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Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215

Contents lists available at ScienceDirect

Journal of Analytical and Applied Pyrolysis


journal homepage: www.elsevier.com/locate/jaap

Preparation and characterization of Cu2 FeSnS4 quaternary


semiconductor thin films via the spray pyrolysis technique for
photovoltaic applications
M. Adelifard
School of Physics, Damghan University, Damghan, Iran

a r t i c l e i n f o a b s t r a c t

Article history: The Cu2 FeSnS4 (CFTS) nanostructured thin films have been spray deposited onto glass substrates without
Received 5 July 2016 any post-sulfurization in toxic atmosphere such as H2 S or ‘S’ vapor. The influence of substrate tempera-
Received in revised form tures on the structural, morphological, compositional, optical, electrical and photoconductivity properties
25 September 2016
of the CFTS thin films have been studied. These properties are found to be strongly dependent on the sub-
Accepted 25 September 2016
Available online 27 September 2016
strate temperature. XRD spectra analysis revealed that all CFTS thin films showing pure stannite structure.
The improved crystallinity of the CFTS with a (112) orientation was observed with increasing the sub-
strate temperature. The spray synthesized CFTS films exhibit a smooth, uniform and dense topography.
Keywords:
CFTS EDS study reveals that the deposited thin films are nearly stoichiometric. The direct band gap energy
Thin film for the CFTS thin films is found to be about 1.50 eV, which is close to the ideal band gap for the high-
Spray pyrolysis est theoretical conversion efficiency of solar cell. Electrical conductivity and hole mobility of the CFTS
Optical properties films increases with increasing substrate temperatures. The films were p-type and shows photoconduc-
Electrical properties tivity. Electrical measurements (I–V curves) were registered in dark and under light exposure and were
correlated with the films composition and structure, as obtained from the EDS analysis and XRD patterns.
© 2016 Elsevier B.V. All rights reserved.

1. Introduction Recently, several techniques including physical and chemical


methods have been employed for preparing CFTS thin films namely:
Currently, researches on low-cost thin film solar cells are sputtering [11] and successive ionic layer absorption and reac-
increasing significantly. Various types of well-known solar cell tion [12]. Generally these techniques are multi steps processes,
materials such as CdTe and CuIn(Ga)Se2 (CIGS) have been exten- they are based on sequential or co-deposition of precursor metal-
sively investigated [1–5]. These materials have the toxicity of lic stacked layers followed by a subsequent sulfurization. Also,
cadmium, expensive and scarce elements like indium and gallium, other techniques such as hot injection and the ultrasound-assisted
respectively, which affects large-scale production. To achieve the microwave irradiation for the deposition of CFTS layer were utilized
goal of cost-effective photovoltaic technology, it is necessary to [7,8]. However, the above methods for synthesizing CFTS are usu-
explore new materials contains less toxic material S instead of Se ally complex and time-consuming. Considering these problems, for
and more abundant elements, Fe, Sn, than In, like Cu2 FeSnS4 (CFTS) a large scale solar cell production a single step and facile deposition
and other quaternaries of these chalcopyrite-like semiconductors. process is more economic and well suitable.
CFTS is reported to have a band gap between 1.2 and 1.5 eV (ideal Chemical spray pyrolysis (CSP) technique is low-cost, non-
for a single junction solar cell) [6–12] and a band edge absorption vacuum and eco-friendly, and can be used for cost-effective
coefficient above 104 cm−1 . A thorough understanding of material large-area deposition, with no need of any sophisticated instru-
properties is very much essential for the successful utilization of mentation. However, to the best of our knowledge, spray deposition
this compound in solar cells. of CFTS thin films has rarely been reported. Prabhakar et al. [10]
reported deposition of CFTS thin films by spray pyrolysis followed
by sulfurization at different temperatures of 400, 500 and 600 ◦ C.
The effect of sulfurization temperature on the properties of CFTS
thin films was studied.
E-mail address: adelifard@du.ac.ir

http://dx.doi.org/10.1016/j.jaap.2016.09.022
0165-2370/© 2016 Elsevier B.V. All rights reserved.
210 M. Adelifard / Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215

In this study, we report a simple method to prepare CFTS thin


films by spray pyrolysis technique on the glass substrate without
sulfurization in toxic atmosphere such as H2 S or ‘S’ vapor. Differ-
ent substrate temperature conditions (250–370 ◦ C) were used to
study the effect of substrate temperature on the structural, com-
positional, morphological, optical, electrical and photoconductivity
properties of CFTS thin films.

2. Experimental

2.1. Synthesis of CFTS thin films

Cu2 FeSnS4 (CFTS) thin films were deposited by spray pyroly-


sis method on glass substrate. The CFTS precursor solution was
prepared by mixing CuCl2 . 2H2 O (0.1 M), FeCl3 . 6H2 O (0.05 M) and
SnCl4 ·5H2 O (0.05 M) in 50 ml double-distilled water. Tin (IV) chlo-
ride react with water to produce tin (IV) hydroxide and hydrogen
chloride (hydrolysis of SnCl4 ) as follows:

SnCl4 + 4H2 O  Sn(OH)4 + 4HCl (1)

Therefore, In order to enhance the solubility of tin chloride, a few


drops of hydrochloric acid (typically of the same or greater molarity Fig. 1. XRD patterns of CFTS thin films deposited at various substrate temperature.
as the stannic chloride) was also added to the solution to maintain
the equilibrium towards the left-hand side.
Then 0.4 M of thiourea (CS(NH2 )2 ) was dissolved into the mix- of glass we could determine the thickness of the studied samples
ture. The excess quantity of thiourea was added to prevent any with a precision of about 10 nm.
deficiency of sulfur in the prepared films because sulfur is a very Electrical resistivity and Hall effect data (magnetic field
volatile element, especially at elevated temperatures. Since the strength = 240 mT) of the samples were measured in the Van der
thiourea can be decomposed in air upon heating to generate H2 S, Pauw configuration [13]. To study the photoconductive proper-
the our spraying system and furnace was kept inside an airtight ties of prepared films, samples were exposed to light radiation
metallic chamber of size 60 × 60 × 60 cm3 and the outlet of the box with fixed intensity (3500 lx) at a fixed distance (20 cm). Then,
was fitted with an exhaust fan to remove the toxic gases produced the resistance of films were recorded under lighting at specified
during the decomposition of the spray solution. However, because time intervals at room temperature. The electrical measurements
of the acute health hazard associated with H2 S vapor that could be (I–V curves) of the films were investigated by using the two-point-
accidentally released from a spray pyrolysis unit, operator is also probe method. To this purpose, two ends of samples were coated
needed to protect his health. Some safety precautions when work- with aluminum by thermal evaporation in vacuum using Edwards
ing with system are: do not breathe mist/vapors/spray, and also E-306 coating system. The distance between two electrode and
do not eat, drink or smoke when working with system. The final instrument was set at 25 cm.
solution was stirred for 30 min. CFTS thin films were deposited
at different substrate temperatures from 250 ◦ C to 370 ◦ C at the
3. Results and discussion
step of 40 ◦ C with an accuracy of ±5 ◦ C using a digital tempera-
ture controller to investigate substrate temperature effect. Other
3.1. Structural characterization
deposition parameters such as spray deposition rate, the distance
between nozzle and substrate and hot plate rotation speed were
Fig. 1 presents the X-ray diffraction patterns of CFTS films
set at: 10 ml/min, 30 cm and 50 rpm, respectively. The samples are
deposited at different substrate temperatures (250, 290, 330 and
denoted as ‘CFTS250 , ‘CFTS290 , ‘CFTS330 , and ‘CFTS370 .
370 ◦ C). All thin films are polycrystalline irrespective of substrate
temperature. The data analysis show the single stannite structure
2.2. Characterization techniques of Cu2 FeSnS4 (JCPDS No. 44-1476) in the tetragonal space group
I-42m, with the major diffraction peaks (112), (200), (220), and
The structure confirmation of films were performed by using (116) in all the studied samples [10–12]. Also, with increasing the
X-ray Diffractometer (D8 Advance Bruker system) with Cu−K␣ substrate temperature, the presence of other orientations along
radiation (␭ = 1.5406 Å) operated in the 2␪ range from 10 to 70◦ . The (101) and (110) which belong to Cu2 FeSnS4 tetragonal phase was
elemental composition was determined using an energy-dispersive also detected. Except for these peaks, no characteristic peaks were
spectrometer (EDS) system attached to VEGA2 SEM. Field emis- detected for other phases/impurities such as FeS, CuS or Cu2 S,
sion scanning electron microscope (FE-SEM, S-8000, Hitachi), and which indicates that the as-prepared films might have a com-
Atomic Force Microscope (AFM, 95-50-E, DME) are used to study plete synthesization without post-annealed. It can be seen that
the surface morphology of the CFTS film. Optical characterization (112)-oriented texture is dominant for all CFTS thin films, and the
was done using Shimadzu-UV1800 spectrophotometer. intensity and full width at half maximum (FWHM) of (112) peak
The film thickness was measured using a Taly step profilome- become strong and narrow with increasing the substrate temper-
ter (roughness detector with a stylus-Taylor Hobson model). Taly ature, which indicates that the films have good crystallinity.
profile (a dedicated software package designed for use with labora- The crystallite size of the films, calculated using Scherrer’s for-
tory instruments) has complete laboratory analysis functions such mula:
as: roughness parameters and Step height measurement etc.; and
the information can be displayed graphically and numerically. By k
D= (2)
step height measurement between coated glass and uncoated part ˇ cos 
M. Adelifard / Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215 211

Table 1
Chemical composition of different CFTS films measured by EDS.

Reference Composition of elements in thin films (at.%) Cu/(Zn+Sn) Fe/Sn S/metal

Cu Fe Sn S

CFTS250 24.84 12.99 12.67 49.5 0.96 1.02 0.98


CFTS290 25.02 13.46 12.49 49.03 0.96 1.07 0.96
CFTS330 25.36 13.62 12.31 48.18 0.97 1.11 0.93
CFTS370 25.72 13.72 12.14 48.66 0.99 1.13 0.94

These ratios calculated from semi-quantitative EDS data may contain 5% error.

Fig. 2. FESEM images of CFTS thin films (a) CFTS250, (b) CFTS290, (c) CFTS330, and (d) CFTS370 (inset: low magnification image).

where D is the crystallite size,  is the wavelength of the x-ray analysis of Table 1 for our studied CFTS samples reveals that there is
source, ˇ is full-width at half-maximum (FWHM) of the main peak, no significant loss of any of the four elements and the compositional
k is a constant (close to unity) and  is the Bragg angle. The calcu- ratios are nearly optimal for solar cell application.
lated crystallite sizes are found to be 11.48 nm, 18.84 nm, 23.15 nm
and 29.80 nm for CFTS250, CFTS290, CFTS330 and CFTS370, respec-
tively. The variation of the crystallite size has major influence on 3.3. Morphological study
optical and electrical properties of the samples, as described in the
following. In order to study the surface morphology, the produced films
were examined by FESEM, Fig. 2. It is observed that the homogene-
3.2. Composition characterization ity of the films increases with increasing substrate temperatures.
Increment in the substrate temperatures resulted in larger inter-
The composition variation of spray deposited CFTS thin films connected grains which lead to a reduction of the inherent defects
prepared at different substrate temperatures is presented in that are present in the materials. The low magnification images
Table 1. EDS shows the presence of Cu, Fe, Sn and S as major ele- (Fig. 3a–d inset) show that all samples are uniformly covered with
ments. All CFTS thin films deposited at substrate temperatures hierarchical spherical particles. The average grain size visualized by
between 250 ◦ C to 370 ◦ C were close to the stoichiometric one FESEM, which corresponds to the grain size parallel to the substrate,
in composition. In these films, excess metals and deficient sul- are around 20–40 nm. These particle sizes are fairly well matched
fur are observed. Indeed, with increasing substrate temperature with those obtained by XRD analysis.
the compositional ratios of sulfur slightly decrease in all CFTS thin To establish the role of substrate temperature, further study
films due to the evaporation of sulfur during deposition process. using atomic force microscopy was done. The AFM images are
All thin films deposited at different substrate temperatures are shown in Fig. 3. The surface roughness decreases with increasing
of Cu-poor and Fe-rich states (i.e. Cu/(Fe + Sn) < 1 and Fe/Sn > 1). substrate temperatures (CFTS250, CFTS290, CFTS330 and CFTS370
According to reported studies for efficient Cu2 ZnSnS4 (CZTS) solar are ∼94, 81, 72 and 66 nm, respectively). As seen in section 3.1, as
cells, zinc rich & copper poor combination with composition ratio the substrate temperature increases, the sharpness and intensity
Cu/[Zn + Sn] = 0.85 to 0.9 and Zn/Sn > 1, is preferred [14]. Therefore, of (112) diffraction peak increases. Further, the value of roughness
212 M. Adelifard / Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215

Fig. 3. 3-D AFM micrographs of CFTS thin films (a) CFTS250, (b) CFTS290, (c) CFTS330, and (d) CFTS370.

decreases from 94 to 66 nm. Thus, the AFM study is consistent with The optical absorption coefficient spectrum of the CFTS film
XRD analysis of the studies samples. is shown in Fig. 5(a). ˛() is estimated using the data presented
in Fig. 4, i.e. the transmittance measurements, T(), and the
reflectance measurements, R():
 
3.4. Optical study 1 (1 − R)2
˛= ln (3)
d T
The optical transmission spectra of the CFTS films are shown in
Fig. 4. According to these data, while the studied samples have a low where d is the thickness of the layers (CFTS250, CFTS290, CFTS330
transmission in the visible wavelength range, it raises sharply to and CFTS370 are ∼350, 320, 280 and 260 nm, respectively). It
about 20–32% in the near infrared wavelength region. It is also clear was found that the samples present a large absorption coefficient
that while the substrate temperature of the samples increases, the (>104 cm−1 ) in the visible region, indicating it is suitable for thin
absorption edges exhibit a slight blue-shift and it seems to stabilize film solar cell applications. As shown in Fig. 5(b), the optical band
for radiation wavelengths below 600 nm. gap energy can be determined by extrapolating the straight portion
It is also mentioned that the variations of transmission of the to the energy axis, i.e. (˛h)2 = 0. The direct optical band gap values
films are consistent with the variations of crystallite size of the are found to be 1.42 eV, 1.46 eV, 1.49 eV and 1.55 eV for correspond-
layers, section 3.1; the greater the crystallite sizes, the higher the ing CFTS250, CFTS290, CFTS330 and CFTS370; which are similar to
optical transmittance of the films as a result of lower photon scat- the band gaps of CFTS reported in literature [9,10]. In fact, the dis-
tering by the crystallite boundaries [15]. crepancy of band gap due to variation of substrate temperature is
In addition to transmittance spectra, the reflectance of the thin a result of Mosse–Burstein (MB) effect [16,17], in which the band
films can also reveal some other physical properties of the samples, gap can be presented as Eg = Eg0 + EMB , where Eg0 is the intrinsic
Fig. 4 inset. According to these data, reflectance of the samples has band gap and EMB is the amount of band gap change (a func-
a very low spectral dependence. This graph shows that all films tion of electron or hole concentration (n2/3 or p2/3 )), which tend to
have a low (∼3–10%) reflectivity through all the visible and near increase the band gap as a result of degeneracy effect due to high
infrared wavelengths. This property accompanied by the transmit- carrier concentration in the valance band. In regard to the present
tance data indicates the high absorbance of these films in the visible case, the observed increase in the band gap values associated with
wavelength range. the increase in the hole carrier concentration (See Table 2). These
M. Adelifard / Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215 213

Fig. 4. Optical transmittance spectra of CFTS films (inset: reflectance spectra of CFTS films).

Table 2
Electrical measurement results of the CFTS films for various substrate temperature.

Resistivity,  Carrier concentration, Mobility, 


(×10−3  cm) p (cm−3 ) (cm2 /V s)

CFTS250 7.04 9.01 × 1018 98.5


CFTS290 3.95 1.51 × 1019 104.7
CFTS330 3.24 1.63 × 1019 118.3
CFTS370 2.48 1.74 × 1019 144.8

The accuracy of measurements by using the van der Pauw method depends on
sample geometry, type of contacts and etc., and may contain 5–10% error.

3.5. Electrical and photoconductivity studies

Table 2 presents electrical properties of the CFTS films for vari-


ous substrate temperature. Through the Hall data acquisitions we
found out that all the studied samples exhibited p-type conductiv-
ity, well-matched with other reports [9,10]. It is clear that, while
the substrate temperature of the samples increases: (1) the hole
mobility increases from 98.5 cm2 /V.s to about 144.8 cm2 /V.s; (2) the
resistivity decreases from 7.04 × 10−3 .cm to 2.48 × 10−3 .cm
in CFTS thin films.; and (3)The degenerate hole density gradually
increases from ∼9.01 × 1018 cm−3 to about 1.74 × 1019 cm−3 . These
variations are compatible with the shifts in the transmittance and
reflectance spectra shown in Fig. 4 in relation with their poor/rich
metallic-like behavior. High carrier concentrations and mobility of
the films are higher than those found by Prabhakar et. al [10]. It is a
well-known fact that the various factors, such as crystallinity, mor-
phology, roughness, porosity, stress, composition, film-substrate
interface, etc., play a crucial role in determining the electrical prop-
erties of the films. In polycrystalline semiconductor thin films the
increase of the crystallite size produces an increase in the charge
carrier mobility and therefore decrease in the resistivity [18]. In
addition, the reduction of electrical resistivity can be motivated
Fig. 5. (a) The variations of absorption coefficient versus wavelength, and (b) Plots also by an increase in the density of charge carriers. In regard to the
of (˛h)2 versus h for deposited CFTS films. present case, the observed decrease in the electrical resistivity can
be associated with the increase in the crystallite size, grain size, and
also the loss of sulfur (See section 3.1, Fig. 2 and Table 1, respec-
tively). On the other hand, the sulfur deficiencies also contribute
band gap values suggest that CFTS is a promising material as a light to the increase in free carrier concentration of the films, which
absorber in solar cell devices. reduces the resistivity of the films. Other authors also reported a
214 M. Adelifard / Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215

Fig. 6. Variations of sheet resistance versus temperature in the studied samples.

Fig. 8. The I–V behavior for CFTS290 and CFTS370 thin films under dark and light
exposure.

Fig. 7. The relative reduction of resistance versus exposure time for CFTS thin films. and formation of Cu-rich components with increasing substrate
temperature (Table 1).
In addition to, this loss of S with increasing substrate tem-
perature creates intrinsic defects (intrinsic acceptors and intrinsic
similar behavior for role of sulfur vacancies in improving electrical
donors). These defects are playing a major role affecting the con-
properties of chalcogenide thin films [19–21].
ductivity [22–24].
The variation of resistivity versus temperature is a reliable
method for investigating the level of degeneracy in a material. Fig. 6
shows the experimental data for the variation of sheet resistance 4. Conclusions
(Rs = /d) versus temperature (in the range of 300–425 K) in our
studied samples. As it is evident the sheet resistances in all samples Quaternary CFTS films were deposited on heated glass at differ-
are almost constant in the entire temperature range confirming the ent substrate temperatures
studied layers, CFTS250–CFTS370, can be considered as degenerate (250–370 ◦ C) by spray pyrolysis technique without sulfurization
materials. under a non-vacuum condition. The effects of substrate tempera-
The relative reduction of resistance of the CFTS thin films versus ture on the structure, morphology, composition, optical, electrical
exposure time is shown in Fig. 7. It can be seen that the photocon- and photoconductivity properties of CFTS thin films were inves-
ductivity properties of the films increase with increasing substrate tigated. XRD results reveal that the CFTS formation starts at a
temperature. The best photoconductivity properties were obtained low temperature as 250 ◦ C and continues till 370 ◦ C. At low depo-
for CFTS370 film. sition temperatures the CFTS films are nearly poor crystallinity.
Fig. 8 shows the light effect in dark and under100, 300 and As the deposition temperature is increased to 370 ◦ C, the crys-
500Wcm−2 light exposure on the I–V behavior for the two typical tallinity and the grain size increases. However, with increasing
as-grown CFTS290 and CFTS370 films. As can be seen in Fig. 8, irra- substrate temperature from 300 to 375 0C, the surface morpholo-
diation causes an increase in the current values of these films. The gies of films became uniform in gradual and large grains size were
maximum increase is observed under illumination at 500Wcm−2 . obtained. All thin films have high absorption coefficient values
It is also mentioned that the CFTS370 film is found to be more con- close to 105 cm−1 in the visible region and the direct optical band
ductive than the CFTS290 film. This higher conductivity could be gap in the layers increases from 1.42 to 1.55 eV, which proves
attributed to two processes, the improvement of the crystalliza- them as promising candidate for the fabrication of high efficiency
tion with increasing substrate temperature from 290 to 370 ◦ C in solar cells. The photoconductivity properties of the films increase
agreement with the XRD patterns (Fig. 1); and loss of S and Sn with increasing substrate temperature. Finally the Hall experi-
M. Adelifard / Journal of Analytical and Applied Pyrolysis 122 (2016) 209–215 215

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