB, TWAX, TWAE TWAB, TWAX, TWAE

Conduit Fittings EYSA, FE, FT, FC EYSA, FE, FT, FC FC, FB, FHC
& Seals

Control Stations DSA, DSEA DSA, DSEA DSEA


& Pilot Lights

Custom Built JBD, JBDC


EJBA & GHG44 EJBA & GHG44 JBW
Control Panels GHG 44

Small eAZK96, C30, C31 eAZK96, C30, C31 C30, C31, JBDC,
PBW
Junction Boxes GUA, GHG, PBEC GUA, GHG, PBEC GHG72, PBEC

Large Junction EJBA, GHG74, EJBA, GHG74,


Boxes, Enclosures & GUBA, JBE, JBEC, GUBA, JBE, JBEC, JBD, JBDC
Marshalling Boxes PBE, XLH PBE, XLH

AB12, AEV, AEVBH, AB12, AEV, AEVBH,


AB12, AEV, AEVBH,
eLLK, eLLM, EVM, eLLK, eLLM, EVM,
eLLK, eLLM, EVA,
Lighting Fixtures EVME, FZD, LED EVME, FZD, LED
EVME, FZD, LED
EXIT, NFMV, NLLK, EXIT, NFMV, NLLK,
EXIT, PX04, T100A
NVMV, PX04, T100A NVMV, PX04, T100A

CPBA, EJB, EJBA, CPBA, EJB, EJBA,


Panel Boards JBD
GHG61 GHG61

FNO, GHG5, FNO, GHG5,


Plugs & Receptacles FNO, PP, GHG5
FSQA, PP FSQA, PP

DSA, DSEA, EBA, DSA, DSEA, EBA,


Switches & ESA, ELS, ELFS, ESA, ELS, ELFS, DSEA, GHG26,
Circuit Breakers GHG26, GHG273, GHG26, GHG273, GHG273, GHG29
GHG29, GHG61 GHG29, GHG61

Motor Starters EMA, ESDA, GHG61 EMA, ESDA, GHG61

Copyright© Cooper Industries June, 2010


Product Materials Guide

Exd Exe Exn ExtD


1-4 Explosion Increased Non Dust Ignition
Proof Safety Sparking Proof

Cast Iron Steel

Aluminium

Cast Iron

High Tensile Brass

FRP

Mild Steel

Stainless Steel

FRP

Aluminium

Mild Steel

Stainless Steel

FRP

Aluminium

Mild Steel

Stainless Steel
Small Junction Boxes
& Conduit Fittings •••• • •• ••
Large Junction Boxes & Enclosures
•• ••• •••• •••
Motor Control Equipment
• • ••
Switches
•• • ••
Control Stations
•• • ••••
Panel Boards
• ••••
Incandescent Lighting Fixtures

Fluorescent Lighting Fixtures
• • •
HID Lighting Fixtures
• ••• • •
Plugs and Receptacles
• • • • ••
Note: Not all types listed are suitable for Zone 1 hazardous locations. Consult catalogue listing pages for application and gas groups

June, 2010 Copyright© Cooper Industries


Explosion Protection Techniques

Many liquids, gases and dusts which are generated, The use of this certification will assist users in the selection

1-5
processed, handled, and stored in industry are combustible. of the correct equipment for use in hazardous locations.
When ignited they may burn rapidly and with considerable
explosive force. In order to make a selection of equipment it is necessary to
have the hazardous area classification defined, as laid out
in AS2430. However it is necessary for the classification to
contain details of the T rating and, for Zone 1, the Gas
group of the hazardous material.

Selection of Equipment
Figure 2 shows the techniques in common Australian usage
today, and some typical applications.

This does not mean that the other techniques are not used
and are not available in Australia or that they will not find in-
creasing use there.

The growth of the industries using explosion protected


equipment have given rise to an increased interest by com-
panies in local manufacture of this equipment, with the re-
sult that there is available today a significant amount of
locally manufactured products using all of the techniques in
The use of electrical apparatus in these areas is usually common use.
necessary to facilitate the handling or processing of the
hazardous materials. To remove the possibility of ignition In addition, this is supplemented by imported equipment
being caused by the electrical apparatus, suitable precau- which is available locally and which carries Australian certifi-
tions must be taken with both the equipment and the instal- cation.
lation methods used in these hazardous areas.

Improvements in electrical technology have resulted in the The Operating Environment


development of new and improved materials which have When selecting equipment for use in hazardous locations, it
given rise to a considerable increase in the range of options is very easy to overlook the environmental effects on equip-
available. These precautions are known today as Explo- ment.
sion Protection Techniques.
However, the operating environment can cause corrosion or
Growth in mining, chemical, petrochemical and associated similar degradation of equipment which could cause defec-
industries has encouraged the introduction of new tive operation after a long period of service.
techniques, and the Policy of Standards Australia in follow-
ing closely the I.E.C. recommendations, has led to the pub- For example, the use of plastic material in a spray booth or
lishing of Australian Standards on these techniques. solvent laden atmosphere should be avoided since the
chemicals may attack the plastic materials.
As a result of this the users of today have at their disposal a
package of techniques which allow additional consideration Conversely in the salt laden atmosphere experienced in off-
such as environment to be taken into account when choos- shore platforms and shipping applications, the use of plastic
ing equipment for use in hazardous locations. or stainless steel is preferable to aluminum.

A summary of the various techniques and their application Crouse-Hinds Australia can give personal assistance, if re-
in relation to area classification is shown in Figure 1. quired, when selection of materials is being made.

All these techniques, with the exception of Exm (hermeti-


cally sealed) and Exq (sand filled) are now covered by Aus-
tralian Standards in relation to manufacture and certification
of equipment.

In addition, Standards Australia runs a certification scheme


whereby this equipment can be type tested and certified as
complying with a particular Australian Standard.

Copyright© Cooper Industries June, 2010


Explosion Protection Techniques

Liquids, Gases & Vapours

1-6 ZONE 0 CONTINUOUSLY HAZARDOUS


(eg storage tank)
PROTECTION TECHNIQUES APPLICABLE
Ex ia INTRINSIC SAFETY
Ex s SPECIAL

ZONE 1 FREQUENTLY HAZARDOUS


UNDER NORMAL CONDITIONS
(eg container filling area, or a pump alley
in a refinery petrol pump)
PROTECTION TECHNIQUES APPLICABLE
Ex ib INTRINSIC SAFETY
Ex d FLAMEPROOF
Ex e INCREASED SAFETY
Ex p PRESSURISED OR PURGED
Ex s SPECIAL PROTECTION

ZONE 2 INFREQUENTLY HAZARDOUS


UNDER ABNORMAL CONDITIONS
(eg sealed container stored above 3m
in a plant)
PROTECTION TECHNIQUES APPLICABLE
Ex n NON SPARKING

Dusts, Fibres & Flyings

ZONES 21 & 22 DUST PRESENT IN AIR


OR SETTLED ON LEDGES ETC
(eg grain handling areas, starch and/or
flour mills)
PROTECTION TECHNIQUES APPLICABLE
Ex tD DUST TIGHT ENCLOSURE

June, 2010 Copyright© Cooper Industries


Explosion Protection Techniques

Explosion Protection Techniques Commonly Used in Australia

1-7

Ex i
Energy Instrumentation and
Intrinsic Safety
limitation process control equipment

Ex d
Power equipment, high energy switching
Flameproof Containment
& HID lighting

Ex e
Increased Avoidance of Fluorescent lighting, junction boxes
Safety ignition source and marshalling boxes

Ex n Non Sparking
Zone 2 only.

Ex nR Restricted Avoidance Lighting and junction boxes cannot be used


Breathing with internal components that arc or spark

Ex p
Pressurised En- Exclusion Control cubicles, instrumentation
closure of the hazard and electric motors

Ex s
Proved by test
Special Specially tested for specific applications
unable to cause
Equipment (not widely used)
ignition

Ex tD
Dust
Exclusion All electrical equipment utilised in
Excluding
of the dust DIP locations
Ignition Proof

Note: The Australian Wiring Rules AS3000 applies to all installations.


Section 9 of AS3000 specifically refers to AS2381 for the special requirements for hazardous areas.

Copyright© Cooper Industries June, 2010


Temperature Ratings & Gas Groups

T Ratings (temperature ratings)

1-8 The Maximum Surface Temperature of Electrical Equipment


must not exceed the Ignition Temperature of the Hazardous
Substance, therefore the temperature rating of the equip-
ment selected must be lower than the Ignition Temperature
of the Hazardous Substance present in the area

Max Surface NEC IEC


Temperature Table 500-3 (d) T Class
4500C T1 T1 Gas Groups
3000C T2 T2
2800C T2A Gas Groups and their Representative Gases are as follows:
260 C
0
T2B
IEC Representative NEC
230 C
0
T2C
Group Gas Group
2150C T2D
Methane
2000C T3 T3 I I
(underground mining)
1800C T3A IIA Propane D
165 C
0
T3B IIB Ethylene C
160 C
0
T3C IIB (H2) Hydrogen B
1350C T4 T4 IIC Acetylene A
1200C T4A
While Gas Groups are shown on all forms of Protection they
1000C T5 T5 really only have any significance on Exd Flameproof type of
850C T6 T6 Protection where the dimensions of the flamepath vary ac-
cording to the Gas Group.
A "T" rating is assigned to equipment after testing to estab-
lish the maximum temperature reached during normal oper- The table shows these differences.
ation and under a 10% overload.
Example: Flamepath Dimensions
Gas Group
The components of the T ratings are: Width (mm) Max Gap (mm)
I 12.5 0.4
AMBIENT TEMPERATURE ........... 40°C
TEMPERATURE RISE ................... 80K (Kelvin) IIA 12.5 0.2
(from test results) IIB 12.5 0.15
MAX. SURFACE TEMP................. 120°C
IIC 25 0.04
Therefore since the manufacturer is guaranteeing that the
surface temperature will not exceed the "T" rating the
equipment would be assigned a T4 (135°C) rating.
The surface where the temperature is measured can vary
according to the Type of Protection, for example.
Exd Flameproof is taken on the exterior surface.
Exe Increased Safety is taken on the internal components
Exn Non-Sparking is taken on the internal components un-
less the equipment is Certified as a "Restricted Breathing
Enclosure" in which case it can be taken on the exterior
surface.

June, 2010 Copyright© Cooper Industries


Ingress Protection (IP) Ratings

Degree of Protection Provided By Equipment

1-9
The first numeral indicates protection of
I P
The second numeral indicates protection
persons against access to dangerous
of internal equipment against harmful
parts and protection of internal equipment
ingress of water.
against the ingress of solid foreign objects.

X Protection unspecified (untested) X Protection unspecified (untested)

O No special protection provided O No special protection provided

1 1
Protection of hand against accidental
access to dangerous parts, Protection against drops of water
and protection of equipment against ob- falling vertically
jects larger than Ø 50mm*

2 2
Protection of fingers against access Protection against drops of water
to dangerous parts and protection of falling vertically when the object is tilted
equipment against objects larger than by up to 150 from it’s normal
Ø 12mm position (in any direction)

3 Protection against objects larger than


Ø 2.5mm (eg tools, small wires) 3 Protection against spraying water
at up to 600 from the vertical

4 4
Protection against splashing and spray-
Protection against objects larger than
ing water from all practicable
Ø 1mm (eg tools, small wires)
directions

5 5
Protection against entry of dust
Protection against a low pressure jet
in sufficient quantity to interfere with
of water from all practicable directions
satisfactory operation of equipment

6 6
Protection against heavy seas or a
Complete protection against entry
strong jet of water from all practicable
of dust
directions

7
*This dimension applies to the smallest of the three mutually
perpendicular dimensions of the object against which protection Protection against immersion
is provided

8
Protection against submersion
‘Flash’ symbol indicates dangerous parts (live or moving) (test subject to agreement, but no less
severe than numeral 7)

Note: The symbols shown in the above chart have been compiled for easy explanation only. They are not part of the IP
code and must not be used instead of the IP code. The chart should be used in conjunction with the AS1939 Classification of
Degrees of Protection provided by Enclosures for Electrical Equipment.
The fact that electrical equipment is certified as being of a particular type of Explosion Protection does not mean that it
automatically has a degree of protection against weather or environment. Therefore if equipment is to be used in an outdoor
environment care should be taken to ensure that it has appropriate IP Rating, as shown in the table.

Copyright© Cooper Industries June, 2010


Combustible Compounds Reference

Compound Ignition Temp Gas Compound Ignition Temp Gas


Temp Class Groups Temp Class Groups

1-10 acetaldehyde
acetic acid
acetone
140
485
535
T4
T1
T1
IIA
IIA
IIA
ethane
ethanol
ethanolamine
515
425
-
T1
T2
-
IIA
IIA
IIA
acetylacetone 340 T2 IIA ethoxyethanol 235 T3 IIB
acetyl chloride 390 T2 IIA ethyl acetate 460 T1 IIA
acetylene 305 T2 IIC ethyl acrylate - - IIB
acrylonitrile 480 T1 IIB ethylbenzene 431 T2 IIA
allyl chloride 390 T1 IIA ethyldigol - - IIA
allylene - - IIA ethylene425 T2 IIB
ammonia 630 T1 IIA ethylene oxide 440 T2 IIB
amphetamine - - IIA ethyl formate 440 T2 IIA
amyl acetate 375 T2 IIA ethyl mercaptan 295 T3 IIA
amyl methyl ketone - - IIA ethyl methyl ether 190 T4 IIB
aniline 617 T1 IIA ethyl methyl ketone 505 T1 IIA
benzene 560 T1 IIA formaldehyde 424 T2 IIB
benzaldehyde 190 T4 IIA formdimethylamide 440 T2 IIA
benzyl chloride 585 T1 IIA hexane 233 T3 IIA
blue water gas - T1 IIC hexanol - - IIA
bromobutane 265 T3 IIA heptane 215 T3 IIA
bromoethane 510 T1 IIA hydrogen 560 T1 IIC
butadiene 430 T2 IIB hydrogen sulphide 270 T3 IIB
butane 365 T2 IIA isopropyinitrate 175 T4 IIB
butanol 340 T2 IIA jet fuels 220 T3 IIA
butene 440 T2 IIB kerosene 210 T3 IIA
butyl acetate 370 T2 IIB methaldehyde - - IIA
butlyamine (312) T2 IIA methane (firedamp) 595 T1 IIA
butyldigol 225 T3 IIA methane (industrial) - T1 IIA
butyl methyl ketone (530) (T1) IIA methanol 455 T1 IIA
butyraldehyde 230 T3 IIA methoxyethanol 285 T3 IIB
carbon disulphide 100 T5 IIC methyl acetate 475 T1 IIA
carbon monoxide 605 T1 IIB methyl acetoacetate 280 T3 IIA
chlordimethyl ether - - IIA methyl acrylate - - IIB
chlorobenzene 637 T1 IIA methylamine 430 T2 IIA
chlorobutane (460) (T1) IIA methylcycohexane 260 T3 IIA
chloroethane 510 T1 IIA methylcycohexanol 295 T3 IIA
chloroethanol 425 T2 IIA methyl formate 450 T1 IIA
chloroethylene 470 T1 IIA naphtha 290 T3 IIA
chloromethane 625 T1 IIA naphtalene 528 T1 IIA
chloropropane 520 T1 IIA nitrobenzene 480 T1 IIA
coal tar naphtha 272 T3 IIA nitroeyhane 410 T2 IIB
coke oven gas - - IIB nitromethane 415 T2 IIA
cresol 555 T1 IIA nitropropane 420 T2 IIB
cyclobutane - - IIA nonane 205 T3 IIA
cyclohexane 259 T3 IIA nonanol - - IIA
cyclohexanol 300 T2 IIA octaidehyde - - IIA
cyclohexanone 419 T2 IIA octanol - - IIA
cyclohexene (310) (T2) IIA paraformaldehyde 300 T2 IIB
cyclohexylamine 290 T3 IIA paraldhyde 235 T3 IIA
cyclopropane 495 T1 IIB pentane 285 T3 IIA
decahydronaphthalene 260 T3 IIA pentanol300 T2 IIA
diacetone alcohol 640 T1 IIA petroleum 220 T3 IIA
diaminoethane 385 T2 IIA phenol 605 T1 IIA
diamyl ether 170 T4 IIA propane 470 T1 IIA
dibutyl ether 185 T4 IIB propanol405 T2 IIA
dichlorobenzene (640) (T1) IIA propylamine (320) (T2) IIA
dichloroethane 440 T2 IIA propylene (455) (T1) IIA
dichloroethylene (440) (T2) IIA propyl methyl ketone 505 T1 IIA
dichloropropane 555 T1 IIA pyridine 550 T1 IIA
diesel fuel 220 T3 IIA styrene 490 T1 IIA
diethylamine (310) (T1) IIA tetrahydrofuran (260) (T3) IIB
diethylaminoethanol - - IIA tetrahydrofurfuryl alcohol 280 T3 IIB
diethyl ether 170 T4 IIB toluene 535 T1 IIA
diethyl oxalate - - IIA toluidine 480 T1 IIA
diethyl sulphate - - IIA toluol 535 T1 IIA
dihexyl ether 185 T4 IIA triethylamine - - IIA
di-isobutylene (305) (T2) IIA trimrthylamine (190) (T4) IIA
dimethylamine (400) (T2) IIA trimethylbenzene 470 T1 IIA
dimethylaniline 370 T2 IIA trioxane 410 T2 IIB
dimethyl ether - - IIB turpentine 254 T3 IIA
dipropyl ether - - IIB xylene 464 T1 IIA
dioxane 379 T2 IIB
epoxypropane 430 T2 IIB

June, 2010 Copyright© Cooper Industries


Combustible Compounds Reference

Combustible dust-air mixtures have dif- ture). It is therefore the owner’s job to ensure

1-11
ferent ignition temperatures. The sur- that the cleaning and maintenance intervals of
face temperature of the equipment in installations with a dust risk are scheduled so
areas with a risk of dust explosion may that no dust layers thicker than 5mm are al-
reach 2/3rd of the minimum ignition lowed to form. At higher dust deposits the min-
temperature of the surrounding dust-air imum ignition temperature (glow temperature)
mixture at the maximum and with a of the dusts are reduced dramatically. Exam-
5mm thick layer of dust must be at least ples for the ignition and glow temperatures
780K below the minimum ignition tem- can be taken from the table below.
perature of the dust (glow tempera-

Minimum Ignition Temperature


Dust Type Minimum Ignition Temperature
of a Dust Layer
(name of solid) of a Dust Cloud
(glow temperature) in acc. with IEC61241-2-1 proc. B
in acc. with IEC61241-2-1 proc. A

Natural Product Examples


Cellulose 370 500
Coal 270 590
Cocoa 460 580
Cork 300 470
Cotton 350 560
Flour 470 410
Fodder 295 520
Grain 290 420
Milk Powder (Full Spray) 330 520
Paper 335 570
Peat 320 500
Sawdust 300 400
Starch 530 380
Sugar 360 450
Tea 300 510
Tobacco 300 450
Chemical Technical Product Examples
Laminate (grinding dust) 330 510
Petrol coke 280 690
Polyvinyl acetate 340 500
Polyvinyl chloride 430 680
Rubber 220 460
Soot 385 620
Sulphur 280 280
Metal Examples
Aluminium 280 530
Bronze 260 390
Iron 300 310
Magnesium 410 610
Manganese 285 330
Zinc 440 570

Copyright© Cooper Industries June, 2010


Area Classifications - Comparison

Classification Comparison Table

1-12
IEC
IEC & NEC NEC
Australia

Zone 0
Class 1,
Liquids, Gases & Vapours Zone 1
Div 1
Zone 2

Zone 20
Class 2,
Dusts & Fibres Zone 21
Div 1, Div 2
Zone 22

Zone 20

Flyings Zone 21 Class 3

Zone 22

Area Groups Comparison Table

GAS GROUP
Representative Gas
NEC IEC

A IIC Acetylene

B IIB H2 Hydrogen

C IIB Ethylene

D IIA Propane
Methane
DI I
(underground mining)

June, 2010 Copyright© Cooper Industries


International Standards Reference Table

1-13
Protection Australian Cenelec
IEC Standard
Technique Standard Standard

AS/NZS60079.0 EN60079-0 IEC60079-0


AS2380.1 Electrical apparatus for potentially Electrical apparatus for explosive
GENERAL Electrical equipment for explo- explosive atmospheres gas atmospheres
sive gas atmospheres General Requirements Part 0 - General Requirements

AS/NZS60079.1 IEC60079-1
AS2380.2 EN60079-1 Electrical apparatus for explosive
Electrical equipment for Electrical apparatus for poten- gas atmospheres
Exd explosive tially explosive atmospheres Construction & verification test of
gas atmospheres Flameproof Enclosure ‘d’ flameproof enclosures of electrical
Flameproof Enclosure ‘d’ apparatus
AS/NZS60079.2
IEC60079-2
AS2380.4 EN60079-2
Electrical apparatus for explosive
Electrical equipment for explo- Electrical apparatus for poten-
Exp gas atmospheres
sive gas atmospheres tially explosive atmospheres
Electrical apparatus -
Pressurised Rooms Pressurised Enclosure ‘p’
type of protection ‘p’
or Pressurised Enclosures ‘p’

AS/NZS60079.5 EN60079-5 IEC60079-5


Electrical equipment for explo- Electrical apparatus for poten- Electrical apparatus for explosive
Exq sive gas atmospheres tially explosive atmospheres gas atmospheres
Powder Filling ‘q’ Powder Filling ‘q’ Powder Filling ‘q’

AS/NZS60079.7
EN60079-7 IEC60079-7
AS2380.6
Electrical apparatus for poten- Electrical apparatus for explosive
Exe Electrical equipment for explo-
tially explosive atmospheres gas atmospheres
sive gas atmospheres
Increased Safety ‘e’ Intrinsic Safety ‘e’
Increased Safety ‘e’
AS/NZS60079.11
EN60079-11 IEC60079-11
AS2380.7
Electrical apparatus for poten- Electrical apparatus for explosive
Exi Electrical equipment for explo-
tially explosive atmospheres gas atmospheres
sive gas atmospheres
Intrinsic Safety ‘i’ Increased Safety ‘i’
Intrinsic Safety ‘i’
AS/NZS60079.15 EN60079-15 IEC60079-15
Electrical equipment for explo- Electrical apparatus for explosive Electrical apparatus for explosive
Exn sive gas atmospheres. Explosion gas atmospheres gas atmospheres
protection techniques Electrical apparatus with Electrical apparatus with
Type of protection ‘n’ non sparking type of protection ‘n’ type of protection ‘n’

AS/NZS60079.18 EN60079-18 IEC60079-18


Electrical equipment for explo- Electrical apparatus for poten- Electrical apparatus for explosive
Exm sive gas atmospheres tially explosive atmospheres gas atmospheres
Type of protection ‘m’ Encapsulation ‘m’ Encapsulation ‘m’

AS/NZS61241.1 EN61241-1 IEC61241-1


Electrical equipment for explo- Electrical apparatus for use in the Electrical apparatus for use in
ExtD sive dust atmospheres presence of combustible dust the presence of combustible dust
Electrical apparatus protected by Electrical apparatus protected by Electrical apparatus protected by
enclosures enclosures enclosures

AS60529 EN60529 IEC60529


Electrical apparatus for use in Specification for degrees of pro- Classification of degrees of
IP the presence of combustible dust tection provided by enclosures protection provided by enclosures
(IP Code) (IP Code)

Copyright© Cooper Industries June, 2010


CEAG IEC Ex Approved Products - CEAG 805 Catalogue

Ref No. IEC Ex


Product Description Zones

1-14
CEAG 805 Cat Certificate No.

1 2 21 / 22

GHG960 Exe FRP glands & plugs √ √ √ 8.2 to 8.6 IECEx PTB 05.0004X

Capri ADE series metal glands √ √ √ 8.10 to 8.18 IECEx LCI 05.0004X

GHG273 series lighting switches √ √ √ 9.4 to 9.5 IECEx BKI 07.0036

GHG791 series small JB √ √ √ 7.4 to 7.7 IECEx BKI 07.0034

GHG791 series small JB with terminals √ √ √ 7.12 to 7.14 IECEx BKI 07.0034

GHG7311 & GHG7312 terminal boxes √ √ √ 7.14 to 7.16 IECEx BKI 05.0004

GHG72100 & GHG72110 terminal boxes √ √ √ 7.17 to 7.19 IECEx BKI 05.0005

GHG74 series terminal boxes √ √ √ 7.20 to 7.25 IECEx BKI 05.0006

GHG723 series light alloy terminal boxes √ √ √ 7.28 to 7.31 IECEx BKI 07.0034

C30 & C31 small JB in aluminum √ √ √ 7.23 to 7.35 IECEx BKI 07.0026

NXTS stainless steel JB √ √ √ 7.38 to 7.47 IECEx BKI 08.0010

Ex-Cell stainless steel JB √ √ √ 7.48 to 7.61 IECEx BKI 08.0004

STB stainless steel JB √ √ √ 7.62 to 7.69 IECEx BKI 08.0010

GHG74 stainless steel series terminal boxes √ √ √ 7.70 to 7.71 IECEx BKI 05.0006

GHG791 motor terminal boxes √ √ √ 7.72 to 7.73 IECEx BKI 07.0034

GHG72100 motor terminal boxes √ √ √ 7.74 to 7.74 IECEx BKI 05.0005

GHG745 motor terminal boxes √ √ √ 7.75 to 7.75 IECEx BKI 05.0006

GHG746 motor terminal boxes √ √ √ 7.76 to 7.77 IECEx BKI 05.0006

GHG411 series push button control stations in FRP √ √ √ 9.6 to 9.12 IECEx BKI 04.0003

GHG432/4 series push button control stations FRP √ √ √ 9.13 to 9.19 IECEx BKI 04.0003

GHG413 series push button control stations in light alloy √ √ √ 9.20 to 9.24 IECEx BKI 04.0003

GHG414 series push button control stations in SS √ √ √ 9.26 to 9.30 IECEx BKI 04.0003

GHG44 series push button control stations FRP √ √ √ 9.42 to 9.45 IECEx BKI 07.0023

GHG44X33 series push button control stations SS √ √ √ 9.48 to 9.78 IECEx BKI 07.0023

GHG292/ 293 RCU in FRP √ √ √ 9.112 to 9.118 IECEx BKI 07.0011

GHG295 / 294 RCU in light alloy √ √ √ 9.120 to 9.125 IECEx BKI 07.0011

ESF - Nortem control stations √ √ √ 9.126 to 9.127 IECEx BKI 07.0027

GHG61 distribution panel in FRP √ √ √ 11.2 to 11.11 IECEx BKI 06.0007

GHG61 distribution panel in SS √ √ √ 11.12 to 11.15 IECEx BKI 06.0007

GHG61 components - breakers √ √ √ 11.16 to 11.29 IECEx BKI 07.0038U

GHG61 components - fuse √ √ √ 11.30 to 11.31 IECEx BKI 07.0035U

GHG61 components - isolators 20 - 180A √ √ √ 11.32 to 11.33 IECEx BKI 06.003/4/6U

GHG61 components - contactors √ √ √ 11.34 to 11.36 IECEx BKI 06.0038U

GHG61 components - DOL √ √ √ 11.37 to 11.39 IECEx BKI 06.0038U

GHG61 components - contactors √ √ √ 11.40 to 11.43 IECEx BKI 06.0038U

GHG61 components - manual motor starter √ √ √ 11.48 to 11.50 IECEx BKI 06.0038U

GHG61 components - thermal over current relay √ √ √ 11.51 to 1152 IECEx BKI 06.0038U

GHG61 components - over voltage arrestor √ √ √ 11.53 to 11.54 IECEx BKI 06.0038U

GHG61 components - star-delta timer relay √ √ √ 11.55 to 11.55 IECEx BKI 06.0038U

GHG61 components - multi-function relay √ √ √ 11.56 to 11.57 IECEx BKI 06.0038U

GHG61 empty enclosures FRP (not for sale as stand alone item) √ √ √ 11.60 to 11.61 IECEx BKI 06.0007

GHG61 empty enclosures SS (not for sale as stand alone item) √ √ √ 11.62 to 11.63 IECEx BKI 06.0007

EJB Nortem enclosure IIB, IP65 √ √ √ 11.74 to 11.85 IECEx BKI 07.0018

June, 2010 Copyright© Cooper Industries


CEAG IEC Ex Approved Products - CEAG 805 Catalogue

Ref No. IEC Ex


Product Description Zones

1-15
CEAG 805 Cat Certificate No.

1 2 21 / 22

Stabex Mini hand torch light √ √ √ 1.6 to 1.9 IECEx BKI 08.002

Stabex HF hand torch light √ √ √ 1.6 to 1.9 IECEx BKI 08.003

eLLK92 series zone 1, 2, 21 & 22 fluorescent light √ √ √ 2.13 to 2.25 IECEx BVS-09.0033

eLLB200 series recessed fluorescent light √ √ √ 2.26 to 2.37 IECEx BKI 08.0017

AB12 EX d series fluorescent light √ √ √ 2.47 to 2.5 IECEx BKI 07.0008X

EVF Ex d series fluorescent light √ √ 2.51 to 2.54 IECEx BKI 07.0033X

nLLK98 series zone 2, 21, 22 fluorescent √ √ 2.56 to 2.61 IECEx BKI 06.0001

EXIT N - LED emergency EXIT Light √ √ √ 3.8 to 3.15 IECEx BKI 06.0003

AB12 Ex d NAV 70, 70W HPS √ √ 5.8 to 5.9 IECEx BKI 07.0008X

AB51 Ex d pendant light fitting for Incandescent, halogen & MV √ √ √ 5.13 to 5.14 IECEx BKI 07.0028X

EVI 200 / EVI 500 Ex d Incandescent and HID to 250W


5.15 to 5.17 IECEx BKI 07.0031X
minus control gear
√ √ √

EVQ Ex d Induction lamp EQ55 and EQ85 √ √ √ 5.18 to 5.19 IECEx BKI 07.0031X

EV Ex d HID well glass series with integral control gear √ √ √ 5.20 to 5.22 IECEx BKI 07.0031X

FZD Ex d light weight HID floodlight with integral control gear √ √ √ 5.24 to 5.29 IECEx BKI 07.0002

PX Ex d HID flood HID with integral control-gear √ √ √ 5.30 to 5.33 IECEx BKI 07.0041

KFL Vessel light √ √ √ 5.46 to 5.48 IECEx BKI 07.0029

Ex-Link plugs and receptacles √ √ √ 6.6 to 6.44 IECEx BKI 06.0005X

GHG511 series 16A Plugs & Sockets √ √ √ 6.58 to 6.67 IECEx BKI 04.0002

GHG512 series 32A Plugs & Sockets √ √ √ 6.68 to 6.73 IECEx BKI 04.0006

GHG514 series 63A Plugs & Sockets √ √ √ 6.74 to 6.76 IECEx BKI 04.0004

GHG515 series 125A Plugs & Sockets √ √ √ 6.77 to 6.79 IECEx BKI 04.0005

Copyright© Cooper Industries June, 2010


Fittings

When it comes to the proper termination of cable,


the correct use of fittings is as important as the equipment
itself. Incorrect application will render the installation
ineffective and could be dangerous.
Our range of certified adaptors, reducers, conduit seals
and glands provides the hazardous and arduous indus-
tries with a wide selection to suit many applications.
Crouse-Hind’s fittings are available in Nickel plated brass
as standard and on request, in stainless steel.

June, 2010 Copyright© Cooper Industries


Fittings

Cable Glands
CH Nylon Weatherproof ..................................................2-2
TUA Unarmoured Weatherproof......................................2-3
TWA Steel Wire Armoured Weatherproof........................2-4
ADE1F Ex d, Ex e, Ex tD Steel Wire Armoured ..........2-5
TWAB Ex d, Ex e, Ex tD Steel Wire Armoured ..........2-6
TWAE Ex e, Ex tD Steel Wire Armoured ..................2-7
TWAX Ex d, Ex e, Ex tD Steel Wire Armoured ........2-8
ADE4F Exd, Ex e, Ex td Steel Wire Armoured ........2-9

2-1
Cable Gland Accessories ....................................2-10

Stopping Plugs
Ex d, Ex e DIP ................................................................2-11

Adaptors
Ex d, DIP ........................................................................2-12

Reducers
Ex d, DIP ........................................................................2-16

Unions
Ex d, DIP ........................................................................2-17

Nipples
Ex d, DIP ........................................................................2-18

Conduit Seals
Ex d, DIP ........................................................................2-19

Sealing Compound
Sealing Compound ........................................................2-20

Inspection Elbows & Tees


Exd, DIP ........................................................................2-21

Copyright© Cooper Industries June, 2010


Fittings - CH Nylon Cable Glands

Technical Data

Type of Protection Weatherproof

Degree of Protection IP68

Application Termination of unarmoured cables

Standard Materials Nylon

2-2
Ordering Details

Gland Data Size Cable Range Detail Gland Size Data

Cable Entry Proj.


Overall Diameter Length Length
Entry Size
Cat No.
(metric) Min Max A B

mm mm mm mm
B
CH12 12 3.0 6.5 7.9 19.3

CH16 16 5.0 10.0 14.4 23.9

CH20 20 10.0 14.0 12.8 28.2

CH25 25 13.0 18.0 13.9 32.1


A

CH32 32 18.0 25.0 14.6 36.2

CH40 40 22.0 32.0 17.7 43.1

CH50 50 30.0 38.0 17.3 44.3

CH63 63 34.0 44.0 18.6 50.7

June, 2010 Copyright© Cooper Industries


Fittings - TUA Terminator ® Cable Glands

Technical Data

Type of Protection Weatherproof

Degree of Protection IP66/67

Application Termination of unarmoured cables

Standard Materials Brass, nickel plated


Stainless steel
(add suffix SS to part no.,

2-3
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Gland Size Data

Cable Hexagon Size

Overall Across Across


Entry Size Diameter Flats Cnrs
Cat No.
(metric)
Min Max A B C D

mm mm mm mm mm mm

TUA12M6 12 3.5 6.5 5.0 11.0 12.0 14.0

TUA16M9 16 5.5 9.5 6.0 13.0 16.0 18.0

TUA1M13 20 8.5 13.0 6.0 14.0 20.0 22.0

TUA2M17 25 12.0 17.0 7.0 16.0 25.0 27.0

TUA3M22 32 15.0 22.0 8.0 20.0 32.0 35.0

TUA4M28 40 19.5 28.0 8.0 23.0 40.0 44.0

TUA5M36 50 25.5 36.0 9.0 27.0 50.0 54.0

TUA6M46 63 33.0 46.0 10.0 32.0 63.0 67.0

TUA7M53 75 37.0 53.0 18.0 41.4 80.0 85.0

Copyright© Cooper Industries June, 2010


Fittings - TWA Terminator ® Cable Glands

Technical Data

Type of Protection Weatherproof

Degree of Protection IP66/67

Application Termination of steel wire armoured cables

Standard Materials Brass, nickel plated


Stainless steel
(add suffix SS to part no.,

2-4
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Cable Range Detail Gland Size Data

Approx. Hexagon Size


Actual Diameter Wire
Armour Pro-
Entry Entry Entry Across Across
Diameter jected
Cat No. Size Cat No. Size Under Armour Overall Length Flats Cnrs
Length
(metric) (NPT)
Min Max Min Max Min / Max A B C D

mm mm mm mm mm mm mm mm mm

TWA1M13 20 TWA1N13 1/2" 3.0 8.0 8.0 13.0 0.5 / 0.9 14.0 56.0 27.0 31.0

TWA1M16 20 TWA1N16 1/2" 6.0 11.0 10.2 15.8 0.9 / 1.25 14.0 58.0 27.0 31.0

TWA1M20 20 TWA1N20 1/2" 7.0 13.0 14.0 20.8 0.9 / 1.25 14.0 58.0 30.4 34.0

TWA2M27 25 TWA2N27 3/4" 11.0 19.0 18.0 27.2 1.25 / 1.6 16.0 60.0 38.5 43.0

TWA3M34 32 TWA3N34 1" 17.0 25.0 25.0 33.5 1.6 / 2.0 20.0 72.0 47.2 53.0

TWA4M40 40 TWA4N40 1 1/4" 24.0 31.0 30.0 39.5 1.6 / 2.0 20.0 74.0 57.0 64.0

TWA5M53 50 TWA5N53 1 1/2" 30.0 41.0 36.0 52.6 2.0 / 2.5 20.0 82.0 70.0 78.0

TWA6M66 63 TWA6N66 2" 40.0 54.0 51.0 65.3 2.0 / 2.5 22.0 90.0 80.0 88.0

TWA7M78 75 TWA7N78 2 1/2" 53.0 65.0 63.0 78.0 2.5 / 3.5 22.0 98.0 101.0 112.0

June, 2010 Copyright© Cooper Industries


Fittings - ADE1F Terminator ® Cable Glands

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, Ex e, Ex tD

Degree of Protection IP66/67

Gas Group IIC

Approvals IEC Ex LCI 050 004X

Application Termination of unarmoured cables


2-5
Standard Materials Brass, nickel plated
Stainless steel
(add suffix SS to part no.,
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Gland Size Data

Cable Approx. Hexagon Size

Overall Entry Projected Across Across


Entry Size Diameter Length Length Flats Cnrs
Cat No.
(metric)
Min Max A B C D

mm mm mm mm mm mm

ADE1FISO204 M20 4.0 8.5 15.0 20.0 15.0 24.0

ADE1FISO205 M20 6.0 12.0 15.0 20.0 19.0 24.0

ADE1FISO257 M25 12.0 20.5 15.0 27.0 30.0 30.0

ADE1FISO328 M32 16.0 27.5 15.0 34.0 41.0 41.0

ADE1FISO409 M40 21.0 34.0 15.0 36.0 48.0 48.0

ADE1FISO5010 M50 27.0 41.0 16.0 39.0 55.0 55.0

ADE1FISO6312 M63 40.0 56.0 17.0 43.0 72.0 72.0

ADE1FISO5713 M75 47.0 65.0 18.0 49.0 85.0 85.0

ADE1FISO8014 M80 54.0 73.0 20.0 56.0 95.0 95.0

ADE1FISO9015 M90 63.0 82.0 22.0 61.0 110.0 110.0

ADE1FISO1006 M100 72.0 92.0 22.0 62.0 120.0 120.0

Copyright© Cooper Industries June, 2010


Fittings - TWAB Terminator ® Cable Glands

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, Ex e, Ex tD

Degree of Protection IP66/67

Gas Group IIC

Approvals IEC Ex TSA09.0024

2-6 Application Termination of steel wire armoured cables

Standard Materials Brass, nickel plated


Stainless steel
(add suffix SS to part no.,
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Cable Range Detail Gland Size Data

Wire Hexagon Size


Actual Diameter Approx (mm)
Catalogue Entry Catalogue Entry Armour (mm)
(mm)
No. Size No. Size Diameter Entry Projected Across Across
(mm) Length Length Flats Cnrs
Under Armour Overall
Cat. No. Metric Cat. No. NPT Min Max Min Max Min/Max A B C D

TWAB1M13 20 TWAB1N13 1/2" 6 8 7 13.2 0.9/1.25 14 56 23.3 26

TWAB1M16 20 TWAB1N16 1/2" 6 8 10.2 15.8 0.9/1.25 14 56 27 31

TWAB1M20 20 TWAB1N20 1/2" 7 12 15.5 20.8 0.9/1.25 14 56 30.5 35.2

TWAB2M27 25 TWAB2N27 3/4" 11 18 20 27.2 1.25/1.6 16 56 38.5 44.5

TWAB3M34 32 TWAB3N34 1" 17 25 27 33.5 1.6/2 20 66 47.6 54

TWAB4M40 40 TWAB4N40 1 1/4" 24 31 32 39.9 1.6/2 20 71 55 65.8

TWAB5M53 50 TWAB5N53 1 1/2" 30 41 43 52.6 2/2.5 20 75 70 80.8

TWAB6M66 63 TWAB6N66 2" 40 54 53 65.3 2/2.5 22 85 80 92.4

TWAB7M78 75 TWAB7N78 2 1/2" 53 65 63 78 2.5/3.15 24 100 101 116.6

TWAB8M88 85 -- -- 60 74 77 88 2.5/3.15 24 100 111 122

June, 2010 Copyright© Cooper Industries


Fittings - TWAE Terminator ® Cable Glands

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex e, Ex tD

Degree of Protection IP66/67

Gas Group IIC

Approvals IEC Ex TSA09.0024

Application Termination of steel wire armoured cables


2-7
Standard Materials Brass, nickel plated
Stainless steel
(add suffix SS to part no.,
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Cable Range Detail Gland Size Data

Wire Hexagon Size


Actual Diameter Approx (mm)
Catalogue Entry Catalogue Entry Armour (mm)
(mm)
No. Size No. Size Diameter Entry Projected Across Across
(mm) Length Length Flats Cnrs
Under Armour Overall
Cat. No. Metric Cat. No. NPT Min Max Min Max Min/Max A B C D

TWAE1M13 20 TWAE1N13 1/2" 6 8.6 7 13.2 0.9/1.25 14 62 23.3 26

TWAE1M16 20 TWAE1N16 1/2" 6 12 10.2 15.8 0.9/1.25 14 66 27 31

TWAE1M20 20 TWAE1N20 1/2" 7 14 15.5 20.8 0.9/1.25 14 66 30.5 35.2

TWAE2M27 25 TWAE2N27 3/4" 11 19 20 27.2 1.25/1.6 16 68 42.4 49

TWAE3M34 32 TWAE3N34 1" 17 25 27 33.5 1.6/2 20 80 47.6 55

TWAE4M40 40 TWAE4N40 1 1/4" 24 31 32 39.9 1.6/2 20 80 55 65.8

TWAE5M53 50 TWAE5N53 1 1/2" 30 41 43 52.6 2/2.5 20 88 69.8 80.8

TWAE6M66 63 TWAE6N66 2" 40 54 53 65.3 2/2.5 22 95 80 92.4

TWAE7M78 75 TWAE7N78 2 1/2" 53 65 63 78 2.5/3.15 24 105 101 116.6

TWAE8M88 85 -- -- 60 74 77 88 2.5/3.15 24 107 111 122

Copyright© Cooper Industries June, 2010


Fittings - TWAX Terminator ® Cable Glands

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, Ex e, Ex tD

Degree of Protection IP66/67

Gas Group IIC

Approvals IEC Ex TSA09.0024

2-8 Application Termination of steel wire armoured cables

Standard Materials Brass, nickel plated


Stainless steel
(add suffix SS to part no.,
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Cable Range Detail Gland Size Data

Wire Hexagon Size


Actual Diameter Approx (mm)
Catalogue Entry Catalogue Entry Armour (mm)
(mm)
No. Size No. Size Diameter Entry Projected Across Across
(mm) Length Length Flats Cnrs
Under Armour Overall
Cat. No. Metric Cat. No. NPT Min Max Min Max Min/Max A B C D

TWAX16M13 16 6.3 8.6 10.2 13.2 09/1.25 14 52 23.3 26.9

TWAX1M13 20 TWAX1N13 1/2" 6.3 8.6 10.2 13.2 0.9/1.25 14 52 23.3 26.9

TWAX1M16 20 TWAX1N16 1/2" 8.4 11.6 13 15.8 0.9/1.25 14 52 30.5 35.2

TWAX1M20 20 TWAX1N20 1/2" 11 13.9 15.5 19.8 0.9/1.25 14 62 30.5 35.2

TWAX2M24 25 TWAX2N24 3/4" 13.5 16.9 19.5 23.8 1.25/1.6 16 67 33.3 38.4

TWAX2M27 25 TWAX2N27 3/4" 16.5 19.9 23.5 27.2 1.25/1.6 16 71 38.5 44.4

TWAX3M30 32 TWAX3N33 1" 19.5 23.9 27 30.5 1.6/2 20 80 42.4 48.7

TWAX3M33 32 TWAX3N43 1" 23.5 26.2 30 33.5 1.6/2 20 95 47 54.3

TWAX4M38 40 TWAX4N38 1 1/4" 25.8 31.2 33 38.5 1.6/2 20 52 57 65.8

TWAX5M43 50 TWAX5N43 1 1/2" 30.8 36.2 38 43.5 2/2.5 20 52 57 65.8

TWAX5M48 50 TWAX5N48 1 1/2" 35.5 40 43 48.5 2/2.5 20 52 63.5 73.3

TWAX5M52 50 TWAX6N52 1 1/2" 39.5 44 48 52.6 2/2.5 20 62 70 80.8

TWAX6M60 63 TWAX6N60 2" 43.5 49 52 58.9 2/2.5 22 67 76.2 87.9

TWAX6M65 63 TWAX7N765 2 1/2" 48.5 55.9 58 65.3 2/2.5 22 71 80 92.4

TWAX7M71 75 TWAX7N71 2 1/2" 55 61.9 64.3 71.6 2.5/3.15 24 80 88.9 102.6

TWAE7M78 75 TWAX8N78 3" 61 67.9 70.6 78 2.5/3.15 24 95 101 116.6

June, 2010 Copyright© Cooper Industries


Fittings - ADE4F Terminator ® Cable Glands

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, Ex e, Ex tD

Degree of Protection IP66/67

Gas Group IIC

Approvals IEC Ex LCI 050 004X

Application
Termination of steel wire armoured,
metallic tape & braided cables 2-9
Standard Materials Brass, nickel plated
Stainless steel
(add suffix SS to part no.,
Options minimum order qty’s applicable)
Other thread types available upon request

Ordering Details

Gland Size Data Cable Range Detail Gland Size Data

Approx. Hexagon Size


Actual Diameter Wire Armour
Diameter Entry Projected Across Across
Entry Size Length Length Flats Cnrs
Cat No. Under Armour Overall
(metric)
Min Max Min Max Min / Max A B C D

mm mm mm mm mm mm mm mm mm

ADE4FISO205 M20 4.0 8.5 6.0 12.0 0/0.9 15.0 36.0 19.0 24.0

ADE4FISO207 M20 8.5 15.5 12.0 21.0 0/1.25 15.0 46.0 30.0 30.0

ADE4FISO258 M25 12.0 20.5 16.0 27.5 0/1.6 15.0 56.0 41.0 41.0

ADE4FISO329 M32 16.0 27.5 21.0 34.0 0/1.6 15.0 63.0 48.0 48.0

ADE4FISO4010 M40 21.0 34.0 27.0 41.0 0/2.0 15.0 68.0 55.0 55.0

ADE4FISO5011 M50 27.0 41.0 33.0 48.0 0/2.5 16.0 74.0 64.0 64.0

ADE4FISO6312 M63 33.0 48.0 40.0 56.0 0/2.5 17.0 77.0 72.0 72.0

ADE4FISO6313 M63 40.0 56.0 47.0 65.0 0/2.5 17.0 85.0 85.0 85.0

ADE4FISO7514 M75 47.0 65.0 54.0 74.0 0/2.25 18.0 92.0 95.0 95.0

ADE4FISO8015 M80 54.0 73.0 63.0 83.0 0/3.15 20.0 104.0 110.0 110.0

ADE4FISO9016 M90 63.0 82.0 72.0 93.0 0/3.15 22.0 108.0 120.0 120.0

Copyright© Cooper Industries June, 2010


Fittings - Terminator ® Cable Glands - Accessories

Accessories

Lock Nuts
Shrouds
Locknuts are used to secure cable glands to the
Suits Gland Cat No.
enclosure with slip hole entries.
TUA1M10, TUA1M12, TUA1M15, TWA1M13,
506050
Metric Entry NPT Entry TWAX1M13 & Capri size 5 glands
Cat No. Cat No.
Dia (mm) DIa (mm)
TWA1M16, TWAX1M16, TWAE1M16,
20 LNM1NP 1/2" LNN1NP 506060

2-10
TWAB1M16 & Capri size 6 glands
25 LNM2NP 3/4" LNN2NP
TWA1M20, TWAE1M20, TWAX1M20
506070
32 LNM3NP 1" LNN3NP & Capri size 7 glands

40 LNM4NP 1 1/4" LNN4NP TUA3M23, TWA2M27, TWAE2M27, TWAX2M27,


TWAB2M27, TUA2M18, TWAX2M24 506080
50 LNM5NP 1 1/2" LNN5NP TUA3M25, TWAX3M30 & Capri size 8 glands

63 LNM6NP 2" LNN6NP


TWA3M34, TWAE3M34, TWAX3M33,
506090
75 LNM7NP 2 1/2" LNN7NP TWAB3M34 & Capri size 9 glands

80 LNM8NP 3" LNN8NP TUA5M34, TWA4M40, TWAE4M40, TWAX4M38,


5060100
TWAB4M40 & Capri size 10 glands

TUA5M38, TUA5M42, TWAX5M52


TUA6M48, TWAX5M52, TWAB5M53 5060110
Sealing Gaskets & Capri size 11 glands

Sealing Gaskets are required to maintain the IP rating of an TWA5M53, TWAE5M53, TWAX6M60,
5060120
enclosure. Sealing Gaskets should be installed outside the TWAB6M66 & Capri size 12 glands
enclosure between the gland face and the enclosure.
TUA6M54, TUA7M60, TWA6M66,
Metric Entry NPT Entry TWAE6M66, TWAX7M71 & Capri size 13 5060130
Cat No. Cat No. glands
Dia (mm) DIa (mm)
20 SGM1 1/2" SGN1 TWA7M78, TWAE7M78, TWAX7M78,
5060140
TWAB7M78 & Capri size 14 glands
25 SCM2 3/4" SGN2

32 SGM3 1" SGN3

40 SGM4 1 1/4" SGN4 Earth Tags

50 SGM5 1 1/2" SGN5 Earth tags are used when it is necessary


to connect an earth wire to the cable gland
63 SGM6 2" SGN6
to maintain the earth continuity.
75 SGM7 2 1/2" SGN7
Metric Entry NPT Entry
Cat No.
80 SGM8 3" SGN8 Dia (mm) DIa (mm)
20 1/2" ET1

25 3/4" ET2
Epoxy Sealing Compound 32 1" ET3

40 1 1/4" ET4
Epoxy sealing compound is supplied with all
TWAB glands. Additional sealing compound may 50 1 1/2" ET5
be ordered if required.
Qty 63 2" ET6
Net Weight Cat No.
Per Ctn
75 2 1/2" ET7
30 gms 10 706948
80 3" ET8
120gms 5 706949

June, 2010 Copyright© Cooper Industries


Fittings - Stopping Plugs

Technical Data

Zone 1 Zone 2 Zone 21/22

PL* - Ex d, DIP A21, IP67


Type of Protection
GHG - Exe
Degree of Protection IP66/67

Gas Group IIC

2-11
PL* - Ex1108U
Approvals
GHG - IECEx PTB03-0000
To safely seal unused threaded entries
Application
& clearance holes
PL* - Brass, nickel plated
Standard Materials
GHG - Polyamide body, neoprene seal
Stainless steel - MOQ applicable
Options
(replace NP with SS - PL* only)

Ordering Details

Exd Stopping Plug Selection

Entry Size Entry Size Entry Size


Cat No. Cat No. Cat No.
(metric) (NPT) (BSP)

PLM1NP 20mm PLN1NP 1/2" NPT PLB1NP 1/2" BSP

PLM2NP 25mm PLN2NP 3/4" NPT PLB2NP 3/4" BSP

PLM3NP 32mm PLN3NP 1" NPT PLB3NP 1" BSP

PLM4NP 40mm PLN4NP 1 1/4" NPT PLB4NP 1 1/4" BSP

PLM5NP 50mm PLN5NP 1 1/2" NPT PLB5NP 1 1/2" BSP

PLM6NP 63mm PLN6NP 2" NPT

PLN7NP 2 1/2" NPT

Exe Stopping Plug Selection

Entry Size
Cat No.
(metric)

GHG9601952R0112 M20

GHG9601952R0003 M25

GHG9601952R0004 M32

GHG9601952R0005 M40

GHG9601952R0006 M50

Copyright© Cooper Industries June, 2010


Fittings - Adaptors

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, DIP A21, IP67

Degree of Protection IP66/67

Gas Group IIC

Approvals Ex1108U

2-12
Application Thread type and / or size conversion

Standard Materials Brass, nickel plated

Stainless steel - MOQ applicable


Options
(replace NP with SS)

Ordering Details

A M N 2 2 N P
Male Thread Nickel Plated
Size Adapted TO SS for
Product (Female) stainless steel
Female Thread
Identifier Thread Size Code
A - Adaptor
Size Adapted
FROM (Male)
Thread Size Code
M - Metric
N - NPT
B - BSP
Thread Size Code
Code Metric NPT
No. or BSP
16 16mm -
1 20mm 1/2"
2 25mm 3/4"
3 32mm 1"
4 40mm 1 1/4"
5 50mm 1 1/2"
6 63mm 2"
7 - 2 1/2"

Please consult factory for availability

Description Cat No.

3/4" BSP (M) - 1/2" BSP (F) ABB21NP


3/4" BSP (M) - 1" BSP (F) ABB23NP
1" BSP (M) - 3/4" BSP (F) ABB32NP
1" BSP (M) - 1 1/4" BSP (F) ABB34NP
1" BSP (M) - 1 1/2" BSP (F) ABB35NP
1 1/4" BSP (M) - 2" BSP (F) ABB46NP

June, 2010 Copyright© Cooper Industries


Fittings - Adaptors

Ordering Details

Description Cat No.

1" BSP (M) - M16 (F) ABM116NP


1/2" BSP (M) - M20 (F) ABM11NP
3/4" BSP (M) - M20 (F) ABM21NP
3/4" BSP (M) - M25 (F) ABM22NP
3/4" BSP (M) - M32 (F) ABM23NP

2-13
1" BSP (M) - M20 (F) ABM31NP
1" BSP (M) - M25 (F) ABM32NP
1" BSP (M) - M32 (F) ABM33NP
1 1/4" BSP (M) - M25 (F) ABM42NP
1 1/4" BSP (M) - M32 (F) ABM43NP
1 1/2" BSP (M) - M20 (F) ABM51NP
1 1/2" BSP (M) - M25 (F) ABM52NP
1 1/2 BSP (M) - M32 (F) ABM53NP
1 1/2" BSP (M) - M40 (F) ABM54NP
1 1/2" BSP (M) - M50 (F) ABM55NP
2" BSP (M) - M32 (F) ABM63NP
2" BSP (M) - M50 (F) ABM65NP
2 1/2" BSP (M) - M50 (F) ABM75NP

3/4" IMP (M) - M16 (F) AIM116NP


3/4" IMP (M) - M20 (F) AIM11NP
3/4" IMP (M) - M25 (F) AIM12NP
5/8" IMP (M) - M20 (F) AIM161NP
1" IMP (M) - M20 (F) AIM21NP
1" IMP (M) - M25 (F) AIM22NP
1 1/4" IMP (M) - M20 (F) AIM31NP
1 1/4" IMP (M) - M25 (F) AIM32NP
1 1/4" IMP (M) - M40 (F) AIM34NP
1 1/2" IMP (M) - M32 (F) AIM43NP
1 1/2" IMP (M) - M40 (F) AIM44NP

2" IMP (M) - M32 (F) AIM53NP


2 1/4" IMP (M) - M50 (F) AIM65NP

M20 (M) - 1/2" BSP (F) AMB11NP


M20 (M) - 3/4" BSP(F) AMB12NP
M20 (M) - 1" BSP (F) AMB13NP
M25 (M) - 1/2" BSP (F) AMB21NP
M25 (M) - 3/4" BSP (F) AMB22NP
M25 (M) - 1" BSP (F) AMB23NP
M32 (M)- 1 1/4" BSP (F) AMB34NP
M40 (M)- 1 1/2" BSP (F) AMB45NP

Copyright© Cooper Industries June, 2010


Fittings - Adaptors

Ordering Details

Description Cat No.

M20 (M)- 5/8" IMP (F) AMI116NP


M20 (M) - 3/4" IMP (F) AMI11NP
M20 (M) - 1" IMP (F) AMI12NP
M25 (M) - 3/4" IMP (F) AMI21NP
M25 (M)- 1" IMP (F) AMI22NP

2-14
M32 (M) - 1" IMP (F) AMI32NP
M32 (M) - 1 1/4" IMP (F) AMI33NP
M40 (M) - 1 1/2" IMP (F) AMI44NP

M20 (M) - M20 (F) AMM11NP


M20 (M) - M25 (F) AMM12NP
M20 (M) - M32 (F) AMM13NP
M16 (M) - M20 (F) AMM161NP
M25 (M) - M25 (F) AMM22NP
M25 (M) - M32 (F) AMM23NP
M32 (M) - M32 (F) AMM33NP
M32 (M) - M40 (F) AMM34NP
M40 (M) - M40 (F) AMM44NP
M40 (M) - M50 (F) AMM45NP
M50 (M) - M50 (F) AMM55NP
M63 (M) - M63 (F) AMM66NP

M20 (M) - 1/2" NPT (F) AMN11NP


M20 (M) - 3/4" NPT (F) AMN12NP
M20 (M) - 1" NPT (F) AMN13NP
M25 (M) - 1/2" NPT (F) AMN21NP
M25 (M) - 3/4" NPT (F) AMN22NP
M25 (M) - 1" NPT (F) AMN23NP
M25 (M) - 1-1/2" NPT (F) AMN25NP
M32 (M) - 3/4" NPT (F) AMN32NP

M32 (M) - 1" NPT (F) AMN33NP


M40 (M) - 1" NPT (F) AMN43NP
M40 (M) - 1 1/4" NPT (F) AMN44NP
M50 (M) - 1" NPT (F) AMN53NP
M50 (M) - 11/4" NPT (F) AMN54NP
M63 (M) - 1 1/4" NPT (F) AMN64NP
M63 (M) - 1 1/2" NPT (F) AMN65NP

June, 2010 Copyright© Cooper Industries


Fittings - Adaptors

Ordering Details

Description Cat No.

1/2" NPT (M) - 3/4" IMP (F) ANI11NP


1" NPT (M) - 11/4" (F) ANI33NP
1 1/2" NPT (M) - 1 1/2" IMP (F) ANI54NP
2" NPT (M) - 2" IMP (F) ANI65NP

2-15
1/2" NPT (M) - M16 (F) ANM116NP
1/2" NPT (M) - M20 (F) ANM11NP
1/2" NPT (M) - M25 (F) ANM12NP
1/2" NPT (M) - M63 (F) ANM16NP
3/4" NPT (M) - M20 (F) ANM21NP
3/4" NPT (M) - M25 (F) ANM22NP
3/4" NPT (M) - M32 (F) ANM23NP
1" NPT (M) - M20 (F) ANM31NP
1" NPT (M) - M25 (F) ANM32NP
1" NPT (M) - M32 (F) ANM33NP
1" NPT (M) - M40 (F) ANM34NP
1 1/4" NPT (M) - M20 (F) ANM41NP
1 1/4" NPT (M) - M25 (F) ANM42NP
1 1/4" NPT (M) - M32 (F) ANM43NP
1 1/4" NPT (M) - M40 (F) ANM44NP

1 1/4" NPT (M) - M63 (F) ANM46NP


1 1/2" NPT (M) - M20 (F) ANM51NP
1 1/2" NPT (M) - M25 (F) ANM52NP
1 1/2" NPT (M) - M32 (F) ANM53NP
1 1/2" NPT (M) - M40 (F) ANM54NP
1 1/2" NPT (M) - M50 (F) ANM55NP
2" NPT (M) - M25 (F) ANM62NP
2" NPT (M) - M40 (F) ANM64NP
2" NPT (M) - M50 (F) ANM65NP
2" NPT (M) - M63 (F) ANM66NP
2 1/2" NPT (M) - M50 (F) ANM75NP
2 1/2" NPT (M) - M63 (F) ANM76NP

1/2" NPT (M) - 1/2" NPT (F) ANN11NP


1/2" NPT (M) - 3/4" NPT (F) ANN12NP
1/2" NPT (M) - 1" NPT (F) ANN13NP
3/4" NPT (M) - 1" NPT (F) ANN23NP
3/4" NPT (M) - 1 1/2" NPT (F) ANN25NP
1" NPT (M) - 1 1/4" NPT (F) ANN34NP
1 1/4" NPT (M) - 2" NPT (F) ANN46NP

Copyright© Cooper Industries June, 2010


Fittings - Reducers

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, DIP A21, IP67

Degree of Protection IP66/67

Gas Group IIC

Approvals Ex1108U

2-16 Application
Reducers reduce the thread size of metric,
NPT & BSP entries

Standard Materials Brass, nickel plated


Stainless steel (replace NP with SS)
Options
BSP thread size (consult factory)

Ordering Details

R E M 3 2 N P
Product Nickel Plated
Identifier Thread Type Size reduced TO SS for
RE - Adaptor (Female) stainless steel
Thread Size Code

Size reduced
FROM (Male)
Thread Size Code

M - Metric
N - NPT Thread Size Code
B - BSP
Code Metric NPT
No. or BSP
16 16mm -
1 20mm 1/2"
2 25mm 3/4"
3 32mm 1"
4 40mm 1 1/4"
5 50mm 1 1/2"
6 63mm 2"
7 - 2 1/2"

Please consult factory for availability

Metric Thread NPT Thread

Part No. Description Part No. Description Part No. Description Part No. Description

REM116NP M20 - 16mm (F) REM52NP M50 - M25 (F) REN21NP 3/4" - 1/2" (F) REN53NP 1 1/2" - 1" (F)
REM21NP M25 - M20 (F) REM53NP M50 - M32 (F) REN31NP 1" - 1/2" (F) REN54NP 1 1/2" - 1 1/4" (F)
REM31NP M32 - M20 (F) REM54NP M50 - M40 (F) REN32NP 1" - 3/4" (F) REN61NP 2" - 1/2" (F)
REM32NP M32 - M25 (F) REM61NP M63 - M20 (F) REN41NP 1 1/4" - 1/2" (F) REN62NP 2" - 3/4" (F)
REM41NP M40 - M20 (F) REM62NP M63 - M25 (F) REN42NP 1 1/4" - 3/4" (F) REN63NP 2" - 1" (F)
REM42NP M40 - M25 (F) REM63NP M63 - M32 (F) REN43NP 1 1/4" - 1" (F) REN64NP 2" - 1 1/4" (F)
REM43NP M40 - M32 (F) REM64NP M63 - M40 (F) REN51NP 1 1/2" - 1/2" (F) REN65NP 2" - 1 1/2" (F)
REM65NP M63 - M50 (F) REN52NP 1 1/2" - 3/4" (F) REN76NP 2 1/2" - 2" (F)

June, 2010 Copyright© Cooper Industries


Fittings - Unions

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, DIP A21, IP67

Degree of Protection IP66/67

Gas Group IIC

Approvals Ex1108U

Application
For ease in coupling stationary Ex d
equipment 2-17
Standard Materials Brass, nickel plated
Stainless steel (replace NP with SS)
Options
BSP thread size (consult factory)

Ordering Details

U N F A 4 M
Product
Identifier
Part No. Description
N P
UN - Union

UNFA1MNP M20 (F) - M20 (F)


Type of Union Nickel Plated UNFA2MNP M25 (F) - M25 (F)
F - Female / Female SS for
Y - Male / Female stainless stee UNFA3MNP M32 (F) - M32 (F)
Thread Size Code
UNFA4MNP M40 (F) - M40 (F)
Code Metric NPT
No. or BSP Thread Type UNFA5MNP M50 (F) - M50 (F)
16 16mm - M - Metric
1 20mm 1/2" N - NPT UNFA6MNP M63 (F) - M63 (F)
2 25mm 3/4" B - BSP
3 32mm 1"
4 40mm 1 1/4"
UNYA1MNP M20 (M) - M20 (F)
5 50mm 1 1/2"
UNYA2MNP M25 (M) - M25 (F)
6 63mm 2"
7 - 2 1/2"
UNYA3MNP M32 (M) - M32 (F)

UNYA4MNP M40 (M) - M40 (F)


Please consult factory for availability
UNYA5MNP M50 (M) - M50 (F)

UNFA1NNP 1/2" NPT (F) - 1/2" NPT (F)

UNFA2NNP 3/4" NPT (F) - 3/4" NPT (F)

UNYA1NNP 1/2" NPT (M) - 1/2" NPT (F)

UNYA2NNP 3/4" NPT (M) - 3/4" NPT (F)

Copyright© Cooper Industries June, 2010


Fittings - Nipples

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, DIP A21, IP67

Degree of Protection IP66/67

Gas Group IIC

Approvals Ex1108U

2-18
Application To connect Ex d equipment or conduit systems

Standard Materials Brass, nickel plated


Stainless steel (replace NP with SS)
Options
BSP thread size (consult factory)

Ordering Details

Part No. Description


N H M 3 N P
NHM1NP M20 (M) - M20 (M) hex nipple
Product
Identifier Nickel Plated NHM2NP M25 (M) - M25 (M) hex nipple
N - Nipples SS for
Thread Type
stainless steel
M - Metric NHM3NP M32 (M) - M32 (M) hex nipple
N - NPT
B - BSP NHM4NP M40 (M) - M40 (M) hex nipple
Shape NHM5NP M50 (M) - M50 (M) hex nipple
H - Hexagonal
NHM6NP M63 (M) - M63 (M) hex nipple
Thread Size Code
Code Metric NPT NHMN11NP M20 (M) - 1/2" NPT (M) hex nipple
No. or BSP
NHMN33NP M32 (M) - 1" NPT (M) hex nipple
16 16mm -
1 20mm 1/2"
2 25mm 3/4"
3 32mm 1"
4 40mm 1 1/4"
5 50mm 1 1/2"
6 63mm 2"
7 - 2 1/2"

Please consult factory for availability

June, 2010 Copyright© Cooper Industries


Fittings - Conduit Seals

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, DIP A21, T600C, IP66

Degree of Protection IP66

Gas Group IIC

Approvals IEC Ex TSA07.0015-1

Application
Used as cable entry into Ex d enclosures
and between enclosures to prevent flame
2-19
propagation and pressure piling

Standard Materials Brass, aluminium


Stainless steel (SS)
Options
BSP thread size (consult factory)

Ordering Details

Conduit Seals Selection

Weight of Weight of
Entry Male
Female Sealing Compound Chico X Fibre
Size & Female
per seal (g) per seal (g)

20mm/20mm EYSA1M EYSA16M 50 1

25mm/25mm EYSA2M EYSA26M 100 2

32mm/32mm EYSA3M EYSA36M 188 3.5

40mm/40mm EYSA4M EYSA46M 406 7

50mm/50mm EYSA5M EYSA56M 550 14

3/4" BSP/3/4" BSP EYSA2B EYSA26B 100 2

20mm/1/2" BSP EYSA11MB - 50 1

20mm/3/4" BSP EYSA12MB - 50 1

25mm/1/2" BSP EYSA21MB - 100 2

25mm/3/4" BSP EYSA22MB - 100 2

Copyright© Cooper Industries June, 2010


Fittings - Sealing Compound

Technical Data

Chico A sealing compound used with


Application EYSA seals prevents flame propagation in
conduit hence avoids pressure piling.

Ordering Details

2-20 Sealing Compound

Part No. Description

17620 Sealing compound mixture 0.45kg


Sealing compound mixture A4
19782
c/w Chico X Fibre
228 Sealing compound mixture 2.27kg

Technical Data

Used in horizontal or vertical applications


to form a dam between the integral
Application bushing of the sealing fitting and the end
of the conduit whilst SCM sealing com-
pound is in the liquid state.

Chico X Fibre is ceramic, asbestos-free


fibre that packs easily around each con-
Features
ductor making a suitable dam for the pour-
ing of Chico A sealing compound mixture

Ordering Details

Chico X Selection

Part No. Description

5658 Chico X Fibre 60g

9836 Chico X Fibre 230g

12144 Chico X Fibre 450g

June, 2010 Copyright© Cooper Industries


Fittings - Inspection Elbows & Tees

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, DIP A21, IP67

Degree of Protection IP67

Gas Group IIB

Approvals Ex1108U

Used as draw in outlets, inspection elbows


& tees and are especially designed for stiff
2-21
cables due to large size or insulation type
Application
Create 900 bends in conduit systems al-
lowing for a straight pull in either direction
To provide maintenance access to wiring
Body - Copper free aluminium
Standard Materials
Cover - Brass
Options NPT & BSP thread sizes (consult factory)

Ordering Details

Inspection Elbows & Tees Selection

Entry Size
Cat No.
(metric)

FE1 M20 (F)-M20 (F) Elbow

FE2 M25 (F)-M25 (F) Elbow

FT1 M20 (F)-M20 (F) Tee

FT2 M25 (F)-M25 (F) Tee

Copyright© Cooper Industries June, 2010


Junction Boxes

Using correct termination boxes for the task at hand saves cost
and time.
From a small FRP Junction Box to a large Stainless steel mar-
shalling box, Crouse-Hinds has the solution.
Our local Australian JBE stainless steel design is now compli-
mented by our UK designed, dual IECEx and ATEX certified
Ex-cell and STB ranges.
These boxes are custom built and engineered to your
specific requirement, ensuring the right product for your appli-
cation

June, 2010 Copyright© Cooper Industries


Junction Boxes

Junction Boxes
GUA - Exd ........................................................................3-2
C30 & C31 - Ex d, Ex tD A21 IP67 T850C ......................3-3
PBEC - Exe, Ex tD A21, T800C ......................................3-5
GUBA - Exd ....................................................................3-6
EJBA - Exd ......................................................................3-7
EJB - Exd ........................................................................3-8
JBEC - Exe......................................................................3-9
JBDC - Combustible Dust ..............................................3-9
JBWC - Weatherproof ....................................................3-9
JBE - Increased Safety..................................................3-10
JBD - Combustible Dust ................................................3-10
JBI - Intrinsically Safe....................................................3-10
JBW - Weatherproof......................................................3-10
XLH - Ex e ia, Ex dem ia/ib, Ex td ................................3-12
PBE - Ex e ....................................................................3-13

3-1

Copyright© Cooper Industries June, 2010


Junction Boxes - GUA

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exd

Degree of Protection IP66

Gas Group IIC

GUA6 - IEC Ex - Pending


Approvals
GUA9 - ANZEx05.3013

Small pull through box & small junction


Application
box

Standard Materials Copper free aluminium

Ordering Details

3-2 GUA X A 1 6 M

Product Identifier Thread Type


GUA - Junction Box M - Metric
Exd I - Imperial
N - NPT
B - BSP

Entry Configuration
B - 1 Back & 1 Side
C - 2 Side @ 180
o

L - 2 Side @ 90
o Entry Size
T - 3 Side @ 90 Code Metric NPT
o

X - 4 Side @ 90 1- M20 1/2"


o

2- M25 3/4"
3- M32 1"
4- M40 1 1/4"
5- M50 1 1/2"
Body Size Opening
6 - 76mm
9 - 125mm

Dimensional Data

Dimensions
Cat No.
A B C D E F G H
GUBA01 90 59 40 19 17.5 114.5 80 138.5
GUAB02 150 108 102 33 32 175 140 215

June, 2010 Copyright© Cooper Industries


Junction Boxes - GUA

Ordering Details

GUALA - 2 Entries

Entry Size Opening Dia Body Size Catalogue No.

20mm 76mm 6 GUALA16M

25mm 76mm 6 GUALA26M

25mm 125mm 9 GUALA29M

1/2" NPT 76mm 6 GUALA16N

3/4" NPT 76mm 6 GUALA26N

GUACA - 2 Entries

Entry Size Opening Dia Body Size Catalogue No.

20mm 76mm 6 GUACA16M

25mm 76mm 6 GUACA26M

25mm 125mm 9 GUACA29M

3-3
1/2" NPT 76mm 6 GUACA16N

3/4" NPT 76mm 6 GUACA26N

GUATA - 3 Entries

Entry Size Opening Dia Body Size Catalogue No.

20mm 76mm 6 GUATA16M

25mm 76mm 6 GUATA26M

25mm 125mm 9 GUATA29M

1/2" NPT 76mm 6 GUATA16N

3/4" NPT 76mm 6 GUATA26N

GUAXA - 4 Entries

20mm 76mm 6 GUAXA16M

25mm 76mm 6 GUAXA26M

25mm 125mm 9 GUAXA29M

1/2" NPT 76mm 6 GUAXA16N

3/4" NPT 76mm 6 GUAXA26N

Copyright© Cooper Industries June, 2010


Junction Boxes - C30 & C31

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex d, Ex tD A21 IP67 T850C

Degree of Protection IP66 / 67

Gas Group IIC

Approvals IECEx BKI 07.0026

Ideal for use as termination boxes


Application
or housing of small printed circuit boards C31
Standard Materials Copper Free Aluminium

C30 Ordering Details

3-4
Part No. Description

C30 T1 Ext Dim: 108 x 108 x 90 (D) mm


NOR000001151581
c/w 1 x terminal & 3 x M20 entries
C30
C30 T2 Ext Dim: 108 x 108 x 90 (D) mm
NOR000001151599
c/w 1 x terminal & 3 x M25 entries
C30 X1 Ext Dim: 108 x 108 x 90 (D) mm
NOR000001151506
c/w 1 x terminal & 4 x M20 entries
C30 X2 Ext Dim: 108 x 108 x 90 (D) mm
NOR000001151514
c/w 1 x terminal & 4 x M25 entries

C31 Ordering Details

Part No. Description

C31 T1 Ext Dim: 150 x 150 x 104 (D) mm


NOR000111150501
c/w 1 x terminal & 3 x M20 entries
C31 T2 Ext Dim: 150 x 150 x 104 (D) mm
NOR000111150502
c/w 1 x terminal & 3 x M25 entries
C31 X1 Ext Dim: 150 x 150 x 104 (D) mm
NOR000111150504
c/w 1 x terminal & 4 x M20 entries
C31 X2 Ext Dim: 150 x 150 x 104 (D) mm
NOR000111150505
c/w 1 x terminal & 4 x M25 entries

June, 2010 Copyright© Cooper Industries


Junction Boxes - PBEC

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exe, Ex tD A21, T800C

Degree of Protection IP66

Gas Group IIC

Approvals IECEx BAS09.0084X

Ideal for lighting and instrumentation


Application
applications

Standard Materials Fibre glass reinforced polyester


Weatherproof enclosures
Options
Alternate entries & terminal configurations

Ordering Details

3-5
Type & Description
Product Code of Terminal

PBEC-10CLR1M2B1M 10x6mm2 terminals 1xM20 Left & Right 2xM20 bottom

PBEC-10CLR2M2B2M 10x6mm2 terminals 1xM25 Left & Right 2xM25 bottom


Note: Other configurations available on request

Max.Entries/Cable glands Top/Bottom M16 M20 M25 M32


6 2 2 1
Max.Entries/Cable glands Left/Right M16 M20 M25 M32
4 1 1 0
Max.number of pillar terminal* 8x10mm2 (8 pcs/4 pairs)
Max.number of rail terminal* 2.5mm2 4mm2 6mm2 10mm2
A B C D
12 11 10 8
*The information provided based on the physical constraints of the
enclosure.Please contact Cooper Crouse-Hinds engineers to get accurate termi-
nal numbers according to certificate for hazardous area applications.

Copyright© Cooper Industries June, 2010


Junction Boxes - GUBA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIC

Approvals ANZEx05.3043X

To function as a splice box, pull box or


Application
equipment device enclosure

Standard Materials Body & cover - cast copper free aluminium


Cast iron bodies & covers
Grey polyurethane finish
Options Metric, Imperial, NPT or BSP threads
Glass window
Dome covers

3-6
Ordering Details

Type & Description Product Code

Empty enclosure 195mm x 2175mm x 107 (mm) GUBA01

Flat cover for GUBA01 GUBA0101

Glass window for GUBA01 (gas group IIB only) GUBA0110

Empty enclosure 253mm x 283mm x 135 (mm) GUBA02

Note: Entries must be factory drilled, price adder applicable.

Dimensional Data

Internal Dimensions Weight


Cat No.
A B C D E F G H
GUBA01 195 220 175 146 146 130 107 76
GUAB02 253 298 233 204 224 185 135 76

Mounting Dimensions No. of Weight


Cat No.
X Y Mounting Feet kg
GUBA01 195 145 2 4.2
GUAB02 264 216 2 8.1

June, 2010 Copyright© Cooper Industries


Junction Boxes - EJBA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIB or IIB +H2

Approvals ANZEx 06.3018X


Terminal box or Bus bar system
Junction box with terminals
To enclose equipment and control de-
Application vices, relays, contactors and/or instru-
ments
To house custom built panels
(refer to section 4 custom built enclosures)
Standard Materials Body & cover - cast copper free aluminium
Grey polyurethane finish

3-7
Options Captive cover screws
Marine grade paint

Dimensional Data

Mtg
Cat.No. A B C D E F
Screws
EJBA464 215 165 122 135 145 150 M6
EJBA783 280 240 87 115 230 192 M8
EJBA786 280 240 87 170 230 192 M8
EJBA886 280 280 180 230 140 280 M8
EJBA1286 280 380 175 225 168 305 M12
EJBA9166 305 485 175 225 242 325 M12
EJBA121208 415 415 230 285 143 395 M6
EJBA161608 516 516 230 285 242 505 M8
EJBA211710 654 545 323 355 300 610 M8
EJBA241810 595 750 295 350 413 556 M8
EJBA242410 750 750 295 350 413 708 M12

Note: All drilling and tapping of entries must be carried out by the manufacturer to ensure that certification requirements are not breached. Whilst
mounting of devices such as relays etc. can be carried out in the future if the enclosure is provided with a mounting plate, care should be taken
with devices which are likely to raise the surface temperature of the enclosure.

Copyright© Cooper Industries June, 2010


Junction Boxes - EJB

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP65

Gas Group IIB

Approvals IECEx BKI 07.0018

Terminal box or Bus bar system


Junction box with terminals
Application To enclose equipment and control de-
vices, relays, contactors and/or instru-
ments
Custom built panel boards

Standard Materials Body & cover - cast copper free aluminium

Grey polyurethane finish

3-8
Options
Captive cover screws

Ordering Details

EJB Size Ranges & Gas Group

Dispertion Dispertion Dispertion


Width Height Depth Window
Catalogue No. Power Power Power
(mm) (mm) (mm) (mm)
T6 T5 T4

EJB12A 216 130 162 30 60 100

EJB14R 420 150 143 80 140 240

EJB23R 337 217 211 60 140 240

EJB110 371 371 233 125 170 295

EJB120 474 371 233 150 270 480

EJB120M3 474 371 233 150 270 480 75 x 150

EJB120M4 474 371 233 150 270 480 180 x 140

EJB131 577 371 305 200 350 600

EJB241 680 474 305 250 400 700

EJB241M1 680 474 305 250 400 700 230 x 255

EJB241M2 680 474 305 250 400 700 460 x 255

Note: All drilling and tapping of entries must be carried out by the manufacturer to ensure that certification
requirements are not breached. Whilst mounting of devices such as relays etc. can be carried out in the future if
the enclosure is provided with a mounting plate, care should be taken with devices which are likely to raise the
surface temperature of the enclosure.

June, 2010 Copyright© Cooper Industries


Junction Boxes - JB*C

Technical Data

Zone 1 Zone 2 Zone 21/22

JBEC - Exe
Type of Protection JBDC - Combustible Dust
JBWC - Weatherproof
Degree of Protection IP66/67

Gas Group IIC

Approvals ANZ Ex05.3014X

JBEC junction boxes are used as small


distribution boxes for lighting and
instrumentation
JBDC junction boxes are used in com-
bustible dust locations such as grain han-
dling plants
Application
JBWC junction boxes are used:

3-9
- to house components such as terminals,
relays, switches etc.
- to terminate or join small cables
- to marshall small cables for connection
to large multi core or instrumentation cables

Standard Materials Copper Free Aluminium


Options Metric or NPT thread sizes

Ordering Details

JBEC 111 10 A 3 B 1 M
Catalogue number make-up:
Type & Description
Product Code
of Terminal
Box Size
No. of
Product Entry
Entries
Thread Size 140 x 140 x 107 (mm) c/w
Identifier
JBEC - Exe Face M - Metric JBEC111-14A-1A1M 10x2.5mm2 terminals & 1 x M20
JBDC - DIP Code Size N - NPT entries each side
JBWC - Weatherproof
No. of Terminals T Top
B Bottom 140 x 140 x 107 (mm) c/w
L Left
111
R Right JBEC111-14A-5B1M 14x2.5mm2 terminals & 5 x M20
A Equally entries
over all sides
Terminal Size Entry Size
140 x 140 x 107 (mm)
Code Size Code Metric NPT
No. or BSP
JBEC111-7E-2B3M c/w 7x16mm2 terminals & 2 x M32
A 2.5mm
entries
2

B 4.0mm 1 20mm 1/2"


2

C 6.0mm 2 25mm 3/4"


2

D 10.0mm 3 32mm 1"


2

E 16.0mm 4 40mm 1 1/4"


2

5 50mm 1 1/2"
Please consult factory for availability

Copyright© Cooper Industries June, 2010


Junction Boxes - JB*

Technical Data

Zone 1 Zone 2 Zone 21/22

JBE - Exe
JBD - Combustible Dust
Type of Protection
JBI - Intrinsically Safe
JBW - Weatherproof

Degree of Protection IP66/67

Gas Group IIC


JBD - AUSEx 677
Approvals
JBE - ANZ Ex08.3060X
JB* junction boxes are used for cable
Application termination
- Marshalling boxes for instrumentation

Mild steel - zincalume plated, grey powder


Standard Materials polyester finish

3-10
Stainless steel - electropolished

Various size ranges


Choice of material
External stainless steel identification label
mounting bracket
Options
Glass window in cover (JBD & JBW only)
Breather drain fitted to bottom of
gland plate
Available as a custom built unit

Dimensional Details

Catalogue
A B C D E F H I
No.
JB22 270 200 155 128 230 240 150 80
JB33 270 300 205 178 330 240 250 130
JB54 500 400 205 178 460 440 350 130
JB75 700 500 205 178 660 540 450 130
JB96 900 600 305 278 860 640 550 230

June, 2010 Copyright© Cooper Industries


Junction Boxes - JB*

Ordering Details

1. Determine quantity and size of terminals required.


2. For Exe applications compare requirements to table below for maximum number of terminals in JBE box.
3. Select enclosure size to accommodate quantity of terminals required. Consult factory if necessary.
4. Specify catalogue number as outlined below.
5. For other requirements refer to Ordering Specification Sheet.

JBE 33 SS - 3GP - 20 A - 8 B 1 M
Construction Entry Thread Form
JBE - Exe M - Metric
JBD - DIP N - NPT
JBI - Exi
JBW - Weatherproof Entry Size
Enclosure Material Quantity of Quantity of Code Metric NPT
Enclosure Size MS - Mild Steel Terminals Entries 1- M20 1/2"
22 - 270x200x150 SS - Stainless Steel
2- M25 3/4"
33 - 370x300x200
3- M32 1"
54 - 500x400x200 Terminal Size 4- M40 1 1/4"
75 - 700x500x200

3-11
96 - 900x600x300 Code Size mm2 5- M50 1 1/2"
Gland Plates
1GP - Bottom only A- 2.5
3GP - Sides & Bottom B- 4 Gland Plate
C- 6 B - Bottom
D- 10 L - Left
E- 16 R - Right
G- 35
H- 70

Example: The catalogue number detailed above specifies a JBE Exe Increased Safety enclosure
370x300x200mm stainless steel, complete with bottom and side gland plates, 20 x 2.5 mm2
terminals and 8 x M20 entries on the bottom gland plate.
Note: To specify combinations of different terminal and entry sizes, include additional code groups within
the catalogue number separated by a dash (-), i.e. JBE33SS-3GP-10A-5B-8B1M-1B2M

Please consult factory for availability.

Maximum Number of Terminals in JBE Exe Box:


Instrumentation
Catalogue Standard Terminals - Power Application at Max Rated Current
Circuit Current (A)
No.
A B C D E g H
2.5mm2 4.0mm2 6.0mm2 10.0mm2 16.0mm2 35.0mm2 70.0mm2 2.5mm2
JBE22 26 20 19 17 17 10 9 34
JBE33 57 46 44 39 38 24 23 100
JBE54 72 58 57 49 48 31 30 135
JBE75 85 75 80 61 61 39 39 290
JBE96 112 91 89 75 75 49 50 380

Note 1: Limitations apply on terminal populations within Exe enclosures to ensure maximum power dissipation limits are not ex
ceeded. Terminal populations can therefore increase where terminal loads are less than the maximum rated.
Consult factory for details.
The maximum number of terminals outlined for instrumentation circuit currents are recommended as a practical limit to
ensure generous wiring space is available. Larger quantities of terminals can be provided.

Note 2: Large power terminal - Available on request, consult factory.

Note 3: Combinations of different terminal sizes - Available on request, consult factory

Copyright© Cooper Industries June, 2010


Junction Boxes - XLH

Technical Data

Zone 1 Zone 2 Zone 21/22

Ex e ia, T6 - Terminal Boxes


Ex dem ia/ib, T6, T5 or T4 -
Type of Protection Installation Control Unit & Distribution
Equipment
Ex tD A21 IP66 T800C

Degree of Protection IP66

Gas Group IIC

Approvals IECEx BKI 08.0004

XLH junction boxes are used for:


- Cable termination
Application
- Marshalling boxes for instrumentation
- Control stations
Mild steel

3-12
Standard Materials
Stainless steel - matt finish
Central locking
Various size ranges
Electropolished stainless steel
Options External stainless steel identification label
Mounting bracket
Breather drain fitted to bottom of
gland plate
Available as a custom built unit

Ordering Details & Dimensional Data

XLH Size Ranges & Gas Group

Catalogue No. Size (mm) 2.5mm2 4mm2 6mm2 10mm2 16mm2


Vertical Orientation in Enclosures

XLH231513 229 x 152 x 127 1 x 21 1 x 17 1 x 13 1 x 10 1x9


XLH262615 260 x 260 x 152 2 x 27 2 x 23 1 x 17 1 x 13 1 x 11
XLH303020 306 x 306 x 205 2 x 36 2 x 30 2 x 23 2 x 18 2 x 15
XLH404020 406 x 406 x 203 3 x 56 3 x 47 3 x 35 3 x 28 3 x 23
XLH504020 508 x 406 x 203 3 x 77 3 x 64 3 x 48 3 x 38 3 x 32
XLH506020 508 x 610 x 203 6 x 77 6 x 64 6 x 48 6 x 38 6 x 32
XLH605020 610 x 508 x 203 4 x 97 4 x 81 4 x 61 4 x 49 4 x 40
XLH766020 762 x 610 x 203 6 x 128 6 x 106 6 x 80 6 x 64 6 x 53
XLH767620 762 x 762 x 203 7 x 128 7 x 106 7 x 80 7 x 64 7 x 53

Other enclosure sizes available upon request

June, 2010 Copyright© Cooper Industries


Junction Boxes - GHG

Technical Data

Zone 1 Zone 2 Zone 21/22

Exe, T6 - Terminal Boxes


ExtD A21 IP66 T80˚C - Combustible Dust
Type of Protection
Ex ia - Intrinsically Safe
Weatherproof

Degree of Protection IP66

Gas Group IIC


IECEx BKI 05.0004
Approvals
IECEx BKI 05.0005
JB* junction boxes are used:
Application - for cable termination
- as marshalling boxes for instrumentation

Glass fibre re-inforced polyester

3-13
Standard Materials Aluminium enclosure available
upon request

Various size ranges


Choice of material
Options
External stainless steel identification label
mounting bracket

Ordering Details

Catalogue No. Size (mm) 2.5mm2 4mm2 6mm2 10mm2 16mm2 25mm2 35mm2

GHG73111 140 x 120 x 95 16 14 10 8 8 - -

GHG73112 140 x 182.5 x 95 24 24 18 18 14 - -

GHG72100 165 x 165 x 131.5 26 22 17 13 11 - -

GHG72110 165 x 285 x 143 48 40 30 24 20 - -


GHG74401 271 x 134 x 136 40 33 25 20 17 15 -

- -

GHG74603 544 x 271 x 136 2 x 94 2 x 76 2 x 59 2 x 47 40 40 32

GHG74904 817 x 271 x 136 2 x 148 2 x 124 2 x 94 2 x 75 63 63 51

Copyright© Cooper Industries June, 2010


Industrial Control

Being reliably in control gives you peace of mind.


Crouse-Hinds have over 100 years of experience in industrial
control.
From a simple, single station mushroom head emergency stop
in FRP or SS enclosure to a large custom built control panel, in
a range of dual certified IECEx and ATEX configurations, we
can provide you with the appropriate solution.

June, 2010 Copyright© Cooper Industries


Industrial Control

Industrial Control
DSA - Exd START/STOP & Control Switches ................4-2
GHG44 - Exe d, ExtD Control Panel ..............................4-5
EMD - Exd ib Earth Monitoring Device............................4-7
GHG273 - Exe d, ExtD Lighting Swich............................4-8
GHG29 - Exde Remote Control Unit ..............................4-9
ESA - Exd Isolator ........................................................4-10
GHG26 - Exe d, Ex tD Isolator ......................................4-12
EMA - Exd DOL Starter ................................................4-13
EPBA - Exd Panel Board ..............................................4-14

4-1

Copyright© Cooper Industries June, 2010


Industrial Control - DSA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66/67

Gas Group IIB

Approvals ANZEx05.3007

Application Motor& process control stations

Bases & covers - copper free aluminium


Switch operating levers, shafts & bushes -
Standard Materials
stainless steel
Grey polyurethane finish

Alternative finishes
Options Special engravings
Traffolyte labels (50mm x 10mm)

Ordering Details - Face

4-2 D S A 0 3 P
Catalogue number make-up:

Product
Identifier
D - Control Station Options
DB - Additional N/O &
N/C contact
P - Padlock
Type of Device
(please refer below)

0 Blank
1. Standard Push Button (Red, Black or Green)
2. Mushroom Head Self-Resetting Push Button (Red)
3. Mushroom Head Push Button Maintained OFF
4. Mushroom Head Push Button Maintained OFF, Key Reset
5. Key Switch Push Button
6. Selector Switch Push Button
7. Special - See listings
8. Pilot Light (A-Amber, R-Red, G-Green, B-Blue, C-Clear)
9. Rotary Stack Switch

Please consult factory for availability

June, 2010 Copyright© Cooper Industries


Industrial Control - DSA

Push Button Ordering Details

Catalogue No. Description

DSA01 Standard push button


DSA02 Mushroom head push button, spring return
DSA03 Mushroom head push button, latching
DSA03P Mushroom head push button, latching & padlockable
DSA04 Mushroom head push button, latching & key re-set
DSA05 Key switch push button
DSA08 Indicating light (add G, R, A, B, C for colours)
DSA11 1 x start push button & 1 x stop push button
DSA12 1 x start push button & 1 x mushroom head stop spring return
DSA13 1 x start push button & 1 x mushroom head stop latching
DSA13P 1 x start push button & 1 x mushroom head stop latching & padlockable
DSA14 1 x start push button & 1 x mushroom head stop key re-set
DSA15 1 x start push button & 1 x key switch push button
DSA18 1 x start push button & 1 x indicating light (add G, R, A, B, C for colours)
DSA88 2 x indicating lights (add G, R, A, B, C for colours)

Switch Ordering Details

Catalogue No. Description 4-3


DSA9-A178 10A, OFF - RUN - START, spring return from START - RUN
DSA9-A201 20A, 2 pole, 2 positions ON - OFF
DSA9-A202 20A, 3 pole, 2 positions ON - OFF
DSA9-A203 20A, 4 pole, 2 positions ON - OFF
DSA9-A212 20A, 3 pole, 3 positions change-over with centre OFF
DSA9-A215 20A, 2 pole, 3 positions change over with centre OFF
DSA9-A221 20A, 2 pole, 2 positions change over
DSA9-A222 20A, 4 pole, 2 positions change over
* Switch base DSAB ordered separately, see next page.

Copyright© Cooper Industries June, 2010


Industrial Control - DSA

Ordering Details - Bases

DSAB 1 - 1 0 1 0

Product Identifier Left Side Right Side


DSA - Control Station Size Code Size Code
1 - 20mm 1 - 20mm
2 - 25mm 2 - 25mm
Single or Double Gang 3 - 32mm 3 - 32mm
1 - Single Gang
2 - Double Gang

Top Entry Size Code Bottom Entry


1 - 20mm Size Code
2 - 25mm 1 - 20mm
3 - 32mm 2 - 25mm
3 - 32mm
Please consult factory for availability

Dimensional Data

4-4

June, 2010 Copyright© Cooper Industries


Industrial Control - GHG44

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exe d, ExtD A21 IP66T800C

Degree of Protection IP66

Gas Group IIC

Approvals IECEx BKI 04.0003

Application Motor & process control stations

Bases & covers - high impact strength,


corrosion resistant polyamide 12
Standard Materials
Gaskets - 2 component polyurethane foam
External hardware - stainless steel

Stainless Steel available upon request


Options
(add suffix SS to part no.)

Ordering Details

No. of No. of

4-5
Catalogue No. Size (mm)
Operators Terminals

DSEA1 100 x 156 x 90 2 -


DSEA2 100 x 245 x 90 4 -
DSEA1-SS 140 x 166 x 76 2 -
DSEA2-SS 140 x 286 x 76 4 -
GHG444 23 148 x 271 x 136 6 20
GHG448 23 285 x 271 x 163 18 30
GHG449 23 285 x 544 x 136 36 60
GHG447 23 285 x 817 x 136 54 90
GHG444 33-SS 175 x 312.5 x 135 6 20
GHG448 33-SS 312.5 x 312.5 x 135 18 30
GHG449 33-SS 312.5 x 627 x 135 36 60
GHG447 33-SS 312.5 x 941.5 x 135 54 90

Copyright© Cooper Industries June, 2010


Industrial Control - DSEA

Table 1

Device
Description
Type
1 Push Button c/w 1-N/O & 1-N/C
2 Mushroom Head Push Button c/w 1-N/O & 1-N/C Momentary Contact
3 Mushroom Head, Push Button c/w 1-N/O & 1-N/C Maintained Off, Pull To Reset
4 Mushroom Head Push Button c/w 1-N/O & 1-N/C Key To Reset
5 Selector Switch, 2 Poles ON/OFF Maintained
6 Selector Switch, 2 Positions, 1P Change Over
6SL Selector Switch, 3 Positions, 1P Change Over
6SR Selector Switch, 3 Positions, 1P Change Over, Spring Return From Right
6SLR Selector Switch, 3 Positions, 1P change Over, Spring Return To Centre
7 Ammeter, 72mm Square, CT Operated, 1A Movement (5A on request)
8 Pilot Light, 12-240V ac/dc, 50/60 Hz (optional for other voltages)

Ordering Details

Start push button DSEA1-1


Stop/start double push button DSEA1-11 88 MTG CTRS 100

Fire alarm break glass push button DSEA1-1BG


MRH stop push button, pull to release DSEA1-3
MRH stop push button, 2NC contacts DSEA1-3-2NC

4-6
Padlockable MRH pull to release stop push
DSEA1-3P
button
Padlockable MRH stop push button -
DSEA1-3P-2NC
188 MTG CTRS 250

2 NC contacts
2 position selector switch, 1 NO & 1NC DSEA1-5
3 position off, run, start switch DSEA1-6
72x72mm ammeter n=1A or 5A or 20mA DSEA1-7
Pilot light 240V DSEA1-8*
Flush start push button & MRH stop DSEA1-1-3
Padlockable flush start push button
DSEA1-1-3P
c/w MRH stop 100

Start push button & pilot light 240V DSEA1-1-8* 88 MTG CTRS

Pilot light 240V & pilot light 240V DSEA1-8*-8* 90

Double stop/start push button & remote local


DSEA1-11-5
selector switch
Start push button + MRH stop & pilot light DSEA2-1-3-8*
160

98 MTG CTRS

Double push button + 2 pilot lights DSEA2-8*-8*-11


4 double push buttons DSEA2-11-11-11-11
2 double push buttons & 2 pilot lights DSEA2-11-8*-11-8*
2 flush push buttons & 2 MRH push buttons DSEA2-1-3-1-3
1 x AM72 ammeter + 1 push button & 1 MRH
DSEA2-7-1-3
push button

June, 2010 Copyright© Cooper Industries


Industrial Control - EMD

Technical Data

Zone 1 Zone 2

Type of Protection Exd ib

Degree of Protection IP66

Gas Group IIC (H2)

Approvals ANZ Ex07.3049X


Used where earthing is required to:
- Provide earth connection to prevent
static build up
Application
- Monitor earth continuity
- Activate alarms & shut down process
when earth connection is interrupted

Body & cover - copper free aluminium


Gasket - neoprene
Standard Materials
Cover screws - stainless steel
Grey polyurethane finish

Ordering Details

Description Part No. Weight

Single unit c/w earth clamp


Double unit c/w earth clamp
EJBA783-EMD1
EJBA786-EMD2
14kg
19kg
4-7
Single unit c/w earth clamp
EJBA786-EMD1-BP 20kg
& by-pass switch

Copyright© Cooper Industries June, 2010


Industrial Control - GHG273

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exe d, ExtD A21 IP66 T670C

Degree of Protection IP66

Gas Group IIC

Approvals IECEx BKI 07.0036


Toggle ON/OFF & lighting control switch
Application
Ease of operation whilst wearing gloves

Enclosure & cover - high impact strength


corrosion resistant polyamide 12
Standard Materials
Gaskets - 2 component polyurethane foam
External hardware - stainless steel

Picture shows external metal flange - glands not inlcuded

Ordering Details

Description Part No. Weight

4-8 2 Pole On/Off


c/w 2 x M20 bottom entries
GHG 273 2000 R0010

2 Pole On/Off
c/w 1 x M20 top and bottom GHG 273 2000 R0011
entry

2 Way Change Over GHG 273 6000 R0011

2 Pole Spring Return GHG 273 4000 R0004

June, 2010 Copyright© Cooper Industries


Industrial Control - GHG29

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exde, Extd, A21

Degree of Protection IP66

Gas Group IIC

Approvals IEC Ex BKI07.0011

Plant control functions on industrial control


Application
systems

High impact resistant fibre glass reinforced


Standard Materials
polyester

Ordering Details

GHG29 3 7 067 14 14 - 1 B 2 M 2

4-9
Entry Size
Product Series
Code Metric NPT
Ammeter Scale 1- M20 1/2"
Ammeter 2- M25 3/4"
2 - Not Included
3 - Included 3- M32 1"

Selector Mechanism Thread Type


See table below M - Metric
N - NPT
B - BSP

Contact Configuration Quantity of Entries


See table below

Switch Position Label Cable Entry Method


See table below P - Removable Plastic Flange Plate
B - Removable Brass Flange Plate
D - Entries Direct Into Enclosure

Looping Terminals*
(4 + Earth)
0 - Not Included
1 - Included
Please consult factory for availability

* Note: Control switches with direct reading ammeters are supplied as standard with 2 looping terminals + Earth

Copyright© Cooper Industries June, 2010


Industrial Control - GHG29

Ordering Details

Mechanism
Function 45 45 45 45 90 45 45
Special Switch
45 45
0 0 0 0

Mechanism
0
0 0 0 0

Code 4 5 6 7 8 9

Ammeter Contact Configuration

Direct Reading CT Connection N / 1A Code Configuration


Code Scale Code Scale 014
99 No Ammeter 10 No Ammeter
01 0-1 / 1.5A 11 0-2.5 / 3.75A 024
02 0-2.5 / 3.75A 12 0-5 / 7.5A
03 0-5 / 7.5A 13 0-10 / 15A
037
04 0-10 / 15A 14 0-15 / 22.5A
05 0-16 / 24A 15 0-25 / 37.5A
06 0-25 / 37.5A 16 0-50 / 75A 062

07 0-20 / 24mA (0-100/120%) 17 0-100 / 150A


08 4-20 / 24mA (0-100/120%) 18 0-150 / 225A 063
19 0-200 / 300A
20 0-300 / 450A 065
21 0-400 / 600A
22 0-500 / 750A
067
23 0-600 / 900A
24 0-100 / 150% Others configurations available on request

4-10
Switch Position Dimensional Data

Code Details
01 0 I
02 I II
04 OFF ON
05 STOP START
06 HAND AUTO
08 REMOTE LOCAL
09 I 0 II
13 OFF AUTO ON
14 HAND 0 AUTO
15 0 I II
16 LOCAL REMOTE AUTO
17 0 IN START
18 STOP 0 START
99 Text as Ordered

June, 2010 Copyright© Cooper Industries


Industrial Control - ESA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66/67

Gas Group IIB

Approvals ANZEx04.3023
ESA isolating switches are used:
Application - As motor isolators
- For MCB to 63A

Enclosure - Cast aluminium


Operating handle, shaft & bush -
Standard Materials
Stainless steel
Cover screws - Stainless steel

Technical Data

ACI AC3 Max


Catalogue No. No. of Poles
Current Rating KW Rating
Isolating Switches
ESA 203-C26 32 Amps 4 11 KW
ESA 203-C32 40 Amps 4 15 KW

4-11
ESA 203-C42 63 Amps 4 18.5 KW
ESA K400 KG32 32 Amps 4 11KW
ESA K400 KG41 40 Amps 4 15KW
ESA K400 KG64 63 Amps 4 18.5KW
Change Over Switches ( With Centre Off)
ESA 212-C26 32 Amps 3 11KW
ESA 211-C32 40 Amps 2 15 KW
ESA 211-C42 63 Amps 2 18.5 KW
Change Over Switches (Without Centre Off)
ESA 222-C26 32 Amps 3 11KW
ESA 221-C32 40 Amps 2 15 KW
ESA 221-C42 63 Amps 2 18.5 KW
Reversing Switches
ESA 401E-C26 32 Amps 3 Phase 11 KW
ESA 622E- C26 32 Amps 1 Phase 11 KW

Copyright© Cooper Industries June, 2010


Industrial Control - GHG26

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exe d, Ex tD, A21 IP66 T550C

Degree of Protection IP66

Gas Group IIC

Approvals IEC BKI 07.0012

GHG26 safety switches are used to iso-


late electrical equipment and installations
Application
for the purpose of conducting mainte-
nance inspection & repair work

Standard Materials High impact, glass reinforced polyester

Ordering Details

Rated Current Poles Contact Arrangement Catalogue Number Dimensions Cable Entries

10A 3 GHG 261 0005 R9026 84 x 102 x 112 2 x M20


20A 3 GHG 262 2301 R9179 110 x 170 x 129 2 x M20
40A 3 GHG 263 2301 R9051 140 x 225 x 156 1 x M20 + 2 x M25
80A 3 GHG 264 0020 R9105 271 x 271 x 275 2 x M50

4-12
125A 3 GHG 265 0010 R9095 271 x 544 x 275 2 x M63
180A 3 GHG 266 0006 R9040 271 x 544 x 275 2 x M63
200A Available upon request

Dimensional Data

3 Pole 20A 6 Pole 20A & 3 Pole 40A

June, 2010 Copyright© Cooper Industries


Industrial Control - EMA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP67

Gas Group IIB

Approvals ANZEx04.3000

EMA Direct-on-line motor starters are


used for:
Application
- DOL starting of polyphase and single
phase AC induction motors

Enclosure - Copper free aluminium


Push button shafts & cover screws &
Standard Materials
bushes - Stainless steel
Push buttons & guards - Type 6/6 nylon

Technical Data

Rating Current Overload Range


Catalogue No.
(KW) (A)
EMA11SS.25KW 0.25 0.63 - 1.0

4-13
EMA11SS.55KW 0.55 1.0 - 1.7
EMA11SS1.5KW 1.1/1.5 2.5 - 4.0
EMA11SS2.2KW 2.2 4.0 - 6.8
EMA11SS5.5KW 4.1/5.5 9.0 - 13.0
EMA11SS7.5KW 7.5 12.0 - 18.0
EMA11SS11KW 11 16.0 - 23.0
EMA11SS15KW 15 23.0 - 32.0
EMAB11SS22KW 22 40.0 - 52.0
EMAB11SS37KW 37 58 - 72

Copyright© Cooper Industries June, 2010


Industrial Control - EPBA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIB or IIB (H2)


ANZEx 06.3018X
Approvals
ANZEx 06.3049X

Custom built panels are used:


Application - Distribution panels for motor control
& indications

Body & cover - copper free aluminum


Cover screws - stainless steel
Hinges (to size 1616) stainless steel
Standard Materials Hinges (size 2418 & above) copper free
aluminum
Gasket - neoprene
Branch circuit breakers - investment cast
stainless steel

Mounting Configurations

4-14

Wall Mounted Circuit Breaker Distribution Panel


Free Standing
Motor Control
Panel

June, 2010 Copyright© Cooper Industries


Industrial Control - EPBA

Ordering Details

EPBA 2424A - 4 2P 20 - 22P16 - 42P10 - 4M125 - C


EPBA
Panel Board
Prefix

Additional Breakers
Circuit Breaker
2 pole 16A 22P16
Panel Board Size Trip Rating (A)
2 pole 10A 22P10
2424 20 Main
Circuit Breaker
4M125
No. of Branch
Circuit Breakers
4

No. of Poles Option


Circuit Breakers IIC
2P
Please consult factory for availability Note: Main circuit breaker is provided only when specified in catalogue number

Supplied with circuit Lock out facility provided on all circuit


Supply wiring connected direct to main circuit breaker

breakers factory breaker operator handles


wired to terminals
mounted in the base

4-15
Cat.No. A B C D E F

EPBA1212 415 415 230 285 143 405

EPBA1616 516 516 230 285 242 505


Pre-drilled & EPBA2418 750 595 295 350 413 556
tapped
entries EPBA2424 750 750 295 350 413 708

Screw fastened blank traffolyte label


Earth bar mounted in base for connection provided for each branch circuit
of earth wiring on outgoing circuits breaker

Dimensional Data

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting

Crouse-Hinds and CEAG are leading the way in lighting up


hazardous and ardous areas with many bright ideas.
The popular & reliable HID Champs® have been a well
proven fixture in many industries for a number of years whilst
the technologically advanced, unique and robust eLLK stan-
dard fluorescent fixtures provide total lighting solutions under
any condition.

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting

Lighting
AEV - Exd ........................................................................5-2
EOLA - Exd ....................................................................5-3
T100A - Exd ....................................................................5-4
AEVBH - Exd, DIP T** ....................................................5-5
EVM - Exd ......................................................................5-6
EVME - Exde ..................................................................5-9
PX04 - Exde IIB T*, ExtD A21 IP67 T*C ......................5-12
FZD - Exde IIC T* ExtD A21 IP66 T0*C ........................5-13
KFL - Exde, ExtD A21 T1400C ......................................5-15
F*FB - Exd ....................................................................5-16
eLLK - Ex edm, Ex DIP ................................................5-17
eLLM - Ex de, Ex DIP ..................................................5-19
eLL* - Ex de mb [ib], Ex DIP ........................................5-20
cLLK Ex deq, ExtD ......................................................5-22
AB12 - Exd, ExtD ..........................................................5-23
LED Exit - Ex edm ib, Ex ..............................................5-24
nLLK - Ex nA, Ex tD ....................................................5-25
LED NVMV Exn A..........................................................5-26
NVMV - Exn R, DIP ......................................................5-28
NFMV - ExnR, DIP ........................................................5-33
NSSFMV ExnR, ExtD....................................................5-36

5-1

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - AEV*

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIC

Approvals ANZEx 08.3007X

Ideal for general area, room or outdoor


Application
spot lighting

Body and guard - copper free aluminium


Standard Materials Glass - configurated glass, heat & impact
resistant

Ordering Details

Pendant Ceiling Wall


Max Lamp Size Type Hub Size Bulk Head T Rating
Mt Mt Bracket

300W 20mm AEVA311 AEVCX311 AEVBX311 AEVJ311


With Guard T3
Incandescent 25mm AEVA321 AEVCX321 AEVBX321 AEVJ321

SL25Fluorescent Minus Guard 20mm AEVA310 AEVCX310 AEVBX310 AEVJ310 T6

160W SB MV Minus Guard 25mm AEVA320 AEVCX320 AEVBX320 AEVJ320 T3

Dimensional Data

Mounting
Max Lamp Size A B C D

5-2
Configuration

SL 18W Wall Mount 216 390 368 318


Fluorescent Stanchion Mount 216 359 337 244
SL25 Fluorescent Wall Mount 216 441 413 333

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - EOLA

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIC

Approvals ANZEx08.3007X
Used as an obstruction marker
- To mark towers & process columns
Application - To aid aircraft navigation
- To indicate presence of drilling rigs or
other industrial facilities
Body and guard - copper free aluminium
Standard Materials Glass - configurated glass, heat & impact
resistant

Ordering Details

Entry Lamp
Type Part No. Lamp
Size Holder
Single Unit
AEVA-EOLA1* 1 x M20 150W Max E27
Pipe Mount
Double Unit
AEVA-EOLA2* 1 x M20 150W Max E27
Pipe Mount
Single Unit
AEVCX-EOLA1* 4 x M20 150W Max E27
Base Mount

Dimensional Data

5-3

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - T*

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIB

Approvals ANZEx08.3015
Ideal for use in:
- Confined spaces such as inspection pits
Application - Areas with restricted mounting height
- Pre-cast recesses

Body & guard - copper free aluminium c/w


grey polyurethane finish
External lens - configurated glass, heat
Standard Materials
treated & impact resistant
Internal lens - coloured glass with fresnel
configuration

Ordering Details

Type Catalogue No. T-Rating

18w SL Fluorescent T18SL T6

9W PL Fluorescent T09PL T6

Dimensional Data

5-4

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - AEVBH

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exd, DIP T**

Degree of Protection IP66

Gas Group IIC

Approvals ANZEx07.3039
Ideal for use:
- In areas with low headroom or mounting
height where it allows the use of energy
efficient HID light sources
Application
- For wall mount in inspection pits and
similar wall mounting application where
the adjustable reflector allows the light to
be directed

Body and guard - copper free aluminium


Standard Materials Glass - configurated glass, heat & impact
resistant

Ordering Details

Lamp Entry
Catalogue No. Lamp Type **T rating
Size Size
AEVBH 42051 50W HPS 25mm T4
AEVBH 42071 70W HPS 25mm T4
AEVBH 42101 100W HPS 25mm T4
AEVBH 42151 150W HPS 25mm T3
AEVBH 52021 2 x 11W PL Fluorescent 25mm T6

5-5
AEVBH 82051 50W Mercury Vapour 25mm T3
AEVBH 82081 80W Mercury Vapour 25mm T3
AEVBH 82101 100W Mercury Vapour 25mm T3
AEVBH 82121 125W Mercury Vapour 25mm T3
AEVBH 82171 175W Mercury Vapour 25mm T3
AEVBH 92171 175W Metal Halide 25mm T3
Accessories
AEVBHJ Pipe Mount racket

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - EVM

Technical Data

Zone 1 Zone 2

Type of Protection Exd

Degree of Protection IP66

Gas Group IIB (IIC available upon request)

Approvals ANZEx 07.3012

EVM fixtures are ideal for use as pendant


Application
lighting both internally & externally
Mounting modules, cover, ballast housing,
guard and globe ring -
Copper free aluminium
Standard Materials Reflectors (dome and angle) - Fibreglass
reinforced polyester
Reflectors (highbay) - Alzak aluminum
External hardware - stainless steel
Choice of reflectors
Choice of guards
Choice of light sources
In-Line Fuse
Options
Instant re-strike ballast enables a hot HPS
lamp to immediately re-strike after
momentary loss of arc due to voltage
fluctuation or power loss
(70-150W HPS only)

5-6

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - EVM

Technical Data

Pendant Mt Wall Mt Ceiling Mt Stanchion Mt


Watts Entry Size c/w Guard c/w Guard c/w Guard c/w Guard
Cat. No. Cat. No. Cat. No. Cat. No.
High Pressure Sodium - High Power Factor
70 20mm EVMA41M07B60000 EVMB41M07B60000 EVMC41M07B60000
25mm EVMA42M07B60000 EVMB42M07B60000 EVMC42M07B60000
1 1/4" BSP EVMJ44B07B60000
100 20mm EVMA41M10B60000 EVMB41M10B60000 EVMC41M10B60000
25mm EVMA42M10B60000 EVMB42M10B60000 EVMC42M10B60000
1 1/4" BSP EVMJ44B10B60000
150 20mm EVMA41M15B60000 EVMB41M15B60000 EVMC41M15B60000
25mm EVMA42M15B60000 EVMB42M15B60000 EVMC42M15B60000
1 1/4" BSP EVMJ44B15B60000
250 20mm EVMA41M25B60000 EVMB41M25B60000 EVMC41M25B60000
25mm EVMA42M25B60000 EVMB42M25B60000 EVMC42M25B60000
1 1/4" BSP EVMJ44B25B60000
400 20mm EVMA41M40B60000 EVMB41M40B60000 EVMC41M40B60000
25mm EVMA42M40B60000 EVMB42M40B60000 EVMC42M40B60000
1 1/4" BSP EVMJ44B40B60000
Metal Halide - High Power Factor Ballast
175 20mm EVMA91M17B60000 EVMB91M17B60000 EVMC91M17B60000
25mm EVMA92M17B60000 EVMB92M17B60000 EVMC92M17B60000
1 1/4" BSP EVMJ94B17B60000
250 20mm EVMA91M25B60000 EVMB91M25B60000 EVMC91M25B60000
25mm EVMA92M25B60000 EVMB92M25B60000 EVMC92M25B60000
1 1/4" BSP EVMJ94B25B60000
400 20mm EVMA91M40B60000 EVMB91M40B60000 EVMC91M40B60000
25mm EVMA92M40B60000 EVMB92M40B60000 EVMC92M40B60000
1 1/4" BSP EVMJ94B40B600

E V M * H 1 M 4 0 B 6 0 0 0 0
Product Identifier
EVMA - Pendant Mount
EVMB - Wall Mount
Gas Group

5-7
EVMC - Ceiling Mount
EVMJ - Stanchion Mount B - Group IIB
C - Group IIC

Instant Re- Options


Lamp Type strike 0 - Standard
S - HPS 0 - None 1 - Offshore Paint
Voltage
H - MV I - IR
& Frequency
M - MH *2 - 120V/60Hz
*3 - 220V/50Hz
Wattage
*4 - 220V/60Hz
07 - 70W
5 - 230V/50Hz
Entry Size 08 - 80W
6 - 240V/50Hz Special Options
1 - 20mm / 1/2" 10 - 100W
O- Standard
2 - 25mm / 3/4" 12 - 125W
S- Fuse
3 - 32mm / 1" 15 - 150W
4 - 1 1/4 " Entry Thread 17 - 175W
Special Options
M - Metric 25 - 250W
0- Standard
N - 25mm / 3/4" 40 - 400W
1- Special
B - BPS

*Consult factory for availability

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - EVM

Dimensional Data

Staunchion
80,100, 125, 175MV Mount
250W & 400W
Type 70,100, 150W HSP
MV, HPS & MV
175W MH

A B C D E
EVMA 553 610 499 564 618
EVMBX 635 693 581 646 697
EVMCX 553 610 499 564 618
EVMJ 543 594 573

Wall Mount Pendant Mount Ceiling Mount

Accessories

Dome Reflector Glass Assembly High Bay Reflector


Cat.No. RD739 Watts Cat. No. Cat.No. EV3912

5-8
Up to 175 EV7302
250/400 EV7404

30° Angle Reflector Guard Lamp Holder


Cat.No. RA739 Watts Cat. No. Watts Cat. No.
Up to 175 EV503 Up to 125 EVMVS62600-SA
250/400 EV5140 150 to 400 EVMVS12850-SA

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - EVME

Technical Data

Zone 1 Zone 2

Type of Protection Exde

Degree of Protection IP66

Gas Group IIB (IIC available upon request)

Approvals IECEx BKI 04.0007

EVMe fixtures are ideal for illuminating


Application
large heavy industry facilities
Mounting modules, cover, ballast housing,
guard and globe ring - Copper free alu-
minium
Standard Materials Reflectors (dome and angle) - Fibreglass
reinforced polyester
Reflectors (highbay) - Alzak aluminum
External hardware - stainless steel
Choice of reflectors
Choice of guards
Choice of light sources
In-Line fuse
Instant re-strike ballast enables a hot HPS
Options lamp to immediately re-strike after
momentary loss of arc due to voltage
fluctuation or power loss
(70-150W HPS only)
Wall & stanchion mount accessories to be
ordered seperatley

Ordering Details

E V M E H H 1 M 4 0 B 6 0 0 0 0
Product Identifier
EVMA - Pendant Mount Gas Group

5-9
EVMB - Wall Mount B - Group IIB
EVMC - Ceiling Mount C - Group IIC Instant Re-
EVMJ - Stanchion Mount strike
Wattage 0 - None
07 - 70W I - IR
08 - 80W Options
10 - 100W 0 - Standard
Lamp Type 12 - 125W 1 - Offshore Paint
S - HPS 15 - 150W Voltage
H - MV 17 - 175W & Frequency
M - MH 25 - 250W 2 - 120V/60Hz
40 - 400W 3 - 220V/50Hz
4 - 220V/60Hz
5 - 230V/50Hz
Entry Size 6 - 240V/50Hz Special Options
1 - 20mm / 1/2" O- Standard
Entry Thread S- Fuse
2 - 25mm / 3/4"
M - Metric
3 - 32mm / 1"
N - 25mm / 3/4"
4 - 1 1/4 " Special Options
B - BPS
0- Standard
1- Special

Please consult factory for availability

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - EVME

Dimensional Data

High Pressure Sodium (HPS)

Wattage T Rating Cat No.


70W T6 EVMES1M07B60000
100W T4 EVMES1M10B60000
150W T4 EVMES1M15B60000
250W T3 EVMES1M25B60000
400W T3 EVMES1M40B60000
High Metal Halide (MH)
Wattage T Rating Cat No.
70W T6 EVMEM1M07B60000
100W T4 EVMEM1M10B60000
150W T4 EVMEM1M15B60000
175W T4 EVMEM1M17B60000
250W T3 EVMEM1M25B60000
400W T3 EVMEM1M40B60000
Mounting Brackets (order seperately)
Pendant Mount Cat No.
M20 EVMEPM1
M25 EVMEPM2
1/2" NPT Clearance Hole EVMEPN1
3/4" NPT Clearance Hole EVMEPN2
Wall Mount Cat No.
M20 Thread EVMEWM1
M25 Thread EVMEWM2
Stanchion Mount Cat No.
2" Slipfitter Pipe EVMEJ
1 1/4" BSP Thread EVMEJB4
1 1/2" NPT Thread EVMEJN5

Dimensional Data

5-10

Wall Mount Pendant Mount Ceiling Mount Stanchion Mount

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - EVME

Accessories

Dome Reflector Glass Assembly Wall Bracket


Cat.No. RD739 Watts Cat. No. Cat No. EVMEW
Up to 175 EV7302
250/400 EV7404

30° Angle Reflector Guard Stanchion Bracket


Cat.No. RA739 Watts Cat. No. Cat No. EVMEJ
Up to 175 EV503
250/400 EV5140

5-11

High Bay Reflector Lamp Holder Pendant Bracket


Cat.No. EV3912 Watts Cat. No. Cat No. EVMEP
Up to 175 EVMVS62600-SA
150 - 400 EVMVS12850-SA

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - PX04 Flood Light

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exde IIB T*, ExtD A21 IP67 T*C

Degree of Protection IP67

Gas Group IIB

Approvals IECEx BKI 07.0041

Application General illumination for Zone 1 areas

Body - high grade aluminium


Enclosure material - light grey alloy
Standard Materials
Cover - boroscillicte glass
Reflector - polished aluminium

Options - Available with narrow beam

Ordering Details

Catalogue No. T Rating Wattage Lamp Amperage


NOR 000 115 170327 T3 250W HPS / MH 1.35A

NOR 000 115 170 321 T3 400W HPS 2.02A

NOR 000 115 170 315 T3 600W HPS 3.13A

NOR 000 115 170 322 T3 400W MH 1.98A

5-12
Accessories

Catalogue No. Dia


NOR 000 115 170 321 T3
NOR 000 115 170 315 T3

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - FZD Flood Light

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exde IIC T* ExtD A21 IP66 T0*C

Degree of Protection IP66

Gas Group IIC

Approvals IECEx BKI 07.0002


Flood light with remote control gear
Application Maximum weight of 14.9kg on top of the
pole
Body - High grade aluminium
Remote mount control gear enclosures -
Standard Materials Fibreglass re-inforced polyester
or stainless steel
Diffuser - tempered safety glass

Ordering Details

Control Gear Rated


FZD Reflector Catalogue No.
Enclosure Luminous Flux 2

250W MH / HPS Polyester 19000 / 25000 lm narrow beam NOR 000 005 192 505

250W MH / HPS Polyester 19000 / 25000 lm wide beam NOR 000 005 192 506

400W MH Polyester 35000 Im narrow beam NOR 000 005 194 105

400W MH Polyester 35000 Im wide beam NOR 000 005 194 106

400W HPS Polyester 48000 Im narrow beam NOR 000 005 194 005

400W HPS Polyester 48000 Im wide beam NOR 000 005 194 006

250W MH / HPS Stainless Steel 19000 / 25000 lm narrow beam NOR 000 005 192 501

250W MH / HPS Stainless Steel 19000 / 25000 lm wide beam NOR 000 005 192 502

250W MH Stainless Steel 35000 Im narrow beam NOR 000 005 194 101

400W MH Stainless Steel 35000 Im wide beam NOR 000 005 194 102

400W HPS

400W HPS
Stainless Steel

Stainless Steel
48000 Im

48000 Im
narrow beam

wide beam
NOR 000 005 194 001

NOR 000 005 194 002


5-13

Additional Lamp Data

Temperature Class Max. Surface Temp


Lamp
II 2G II 2D

T abmient -450C to +400C T abmient -450C to +500C T abmient -450C to +400C T abmient -450C to +500C

HST / HIT 250W T45) / T3 T3 T1305) / T150 C T150 C


0 0

HST / HIT 400W T3 - T180 C -


0

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - FZD Flood Light

Dimensional Data

5-14

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - KFL Vessel Light

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exde, ExtD A21 T1400C

Degree of Protection IP67

Gas Group IIC

Approvals IECEx BKI 07.0029

This powerful vessel light fitting is ideally


equipped for the use in the illumination of
the interior of boilers, containers & agitators.
Application Coupled with the PR holder the KFL can
be mounted on inspection windows.
The KFL is also suitable for general
illumination of small areas.

Body - High grade aluminium


Control Gear Enclosures -
Standard Materials Fibreglass re-inforced polyester
or stainless steel
Diffuser - tempered safety glass

12V version for mounting on trucks,


Options available upon request
Also available in halogen and LED

Ordering Details

Description No. of Entries Catalogue No.

240V, 50W halogen 2 x M25 NOR 000 005 140 010

110V, 50W halogen 2 x M25 NOR 000 005 140 120

240V, 7W LED 2 x M25 NOR 000 005 140 011

5-15
Accessories

Anti glare shield PAD NOR 000 005 140 700

Transport handle AT NOR 000 005 140 809


2 x mounting curve legs PI NOR 000 005 140 776
Halogen reflector lamp, 240V, 50 Hz 3 2369 100 001
LED lamp, Phillips Master LED 7W NOR 000 000 514 530

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - F*FB

Technical Data

Zone 1

Type of Protection Exd, T6

Degree of Protection IP66

Gas Group IIC


Approvals ANZEx 08.3007X
Warning lighting in hazardous areas
Application
- Exd forklifts
Body - Copper free aluminium
Standard Materials Dome - Heat & impact resistant glass
Beacon - Solid state strobe light
Cast aluminum guard (EV505)
Special paint or protective finishes
Choice of lens colours*
Options (C=clear, G=green, A=amber, R=red
or B=blue)
Pendant entry
12 or 24V dc

Ordering Details

Exd / DIP flashing beacon 240Vac c/w clear lens FSFB301C*

Exd / DIP rotating beacon 240Vac c/w clear lens FRFB301C*

Dimensional Data

5-16

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - eLLK*

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex edm, Ex DIP A21 IP66 TA800C

Degree of Protection IP66

Gas Group IIC

IECEx BVS 09.0033


Approvals Germanischer Lloyd 12 207-98HH
BUREAU VERITAS 11694/BO BV

Ideal for use as general or task lighting in


Application areas where low mounting heights or
other space restrictions exist

Housing - glass mat reinforced polyester


Standard Materials
Diffuser - polycarbonate

- Bipin fluorescent lamp


- EOL compliance
- Central locking
Features - Hinged on either side
- Built in safety switches
- Zone 1 twin circuit electronic ballast
- Through wiring

Ordering Details

Rated Current
Lamps Power Factor T Rating Entries Catalogue No.
(A)
2 x 18W 0.18 0.95 T4 4 x M20 12267875111
1 x 36W 0.18 0.95 T4 4 x M20 12263875103
2 x 36W 0.34 0.95 T4 4 x M20 12266875111
1 x 58W 0.27 0.95 T4 4 x M20 12264875111
2 x 58W 0.53 0.95 T4 4 x M20 12267875111

5-17
Accessories

Ceiling Mount D2 Eye bolt A2 Pipe Mount


Cat No. 2 2480 092 000 Cat No. 2 2480 002 000
Type Pipe Diameter Height H Cat No:
R12 → 38-42mm 85mm 2 2480 462 000
R22 → 47-50mm 95mm 2 2480 472 000
R32 → 58-62mm 105mm 2 2480 482 000

Hex Screw S4
Cat No. 2 2480 054 000

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - eLLK

Dimensional Data

eLLK92018/18 eLLK92036 & eLLK92036/36

eLLK92058 & eLLK92058/58

Photometric Data

1 x 36 W Fixture 2 x 36 W Fixture

Rated luminous flux of lamps 1 x 36 W = 3,350 lm Rated luminous flux of lamps 2 x 36 W = 6,700 lm
Light efficiency in operation: Light efficiency in operation:
1 x 36 W = 86% 2 x 36 W = 78%
Illumination data acc. to LiTG B 30 Illumination data acc. to LiTG B 30

1 x 58 W Fixture 2 x 58 W Fixture

5-18
Rated luminous flux of lamps 1 x 58 W = 5,200 lm Rated luminous flux of lamps 2 x 58 W = 10,400 lm
Light efficiency in operation: Light efficiency in operation:
1 x 58 W = 81% 2 x 58 W = 72%
Illumination data acc. to LiTG B 30 Illumination data acc. to LiTG B 30

2 x 18 W Fixture
Rated luminous flux of lamps 2 x 18 W = 2,700 Im
Light efficiency in operation:
2 x 18 W = 78%
Illumination data acc. to LiTG B 30

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - eLLM

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex de, Ex DIP A21 IP66 TA800C

Degree of Protection IP66

Gas Group IIC

IECEx BVS 09.0033


Approvals Germanischer Lloyd 12 207-98HH
BUREAU VERITAS 11694/BO BV

Ideal for use as general or task lighting in


Application areas where low mounting heights or
other space restrictions exist

Housing - glass mat reinforced polyester


Standard Materials
Diffuser - polycarbonate
- Bipin fluorescent lamp
- EOL compliance
- Hinged on either side
Features
- Built in safety switch
- Zone 1 twin circuit electronic ballast
- Central locking

Ordering Details

Rated Current Metal


Lamps Power Factor T Rating Catalogue No.
(A) Entries

2 x 18W 0.18 0.95 T4 1 x M25 Plastic Gland 12268 875 101

2 x 36W 0.34 0.95 T4 1 x M25 Plastic Gland 1 2269 875 101

Dimensional Data

5-19
Photometric Data

2 x 18 W Fixture 2 x 36 W Fixture Wall Mount Bracket


Cat No. 2 2485 027
000

Rated luminous flux of lamps 2 x 18 W = 2,700 Im Rated luminous flux of lamps 2 x 36 W = 6,700 lm
Light efficiency in operation: 2 x 18 W = 6,700 Im Light efficiency in operation: 2 x 36 W = 78%
Illumination data acc. to LiTG B 30 Illumination data acc. to LiTG B 30

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - eLL* Emergency

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex de mb [ib], Ex DIP A21 IP66 TA800c

Degree of Protection IP66

Gas Group IIC

IECEx BVS 09.0033


Approvals Germanischer Lloyd 12 207-98HH
BUREAU VERITAS 11694/BO BV

Designed for use as emergency lighting in


Application areas where low mounting heights or
other space restrictions exist

Housing - glass mat re-inforced polyester


Standard Materials
Diffuser - polycarbonate
- Bipin fluorescent lamp
- EOL compliance
- Hinged on either side
- Built in safety switch
- Zone 1 twin circuit electronic ballast
Features - Micro processeor monitored battery unit
- 90 mins or 3 hour emergency on 1 lamp
switchable at site
- Emergency inhibit switch function
- Through wiring
- Central locking

Ordering Details

Rated Current
Lamps Power Factor T Rating Catalogue No.
(A)
Ceiling Mount c/w 4 x M20 Entries
2 x 18W 0.23 0.95 T4 1 2260 879 111
2 x 36W 0.40 0.95 T4 1 2261 879 111

5-20
Pole Mount c/w 1 x M25 Plastic Gland
2 x 18W 0.23 0.95 T4 1 2273 879 101

Photometric Data

• Emergency Operation:
Apply the following luminous flux factors when determining perform-
ance under emergency single lamp operation:
18 W = approx. 1.5 h 90% / 3.0 h 45%
36 W = approx. 1.5 h 45% / 3.0 h 25%
Rated luminous flux of lamps:
1 x 18 W = 1,350 Im
1 x 36 W = 3,350 lm

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - eLL* Emergency

Features

Take the Guess Work out of Maintenance


• Status of the battery charge cycle is indicated by a series of Battery temperature is monitored Microelectronic controller monitors
five green Light Emitting Diodes (LED), each of which repre- during charge cycle charge cycle, eliminating over
sents 20% of battery capacity. The level of charge attained charge and Ni-cad memory effect
is indicated by the leading green LED which flashes. The
charge cycle is complete when all five green LED’s are on.

• Emergency operation commences on mains failure or when Charge status indicated


the main supply is switched off. During emergency operation by green LED display
the remaining battery capacity is indicated by the number of
LED’s which are on.
Flashing red LED indicates
• The red LED begins flashing after six months from the last when an operating duration
successful emergency duration test, or when during battery test is necessary at six
discharge a defective power supply or fluorescent lamp is month intervals as required
detected. The red LED will continue to flash until a success- by safety regulations
ful duration test is completed.
Red LED continues to
flash after duration test if
a malfunction is apparent

Battery can be disconnected


in Zone I area

Dimensional Data

eLLk92018/18 NIB Ceiling Mount - Emergency

eLLK92036/36 NIB Ceiling Mount - Emergency

5-21
eLLM92018/18 NIB Pole Mount - Emergency

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - cLLK

Technical Data

Zone1 Zone 2 Zone 21/22

Type of Protection Ex deq, ExtD A21 IP66 T80 °C

Degree of Protection IP66

Gas Group IIC

Approvals IEC Ex CQM 10.0008


- Bipin fluorescent lamp
- EOL compliance
- Hinged on either side
Application
- Built in safety switches
- Through wiring
- Central locking

Housing - glass mat reinforced polyester


Standard Materials
Diffuser - polycarbonate

Ordering Details

Standard Luminaires

Rated Current
Lamps Power Factor T Rating Entries Catalogue No.
(A)
2 x 18W 0.16 0.95 T4 4 x M20 metal entries w/o gland CCL 0700014A
2 x 36W 0.34 0.95 T4 4 x M20 metal entries w/o gland CCL 0700018A

Emergency Luminaires
2 hours on 1 lamp
2 x 36W 0.36 0.95 T4 4 x M20 metal entries CCL 0800104A

Dimensional Data

cLLK 2x18W/2x36W
3.5 732(18W)
1332(36W)
400(18W) 188
700(36W) M8,14mm deep 46
M25x1.5

Hexagon SW13
65

5-22
130

1360 Unit: mm

Accessories

Ceiling Mount D2 Eye bolt A2


Cat No. 2 2480 092 000 Cat No. 2 2480 002 000 Pipe Mount

Type Pipe Diameter Height H Cat No:


R12 ↓ 38-42mm 85mm 2 2480 462 000
R22 ↓ 47-50mm 95mm 2 2480 472 000
R32 ↓ 58-62mm 105mm 2 2480 482 000
Hex Screw S4
Cat No. 2 2480 054 000

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting -AB12

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exd, ExtD A21 IP67 T760C

Degree of Protection IP67

Gas Group IIB

Approvals IEC Ex BKI 07.0008X


Designed for use in hazardous areas
where low mounting heights or other
space restrictions exist
Application
Ideal for illumination in spray booth areas
or areas where a heavy concentration of
solvent is expected
Body - copper free aluminium
Diffuser - mechanical resistant borosilicate
Standard Materials
glass
Withdrawable gear tray plate

Ordering Details

Rated Current
Lamps Power Factor T Rating Type Entries Catalogue No.
(A)
Ceiling Mount with electronic ballast
2 x 18W 0.17 0.95 T5 AB12220E 2 x M20 NOR000005060300-M20

2 x 36W 0.48 0.95 T5 AB12240E 2 x M20 NOR000005060308-M20

Accessories

Descripton Type Catalogue No.

Stainless steel reflector for AB12220 RAB220 NOR003165060403


Stainless steel reflector for AB12240 RAB240 NOR003165060411
Stainless steel reflector and guard for AB12220 GRAB220 NOR003165060479
Stainless steel reflector and guard for AB12240 GRAB240 NOR003165060497

5-23
Stainless steel celling mount bracket D92 22480092000
EYE BOLT A2 22480002000
PIPE CLAMP 38-42mm R12 22480462000
PIPE CLAMP 41-50mm R22 22480472000
PIPE CLAMP 58-62mm R32 22480482000

Dimensional Data

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - LED

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex edm ib, Ex DIP A21 TA600C

Degree of Protection IP66

Gas Group IIC

Approvals IEC Ex BKI-06.0003

Ideal for use as both a maintained


Application
emergency exit and emergency bulkhead

- Robust polycarbonate construction


- Up to 50,000 hours life expectancy
Standard Materials
- Maintenance free operation
- Micro processeor monitored battery unit

Ordering Details

Rated Power Emergency


Lamps T Rating Catalogue No.
Consumption Duration
LED Emergency Exit c/w Battery Back Up
Including cover with silk
Approx 8 VA 3 hours T5 1 2191 030 104-AUS-RR
screen decal, arrow right
Including cover with silk
Approx 8 VA 3 hours T5 1 2191 030 104-AUS-RL
screen decal, arrow left
Including cover with silk
Approx 8 VA 3 hours T5 1 2191 030 104-AUS-RC
screen decal, arrow down

Cover without pictogram Approx 8 VA 3 hours T5 1 2191 030 104

Dimensional Data

5-24

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - nLLK

Technical Data

Zone 2 Zone 21/22

Type of Protection Ex nA, Ex tD A21 IP66 T 80 °C

Degree of Protection IP66

Gas Group IIC


IEC Ex BKI 06-0001
Approvals
AUS Ex 3723 (emergency)
- Bipin fluorescent lamp
- EOL compliance
Application - Hinged on either side
- Through wiring
- Central locking

Housing - glass mat reinforced polyester


Standard Materials
Diffuser - polycarbonate

Ordering Details

Standard Luminaires

Rated Current
Lamps Power Factor T Rating Entries Catalogue No.
(A)
2 x 18W 0.16 0.95 T4 4 x M20 metal entries w/o gland 13465218421
1 x 36W 0.16 0.95 T4 4 x M20 metal entries w/o gland 13465136421
2 x 36W 0.34 0.95 T4 4 x M20 metal entries w/o gland 13465236421
1 x 58W 0.27 0.95 T4 4 x M20 metal entries w/o gland 13465158421
2 x 58W 0.53 0.95 T4 4 x M20 metal entries w/o gland 13465258421

Emergency Luminaires
2 hours on 1 lamp
2 x 18W 0.18 0.95 T4 4 x M20 metal entries nLLK1M2188DMN00
2 x 36W 0.36 0.95 T4 4 x M20 metal entries nLLK1M2368DMN00

5-25
Please refer to eLLK dimensions

Accessories
Ceiling Mount D2 Eye bolt A2
Cat No. 2 2480 092 000 Cat No. 2 2480 002 000 Pipe Mount

Type Pipe Diameter Height H Cat No:


R12 ↓ 38-42mm 85mm 2 2480 462 000
R22 ↓ 47-50mm 95mm 2 2480 472 000
R32 ↓ 58-62mm 105mm 2 2480 482 000
Hex Screw S4
Cat No. 2 2480 054 000

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - LED NVMV

Technical Data

Zone 2 Zone 21/22

Type of Protection Exn A, T4(at 55˚C amb) T5(at 40˚C amb)


Degree of Protection IP66
Gas Group IIC
Ambient temperature -30˚C to +55˚C
IECEx UL10.0008
Approvals
DEMKO 10 ATEX 0915702
NVMV LED fixtures are ideal for use where:
- Maintenance access is difficult and
extended periods between relamping is
Application
required
- Space is limited and high levels of lighting
are required
Enhance safety & productivity
- Instant illumination and restrike
- Better visibility with crisp white light
- T5 temperature rating – safely operate in
the most hazardous environments
- Cold temperature operation no warmup
required
- “No lights-out” feature – if a single LED
fails, circuit provides enough useable light
to remaining LEDs
Reduce operation & maintenance costs
- Easy installation - compact modular
fixture attaches onto existing Champ
mounting module
Features
- Energy efficient technology use up to ½
the power of standard HID luminaire
- Provides up to 60,000 hours rated life –
eliminates need for frequent lamp
replacement
- Contains no mercury or other hazardous
substances

5-26
Reliable performance in any environment
- Shock and vibration resistant solidstate
luminaires have no filaments or glass
components that could break.
- Operating ambient -40ºC to 55ºC
- Low temperature starting -30ºC
- Dark sky compliant
Mounting modules, cover, ballast housing,
guard, globe & ring -
Copper free aluminium
Standard Materials Reflectors (dome and angle) - Fibreglass
reinforced polyester
Reflectors (highbay) - Alzak aluminum
External hardware - stainless steel

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - LED NVMV

Features

Safe, reliable heat transfer

Heatsink - A durable extrusion provides safe and effective


heat transfer from the LED assembly to the outside
environment, ensuring low LED junction temperature, reliability
and sustained lumen performance. The vertical fin design
facilitates airflow and dust shedding.

Ordering Details NVMV5L - Ideal for Low-light Applications


The VMV5L luminaire is ideal for locations requiring lower light
levels. This fixture provides light output equivalent to many
100W - 150W high pressure sodium (HPS) luminaires.
Type Order Codes Rated Voltage
NVMV7L - Wide Area Illumination
The VMV7L luminaire is designed for wide area illumination
5L SERIES NVMV5LDM1-UNV 120V - 277V and for mounting heights of greater than 3.65m. Using less
than 100 watts the VMV7L provides light output equivalent to
7L SERIES NVMV7LDM1-UNV 120V - 277V many 175W metal halide (MH) fixtures, while providing 60,000
hours of illumination; over 6 times the life of a typical MH lumi-
naire.
9L SERIES NVMV9LDM1-UNV 120V - 277V
NVMV9L - High Lumen Output
The high output VMV9L provides increased lumen perform-
ance at the same power level of the 7L model. The VMV9L
uses advanced LED technology to achieve a higher
lumen/watt rating and can be used for mounting heights up to
6m.

Mounting Mounting Hub


Catalog Number
Module Style Size
NVMV5LDM1/UNV None Luminaire Less Mounting Module N/A
NVMV5L2ADM1/UNV APM20 Pendant M20
NVMV5L3ADM1/UNV APM25 Pendant M25
NVMV5L2CDM1/UNV CM20 Ceiling Mount Thru Feed M20
NVMV5L3CDM1/UNV CM25 Ceiling Mount Thru Feed M2
NVMV5L2TWDM1/UNV TWM20 Wall Mount Thru Feed M20
NVMV5L3TWDM1/UNV TWM25 Wall Mount Thru Feed M25
NVMV5LJDM1/UNV JM5 Stanchion 25° 1 1/2" NPT
NVMV5LPDM1/UNV PM5 Stanchion Straight 1 1/2" NPT

NVMV7LDM1/UNV None Luminaire Less Mounting Module N/A


NVMV7L2ADM1/UNV APM20 Pendant M20
NVMV7L3ADM1/UNV APM25 Pendant M25

5-27
NVMV7L2CDM1/UNV CM20 Ceiling Mount Thru Feed M20
NVMV7L3CDM1/UNV CM25 Ceiling Mount Thru Feed M25
NVMV7L2TWDM1/UNV TWM20 Wall Mount Thru Feed M20
NVMV7L3TWDM1/UNV TWM25 Wall Mount Thru Feed M25
NVMV7LJDM1/UNV JM5 Stanchion 25° 1 1/2" NPT
NVMV7LPDM1/UNV PM5 Stanchion Straight 1 1/2" NPT

NVMV9LDM1/UNV None Luminaire Less Mounting Module N/A


NVMV9L2ADM1/UNV APM20 Pendant M20
NVMV9L3ADM1/UNV APM25 Pendant M25
NVMV9L2CDM1/UNV CM20 Ceiling Mount Thru Feed M20
NVMV9L3CDM1/UNV CM25 Ceiling Mount Thru Feed M25
NVMV9L2TWDM1/UNV TWM20 Wall Mount Thru Feed M20
NVMV9L3TWDM1/UNV TWM25 Wall Mount Thru Feed M25
NVMV9LJDM1/UNV JM5 Stanchion 25° 1 1/2" NPT
NVMV9LPDM1/UNV PM5 Stanchion Straight 1 1/2" NPT
Note: Use adaptor ANB54NP for conversion from 11/2” NPT to 11/4” BSP

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - NVMV

Technical Data

Zone 2 Zone 21/22

Type of Protection Exn R, DIP

Degree of Protection IP66

Gas Group IIC

ANZEx 08.3061
Approvals
IECEx CQM 09.0010X

NVMV fixtures are ideal for use where:


- Maintenance access is difficult and ex-
tended periods between relamping is re-
Application
quired
- Space is limited and high levels of light-
ing are required
Mounting modules, cover, ballast housing,
guard, globe & ring -
Copper free aluminium
Standard Materials Reflectors (dome and angle) - Fibreglass
reinforced polyester
Reflectors (highbay) - Alzak aluminum
External hardware - stainless steel
Choice of body sizes
Choice of light sources
Powder free polyester coating
Quartz auxillary lamp (large body)
- to provide light during the period required
Options
for HID lamps to re-strike following
resumption of power after a power failure
Choice of accessories
Tuff skin coated G34 & G251 glass
Line fuse

Temperature (T) Ratings

5-28
Power Rating
High Pressure Sodium Metal Halide
(W)
G34 G303 G251 G34 G303 G251
70 T5 T5 - -
80 - - - -
100 T4 T3 - -
125 - - - -
150 T4 T3 - -
175 (small body) - - T3 T3
175 (large body) T4
250 (small body) T3 T2 T3 T2
250 (large body) T3 T3
400 T3 T2

400 (using sealed


T3 T4
reflector/glass RD4A)

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - NVMV

Ordering Details

NVMV S 1 M C 40 6 P I 0 0
Product Group
NVMV- Champ

Wattage
07 - 70W
08 - 80W
10 - 100W
Lamp Type
12 - 125W
S - HPS
15 - 150W
M - MH
17 - 175W
H - MV*
25 - 250W
40 - 400W

Entry Size
1 - 20mm / 1/2"
Mounting
2 - 25mm / 3/4"
C - Ceiling
3 - 32mm / 1" Entry Thread W - Wall
4 - 1 1/4" M - Metric J - Stanchion
5 - 1 1/2" N - NPT
B - BSP

Voltage
& Frequency
2 - 120V / 60Hz Guard
3 - 220V / 50Hz 0 - Without Guard
4 - 220V / 60Hz P - Guard
5 - 230V / 50Hz R - RD4A
6 - 240V / 50Hz Instant Restrike
0 - None / Small Body
I - IR
L - Large Body

5-29
Special Options
0 - Standard
S - Fuse Options
0 - Standard
1 - Offshore Paint
R - Red Body

* Mercury Vapour available upon request

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - NVMV

Ordering Details

High Pressure Sodium (HPS) 240V, 50Hz

With Reflector Lens Assy


Entry Size Lamp Watts With Glass and Guard
Cat No.

Ceiling/Pendant Mount

20mm 70 NVMVS1MC076P000 -
25mm 70 NVMVS2MC076P000 -
20mm 100 NVMVS1MC106P000 -
25mm 100 NVMVS2MC106P000 -
20mm 150 NVMVS1MC156P000 -
25mm 150 NVMVS2MC156P000 -
20mm 250 NVMVS1MC256P000 NVMVS1MC256RL00
25mm 250 NHMVS2MC256P000 NVMVS2MC256RL00
20mm 400 NVMVS1MC406PL00 NVMVS1MC406RL00
25mm 400 NVMVS2MC406PL00 NVMVS2MC406RL00

Wall Mount

20mm 70 NVMVS1MW076P000 -
25mm 70 NVMVS2MW076P000 -
20mm 100 NVMVS1MW106P000 -
25mm 100 NVMVS2MW106P000 -
20mm 150 NVMVS1MW156P000 -
25mm 150 NVMVS2MW156P000 -
20mm 250 NVMVS1MW256P000 NVMVS1MW256RL00
25mm 250 NVMVS2MW256P000 NVMVS2MW256RL00
20mm 400 NVMVS1MW406PL00 NVMVS1MW406RL00
25mm 400 NVMVS2MW406PL00 NVMVS2MW406RL00

Stanchion Mount

1 1/4" BSP 70 NVMVS4BJ076P000 -


1 1/4" BSP 100 NVMVS4BJ106P000 -

5-30
1 1/4" BSP 150 NVMVS4BJ156P000 -
1 1/4" BSP 250 NVMVS4BJ256P000 NVMVS4BJ256RL00
1 1/4" BSP 400 NVMVS4BJ406PL00 NVMVS4BJ406RL00

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - NVMV

Ordering Details

Metal Halide (MH) 240V, 50Hz

With Reflector Lens Assy


Entry Size Lamp Watts With Glass and Guard
Cat No.

Ceiling/Pendant Mount

20mm 175 NVMVM1MC176P000 -


25mm 175 NVMVM2MC176P000 -
20mm 250 NVMVM1MC256P000 NVMVM1MC256RL00
25mm 250 NVMVM2MC256P000 NVMVM2MC256RL00
20mm 400 NVMVM1MC406PL00 NVMVM1MC406RL00
25mm 400 NVMVM2MC406PL00 NVMVM2MC406RL00

Wall Mount

20mm 175 NVMVM1MW176P000 -


25mm 175 NVMVM2MW176P000 -
20mm 250 NVMVM1MW256P000 NVMVM1MW256RL00
25mm 250 NVMVM2MW256P000 NVMVM2MW256RL00
20mm 400 NVMVM1MW406PL00 NVMVM1MW406RL00
25mm 400 NVMVM2MW406PL00 NVMVM2MW406RL00

Stanchion Mount

1 1/4" BSP 175 NVMVM4BJ176P000 -


1 1/4" BSP 250 NVMVM4BJ256P000 NVMVM4BJ256RL00
1 1/4" BSP 400 NVMVM4BJ406PL00 NVMVM4BJ406RL00

Accessories

Glasses Reflectors Reflector / Lens Guards

G34 (no guard) RD70 (dome) RD4A P22


- suits 70-250W - suits 70-250W - suits 400W - suits G251 glass
G25 (c/w guard) RA70 (300 angle) P33

5-31
- suits 70-250W - suits 70-250W - suits G303 glass

G303 RD739 (dome)


- suits 400W - suits large body 400W

RA739 (300 angle)


- suits large body 400W

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - NVMV

Dimensional Data (Large Body)

Dimensional Data (Small Body)

5-32

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - NFMV Flood Light

Technical Data

Zone 2 Zone21/22

Type of Protection ExnR, DIP

Degree of Protection IP66

Gas Group IIC

Approvals ANZEx 08.3056

NFMV floodlights are ideal for general


Application
illumination in tank farm & open areas

Housing & door frame - die cast aluminium


Lens - tempered heat and impact resistant
Standard Materials
glass
Exterior hardware - stainless steel

Entries 2 x M20 & 1 x 3/4”

Ordering Details

High Pressure Sodium


NFMVS1MY4060000 T3 400W
NFMVS1MY2560000 T4 250W
NFMVS1MY1560000 T5 150W
NFMVS1MY1060000 T5 100W
NFMVS1MY0760000 T6 70W
Metal Halide
NFMVM1MY4060000 T3 400W

5-33
NFMVM1MY2560000 T4 250W
NFMVM1MY1760000 T4 175W
Mounting Accessories - Slipfitter
SFA6 (2 1/2" Pipe) M20
SFA6 / 2M (2 1/2" Pipe) M25

SWB6 WALL BRACKET


*SFA6 slipfitter adaptor and gland to be ordered seperately

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - NFMV Flood Light

Ordering Details

NFMV S 1 M Y 40 6 0 0 0 0
Product Group
NFMV - Floodlight

Wattage
07 - 70W
08 - 80W
Lamp Type 10 - 100W
S - HPS 12 - 125W
H - MV 15 - 150W
M - MH 17 - 175W
25 - 250W
40 - 400W

Entry Size
1 - 20mm / 1/2" Mounting
2 - 25mm / 3/4" C - Ceiling
3 - 32mm / 1" Entry Thread W - Wall
4 - 1 1/4" M - Metric J - Stanchion
5 - 1 1/2" N - NPT
B - BSP

Voltage
& Frequency
*1 - 110V / 60Hz 0
*2 - 120V / 60Hz
*3 - 220V / 50Hz
*4 - 220V / 60Hz
5 - 230V / 50Hz Instant Restrike
6 - 240V / 50Hz 0 - None

5-34
7 - 227V / 60Hz I - IR

Special Options
0 - Standard
S - Fused Options
0 - Standard
1 - Offshore Paint
R - Red Body

*Please consult factory for availability

June, 2010 Copyright© Cooper Industries


Hazardous Area Lighting - NFMV Flood Light

Photometric Data

Lamp: 400W metal halide (M / H) Lamp: 400W high pressure sodium (HPS)
Total bare lamp lumens: 34,000 Total bare lamp lumens: 50,000

For 250 watt clear metal halide, For 150 watt HPS, multiply lux by 0.32. For 250 watt high pres-
multiply lux values by 0.6 sure sodium, multiply lux values by 0.6

Ratio of Distance to
Mounting Height

Ratio of Distance to Mounting Feet Ratio of Distance to Mounting Feet

Isolux Values at Various Mounting Heights


(Lux values for both charts)
Fixtures located at 00, 00
Mounting
Aiming angle at 450
Height A B C D E
5m 86.0 43.0 21.52 8.61 4.30
Fixture aiming angle 300 past vertical through 600
6m 18.42 24.75 11.84 5.38 2.47
before vertical
7m 31.20 15.06 7.53 3.23 1.51
9m 21.52 10.76 5.38 2.15 1.08 EPA Data - Aiming Angle
11m 16.14 7.53 4.30 1.61 0.75 00 = 2.9 300 = 2.5 450 = 2.5
12m 11.84 6.46 3.23 1.18 0.65

5-35

Copyright© Cooper Industries June, 2010


Hazardous Area Lighting - NSSFMV Flood Light

Technical Data

Zone 2 Zone21/22

Type of Protection ExnR, ExtD A22, IP66 T*˚C

Degree of Protection IP66

Gas Group IIC

Approvals IEC Ex PTB 09.0022


NSSFMV floodlights are ideal for general
Application illumination in tank farm & highly corrosive
areas
Housing & door frame - stainless steel
SS316
Standard Materials Lens - tempered heat and impact resistant
glass
Exterior hardware - stainless steel
Entries 2 x M20

536

Ordering Details

High Pressure Sodium


NSSFMVSY250/240v 50Hz T3 250W
495
592

NSSFMVSY150/240v 50Hz T4 150W


Metal Halide
NSSFMVMY250/240v 50Hz T3 250W
NSSFMVMY150/240v 50Hz T4 150W
Mounting Accessories - Slipfitter
SFA6 (2 1/2"Pipe) M20
175

5-36
SFA6 / 2M (2 1/2"Pipe) M25
SWB6 WALL BRACKET
*SFA6 slipfitter adaptor and gland to be ordered seperately

Cable Gland
Pivot Bolts

June, 2010 Copyright© Cooper Industries


5-37

Copyright© Cooper Industries June, 2010


Plugs & Receptacles

Be it in a Gaseous or Dusty environment, we have the solution


for your connectivity.

From switching main current (AC3) to instrumentation we will


connect you with our GHG5, FSQA, FNO and our very own Ex-
Link series.

Crouse-Hinds, through years of research and development


have created sophisticated engineered products that are simple
to use for our customers.

June, 2010 Copyright© Cooper Industries


Plugs & Receptacles

Plugs & Receptacles


FSQA - Exd, DIP, T6........................................................6-2
PP - Exd, DIP, T6 ............................................................6-2
FNO - Exd, DIP, T6..........................................................6-3
PP - Exd, DIP, T6 ............................................................6-4
GHG - Ex de, T6, Ex tD ..................................................6-6
GHG Ex-Link ..................................................................6-7

6-1

Copyright© Cooper Industries June, 2010


Plugs & Receptacles - FSQA

Technical Data

Zone 1 Zone 21 Zone 22

Type of Protection Exd, DIP, T6

Degree of Protection IP65

Gas Group IIB


Approvals ANZEx 08.3010

FSQA 10-32A interlocked receptacles are


used with PP plugs:
Application - To supply power to portable electrical
equipment such as power tools, convey-
ors, portable pumps, hand lamps and
similar equipment

- Receptacle body - Copper free aluminium


- Receptacle sleeve - stainless steel
Standard Materials
- Pins - brass
- Receptacle - Grey polyurethane finish

Size Ranges As per below table

Ordering Details

No. of
Locking
Current Pins Receptacle Plug
Voltage Arrange-
Rating (A) (incl. Catalogue No. Catalogue No.
ment
earth)
10 3 32 V.A.C. A FSQA 103A PP103A
10 3 240 V.A.C. B FSQA 103B PP103B
10 3 240 V.A.C. C FSQA 103C PP103C
10 4 440 V.A.C. B FSQA 104B PP104B
10 4 440 V.A.C. C FSQA 104C PP104C
16 3 32 V.A.C. A FSQA 163A PP163A
16 3 240 V.A.C. B FSQA 163B PP163B
16 3 240 V.A.C. C FSQA 163C PP163C
16 6 440 V.A.C. B FSQA 166B PP166B
16 6 440 V.A.C. C FSQA 166C PP166C
20 3 32 V.A.C. A FSQA 203A PP203A
20 3 240 V.A.C. B FSQA 203B PP203B
20 3 240 V.A.C. C FSQA 203C PP203C
20 4 440 V.A.C. B FSQA 204B PP204B
20 4 440 V.A.C. C FSQA 204C PP204C

6-2
20 6 440 V.A.C. B FSQA 206B PP206B
32 4 440 V.A.C. B FSQA 324B PP324B
32 4 440 V.A.C. C FSQA 324C PP324C
32 6 440 V.A.C. B FSQA 326B PP326B
32 6 440 V.A.C. C FSQA 326C PP326C

June, 2010 Copyright© Cooper Industries


Plugs & Receptacles - FNO

Technical Data

Zone 1 Zone 21 Zone 22

Type of Protection Exd, DIP, T6

Degree of Protection IP65

Gas Group IIB


Approvals ANZEx 08.3012

FNO 63-100A interlocked receptacles are


used with the appropriate PP plug:
Application - To supply power to portable electrical
equipment such as power tools, convey-
ors, portable pumps, hand lamps and
similar equipment

- Receptacle body - Copper free aluminium


- Receptacle sleeve - stainless steel
Standard Materials
- Pins - brass
- Receptacle - Grey polyurethane finish

Size Ranges As per below table

Ordering Details

No. of
Locking
Current Pins Receptacle Plug
Voltage Arrange-
Rating (A) (incl. Catalogue No. Catalogue No.
ment
earth)
63 5 440V AC C FNO635B PP635B
63 5 440V AC C FNO635C PP635C
100A 5 440V AC C FNO1005B PP1005B
100A 5 440V AC C FNO1005C PP1005C

NOTE: Types A, B and C sockets are not interchangeable and will only
accept their respective plugs. However B sockets will also accept C plugs
but not visa versa.

Dimensional Data

A B C D E F G H J K
63-100A
130 235 200 9.5 34 235 135 360 200 40

6-3

Copyright© Cooper Industries June, 2010


Plugs & Receptacles - PP

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Exd, DIP, T6

Degree of Protection IP65

Gas Group IIB


Approvals ANZEx 08.3011 & ANZEx 08.3012

PP plugs are used in conjunction with


FSQA & FNO explosion proof receptacles:
Application - To supply power to portable electrical
equipment such as power tools, convey-
ors, portable pumps, hand lamps and sim-
ilar equipment

Plug Body
- Locking arrangement B - stainless steel
- Locking arrangements A&C - Gun metal
Standard Materials Entry Hub - Gun metal
Insulation - phenolic
Pins - Brass

Options Corrosion free powder polyester finish

Size Ranges As per below table

Ordering Details

No. of Entry No. of Entry


Current Locking Current Locking
Pins Receptacle Size Pins Receptacle Size
Rating Voltage Arrange- Rating Voltage Arrange-
(incl. Cat No. for Cable (incl. Cat No. for Cable
(A) ment (A) ment
earth) Glands earth) Glands
10 3 240 V.A.C. B PP103B 25mm 20 6 440 V.A.C. B PP206B 32mm
10 3 240 V.A.C. C PP103C 25mm 32 4 440 V.A.C. B PP324B 25mm
10 4 440 V.A.C. B PP104B 25mm 32 4 440 V.A.C. C PP324C 25mm
10 4 440 V.A.C. C PP104C 25mm 32 6 440 V.A.C. B PP326B 32mm
16 3 32 V.A.C. A PP163A 25mm 32 6 440 V.A.C. C PP326C 32mm
16 3 240 V.A.C. B PP163B 25mm 63 5 440 V.A.C. B PP635B 40mm
16 3 240 V.A.C. C PP163C 25mm 63 5 440 V.A.C. C PP635C 40mm
16 6 440 V.A.C. B PP166B 32mm 100 5 440 V.A.C. B PP1005B 40mm
16 6 440 V.A.C. C PP166C 32mm 100 5 440 V.A.C. C PP1005C 40mm
20 3 32 V.A.C. A PP203A 25mm
20 3 240 V.A.C. B PP203B 25mm
20 3 240 V.A.C. C PP203C 25mm
20 4 440 V.A.C. B PP204B 25mm
20 4 440 V.A.C. C PP204C 25mm

6-4

June, 2010 Copyright© Cooper Industries


Plugs & Receptacles - GHG

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex de, T6, Ex tD, A21, T600C

Degree of Protection IP66

Gas Group IIC

IEC Ex BKI04.0002 (16A)


IEC Ex BKI04.0006 (32A)
Approvals
IEC Ex BKI04.0004 (63A)
IEC Ex BKI04.0005 (125A)

GHG interlocked plugs & receptacles are


used:
Application - To supply power to portable electrical
equipment such as power tools, convey-
ors, portable pumps, hand lamps and sim-
ilar equipment
High impact, corrosion resistant fibre glass
re-inforced polyester
Standard Materials Factory built internal brass plate for steel
wire armoured applications - gland not
included with metal entries
Options Transformer plug

Dimensional Data

16A Type / No. of Poles 32A Type / No. of Poles


3p 4p 5p 4p 5p
B 90 110 110 B 120 120
XB 80 100 100 XB 110 110
T 121 147 147 T 166 168
H 223 236 236 H 285 293
XH 115 135 135 XH 170 170
L 155 175 175 L 205 205

16/32A

6-5
63A 125A

Copyright© Cooper Industries June, 2010


Plugs & Receptacles - GHG

Ordering Details

Description Terminal Capacity Catalogue No.

Switch socket 16A, 2P, 24Vac/dc, 2 x M20 2 x 1.5 - 4 mm2 GHG5134200R0001


Plug, 16A, 2P, 24V ac/dc, 9-17mm 1.0 - 4 mm2 GHG5422200V0000

Switch socket 16A, 3P, 24Vac/dc, 2 x M20 2 x 1.5 - 4 mm2 GHG5134312R0001


Plug, 16A, 3P, 24V ac/dc, 9-17mm 1.0 - 4 mm2 GHG5422312V0000

Switch socket 16A, 3P, 110-130Vac, 2 x M20 metal entries 2 x 1 - 4 mm2 GHG5114304R3001
Switch coupler, 16A, 3P, 110-130Vac, 8-19mm 2 x 1 - 4 mm 2 GHG5113304R0001

Plug, 16A, 3P, 110-130Vac, 8-19mm 1 x 1 - 2.5 mm 2 GHG5117304R0001

Switch socket 16A, 3P, 200-250Vac, 2 x M20 metal entries 2 x 1 - 4 mm2 GHG5114306R3001
Switch coupler, 16A, 3P, 200-250Vac, 8-19mm 2 x 1 - 4 mm2 GHG5113306R0001

Plug, 16A, 3P, 200-250Vac, 8-19mm 1 x 1 - 2.5 mm2 GHG5117306R0001

Switch socket 16A, 4P, 200-250Vac, 2 x M20 metal entries 2 x 1 - 4 mm2 GHG5114409R3001
Switch coupler, 16A, 4P, 200-250Vac, 8-21mm 2 x 1 - 4 mm2 GHG5113409R0001

Plug, 16A, 4P, 200-250Vac, 8-21mm 1 x 1 - 2.5 mm2 GHG5117409R0001

Switch socket 16A, 4P, 380-415Vac, 2 x M20 metal entries 2 x 1 - 4 mm2 GHG5114406R3001
Switch coupler, 16A, 4P, 380-415Vac, 8-21mm 2 x 1 - 4 mm 2 GHG5113406R0001

Plug, 16A, 4P, 380-415Vac, 8-21mm 1 x 1 - 2.5 mm2 GHG5117406R0001

Switch socket 16A, 5P, 380-415Vac, 2 x M20 metal entries 2 x 1 - 4 mm2 GHG5114506R3001
Switch coupler, 16A, 5P, 380-415Vac, 12-21mm 2 x 1 - 4 mm 2 GHG5113506R0001

Plug, 16A, 4P, 380-415Vac, 12-21mm 1 x 1 - 2.5 mm 2 GHG5117506R0001

Switch socket 32A, 4P, 380-415Vac, 2 x M32 metal entries 2 x 4 - 10 mm2 GHG5124406R3001
Switch coupler, 32A, 4P, 380-415Vac, 17-28mm 2 x 4 - 10 mm2 GHG5123406R0001

Plug, 32A, 4P, 380-415Vac, 17-28mm 1 x 1 - 6 mm2 GHG5127406R0001

Switch socket 32A, 5P, 380-415Vac, 2 x M32 metal entries 2 x 4 - 10 mm2 GHG5124506R3001
Switch coupler, 32A, 5P, 380-415Vac, 17-28mm 2 x 4 - 10 mm2 GHG5123506R0001

Plug, 32A, 5P, 380-415Vac, 17-28mm 1 x 1 - 6 mm2 GHG5127506R0001

Switch socket 63A, 4P, 380-415Vac, 2 x M40 metal entries 2 x 4 - 25 mm2 GHG5144406R3001
Plug, 63A, 4P, 380-415Vac, 19-34mm 1 x 4 - 16 mm 2 GHG5147406R0001

Switch socket 63A, 5P, 380-415Vac, 2 x M40 metal entries 2 x 4 - 25 mm2 GHG5144506R3001
Plug, 63A, 5P, 380-415Vac, 19-34mm 1 x 4 - 16 mm 2 GHG5147506R0001

Switch socket 63A, 4P, 600-690Vac, 2 x M40 metal entries 2 x 4 - 25 mm2 GHG5144405R3001
Plug, 63A, 4P, 600-690Vac, 19-34mm 1 x 4 - 16 mm2 GHG5147405R0001

Switch socket 125A, 4P, 380-415Vac, 2 x M50 metal entries 2 x 4 - 50 mm2 GHG5154406R3001
Plug, 125A, 4P, 380-415Vac, 31-55mm 1 x 4 - 35 mm 2 GHG5157406R0001

6-6
Switch socket 125A, 4P, 600-690Vac, 2 x M50 metal entries 2 x 4 - 50 mm2 GHG5154405R3001
Plug, 125A, 4P, 600-690Vac, 31-55mm 1 x 4 - 35 mm2 GHG5157405R0001

Switch socket 125A, 5P, 380-415Vac, 2 x M50 metal entries 2 x 4 - 50 mm2 GHG5154506R3001
Plug, 125A, 5P, 380-415Vac, 31-55mm 1 x 4 - 35 mm 2 GHG5157506R0001

June, 2010 Copyright© Cooper Industries


Plugs & Receptacles - Ex Link

Technical Data

Zone 1 Zone 2 Zone 21/22

Type of Protection Ex de, Ex td, A21, T520C

Degree of Protection IP66

Gas Group IIC

Approvals IECEx BKI 06.005X

Ex-Link is a complete system for safely


connecting & disconnecting hazardous
area equipment in Zone 1 conditions.
Application
Ex-Link is used for direct installation into
standard cable entries on hazardous area
equipment & junction boxes.

Standard Materials Refer table

Ordering Details

GHG 57X X X XX R X X 0 X
Product Identifier

Crimp Technology
Version 1 - Crimp up to 1.5mm2
1 - 4 pole 2 - Crimp up to 2.5mm2 Dia Connection
4 - 4 pole + PE 6 - Cage clamp Cable
Type 1 - 4 – 7,5 mm
1 - Elbow /12 – 21 mm2
3 - Coupler 2 - 7,5 – 11 mm
6 - Inlet >200cm3
7 - Plug
8 - Receptable
9 - Inlet

Coding
01 - 1 h / Ethernet1
02 - 2 h / Bus
Material
03 - 3 h / Special code1
0 - Plastic
04 - 4 h / 110 V AC 2p + PE
1 - Stainless steel AISI 316L Accessories
05 - 5 h / 24 V DC 4p + PE1
2 - Stainless steel AISI 316L for armoured cables 0 - without locking device
06 - 6 h / 230 V AC 2p + PE
3 - Nickel-plated brass 8 - Protection cap for plug
07 - 7 h / Special code1
4 - Nickel-plated brass for armoured cables 9 - with locking device
08 - 8 h / 24 V DC 4p
5 - Stainless steel AISI 316L NPT
09 - 9 h / Special code1
6 - Nickel-plated brass NPT

6-7
10 - 10 h / 230 V AC 4p + PE1
11 - 11 h / Special code1
12 - 12 h / 24 V AC 2p + PE

Please consult factory for availability

Copyright© Cooper Industries June, 2010


Plugs & Receptacles - Ex Link

Possible Configurations

Cable etnries dia 12-21.5mm


Cable etnries dia 5-11.5mm
Cable etnries dia 4-7.5mm
15cm multi wire 1.5mm2

15cm multi wire 2.5mm2

30cm multi wire 1.5mm2

30cm multi wire 2.5mm2


Nickel Plated Brass

xx cm multi wire*
Criimp 1.5mm2

Criimp 2.5mm2
Stainless steel

Cage clamp

M20 x 1.5

1/2” NPT
Plastic

Solder
Plug 4-pole1 X X X X X X X X X

Plug 4-pole + PE X X X X X X X X

Coupler 4-pole X X X X X X X X X

Coupler 4-pole + PE X X X X X X X X

Plug for armoured cables 4-pole X X X X X X X

Plug for armoured cables 4-pole + PE X X X X X X

Coupler for armoured cables 4-pole X X X X X X X

Coupler for armoured cables 4-pole + PE X X X X X X

Inlet for Ex e enclosure X X X X X X X X X X X X X

Inlet for Ex d enclosure < 2000 cm3 X X X X X X X X X

Inlet for Ex d enclosure > 2000 cm3 X X X X X X X X X

Receptacle for Ex e enclosure X X X X X X X X X X X X X

Receptacle for Ex d enclosure X X X X X X X X X

Elbow for Ex e enclosure X X X X X

Elbow for Ex d enclosure X X X X

Please consult factory or refer to www.ceag.de for further ordering details

6-8

June, 2010 Copyright© Cooper Industries


For more information:
If further assistance is required, please contact an authorized Cooper Crouse-Hinds Distributor,
Sales Office, or Customer Service Department.

Cooper Crouse-Hinds (Global HQ) Cooper Crouse-Hinds Pauluhn Cooper Crouse-Hinds GmbH
Wolf & Seventh North Streets 1616 N Main St Neuer Weg-Nord 49
Syracuse, NY 13221 Pearland, TX 77581 Eberbach, Germany D-69412
(866) 764-5454 (281) 485-4311 49 (0) 6271 806-500
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Cooper Crouse-Hinds Cooper Crouse-Hinds


MTL Instruments Airport Lighting
Great Marlings, Butterfield 1200 Kennedy Road
Luton UK LU2 8DL Windsor, CT 06095
+44 (0)1582 723633 (860) 683-4354
FAX: +44 (0)1582 422283 FAX: (860) 683-4354
enquiry@mtl-inst.com chalptechsupport@cooperindustries.com

Cooper Crouse-Hinds Regional Offices Mexico/Latin America/Caribbean: Canada (Pauluhn):


52-555-804-4000 888-675-5483
Australia: FAX: 52-555-804-4020 crouse.pauluhn@cooperindustries.com
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FAX: 61-2-9609-2342
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966 3 812 2236 971 4 4272500
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86-21-2899-3600
FAX: 86-21-2899-4055 India: Korea:
CCHsales@cooperindustries.com 91-124-4683888 82 2 538 3425
FAX: 91-124-4683899 FAX: 82 2 538 3505
Canada: cchindia@cooperindustries.com CCHK-sales@cooperindustries.com
800-265-0502
FAX: (800) 263-9504 Brazil: Singapore:
FAX Orders only: (866) 653-0645 +55 15 3238 3970 65-6297-4849
FAX: +55 15 3238 3976 FAX: 65-6297-4819
vendasbrasil@cooperindustries.com chsi-sales@cooperindustries.com

www.crouse-hinds.com Colombia: UK:


Cooper Crouse-Hinds is a registered trademark + (57.1) 670 0315 +44 247-630-89 30
of Cooper Industries, Plc. FAX: + (57.1) 670 0376 FAX: +44 247-630-10 27
©2010 Cooper Industries, Plc. ventascic@cooperindustries.com sales@ceag-crouse-hinds.co.uk

Your Authorized Cooper Crouse-Hinds Distributor is:

Cooper Industries, Ltd.


600 Travis, Ste. 5800
Houston, TX 77002-1001
P:713-209-8400
www.cooperindustries.com

Valid from June 2010 ©2010 Cooper Industries, Plc.