Neraca Massa Isoprene
Neraca Massa Isoprene
DISUSUN OLEH :
KELAS : 4 KIB
Bahan Baku :
Propylene (C3H6) : 1,46 ton
Kuantitas minor dari katalis tripropyl alumunium dan hydrogen bromide
Kapasitas Pabrik : 30-60 ton/hari
DIMERISASI C3H6 = … kg
CH4 = … kg
REAKTOR C2H2 = … kg
C6H12 = … kg
(C6H12)2 = … kg
C3H7)3Al = . . .kg
C3H6 = 1460 kg
(C3H7)3Al = 100 kg
Input
C3H6 = 1,46 ton x 1000kg/1ton x 1kgmol/42kg = 34,7619 kgmol
Jumlah katalis (C3H7)3Al yang dibutuhkan untuk reaksi diasumsi sebanyak 100 kg
Reaksi Utama
CH3
95 %
2 CH3CH = CH2 CH2 = C – CH2 – CH2– CH3
propylene (CH3H7)Al 2-metil-1-pentena
M 34,7619 - kgmol
R 33,023 16,5115 kgmol
S 1,7385 16,5115 kgmol
BM 42 84 kg/kgmol
Mass 73,017 1.386,966 kg
Reaksi Samping
CH3
55 %
4 CH3CH = CH2 2 CH2 = C – CH2 – CH2– CH3
M 1,7385 - kgmol
R 0,9561 0,9561 kgmol
S 0,7824 0,9561 kgmol
BM 42 84 kg/kgmol
Mass 32,8608 41,152 kg
40 %
CH3CH = CH2 CH4 + CH = CH
M 0,7824 - - kgmol
R 0,4303 0,4303 0,4303 kgmol
S 0,3521 0,4303 0,4303 kgmol
BM 42 16 26 kg/kgmol
Mass 14,7882 6,8848 11,1878 kg
Neraca Massa pada Reaktor Dimerisasi
Senyawa Input ( kg ) Output ( kg )
C 3 H6 1460 14,7882
CH4 - 6,8848
C 2 H2 - 11,1878
C6H12 - 1.386,966
(C6H12)2 - 41,152
(C3H7)3Al 100 100
Total 1560 1560
C3H6 = 1460 kg
(C3H7)3Al = 100 kg
2. FLASH TOWER
Pada flash tower hanya terjadi pemisahan tripropyl aluminium catalyst dari
senyawa lain. Di asumsikan flash tower mengkonversikan 100 Kg tripropyl
aluminium catalyst untuk di recycle.
C3H6 = 14,7882 kg
CH4 = 6,8848 kg
C2H2 = 11,1878 kg
C6H12 = 1.386,966 kg
(C6H12)2= 41,152 kg
Total = 1460 kg
RECYCLE TO FEED
(C3H7)3Al = 100 Kg
Senyawa Input (Kg) Output (Kg)
Top Bottom
C3H6 14,7882 14,7882 -
CH4 6,8848 6,8848 -
C2H2 11,1878 11,1878 -
C6H12 1.386,966 1.386,966 -
(C6H12)2 41,152 41,152 -
(C3H7)3Al 100 - 100
Total 1560 1560
3. C1-C2 TOWER
CH4 = … % mol
C2H2 = … % mol
C1
C2
T
FROM FLASH TOWER O
C3H6 = 14,7882 kg W
CH4 = 6,8848 kg E
C2H2 = 11,1878 kg R
C6H12 = 1.386,966 kg
(C6H12)2 = 41,152 kg
Total = 1460 kg C3H6 = … kg
C6H12 = … kg
(C6H12)2= … kg
Top Produk
0,4303
CH4 = 6,8848 kg x 1/16 kgmol/kg = 0,4303 kgmol = 100% 50% mol
0,8606
0,4303
C2H2= 11,1878 kg x 1/26 kgmol/kg = 0,4303 kgmol = 100% 50% mol
0,8606
0,8606 kgmol 100%mol
T
FROM FLASH TOWER O
C3H6 = 14,7882 kg W
CH4 = 6,8848 kg E
C2H2 = 11,1878 kg R
C6H12 = 1.386,966 kg
(C6H12)2 = 41,152 kg
Total = 1460 kg
C3H6 = 14,7882 kg
C6H12 = 1.386,966 kg
(C6H12)2 = 41,152 kg
Total = 1.442,9062 kg
4. C3 TOWER
Recycle propylene (C3H6) kembali ke feed
C3H6 = 14,7882 kg
FROM C1 – C2 TOWER C3
C3H6 = 14,7882 kg
C6H12 = 1.386,966 kg T
(C6H12)2 = 41,152kg O
Total = 1.442,9062 kg W
E
R
C6H12 = 1.386,966 kg
(C6H12)2 = 41,152 kg
Total = 1.428,118 kg
Neraca Massa pada C3 Tower
Input Output (kg)
Senyawa
(kg) Top Bottom
C3H6 14,7882 14,7882 -
C6H12 1.386,966 - 1.386,966
(C6H12)2 41,152 - 41,152
Total 1.442,9062 1.442,9062
5. DIMER TOWER
C6H12 = 1.386,966 kg
D
FROM C3 TOWER I
C6H12 = 1.386,966 kg M
(C6H12)2 = 41,152 kg E
Total = 1.428,118 kg R
T
O
W
E
R
HEAVY ENDS
(C6H12)2 = 41,152 kg
ISOMERISASI
REAKTOR
C6H12 (2 metil-1-pentena) = … kg
C6H12 (2 metil-2-pentena) = … kg
Reaksi
CH3 CH3
90 %
CH2 = C – CH2 – CH2 – CH3 CH3 – C = CH – CH2– CH3
2 metil-1-pentena 2 metil-2-pentena
M 16,5115 - kgmol
R 14,8604 14,8604 kgmol
S 1,6511 14,8604 kgmol
BM 84 84 kg/kgmol
Mass 138,6924 1.248,2736 kg
ISOMERISASI
REAKTOR
CH3
99.8 %
CH3 – C = CH – CH2 – CH3 C5H8 + CH4
2 metil-2-pentena isoprene metana
M 14,8604 - - kgmol
R 14,6765 14,6765 14,6765 kgmol
S 0,1839 14,6765 14,6765 kgmol
BM 84 68 16 kg/kgmol
Mass 35,7840 998 234,824 kg
Reaksi Samping
CH3
100 %
2 CH3 – C = CH – CH2 – CH3 (C5H8)2 + 2 CH4
2 metil-2-pentena polyisoprene metana
M 0,1839 - - kgmol
R 0,1839 0,09195 0,1839 kgmol
S - 0,09195 0,1839 kgmol
BM 84 136 16 kg/kgmol
Mass - 12,5052 2,9424 kg
Didalam Quench Tower hanya terjadi pemisahan katalis HBr yang akan keluar
pada bagian bottom.
Q
U
E
C5H8 = 998 kg
N
CH4 = 237,7664 kg
C
(C5H8)2 = 12,5052 kg
H
HBr = 100 kg
TOWER
C5H8 = 998 kg Total = 1.348,2736 kg
CH4 = 237,7664 kg
(C5H8)2 = 12,5052 kg
Total = 1.248,2736kg
HBr = 100 Kg
10 . C1 TOWER
Pemisahan CH4 ke flue gas.
Di asumsikan 100% CH4 terpisah pada bagian atas c1 tower
CH4 = 237,7664 kg x 1/16kg/kgmol = 14,8604 kgmol
C5H8 = 998 kg
(C5H8)2 = 12,5052 kg
Total = 1.010,5052 kg
Dari data yang diasumsi didapatkan bahwa komposisi pada tiap bagian adalah:
Top Produk
C5H8 = 99,8% → 998 kg
0,2%
(C5H8)2 = 0,2% → 998 kg 2 kg
99,8%
Bottom Produk
(C5H8)2 sisa =(12,5052 - 2)kg
= 10,5052 kg
C5H8 = 998 kg = 99,8 %
(C5H8)2= 2 kg = 0,2 %
Total = 1.000 kg = 100 %
P
U
R
I
F FROM C1 TOWER
Y C5H8 = 998kg
I
(C5H8)2 = 12,5052kg
N
G Total = 1.010,5052kg
C
O
L
U
M
N