Efficient Electro-hydraulic
Solutions for Machine Engineering
Powering Business Extraordinary Solutions for
Worldwide. Extraordinary Challenges.
Eaton – a leading energy management Greater intelligence
company. for greater flexibility.
The Eaton Corporation produces a diverse range We are among the global leaders in the following The machine and plant construction industries One exceptional challenge comes through
of energy management solutions. technological fields: electrical components and are in a difficult situation: rising challenges, rising machines that contain hydraulic and pneumatic
systems for secure power supply, distribution costs and strong competition that demands components alongside the mechanical and
We support our customers in the areas of and control; hydraulic components, systems and technological, strategic and pricing finesse. electric ones. This necessitate a partner who has
electrical, vehicle (automotive/truck), hydraulics services for industrial and mobile equipment; fuel Automation jobs are growing ever more mastered the entire spectrum from electrical to
and aerospace in their efforts to find electrical, supply, hydraulic magnet systems for trucks and complex, even as the demands for machines hydraulic components and can design targeted
hydraulic and mechanical energy that is as safe, automotive applications for optimal performance, that are quicker and more reliable pour in. To be structures that keep even complex tasks as
efficient and environmentally sustainable as low fuel consumption and safe operation. successful, a solution must cut start-up and direct as possible, with the fewest number of
possible. process times, reduce production-related energy parts possible while maintaining efficiency and
consumption and yet still increase efficiency. reliability.
Our comprehensive business strategy has kept Sustainable, efficient thinking ensures long-term
us on top of our industry for decades through success in the world of automation. No matter
diversified services. which specific requirements you face in the
hydraulics field, Eaton's innovative technologies
will help you speed up your processes and cut
overall resource consumption.
Factbox:
Scope of work
for customers
– Testing facilities
– Presses
– Punch presses
– Tunnel boring
machine
– Die-casting
– Metal processing
– Machine
Factbox: Eaton energy management company tools
– $ 16 billion net sales in 2011
– Cranes
– and much more.
– Over 73,000 employees in more than 150 countries
– Company celebrated its 100th anniversary in 2011
– Global market leader in electronic and hydraulic components
and systems for industrial and mobile applications
– Global distribution network for electrical and hydraulic components
2 3
Powering Business Extraordinary Solutions for
Worldwide. Extraordinary Challenges.
Eaton – a leading energy management Greater intelligence
company. for greater flexibility.
The Eaton Corporation produces a diverse range We are among the global leaders in the following The machine and plant construction industries One exceptional challenge comes through
of energy management solutions. technological fields: electrical components and are in a difficult situation: rising challenges, rising machines that contain hydraulic and pneumatic
systems for secure power supply, distribution costs and strong competition that demands components alongside the mechanical and
We support our customers in the areas of and control; hydraulic components, systems and technological, strategic and pricing finesse. electric ones. This necessitate a partner who has
electrical, vehicle (automotive/truck), hydraulics services for industrial and mobile equipment; fuel Automation jobs are growing ever more mastered the entire spectrum from electrical to
and aerospace in their efforts to find electrical, supply, hydraulic magnet systems for trucks and complex, even as the demands for machines hydraulic components and can design targeted
hydraulic and mechanical energy that is as safe, automotive applications for optimal performance, that are quicker and more reliable pour in. To be structures that keep even complex tasks as
efficient and environmentally sustainable as low fuel consumption and safe operation. successful, a solution must cut start-up and direct as possible, with the fewest number of
possible. process times, reduce production-related energy parts possible while maintaining efficiency and
consumption and yet still increase efficiency. reliability.
Our comprehensive business strategy has kept Sustainable, efficient thinking ensures long-term
us on top of our industry for decades through success in the world of automation. No matter
diversified services. which specific requirements you face in the
hydraulics field, Eaton's innovative technologies
will help you speed up your processes and cut
overall resource consumption.
Factbox:
Scope of work
for customers
– Testing facilities
– Presses
– Punch presses
– Tunnel boring
machine
– Die-casting
– Metal processing
– Machine
Factbox: Eaton energy management company tools
– $ 16 billion net sales in 2011
– Cranes
– and much more.
– Over 73,000 employees in more than 150 countries
– Company celebrated its 100th anniversary in 2011
– Global market leader in electronic and hydraulic components
and systems for industrial and mobile applications
– Global distribution network for electrical and hydraulic components
2 3
Lean – the New Way To Electrical/Hydraulic Solution
the Efficient Machine for your Machine
Lean Solution powered Perfect interplay between
by SmartWire-DT™ electrical engineering and hydraulics
The response to the increasing dynamics of Eaton has developed the SmartWire-DT We use 'Lean Solution' to bring together the The brain of the system is the HMI/PLC which
the corporate world is: value addition. Hidden technology to implement Lean Solution in the worlds of hydraulics and electrical engineering in combines control, visualization and data
potentials and reserve savings must be identified machine building sector as holistic machine the field of automation. A fully integrated, management tasks with state-of-the-art
and leveraged for the customer's benefit. From building solutions. This trend setting technology electro-hydraulic system represents a complete communication in a single device. Via a
this central principle Eaton has developed the enables: remote intelligence from the controller solution for your machine. Automation CANopen fieldbus, the HMI/PLC communicates
“Lean Philosophy”. The key point of this to the sensor, for simple and straightline components such as HMI/PLCs communicate with drives, I/Os and now with the new KBS
philosophy is to identify and prevent any form automation structures – Lean Automation; the perfectly via CANopen with intelligent Eaton valves as well, thus providing full control of
of waste, which includes, for example, simple connection of all stations with plug-in hydraulic valves. machine axis movement. The HMI/PLC can also
expensive processes, long routes, waiting connections instead of complex point-to-point communicate on SmartWire-DT with pushbutton
times, overproduction, errors and material waste. wiring – Lean Connectivity; and data actuators, indicator lights, and switchgear right
transparency about energy consumption and up to the sensors, thus providing an efficient
current values for maintenance, diagnostics and solution for connectivity.
energy saving operation – Lean Power.
Lean Solution considerably improves the entire value Eaton's fully integrated electro-hydraulic system provides
chain – starting from planning, engineering, production across-the-board improvements to the productivity and
and commissioning right through to trouble-free reliability of the machinery while also reducing the costs
operation and maintenance of the machine. associated with wiring, testing and commissioning.
4 5
Lean – the New Way To Electrical/Hydraulic Solution
the Efficient Machine for your Machine
Lean Solution powered Perfect interplay between
by SmartWire-DT™ electrical engineering and hydraulics
The response to the increasing dynamics of Eaton has developed the SmartWire-DT We use 'Lean Solution' to bring together the The brain of the system is the HMI/PLC which
the corporate world is: value addition. Hidden technology to implement Lean Solution in the worlds of hydraulics and electrical engineering in combines control, visualization and data
potentials and reserve savings must be identified machine building sector as holistic machine the field of automation. A fully integrated, management tasks with state-of-the-art
and leveraged for the customer's benefit. From building solutions. This trend setting technology electro-hydraulic system represents a complete communication in a single device. Via a
this central principle Eaton has developed the enables: remote intelligence from the controller solution for your machine. Automation CANopen fieldbus, the HMI/PLC communicates
“Lean Philosophy”. The key point of this to the sensor, for simple and straightline components such as HMI/PLCs communicate with drives, I/Os and now with the new KBS
philosophy is to identify and prevent any form automation structures – Lean Automation; the perfectly via CANopen with intelligent Eaton valves as well, thus providing full control of
of waste, which includes, for example, simple connection of all stations with plug-in hydraulic valves. machine axis movement. The HMI/PLC can also
expensive processes, long routes, waiting connections instead of complex point-to-point communicate on SmartWire-DT with pushbutton
times, overproduction, errors and material waste. wiring – Lean Connectivity; and data actuators, indicator lights, and switchgear right
transparency about energy consumption and up to the sensors, thus providing an efficient
current values for maintenance, diagnostics and solution for connectivity.
energy saving operation – Lean Power.
Lean Solution considerably improves the entire value Eaton's fully integrated electro-hydraulic system provides
chain – starting from planning, engineering, production across-the-board improvements to the productivity and
and commissioning right through to trouble-free reliability of the machinery while also reducing the costs
operation and maintenance of the machine. associated with wiring, testing and commissioning.
4 5
Touch display – Central PLC – Control wiring – Fieldbus – Remote I/O
CUSTOMER
KUNDE BEDIENUNG MACHINE CONTROL
SCHALTSCHRANK MASCHINE PRODUKT
Ethernet
Concept 1:
HMI
Central PLC + I/O + Motion Controller
Traditional structure with
centralized PLC
REMOTE
ERP
Standard-Fieldbus
Safety Components
Engineer
KUNDE
CUSTOMER BEDIENUNG SCHALTSCHRANK
MACHINE CONTROL MASCHINE PRODUKT
Ethernet
Concept 2:
HMI/PLC
HMI/PLC-distributed intelligence
REMOTE
ERP
Standard-Fieldbus
The touch display PLC replaces the central PLC. A
gateway to the fieldbus is no longer required, the
SmartWire-DT line is connected directly to the
HMI/PLC. Operating data from the motor feeders,
such as motor current, thermal motor load,
switching states and trip indications are transferred
HPU to the HMI/PLC via SmartWire-DT. Servo drives,
Machine operator frequency inverters and also Eaton hydraulic
Simplicity in its
components are integrated via standard fieldbuses.
The flexible architecture reduces both downtimes
Safety Components and retrofitting times.
An increasing number of companies are offering products with SmartWire-DT for (1) Lean Safety: SmartWire-DT with integrated A Lean Safety solution with
Lean Connectivity and are ensuring that switch cabinet designs are increasingly functional safety is in development. SmartWire-DT is in developement.
more streamlined, simple and cost-efficient.
6 7
Touch display – Central PLC – Control wiring – Fieldbus – Remote I/O
CUSTOMER
KUNDE BEDIENUNG MACHINE CONTROL
SCHALTSCHRANK MASCHINE PRODUKT
Ethernet
Concept 1:
HMI
Central PLC + I/O + Motion Controller
Traditional structure with
centralized PLC
REMOTE
ERP
Standard-Fieldbus
Safety Components
Engineer
KUNDE
CUSTOMER BEDIENUNG SCHALTSCHRANK
MACHINE CONTROL MASCHINE PRODUKT
Ethernet
Concept 2:
HMI/PLC
HMI/PLC-distributed intelligence
REMOTE
ERP
Standard-Fieldbus
The touch display PLC replaces the central PLC. A
gateway to the fieldbus is no longer required, the
SmartWire-DT line is connected directly to the
HMI/PLC. Operating data from the motor feeders,
such as motor current, thermal motor load,
switching states and trip indications are transferred
HPU to the HMI/PLC via SmartWire-DT. Servo drives,
Machine operator frequency inverters and also Eaton hydraulic
Simplicity in its
components are integrated via standard fieldbuses.
The flexible architecture reduces both downtimes
Safety Components and retrofitting times.
An increasing number of companies are offering products with SmartWire-DT for (1) Lean Safety: SmartWire-DT with integrated A Lean Safety solution with
Lean Connectivity and are ensuring that switch cabinet designs are increasingly functional safety is in development. SmartWire-DT is in developement.
more streamlined, simple and cost-efficient.
6 7
Products Electrical Sector Products Hydraulic Sector
Industry: Application:
Tunnel boring machine Bursting pressure test stand, for testing pipe
fittings and hydraulic hose lines
Customer:
mts Perforator GmbH Nobody handles high pressure better than
Poppe + Potthoff. From high pressure lines, pipe
Application: components and precision components to testing
Infrastructure networks are increasingly moving equipment and services, the corporate group
underground to expand. The mts Perforator develops and produces complicated technical
company of Valluhn, Germany, are specialists in solutions for the automotive and service vehicle
tunnel boring machines. SmartWire-DT PLC are industries, as well as for shipbuilding and general
being used for the new mts tunnel boring industrial use. Its current range of projects includes
machines, including the mts micro tunneling an Eaton test bench with Eaton hydraulic and
systems designed for worldwide deployment. electrotechnical components. Over the course of
Because reliability is of the utmost priority, mts the collaboration, Poppe + Potthoff Maschinenbau
Perforator and Confurius opted for RMQ control gained a strong sense of respect for Eaton's work
and indication devices with SmartWire-DT and developed real trust in its partner as a one-stop
connections from Eaton. SmartWire-DT does source for components and expertise in both
more than just significantly reduce engineering, application areas.
mounting and wiring costs. It also integrates
effective anti-manipulation protection by the
boring head operator right into the PLC.
12 13
Successfully In Use in Complete Eaton hydraulic and
Many Industries. electrotechnical system for
sophisticated testing machines
Industry:
MOEM
Efficiency and Reliability
Customer:
thanks to SmartWire-DT Poppe + Potthoff Maschinenbau GmbH
Industry: Application:
Tunnel boring machine Bursting pressure test stand, for testing pipe
fittings and hydraulic hose lines
Customer:
mts Perforator GmbH Nobody handles high pressure better than
Poppe + Potthoff. From high pressure lines, pipe
Application: components and precision components to testing
Infrastructure networks are increasingly moving equipment and services, the corporate group
underground to expand. The mts Perforator develops and produces complicated technical
company of Valluhn, Germany, are specialists in solutions for the automotive and service vehicle
tunnel boring machines. SmartWire-DT PLC are industries, as well as for shipbuilding and general
being used for the new mts tunnel boring industrial use. Its current range of projects includes
machines, including the mts micro tunneling an Eaton test bench with Eaton hydraulic and
systems designed for worldwide deployment. electrotechnical components. Over the course of
Because reliability is of the utmost priority, mts the collaboration, Poppe + Potthoff Maschinenbau
Perforator and Confurius opted for RMQ control gained a strong sense of respect for Eaton's work
and indication devices with SmartWire-DT and developed real trust in its partner as a one-stop
connections from Eaton. SmartWire-DT does source for components and expertise in both
more than just significantly reduce engineering, application areas.
mounting and wiring costs. It also integrates
effective anti-manipulation protection by the
boring head operator right into the PLC.
12 13
Clear Benefits for the Customer
Lean is our philosophy for optimizing processes and preventing waste in the production of machines,
plants and services. Lean in automation means simple and straightforward concepts with fewer
components, pluggable SmartWire-DT connections and direct communication.
Planning
• Reduced planning
• Modular, flexible, seamless concepts
• Secure
• Plausibility check for the cards being used
Value addition
Improves the overall cost balance by:
• Use of standard components
• Reduced engineering costs by up to 70 %
• Reduced time required for wiring, testing and commissioning by
up to 85 %
• A uniform software platform
• Copyright protections for the achieved results.
Performance
The machine performance is also impressive:
• Minimal downtimes/increased productivity
• Small production batches and high machine cycles
• High reliability
• Intuitive operation
• Easy to expand
Data transparency
• Transparency from the controller down to the sensor/actuator 2001 2002 2004 2011
1874 1886 1893 1899 1906 1908 1911 1962 1963 1983 1990 1998 1999
• Simple diagnostic options for current values
10 %
14 15
0%
Clear Benefits for the Customer
Lean is our philosophy for optimizing processes and preventing waste in the production of machines,
plants and services. Lean in automation means simple and straightforward concepts with fewer
components, pluggable SmartWire-DT connections and direct communication.
Planning
• Reduced planning
• Modular, flexible, seamless concepts
• Secure
• Plausibility check for the cards being used
Value addition
Improves the overall cost balance by:
• Use of standard components
• Reduced engineering costs by up to 70 %
• Reduced time required for wiring, testing and commissioning by
up to 85 %
• A uniform software platform
• Copyright protections for the achieved results.
Performance
The machine performance is also impressive:
• Minimal downtimes/increased productivity
• Small production batches and high machine cycles
• High reliability
• Intuitive operation
• Easy to expand
Data transparency
• Transparency from the controller down to the sensor/actuator 2001 2002 2004 2011
1874 1886 1893 1899 1906 1908 1911 1962 1963 1983 1990 1998 1999
• Simple diagnostic options for current values
10 %
14 15
0%
Eaton’s Electrical Sector Eaton’s Hydraulic Sector
Eaton is dedicated to ensuring that reliable, Eaton’s Hydraulics business is a worldwide leader
efficient and safe power is available when it is in the design, manufacture and marketing of a
needed most. With unparalleled knowledge of comprehensive line of reliable, high-efficiency
electrical power management across industries, hydraulic systems and components for use in
experts at Eaton deliver customized, integrated mobile and stationary applications. Mobile and
solutions to solve our customers’ most critical stationary markets include agriculture, alternative
challenges. energy, construction, forestry, manufacturing,
material handling, mining, oil and gas, processing,
Our focus is on delivering the right solution for transportation and utility equipment. Eaton’s
the application. But, decision makers demand Hydraulics Group provides customer-driven
more than just innovative products. They turn solutions under product names such as Aeroquip®,
to Eaton for an unwavering commitment to Boston®, Char-Lynn®, Eaton®, Hydrokraft®,
personal support that makes customer success Hydrowa®, Hydro-Line®, Integrated Hydraulics®,
a top priority. For more information, visit Synflex®, Vickers®, Walterscheid™, and
www.eaton.com/electrical. Weatherhead®. For more information, visit:
www.eaton.com/hydraulics
Eaton Corporation
Asia Pacific Headquarter
SmartWire-DT™ is a trademark
No.3, Lane 280, Linhong Road,
of Eaton Corporation.
Changning District,
Shanghai 200335
Tel: 86-21-52000099 Eaton is a registered trademark
Fax: 86-21-52000200 of Eaton Corporation.