1.0 Introduction
Nowadays, Pennguard liners are widely used as lining materials for flue
gas ducts and chimney flues. Pennguard is a registered trademark of Henkel
Surface Technologies, USA, and is distributed and fitted by Hadek Protective
Systems, Netherlands. Pennguard block lining is composed of silica glass of
closed cell structure (celluar borosilicate glass block).
A list of power stations where Pennguard liners are used on steel flues in
concrete chimneys are given in Annexure - 1. Further a list of power stations
where Pennguard liners are used on brick liners in concrete chimneys, and the
power stations where Pennguard linings are used directly on concrete shells are
given in Annexure - 2 and Annexure – 3, respectively.
3.0 Metallic Liners
Nickel and titanium alloys are also used in the form of wallpaper. Another
coating solution is to metalize the interior of the stack by applying a pressurized
molten zinc or aluminum alloy onto the steel. Nickel alloys have also been used
in some cases . The disadvantage of this type of protection is their high costs.
There are liner tubes made from structural fiberglass with embedded steel
stiffeners. Their use to-date is limited. They are cheaper compared to metallic
liners.
Note:
Three technical publications on the subject mentioned below, are annexed for
more information.
1) Pha Lai 2 Power Station- Vietnam’s most modern coal fired power station
uses Pennguard chimney flue lining
2) Dunamenti Power Station- Pennguard protects steel chimney liners in a
heavy oil fired power plant
3) West Burton Power Station- Large coal fired power station in England uses
Pennguard linings for its new FGD chimney
Annexure - 1
List of Power Stations with Concrete Chimneys with Steel Flues Lined with Borosilicate Glass ( Pennguard )
Sl. No. Name of Power Plant No. of Units Year Type of Fuel Flue Lining Material Supplier Manufacturer
1 Pha Lai 2 Power Station, 3 X 300 MW * Coal fired Pennguard ( Borosilicate Glass ) Hadek Protective Systems b.v. Henkel Surface Technologies
Vietnam The Netherlands North America
www.hadek.com
2 Dunamenti Power Station, 6 X 220 MW 1994 Oil fired Pennguard ( Borosilicate Glass ) -Do- Henkel surface technologies
Hungary North America
4 West Burton Power Station, 4X 500 MW * Coal fired Pennguard ( Borosilicate Glass ) Hadek Protective Systems b.v. Henkel Surface Technologies
England The Netherlands North America
5 PHo -Ping Power Co . 2 X 600 MW 2001 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Ho -Ping Power Station,
Taiwan
6 Korea South East Power Corp., 4 x 500 MW 2003-04 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Samchonpo Power Station 1-4, ( Borosilicate Glass )
Korea
9 Tanjung Bin Power Sdn Bhd, 3 x 700 MW Summer 2005 Coal fired Pennguard 55
Hadek Protective Systems b.v. Henkel Surface Technologies
Tanjung Bin Power Station, ( Borosilicate Glass )
Johor - Malaysia
List of Power Stations with Concrete Chimneys with Internal Brick Lined with Pennguard
Sl. No. Name of Power Plant No. of Units Year Type of Fuel Flue Lining Material Supplier Manufacturer
1 Korea Southern Power Co. 2 X 500 MW 1997 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Hadong Power Station 1 & 2, (Borosilicate Glass ) The Netherlands North America
Korea www.hadek.com
2 Essent 640 MW 1997 Coal fired Pennguard 55 -Do- Henkel Surface Technologies
Amercentrale 9, (Borosilicate Glass ) North America
Natherlands
3 Korea Midland power co. 4 X 500 MW 1997-98 Coal fired Pennguard 55 -Do- Henkel Surface Technologies
Boryung Power station 3 & 6 (Borosilicate Glass ) North America
Korea
4 Korea Western Power Co., 4X 500 MW 1998/99 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Taean Power Station, (Borosilicate Glass ) The Netherlands North America
Korea
5 Endesea S.A., 3 x 350 MW 1999 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Terul Power Station (Borosilicate Glass )
Spain
6 Tri State Generations & 2 x 420 MW 2003/04 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Transmission Associations, (Borosilicate Glass )
Craig Generation Station,
Colorado, USA
7 RWE Innogy, 3 X 500 MW 004/2005/200 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Aberthaw Power Station, (Borosilicate Glass )
Great Britain
8 RWE Power AG 2 x 300 MW Autumn 2005 Gas fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
KW Weisweiler Block G/H, (Borosilicate Glass )
Germany
9 CWLP, 199 MW Spring 2006 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Dallman Power Station Unit 33, (Borosilicate Glass )
Illionis, USA
10 Dayton Power & Light Co. 600 MW Spring 2006 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Killen station unit 2, (Borosilicate Glass )
Ohio, USA
11 AES Kilroot Power Ltd., 2 x 220 MW 2007 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Kilroot Power Station, (Borosilicate Glass )
Northen Ireland
12 Maritsa Iztok 2 TPP- EAD 2 x 215 MW Autumn 2006 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Maritsa East 2 Power Station, ( Lignite ) (Borosilicate Glass )
Bulgeria.
13 Duke Energy, 1x1300 MW Spring 2007 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
W.H.Zimmer Generating Station, (Borosilicate Glass )
Ohio , USA
14 Ferry Bridge Power Station, 3 x 500 MW Spring 2007 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Units 2,3 & 4, (Borosilicate Glass )
Great Britain
Annexure - 3
Sl. No. Name of Power Plant No. of Units Year Type of Fuel Flue Lining Material Supplier Manufacturer
1 Korea Southern Power Co., 2 X 500 MW Autumn 1999 Coal fired Pennguard 55 Hadek Protective Systems b.v. Henkel Surface Technologies
Hadong Power Station 1 & 2 , (Borosilcate Glass ) The Netherlands North America
Korea
2 CONEL 400 MW Spring 2002 Coal fired Pennguard 55 -Do- Henkel Surface Technologies
CET Craiova Power Station, (Borosilcate Glass ) North America
Romania
3 EDF Energy, 4 X 500 MW 2005/06 Coal fired Pennguard 55 -Do- Henkel Surface Technologies
Cottom Power Station, (Borosilcate Glass ) North America
Great Britain