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Stub Ends are fittings used in place of welded flanges where rotating back up flanges are
desired. They are also called Lap Joints and Vanstone Flared Laps. A rotating back
upflange seats itself against the back surface of the Stub End. When bolts are added, the
clamping action of the bolts presses the rotating back up flange against the back of the
Stub End.
When bolts are added, the clamping action of the bolts presses the rotating back up flange
against the back of the Stub End. The gasket surface of the Stub End then presses
against a gasket and another gasket surface providing joints like standard flange joints.
The seal is made by the gasket surface of the stub end alone, the flange only provides the
clamping pressure on the joint.
Stub Ends also named Lap Joints and vanstone flared laps, it is used in place of welded
flanges where rotating back up flanges are desired.
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Minimum lap thickness shall not be less than nominal wall thickness.
Contact faces of stub ends shall have a concentric serration or spiral according to
the purchaser’s requirements.
These lengths and radius apply for schedule 40s or thinner stainless steel pipes.
Radius of fillet B is only effective to MSS SP-43 lap joint stub ends.
Type A & B Stub Ends are made similar to forging pipe fittings such as elbows and
tees.
Type C Stub Ends are made by customized dimensions.
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Lap Joint Stub End – The ‘mated’ pair to a Lap Joint Flange. Stub Ends are Fittings used
in place of welded flanges where rotating back up flanges are desired. Stub Ends are
typically manufactured by two methods, Type A & Type B and are available in two
standard lengths , long (ANSI) or short (MSS) pattern.
FEATURES:
Thermal stability
High mechanical strength
Long functional life
SPECIFICATIONS:
TECHNICAL SPECIFICATIONS:
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1. Technical Drawing
The typical drawing of lap joint stub ends and caps manufactured to MSS SP 43.
Note: The MSS SP 43 stub end is short pattern. It can be used with lap joint flanges or slip
on flanges, depending on which the radius of fillet may differ.
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Stub Ends are available in numerous ASTM and other international recognized materials,
to match pipe specifications, as low alloy, stainless steel, austenitic-ferritic, high alloy
steels (nickel alloy such as Inconel, Incoloy 800, Monel, Hastelloy C276), non-ferrous
materials (copper, cupronickel 90 /10 and cupronickel 70 / 30) and titanium / zirconium /
tantalum.
Lap-joint flanges are most commonly available in carbon steel and low temperature
carbon steel, because it is a lower cost than the Stub End that will be wetted by the
service and it must be of a suitable grade of steel. If orientation and alignment of bolt holes
is the only issue, then for standardization, then the Stub End and the Lap Joint Flange can
be of the same material.
The most common material grade for stub end is the ASTM A403 / ASME SA403
(stainless steel stub ends). With reference to EU materials, the most common grades are
DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404.
Stub ends and lap joint flanges can be assembled following this process:
The Lap Flange is slipped over and onto the Stub end Flange.
The Stub End Flange is then welded onto a pipe spool, using an approved
Welding. Procedure Specification (WPS), by a qualified Welder. The Lap Joint
Flange, backing Flange, can revolve around the Stub End, which is now attached
to the piping spool.
The bolt holes of the Lap Joint Flange can now be orientated and aligned with the
bolt holes of a mating Flange of the same ASME designate rating and NPS.
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The Lap Joint Flange can be mated to any Flange covered in ASME B16.5, Weld Neck,
Slip On, Threaded, Socket Weld, another Lap Joint Flange. It can also be mated to a
fabricated plate Flange with compatible, bolting dimensions.
COMMERCIAL BENEFITS
Commercial advantages are that the Stub End, will be wetted and it must be made of a
grade of material that meets the process design and service conditions of the pipeline.
However, the Lap Flange is un-wetted and it can be made of a lower grade of material as
long as it meets the mechanical strength requirements of the piping systems.
This means that instead of:
Duplex Stub End and a Duplex Lap Joint, you could have Duplex Stub End and
Carbon Steel Lap Joint Flange.
Or you could have Stainless Steel Stub End and Carbon Steel Lap Joint Flange.
There are other bimetallic combinations that result in a flange assembly that is
commercially cheaper.
During recent years the price differential between Duplex/Stainless Steel and Carbon
Steel has narrowed and this practice on large Projects has become less common,
however a cost difference always exists (the higher the NPS and the length of the
pipeline / piping system, the higher the saving). On the other hand, the warehousing
cost of one single component, i.e. a Weld Neck Flange, requires less shelf space than
the cost of warehousing a Lap Joint and a Stub End. End Users and Contractors shall
determine the actual convenience of using stub ends, considering all these factors
and generally the commercial advantage is still valid and it may suit certain situation,
especially in “brownfield” modifications.
INSTALLATION BENEFITS
The loose Flange concept of a Lap Joint, is very beneficial during field installation of
piping systems. If two spools are to be mated up in the field, having one Flange that can
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be rotated is very advantageous when aligning the bolt holes, prior to the introduction of
the Stub bolt and the accompanying nuts. The facility of easier orientation and alignment
of bolt holes, is of particular use it there is a spool that has to be removed frequently, if
positive isolation is a process requirement.
Stub Ends limitations
A Lap Joint consists of two independent components that are not integrated with a
weld and like for like in size/pressure class/material it lacks the mechanical strength
and capabilities to withstand fatigue, like a one piece Weld Neck Flange or a welded
together Slip On or Socket Weld Flanges. In cyclic services, collars EN 1092-1 type 35
PN 16-25-40 are used instead of stub ends (especially to close pumps and
compressors). If carefully consideration is given to Process Design condition, the
service and the final application, then a Lap Joint Flange mechanical connection are a
valid and cheaper method for installing piping systems compared to the use of
standard flanges.
NPS
Schedule
Length (according to norms MSS SP43 / ASME B16.9 / custom)
Specs and material grade
Ends finish
Execution: seamless / welded (wx)
Usage:
Using stub ends allows sections of the line to be opened for cleaning, inspection, or quick
replacement etc, without the need to re-weld.
Source: China Stub Ends Manufacturer – Yaang pipe fitting Industry Co., Limited
(www.steeljrv.com)
(Yaang Pipe Industry is a leading manufacturer and supplier of nickel alloy and stainless
steel products, including Super Duplex Stainless Steel Flanges, Stainless Steel Flanges,
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Stainless Steel Pipe Fittings, Stainless Steel Pipe. Yaang products are widely used in
Shipbuilding, Nuclear power, Marine engineering, Petroleum, Chemical, Mining, Sewage
treatment, Natural gas and Pressure vessels and other industries.)
If you want to have more information about the article or you want to share your opinion
with us, contact us at sales@steeljrv.com
Please notice that you might be interested in the other technical articles we’ve published:
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References:
https://www.nuovarid.com/index.php/products/stub-ends-pipelines
https://www.yaang.com/what-is-lap-joint-stub-end.html
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