April ‘ 2015
KPI Driven Process Transformation on SAP Platform
Agenda
Page 2
Who we are
And what we stand for
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EY Global Services
Systems integration
and outsourcing market
Globally, the Advisory practice has 23,000
consultants and generates US$4.3 billion annually
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EY India
MAKE
Overall winner –
(Most Admired #1 Financial
consultancy Chandigarh
Knowledge Advisor Delhi
rankings Gurgaon
Enterprise Award) Noida
Ahmedabad
Kolkata
Mumbai
Pune Hyderabad
Bengaluru
# 1 Professional Chennai
Excellence in Great Place to Kochi
Services firm in
Training Work
India
India presence
► Over 15,000 people
► Offshore delivery capability based out of Kolkata , Gurgaon, Mumbai, Bangalore
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EY Advisory Services
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We’re recognized as a market leader by analysts and industry
professionals
India’s tier-one tax firm for the eleventh consecutive year – Euromoney
ITR, World Tax Guide 2013
Financial Advisor of the Year M&A Award – India, in 2011, 2009 and 2008
–by Financial Times & Merger market
Risk & business advisory relationship with 160 of the BSE300 companies
Ranked amongst India’s Top 50 Great Places to Work for 2011 and
2012 (1000+ employees) and amongst the best in Professional Services
*Source: Global Brand Survey 2013,
conducted by TNS Advisory Services
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We can help in three distinct areas
IT Enabling
Design and implement transformation technologies
Program Strategic
Achieve and sustain management direction
transformation
3 through collaboration
People and
organization
Risk
transformation
and discipline
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Our Understanding
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Our Understanding
► SSG (Super Star Group) is a leading electrical and electronic conglomerate operating from the last two decades. Super Star brand has
become synonymous with lifestyle and household electrical products from lighting solution to electrical accessories, fans to
engineering products, and properties to renewable energy, substation to lift and generators. In addition, SSG is the exclusive
marketing partner for Kawamura – Japan, Federal – Turkey, Khaitan – India. The quality of Super Star products & services is
guaranteed and its durability is unquestionable. SSG also involved in a good number of CSR activities as a good corporate citizen and
maintain a very good credit rating. SSG striving for brighter future.
► SSG has 5 business units: SSG Pro Lighting; SSG Solar; SSG Engineering; SSG Lift & Generator; SSG Properties
► While SSG is striving for bright future, in this endeavor SSG need for
► A streamlined Process Management to manage Key Parameters like Brand, Style, product variants, market segments,
promotions management, customer service, effective delivery and inventory management
► This would also envisage a need for process standardization and process benchmarking with industry best practices
► Need for optimal synchronization among the Sales Planning ,Production Planning and Procurement Planning.
► Need for a robust ERP platform to implement business strategy, group policy and business controls
► Need for defining a KPI based MIS system to enable On Time Decision Making process
► In this direction SSG group is evaluating the benefits, challenges of business transformation on SAP platform.
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Executive Summary
Process Diagnostics
► Process Gap in seamless sales and operations planning, procurement planning, inventory management, uniform material code across
plants.
► Process Gap in identification of inventory level across locations due to lack of proper material codification; Hence, lacks inventory
optimization with complete transparency in line with corporate strategy
► Process Gap in seamless inventory reconciliation from Raw Material store to WIP at Production shop floor to finished goods stock to
adjustment in finished goods inventory level while invoicing the same to customers.
► Process Gap in inventory valuation at different stage of supply chain; Hence, difficulties in reconciliation with Books
► Need for regularization of service orders, service confirmation, appropriate cost allocation and / or capitalization as it may be
applicable.
► Need to have a proper payment policies for regularization of vendor payments, control of cash payments, meeting statutory
liabilities, monitoring of payment terms.
► Need to monitor utilization of Vehicles, tracking of delivery performance in terms of timeline, other supply chain performance and
tracking of customer complains.
► Tracking of salesmen’s performance and analyze the schemes to work out the eligibility of incentives.
► Capturing of secondary sales data and analyzing the same for more appropriate sales and operations planning
► Need proper material requirement planning in accordance with sales forecast, in consideration with policies related to minimum or
maximum stock level / safety stock level.
► Need to evaluate dealer performance, monitoring of sales commitment & market penetration, credit management
► Need to evaluate the performance of the campaigns, promotional offers.
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Key Process KPIs (Indicative)
Manufacturing / Production
Sourcing/ Procurement Inventory Management Sales & Logistics Finance & Accounts
Planning
► Raw materials and services ► Supply and demand balancing ► Inventory Management ► Sales Order Mgmt. ► General Ledger Accounting
sourcing
► Production planning & ► Receipt of Raw Material from ► Customer Management ► Asset Accounting
Processes
► Compare Key Parameters of the ► OEE ► Average days between receipt ►% Sales forecasting accuracy ► Time taken for the monthly /
offers – Price, Delivery Schedule, and GRN creation Quarterly and yearly closing
Cycle Time ► Average Order Cycle
Quality, Tax Implication ►
►% of instances when material was ► Reduction in defaults in
Impact (KPIs)
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Proposed
Solution
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Integrated Operating Model Alignment cum ERP Enablement Solution
Need for Alignment
How are we today Components of
Reengineered Processes
• Duplication of tasks and efforts
• Normalized Process Flows as per industry
• Everyone is involved but no one is best practices
Functional Silos accountable
• Process Narratives
• No standard way of doing things
• Process KPIs and MIS
• Focus on functional / departmental
Ad-Hoc • Compliance and Controls List
efficiency rather than process
Processes excellence
Value Addition Through Process based transformation
Process driven
Transformation
Added value
• Standardized and efficient process Normal
design Transformation
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Operating Model Alignment Solution
Solution Framework
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ERP Enablement Solution
Solution Framework
Solution: Functional Areas:
• SAP ECC 6.0 (EHP 7) • Sales & Distribution
• Production Planning & Quality Management
• Materials Management
• Finance & Controlling
Core Operations
Customer Incentive
Order Management Credit Management Dispatch Processing Billing Collections
Management Management
Requisition & PO
Budgetary Approvals Supplier Management Sourcing Execution Goods Receipts Invoice Processing Payments (AP)
Processing
Suppliers Material Requirement Production Stocking/
Buyers
Production Planning Quality Management Costing Stock Transfer
Planning Execution Warehousing
Budgetary Approvals Procurement Goods Receipt Good Issues Asset Capitalization Asset Depreciation Assets Retirement
Support Functions
MIS Reporting
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Approach &
Methodology
Technology
Governance &
Control People, Process & Policy
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17
Approach
4 Guiding 2
Implement the Re-designed Re-design of Critical Processes
Principles for
Processes
EY’s Approach
3
processes in SAP by existing processes and systems
Ensure that the process controls are Redesign these critical processes to meet
system managed SAP must reflect Business strategic goals along with requisite changes
in structure and technology enablement
Ensure that predefined MIS and KPI Imperatives
reporting requirements are delivered by
SAP
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SAP Enablement Approach
Detailed Approach
Identify Diagnose, design and deliver Sustain
Training Organiza-
Process and tional
Alignment
Governance
Comm.
Controls Metrics
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How will our approach meet your needs Approach
Our approach is unique and effective because we: How does this make a difference to you
1
Use value stream approach as against functional
assessment ► Optimised processes rather than function in silos
2
Use participative workshop approach for identifying gaps
and ‘to be’ processes Greater implementation
►
► Buy-in of people who work on the ground
► Process and changes factor practical realities
► Cross-functional anomalies ironed out
3
Use RACI technique for process documentation (i..e who
► Know who is responsible for what
is responsible, accountable, consulted, informed)
4
Consolidate improvements into projects ► Measurable change
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Solution
Enablers
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Training Enablers
Our Approach: Train the Trainer
► Provide overview training to the senior
management, process owners and leads (typical Internal Function User
2—3 day workshop)
► Train-the-trainer(TTT) program will be
instrumental in scaling the realization efforts Internal Function User
across organization Core team Trainers
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Change Management Enablers
Understanding the change
Importance to
Level of
Change Challenge success of Response
Challenge
change
► Length of training may need to be considered and may need to be Very High
Medium
delivered more than once.. Significant Hand-holding may be ► Training requirements will be built into the change plan and training plan
needed
► Responding to high level of impact on job roles, across each of the Low ► These will be validated in more depth using Job impact assessments for
High
functional areas, in a coordinated and consistent way each phase
► Delivering effective and timely communications, in the right format, ► The comms strategy outlines the methods appropriate for the audience,
Medium Medium
to the right audience delivered in the comms plan
► Setting up a Consistent Change Team working in the most ► The appropriate team will be considered against pre-defined role
effective way High High descriptions with agreed ways of working
► Some training material may need to be written in languages other Low High ► Appropriate translation resources will be identified. This time period will be
then English incorporated into the training plan
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Change Management Enablers
Our Approach
Training Name Objective of workshop Intended Audience Stage of Project
►Monthly Updates
►Posters/ Standies/ Banners at High Visibility areas like Cafeteria,
Entrance, Reception
Throughout the project
Branding ►IT Enablement Screen Savers and Screen Savers on Portal All Employees
phase
Launch
►Recognition of core team member of the Month
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Data Enablers
Our Approach to Mitigate Data Migration Challenges
The whole data migration track will be lead by EY data migration champion along with the support of SSG
Key Challenges/Learnings core team
What to migrate?
Our Approach
Identification of relevant
data ► Identify legacy source systems ► Define business rules
Disparate data sources ► Identify business processes which impact ► Define data quality and evaluation criterion
Non harmonized data set data ► Data cleansing, enrichment and
Data quality ► Identify business stakeholders and training harmonization
Data ownership requirement ► Reconciliation and business Sign-off
Historical data ► Identify Risks and controls
Non involvement of business
stakeholders
Data integrity
Training requirement for key Assess EY Data Plan
stakeholders responsible for Champion
migration
► Data completeness ► Define migration priority
► Verify data with same service level as the ► Define cut-over strategy
old system ► Migration readiness check
► Verify new system is stable ► Migrate test data
► Define exception rules
► Migrate legacy data
Confirm Migrate
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Risk Management Enablers
Our Approach
Implementation phases
Implementation risks
Risk and control areas
The risk of failure can be minimized by adequately monitoring and addressing risks and controls throughout the project
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Scope & Timelines
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Scope Scope
► Implementation:
► 5 Fin Final Preparation and Go Live
► 5 months
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Business
Imperatives
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Key Business Imperatives for SAP Transformation
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Project Benefit (Summary)
► Integrated Business Process documentation cutting across all the ► Recording of quality parameters of raw material and
business functions. subsequent analysis of quality results for consistency of
► Identification of Business KPIs for all the major processes supplies.
► Identification of Business Controls ► Monitoring of Production plan vs. actual
► Measuring KPIs for MIS for management for timely decision ► Monitoring of Customer order status
making. ► Efficient delivery against each customer orders, tracking
► The SAP system will be mapped with all the above mentioned delivery confirmation in the system
integrated business processes for all the relevant business ► Monitoring of Finished goods stock at different locations
transactions; the identified business controls will be configured in ► Monitoring of Credit Limit for all the customers
the system for requisite business controls; all the identified KPIs ► Monitoring performance of all the sales promotions
will be measured and reported as MIS for decision making
► Managing cash flow situation, forecasting based on
► The following business functions will be measured and monitored: outflow commitments and inflow commitments
► Raw material planning based on sales forecast ► Managing VAT, tax and other statutory requirements
► Monitoring of Raw Material Inventory at all the locations ► Management of Different type of LC, Forex
► Reconciliation of Raw material consumption with Production, ► As all the business functions are being transacted
waste and re-cycled materials. through SAP system, all the operational analysis
► Monitoring of purchase requisitions of different materials , including Ratio analysis for financial health check e.g.
monitoring of procurements, monitoring of vendor Liquidity ratio, Turnover Ratio, etc.
performance and vendor payables ► SAP system helps in tracking and monitoring closely the
► Codifications of all type of materials help in overall working capital, improving the cost of working capital.
movements of ,materials and help controlling Inventory ► Financial reporting at period end with P&L, Balance
Sheet
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Business Benefit – Transformation Program
Production & Quality Procurement & Inventory Finance & Control MIS
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Thank you
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