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TRAINING PROGRAM 2012

PRÜFTECHNIK S.E.A. Pte. Ltd.

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Overview Alignment Systems and Condition Monitoring

Laser Shaft Alignment - 16 to 17 April (1st batch) & 2 to 3 July (2nd batch)
Laser shaft alignment application training
Fundamentals on shaft alignment for rotating machinery. Laser-shaft alignment for
standard applications using PRÜFTECHNIK devices, with theoretical lessons and
practical hands-on training

Vibration Condition Monitoring I - 23 to 26 April


Basics of vibration measurement with theory lessons and practical hands-on training.

Certified ISO CAT I vibration training - 14 to 15 May


Certified Vibration Seminar ISO CAT I – ISO Standard 18436-2 (Category I)

Geometrical Alignment (Flatness; Levelness and Bore) - 4 to 5 July


Advanced alignment for flatness and bore application with theory and practical hands-
on training.

Vibration Condition Monitoring II - 6 to 7 Aug


Vibration diagnostic with spectral analysis with theory and practical hands-on training.

IN-SITU Field Balancing - 8 Aug


Condition Monitoring – Field balancing static & dynamic balancing.

Certified ISO CAT II vibration training - 27 to 31 Aug


Certified Vibration Seminar ISO CAT II – ISO Standard 18436-2 (Category II)

Certified ISO CAT III vibration training - 15 to 19 Oct


Certified Vibration Seminar ISO CAT III – ISO Standard 18436-2 (Category III)

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Condition Monitoring and Alignment Systems Training

Information

The success of organization today depends a lot on productivity, efficiency, knowledge


and information for sound decision making.

Equipping him/herself with up to date knowledge and technology will be an advantage


against others as productivity and efficiency can almost be guaranteed.

PRÜFTECHNIK Group as a manufacturer of Condition Monitoring and laser-optical


measurement systems offers you a wide spectrum of specific technical trainings having
seating of up to 20 pax as we warmly welcome you to join us in learning together.

Goal of the training:


After attending the course, participant will gain insight and fundamentals of alignment and
or condition monitoring and current PRÜFTECHNIK product portfolio.
During training days, the participant will gain experience in applying PRÜFTECHNIK
Alignment or Condition Monitoring equipments effectively and successfully apply it in the
maintenance & industrial markets. Theoretical and practical sessions combined with real
life experience and tips sharing, will enable participants to further develop and update their
skills.

Package content:
Training will be provided by PRÜFTECHNIK Alignment and Condition Monitoring experts
Training material, refreshments and lunch included.

Target participants:
These courses are ideal for people who are involved in the maintenance of rotating
machinery at industrial plants, industrial services companies, Utilities or building facilities,
vessel and offshore production platform etc.

Participants:
10 – 20 pax.

Training location:
Training will be conducted at PRÜFTECHNIK S.E.A. Pte. Ltd. Singapore’s Office or at
selected Singapore’s Hotel.

Price:
Are given in each case in the description.

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Alignment Systems Training

April 16th to 17th (1st batch) 2 Days (09:00 to 17:00)


July 2nd to 3rd (2nd batch) 2 Days (09:00 to 17:00)

Laser shaft alignment

Training course on shaft alignment for rotating machinery with focus on Laser-shaft
alignment for standard applications using PRÜFTECHNIK devices, with theoretical lessons
and practical hands-on training

Target Participants: Industrial/Mechanical maintenance; technicians or engineers who are


interested; involve in shaft alignment works in the industry. Basic
knowledge/skills/experience on industrial rotating machinery
maintenance is desirable.

Goal: After the training the participant will be able to perform standard shaft
alignment tasks on two coupled machines using laser alignment tools
including final report.

Content:
 Introduction to shaft alignment
 Classical alignment methods (dial indicators)
 Preconditions and preparation for an optimal shaft alignment
 Identifying the appropriate alignment procedure
 Alignment procedure of two coupled machines step-by-step
 Operation of laser alignment devices
 Thermal growth and alignment targets
 Soft foot
 Non- conventional alignment of machines: uncoupled machines, non
rotatable machines, machine train, vertical & flanged machine
 Interactive practical hands-on sessions
 Intro to advanced & geometrical applications (vibration acceptance
check, alignment targets measurement, concentricity of bores, flatness,
straightness and level)
 Preparation of professional reports using PC Software

Price: S$ 800.00 / participant

Package content: Classroom training to be provided by PRÜFTECHNIK certified


alignment instructor printed training material & alignment handbook in
English language. Practical exercises on machine simulator, lunch &
refreshments included.

Duration: 2 days

Location: Training Centre, PRUFTECHNIK Singapore’s office


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Condition Monitoring Training

May 14th to 15th 2 Days (09:00 to 17:00)

Certified Vibration Course ISO CAT I –


ISO Standard 18436-2 (Level 1)

Looking for a solid training on vibration? You think a certified approval of


your know-how can help you? Then this course is what you were looking for.

Target Participants: Industrial/Mechanical maintenance; technicians or engineers who are


involve and responsible for condition monitoring works in the industry.
With little or basic understanding for the theoretical basis skill of
vibration measurement technology.
Participants must have at least six (6) months of experience in
vibration

Content:
 Maintenance practices
 Condition Monitoring Technologies
 Data Acquisition
 Equipment knowledge
 Basic vibration analysis
 Equipment testing and diagnostics
 Review of ISO standards

Final examination: The final examination consists of 50 questions (multiple choice) that
must be answered in 120 minutes.
The examinee passes the exam if at least 75% of the questions have
been answered correctly.

Price: SGD 2,380.00 (exclude GST) per participant

Re examination: SGD 700.00 (exclude GST) per participant

Package content: Training, training facilities, lunch and coffee breaks, literature
Every participant will receive a comprehensive seminar volume as
printed hardcopy, as well as access to the online Mobius iLearn Zone
Participants who successfully complete this seminar will be awarded a
certificate for: Certified Vibration Expert, Category 1 as per ISO
Standard 18436-2.

Duration: 4 days

Location: Training room, PRÜFTECHNIK office, Singapore

Speaker: Mr. Sven Fleischer


He has extensive experience in the condition monitoring field. Sven
has more than 15 years of experience with PRUFTECHNIK while he
has accumulated extensive experience in condition monitoring as a
specialist as machinery analyst pertaining to field balancing and
commissioning of online system. His previous vocation in
PRUFTECHNIK Germany was as an instructor and trainer for
condition monitoring.
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Condition Monitoring Training

April 23rd to 26th 4 Days (09:00 to 17:00)

Condition monitoring vibration diagnostic level 1


Implementation at the basics of vibration measurements

Looking for a solid understanding and the importance of vibration in rotating machinery?
Then this course is what you were looking for.

Target Participants: Industrial/Mechanical maintenance; technicians or engineers who are


interested; involve in condition monitoring works in the industry. Basic
knowledge/skills/experience on industrial rotating machinery
maintenance is desirable.

Goal: After the training the participant will be able to indentify and assess the
condition monitoring task by defining and performing the proper and/or
best possible specific procedure accordingly.

Content:
 Measurement of vibration characteristics and trend assessment
 Physical and machines-technical bases its vibration suggestion (rotor
vibration and natural vibrations, bearing sound)
 Vibration measuring technology (sensor technology, vibration
measuring instruments, Software)
 Measure and interpreting from overall values of machines and bearing
sounds.
 Typical damages and their image in vibration behaviour of machines
 Practise examples and practical presentations
 View in the level II vibration diagnosis

Price: SGD 600.00 (exclude GST) per participant

Package content: Classroom training to be provided by PRÜFTECHNIK certified


alignment instructor printed training material & alignment handbook in
English language. Practical exercises in machine simulator. Lunch &
refreshments included.

Duration: 2 days

Location: Training Centre, PRUFTECHNIK Singapore’s office

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Alignment Systems Training

July 4th to 5th 2 Days (09:00 to 17:00)

Geomerical Alignment (Flatness; Levelness and Bore)

Training course on special application for flatness and bores using PRÜFTECHNIK laser
alignment devices, with theoretical lessons and practical hands-on training.

Target Participants: Industrial/Mechanical maintenance; technicians or engineers who are


involve or interested in knowing the theory and method of performing
bore and flatness measurements using laser technology.

Goal: After the training the participant will be able to lead and perform any
common bore and flatness measurement task including stern tubes;
engine pocket; machine foundation; and bed plates flatness
measurement. The participant will be able to indentify the right method
as well as the accuracy of the measurement taken by defining and
performing the proper and/or best possible specific procedure
accordingly.

Content:
 Introduction to geometrical alignment, theory and classical alignment
methods
 Understanding the physics and characteristics of laser
 Understanding the principle and type of applications that are applicable
(flanges; machine foundations; bed plates; engine pocket; stern tube;
etc)
 Identifying the appropriate step by step preparation and measurement
procedure (rotating laser; static laser)
 Preconditions for an optimal result
 Measurement modes, measurement table, standard deviation and
repeatability check
 Interactive practical hands-on sessions
 Intro to special geometrical applications (parallelism; perpendicular and
plumpness)
 Preparation of professional reports using PC Software

Price: SGD 1,000.00 (exclude GST) per participant

Package content: Classroom training to be provided by PRÜFTECHNIK certified


alignment instructor printed training material & alignment handbook in
English language. Practical exercises in machine simulator. Lunch &
refreshments included.

Duration: 2 days

Location: Training Centre, PRUFTECHNIK Singapore’s office

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Condition Monitoring Training

Aug 6th to 7th 2 Days (09:00 to 17:00)

Condition monitoring vibration diagnostic level 2


Measure and interpret of vibration spectra

Looking for a solid training on vibration and analysis? Then this course is what you were
looking for.

Target Participants: Industrial/Mechanical maintenance; technicians or engineers who are


involve and responsible for shaft alignment works in the industry.
Good knowledge/skills/experience on industrial rotating machinery
maintenance is required and previous condition monitoring analysis
experience mandatory (level 1 or similar).

Goal: After the training the participant will be able to indentify and assess
machinery vibration problems by defining and performing the proper
and/or best possible specific procedure accordingly.

Content:
 Measurement of vibration signals and their interpretation
 Suggestion kinds of vibration, factors of influence
 Basic concepts of the vibration diagnosis (time signal, amplitude
spectrum, envelop spectrum, basic frequency, harmonious, side band,
sensor technology, vibration measuring instruments, Software)
 Practical vibration diagnosis (imbalance vibration, component
resonances, faulty shaft alignment, electric mistakes, tooth intervention
mistakes, belt vibration, roller bearing damages, hydraulic vibration
suggestions, Problems in journey bearings)
 Typical damages and their image in vibration behaviour of machines

Price: SGD 800.00 (exclude GST) per participant

Package content: Classroom training to be provided by PRÜFTECHNIK certified


alignment instructor printed training material & alignment handbook in
English language. Practical exercises in machine simulator. Lunch &
refreshments included.

Duration: 2 days

Location: Training Centre, PRUFTECHNIK Singapore’s office

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Condition Monitoring Training

Aug 8th 1 Days (09:00 to 17:00)

IN-SITU Field Balancing

Wanting to know how to perform IN-SITU field balancing? This is the course to attend
where you will learn about theory of balancing and practical hands-on experience using
PRUFTECHNIK instrument and training rig.

Target Participants: Industrial/Mechanical maintenance; technicians or engineers who are


involve and responsible for shaft alignment works in the industry.
Good knowledge/skills/experience on industrial rotating machinery
maintenance is required and previous condition monitoring analysis
experience mandatory (level 1 or similar).

Goal: To understand rotor unbalance and able to rectify it.

Content:
 Types of unbalance
 Vectors and mass distribution relationship
 Basic time waveform, spectra and phase relationship with unbalance
 Balancing instrument and steps

Price: SGD 600.00 (exclude GST) per participant

Package content: Classroom training to be provided by PRÜFTECHNIK certified


vibration analyst instructor printed training material in English
language. Practical exercises in machine simulator. Lunch &
refreshments included.

Duration: 1 day

Location: Training Centre, PRUFTECHNIK Singapore’s office

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Condition Monitoring Training

Aug 27th to 31st 5 Days (09:00 to 17:00)

Certified Vibration Course ISO CAT II –


ISO Standard 18436-2 (Level 2)

Looking for a solid training on vibration? You think a certified approval of


your know-how can help you? Then this course is what you were looking for.

Target Participants: This seminar is directed toward technicians and engineers with a solid
understanding of the theoretical basis skills from vibration
measurement technology. Participants must have at least twelve (12)
months of experience with vibration diagnosis or must have taken part
in the PRÜFTECHNIK ‘Vibration Diagnosis Level 1’ course (or a
similar course).

Content:
 Review of Maintenance Practices
 Review of Condition Monitoring Technologies
 Principle of Vibration
 Data Acquisition
 Signal Processing
 Vibration Analysis
 Fault Analysis
 Equipment testing and diagnostics
 Corrective Action
 Continuation of Corrective Action
 Running a successful condition monitoring program

Final examination: The final examination consists of 100 questions (multiple choices) that
must be answered in 180 minutes. The examinee passes the exam if
at least 75% of the questions have been answered correctly.

Price: SGD 2,980.00 (exclude GST) per participant

Re examination: SGD 800.00 (exclude GST) per participant

Package content: Training, training facilities, lunch and coffee breaks, literature
Every participant will receive a comprehensive seminar volume as
printed hardcopy, as well as access to the online Mobius iLearn Zone
Participants who successfully complete this seminar will be awarded a
certificate for: Certified Vibration Expert, Category 1 as per ISO
Standard 18436-2.

Duration: 5 days

Location: Training Centre, PRUFTECHNIK Singapore’s office

Speaker: Mr. Sven Fleischer


He has extensive experience in the condition monitoring field. Sven has
more than 15 years of experience with PRUFTECHNIK while he has
accumulated extensive experience in condition monitoring as a specialist as
machinery analyst pertaining field balancing and commissioning of online
system He previous vocation in PRUFTECHNIK Germany was as an
instructor and trainer for condition monitoring.
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Condition Monitoring Training

th th
Oct 15 to 19 5 Days (09:00 to 17:00)

Certified Vibration Course ISO CAT III –


ISO Standard 18436-3 (Level 3)

Looking for a solid training on vibration? You think a certified approval of


your know-how can help you? Then this course is what you were looking for.

Target People: This seminar is directed toward technicians and engineers with a solid
understanding of the theoretical basis skills from vibration
measurement technology. Participants must have at least twelve (12)
months of experience with vibration diagnosis or must have taken part
in the PRÜFTECHNIK ‘Vibration Diagnosis Level 2’ course (or a
similar course).

Content:
 Review of Maintenance Practices
 Review of Condition Monitoring Technologies
 Principle of Vibration
 Data Acquisition
 Signal Processing
 Vibration Analysis
 Fault Analysis
 Equipment testing and diagnostics
 Corrective Action
 Continuation of Corrective Action
 Running a successful condition monitoring program

Final examination: The final examination consists of 100 questions (multiple choice) that
must be answered in 180 minutes. The examinee passes the exam if
at least 75% of the questions have been answered correctly.

Price: SGD 2,980.00 (exclude GST) per participant

Re examination: SGD 800.00 (exclude GST) per participant

Package content: Training, training facilities, lunch and coffee breaks, literature
Every participant will receive a comprehensive seminar volume as
printed hardcopy, as well as access to the online Mobius iLearn Zone
Participants who successfully complete this seminar will be awarded a
certificate for: Certified Vibration Expert, Category 1 as per ISO
Standard 18436-2.

Duration: 5 days

Location: Training Centre, PRUFTECHNIK Singapore’s office

Speaker: Mr. Clyde Volpe


Clyde Volpe has many years of vibration analysis and training
experience. When he lived in South Africa, Clyde founded the
Vibration Institute of South Africa. Clyde has trained over 2500
people in thirteen countries during the past 15 years.

Condition Monitoring and Alignment Systems Training


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PRÜFTECHNIK Training Registration

Training is an investment in your own Your contact for the


future. It also shows a commitment to PT -seminars in 2011 is
our product line. Our success depends Ms. Jessie Phua
on the success of our committed and jessie@pruftechnik.com.sg
knowledgeable personnel and worldwide Phone +65 6382 0662
sales partners Fax +65 6382 0776

Laser Shaft
Alignment
16.-17.04.12

Vibration
CM 1
23-26.04.12

Vibration
ISO CAT I
14-15.05.12

Laser Shaft Ali


2-3.07.12

Geometric Ali
4-5.07.12

CM Level 2
06.-07.08.12

Field balancing
08.-08.10.12

ISO CAT II
27.-31.08.12
ISO CAT III
15.-19.10.12

Payment via Telegraphic Transfer:


Bank: Deutsche Bank, Singapore Branch
1 Raffles Quay, South Tower, #15-00 . Singapore 048583
Account: 259 776 3000 (SGD)

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PRÜFTECHNIK Group
Your trustworthy partner
in industrial maintenance and quality control

PRUFTECHNIK S.E.A. PTE LTD


61 Alexndra Terrace
#305-03 Harbour Link Complex
Singapore 119936
www.pruftechnik.com.sg
Phone: (65) 6382 0662
Fax: (65) 6382 0776
eMail: office@pruftechnik.com.sg

PRÜFTECHNIK Alignment Systems

PRÜFTECHNIK Condition Monitoring

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