Daiichi Nekken C-28C Manual v2.0

IM1006221DE C-28C INSTRUCTION MANUAL Ver.2.
0 PAGE:1/21
Zirconia O2 Converter
Ｃ－２８Ｃ Control Unit
INSTRUCTION MANUAL
CONTENTS
Ⅰ．Specifications
Ⅰ－１ General Specifications －－－－－－－－－－－－－－－－－－－－－－－２
Ⅰ－２ Alarm Output・Range Answer Back －－－－－－－－－－－－－－－－－４
Ⅰ－３ Analog Output －－－－－－－－－－－－－－－－－－－－－－－－－－４
Ⅰ－４ Output Hold －－－－－－－－－－－－－－－－－－－－－－－－－－－４
Ⅰ－５ Communication Interface －－－－－－－－－－－－－－－－－－－－－４
Ⅱ．Installation
Ⅱ－１ Installation －－－－－－－－－－－－－－－－－－－－－－－－－－－－５
Ⅱ－２ Wiring －－－－－－－－－－－－－－－－－－－－－－－－－－－－－－５
Ⅲ．Operation
Ⅲ－１ Display Descriptions －－－－－－－－－－－－－－－－－－－－－－－－６
Ⅲ－２ Key Operation －－－－－－－－－－－－－－－－－－－－－－－－－－７
Ⅲ－３ Calibration Mode －－－－－－－－－－－－－－－－－－－－－－－－－１３
Ⅳ．Communication Specifications －－－－－－－－－－－－－－－－－－－－－－１７
Ⅴ．Parameter List －－－－－－－－－－－－－－－－－－－－－－－－－－－－－－１８
Ⅵ．Troubleshooting Chart －－－－－－－－－－－－－－－－－－－－－－－－－－２０
C-28C Control unit is the converter for EMF of the O2 sensors with Zirconia electro-chemical cell
which can measure Cell EMF by controlling the sensor to have fixed temperature and can display
temperature and O2 concentration. Users can set outputs at each measurement range, and it has
the selectable 2 points High-Low Alarms.
IM1006221DE C-28C INSTRUCTION MANUAL Ver.2.0 PAGE:2/21
Ⅰ．Specifications
Ⅰ－１ General Specifications
① Cell EMF ：-40～1500mV(Accuracy：±0.2％ ±1 digit)

② RTD Resistance ：According to our specification
③ Output Hold ：non-voltage contact
(Contact Rating 1mA, 5VDC or more)
Input Signals
④ Remote Calibration ：non-voltage contact
(Contact Rating 1mA, 5VDC or more)
⑤ Remote Range Switching：non-voltage contact - 2 points
(Contact Rating 1mA, 5VDC or more), (BCD Input)
① Heater Voltage：SSR Output
Output voltage depends on the power. (full wave)
Zero Cross ON/OFF Control
② Analog Output：4-20mADC , 0-1VDC (or 0-5VDC or 0-10VDC)
Output Signals ③ Serial Communication：RS-232C
④ Alarm Output：2 points
⑤ Failure Alarm Output：1 point Please refer to
⑥ Range Answer Back：1 point P3 and P4.
Sampling Cycle Approx. 0.2 seconds（Cell EMF）

1) Display
Upper LED：Color---Green
Operation Mode ： Oxygen Concentration
Setting Mode ： Set-up Parameter
Lower LED：Color---Red
Operation Mode ： Select to display either Cell
Temperature and Cell EMF,
Range Number, and Scale L&H.
Setting Mode ： Set-up value
Display Parameter Lamp：Color---Green
Display and
Indicates the lower display is showing
TEMP ： Cell Temperature
Measurement
EMF ： Cell EMF
Status Lamp：
Color --- Green 5 points, Red 3 points
CAL --- lighted in Calibration Mode (Green)
％ --- lighted when using ％ (Green)
ppm --- lighted when using ppm (Green)
mV --- lighted when using mV (Green)
AUTO --- lighted when using AUTO RANGE (Red)
AL1 --- lighted at AL1 output (Red)
AL2 --- lighted at AL2 output (Red)
2) Display Range
The maximum value on the selected unit is displayed.
Displayed digit number：4 digits(Zero Suppression Method)
％O2 ：0.00 ～ 99.99 or 0.0 ～ 100.0
ppmO2 ：0 ～ 9999 or 0.0 ～ 999.9
-％O2 ：-19.99 ～ 99.99
mV ：-525 ～ 1575
Cell Temperature Display：-180 ～ 1400（approx.）
Over Range： [ ]
Under Range： [ ]
3) Measurement Range
Output Range is to be set by user’s option within the
Measurement Range (Shifting and Rotating are available).
①％ --- 0.00 ～ 99.99 or 0.0 ～ 100.0
(The decimal point position depends on the setting
at use by +O2 version.)
②ppm --- 0 ～ 9999 or 0.0 ～ 999.9
(There is no setting in the -O2 version.)
(The decimal point position depends on the setting.)
③-O2％ --- -19.99 ～ 99.99
(At use by -O2 version.)
④mV --- 0 ～ 1500
4) Operational Expression
O2 Concentration（％）＝20.6/10（Ｅ／Ａ）
O2 Concentration（ppm）＝O2 Concentration（％）×10000
E: Cell EMF 50 when A=735℃ (ex,A=735℃ E=50)
5) Range Number：1range
6) Range Switching：
Manual---Select on the front panel.
AUTO ---Change automatically of two ranges.
(At use by +O2 version.)
7) Answer Back：
Outputs the Range Number currently in use.
Power Supply 90 to 130VAC, 50/60Hz

Approx. 12VA(max.)
Power Consumption
NOTE：Except for the heater when the sensor is connected.
Ambient
Temperature/ -10 to 50℃ ／ 90%RH or less, no condensation
Ambient Humidity
Primary Side Terminals---Secondary Side Terminals：

Insulating 20MΩ or more at 500VDC
Resistance NOTE：Primary Side Terminals = Power & Output Terminals
Secondary Side Terminals = Input & Communication Terminals
Primary Side Terminals---Secondary Side Terminals：

1minute at 1500VAC（below 10mA）
Withstand Voltage
NOTE：Primary Side Terminals = Power & Output Terminals
Secondary Side Terminals = Input & Communication Terminals
Front：Non-flammable ABS
Front and Case
Case ：Non-flammable polycarbonate resin
Body Color Gray
96W×96H×107D（132D when the terminal cover is attached）
Size/Weight
Weight approx. 500g
Accessories Panel Mounting Pieces, 2 pieces in 1 set
Ⅰ－２ Alarm Output・Range Answer Back
Alarm Point Number 3 points (a relay contact output)
FAIL AL (Heater broken and/or RTD broken or short)
Heater Break ：Output is ON at Target Temperature -50℃ or less and
which makes TEMP Display blink.
Resistance Temperature Detector Break：Output is ON at Display
Temperature 735℃ or more and which makes TEMP Display blink.
Resistive Load： 100VAC 2A, 240VAC 2A, 30VDC 2A

Inductive Load： 100VAC 1A, 240VAC 1A, 30VDC 1A
Alarm System Oxygen Concentration Alarm
AL1： for setting Lower Limit and Upper Limit
AL2： for setting Lower Limit and Upper Limit
In Standby Mode, Alarm System does not activate until the sensor
warm-up is completed.
Hysteresis：Can be set for both AL1 and AL2 Alarm Points.
Resistive Load： 100VAC 2A, 240VAC 2A, 30VDC 2A

Inductive Load： 100VAC 1A, 240VAC 1A, 30VDC 1A
1 point
Range Answer Back Transistor Open Collector Output
Load Capacity--- 24VDC 50mA(max.)
Ⅰ－３ Analog Output

Output Point Number 2 points
① 4-20mADC（Load Resistance：below 600Ω, Isolated）
② 0-1VDC／0-5VDC／0-10VDC
Output Type (Current Capacity：below 1mA, Isolated)
It is possible to switch from 0-1V to 0-5V, 0-10V by wiring and changing
the setting.
Ⅰ－４ Output Hold

When Contact Signal is ON, it holds the output values (Voltage and
Function
Current). The display follows the input.
External Contact Type Non-voltage contact
Ⅰ－５ Communication Interface

Communication RS-232C
Baud Rate 9600bps
Function A，B，and C Types are available.
Ⅱ．Installation
Ⅱ－１ Installation
This unit is for indoor use and to be installed by paneling.
Please see the outline drawing for the panel cutting size.
Please do not install in the following places:
・ Where corrosive gas or combustible gas exists
・ Where water, oil, or chemicals might be splashed
・ Where rather much dust, salt, steel powder, or oil smoke exists
・ Place of high temperature and humidity
The unit body and the terminal cover are made of plastic resin.
Please do not give any vibration or shock and avoid reckless handling.
Ⅱ－２ Wiring
Please see the wiring diagram to start wiring.
If necessary, please connect output lines and alarms to the other equipments.
Before wiring to the sensor, please measure the resistance value on the terminal block
to confirm there is no faulty wiring.
Sensor CG-SⅠ、Ⅱ
TB Series SG Series
Parts CG-S
Cell MΩ MΩ MΩ
Cell Heater 30 ± 5Ω 15 ～ 20Ω 15 ～ 20Ω
RTD 100 ± 20Ω 90 ± 15Ω 75 ± 15Ω
*The resistance values of Cell Heater and RTD might exceed the above values because of
the effect of the temperature (room or furnace) of the installed place.
These values are just an indication.
Please be careful for electric shock during wiring.
As a power switch and fuse are not built in this equipment, please set-up a breaker,
a circuit protector, and a switch(+a fuse), etc.
Please use those power-off devices whose rated current is
＊ TB Series ------ over 2A
＊ SG ,CG-SⅠ,Ⅱ Series ------ over 3A
Please make a wiring which has sufficient power capacity to power terminal.
To avoid noise effect to signals, do not wire the signal line by using the same conduit
with motor, solenoid, SCR, actuator, and transformer, etc.
When the instrument is installed into the panel box, please keep the signal line as far
away as possible from the noise source like relay.
Ⅲ．Operation
１．Turn on the power, and then it starts activating in Measurement Mode.
Upper Display shows the oxygen concentration (As an exception, Upper Display shows
Cell EMF when mV[Cell EMF] is selected on the range unit setting).
Lower Display shows Cell Temperature, Cell EMF, Range Number being used, Scale
Lower Limit Value, and Scale Upper Limit Value. Also Upper Display shows [－－－－],
or indication of the oxygen concentration or Cell EMF. This value is not true until
warm-up process is over.
２．Warming up time varies according to sensors. The warm-up process is considered to have
been completed when Cell Temperature becomes about 735℃.
Always turn off the power when checking a sensor or exchanging a part.
It sometimes causes being electric shocked, the malfunction, the damage or the deterioration.
Ⅲ－１ Display Descriptions
Upper Display
Lower Display
Status Lamp
Display Parameter
Key
Upper Display：7 segments LED 4 digits, 20mm high

Lower Display：7 segments LED 4 digits, 14mm high
Display Parameter Lamps：TEMP/EMF(the unit shown on Lower Display)
TEMP=℃, EMF=mV
Display Status Lamps： from left, CAL, %, ppm, -O2, mV, AUTO, AL1, AL2.
CAL：Indicates it is in CAL Mode.
％, ppm, mV：Shows the selected measurement unit.
AUTO：Indicates when AUTO Range is selected.
No indication when Manual or Remote is selected.
AL1,AL2：Indicates ON/OFF Status of the 2 points of O2 concentration Alarm.
Operation Keys： from left, MENU, ▼, ▲ , CAL/ENT.

Ⅲ－２ Key Operation
Keys are button switches to select and change LED display descriptions and parameter
values. There are the following keys:
Figures in the upper parenthesis indicates the description of Upper Display, and that in
the lower parenthesis indicates the description of Lower Display.
Key Types
：Used to change Lower Display in Measurement Mode and to change

modes.
：Used to fix the value being changed or confirmed to load it into the
memory. Also used to change into Calibration Mode.
：Used to change the message characters or values.

▼ ▲ are displayed in the following sentences.
When using ▼▲ to change values, if a point is blinking in the lower right hand
corner of the Display value, it means the value has not been changed yet.
Press CAL/ENT Key to fix the value.
1. Measurement Mode
Turn on the power, and then it starts activating in Measurement Mode.
LED display Upper Lower

Remarks
（Lighting position） Display Display
○ＴＥＭＰ O2 Value  Cell temp（℃）

MENU
○ＥＭＦ　 O2 Value Value Cell EMF（mV）

MENU
○No Display O2 Value  Scale lower

MENU
Auto change
 Scale upper
MENU key
2 seconds  Setting Mode
or more
CAL/ENT key
2 seconds   Calibration Mode
or more
○ＣＡＬ
2. Setting Mode
Press MENU Key for more than 2 seconds, then it is changed into Setting Mode.
To go back to Measurement Mode, press MENU Key for more than 2 seconds again.

（Measurement Mode）

MENU（2 seconds or more）
 ▲▼ 
Measurement unit,Output scale setting

CAL/ENT
 To change and confirm the range to use.
（There is no setting in the -O2 version.）
MENU
 ▲▼
 ：％、：ppm、：mV
CAL/ENT CAL/ENT（It subscribes when pressing once after content change
and advances towards the following item when pressing once again.）
MENU  Decimal point setting.
 MENU
 （There is no setting in the mV and -O2 version.）
▲▼
％ --- １or２、ppm --- ０or１
CAL/ENT and advances towards the following item when pressing once again.）

Output scale setting(Scale lower)
MENU
 ▲▼


MENU
Output scale setting(Scale upper)
 ▲▼

CAL/ENT（It subscribes when pressing once after content change
Note 1) When you set the range width, if the width is so small
the output value will not be stable.
Please set it in the range as wide as can be used.
Note 2) Output scale can be set at each unit like %,ppm,and mV.
 ▲▼ 
Unit selection・Switch to auto range

CAL/ENT
MENU Unit selection,Switch to auto range.

(It is not displayed auto and ppm at the -O2 version）
CAL/ENT MENU ：％、：ppm、：mV、：Auto range
 ▲▼

Note 1) Auto Range Mode:

Ranges and units change automatically according to the O2
concentration which was detected between % ～ppm ranges.
Note 2) The relation between % and ppm is as follows.
1%O2----10000ppmO2
Note 3) When set to Auto Range Mode
Upper limit of ppm range is to be changing point.
Example: % Range is 0-25%,ppm Range is 0-1000ppm,
when O2 concentration of the sample gas goes down gradually from the
air(20.6%) to 120ppm, the value from 20.6% to 0.1% is displayed by
% Range,and the value 0.1% and less is displayed by ppm Range.
This is automatically changed.
Note 4) When it is Auto Range Mode, AUTO status display is lighted on.
 ▲▼ 
Alarm setting
CAL/ENT

How to use Alarm 1 Note 1
：No use、：Upper limit with standby、
MENU
 ▲▼
 ：Lower limit with standby、：Upper、：Lower
 Alarm1:unit setting.
 MENU
 （The display is not in ppm at  and the -O2 version.）
▲▼
：％、：ppm、：mV
 and advances towards the following item when pressing once again.）
MENU
Alarm1:Value setting(There is no display at.)
 ▲▼

MENU and advances towards the following item when pressing once again.）

Alarm1:Hysteresis setting.
MENU (There is no display at .) Note 2
 ▲▼

CAL/ENT
 How to use Alarm2 Note 1
MENU ：No use、：Upper limit with standby、
 
CAL/ENT ▲▼ ：Lower limit with standby、：Upper、：Lower

Alarm2:unit setting.

MENU
▲▼  （The display is not in ppm at  and the -O2 version.）
：％、：ppm、：mV
CAL/ENT
 and advances towards the following item when pressing once again.）
MENU Alarm2:Value setting(There is no display at.)

 ▲▼


Alarm2:Hysteresis setting.
 MENU
 (There is no display at .) Note 2
▲▼


Alarm operation type setting.(There is no display at
 MENU
▲▼
 and the -O2 version. ）Note 3
：Display unit priority
：Alarm setting unit priority
Note 1 : Limit with standby
With standby is used to avoid giving alarms during warming up process. The values indicated
on a Zirconia O2 analyzer will not be true values until it reachs the specified temperature
after power-up.
Note 2 : Hysteresis setting
Hysteresis is set to prevent oxygen concentration value from going up and down around the
Alarm set-up value in a short time and also to prevent alarms from being turned ON and OFF
frequently.
Note 3 : Alarm operation type setting
Alarm setting value and hysteresis can be saved for each unit.
The inside software caiculates by the units of ranges being used, however it is not possible
to set how to use by unit.
 ▲▼ 
Setting related to correction

CAL/ENT
 Clear of user calibration value
 ▲▼
 ：No clear ：Clear
CAL/ENT CAL/ENT or MENU
 Cell temp adjust　 Note 1

 MENU
 Setting range ：-50～50℃
▲▼
 Remote proofreading standard value. Note 2
 MENU
 Setting range：20.60～20.90
▲▼

Amount of shift of +%O2 side.(It is possible to set it in

MENU
▲▼
 Setting range：-20.0～20.0mV the -O2 version.)
MENU and advances towards the following item when pressing once again.）

Amount of shift of -%O2 side.(It is possible to set it in
 MENU  Setting range：-20.0～20.0mV the -O2 version.)
▲▼
CAL/ENT and advances towards the following item when pressing once again.）

Effective or invalidity of shift.(It is possible to set it in
 MENU
▲▼
 the -O2 version.)

Temperature display filter
MENU
 ▲▼
 Setting range：0～99 second
CAL/ENT CAL/ENT（It subscribes when pressing once after content change Note 3

O2 Concentration filter(%)
MENU
 ▲▼
 Setting range：0～99 second

O2 Concentration filter(ppm)（It possible to set it in
MENU
 ▲▼
 Setting range：0～99 second the -O2 version.）

Version number

Note 1 Cell temp adjust：

This is to improve cell EMF by making up and down the cell heater temperature when changing
the cell or when the cell EMF is getting weak because of long time use. The value can be
set from ±25℃ makes the cell temperature go up and makes it go down.
This adjustment should be made while watching the cell EMF carefully.
It is please for details our company.
Note 2 SPAN Remote calibration：

Flow span gas (air:20.6～20.9%),then momentary short the terminal No.17-20.
If the proofreading of a front panel is executed,this proofreading is cleared.
Note 3 Filter：
When the respons speed of meter indication and output is too fast or not steady,
then increase the filter value to reduce the answer speed and unsteadiness.
The unit is seconds.
＊１ <Table 1: An Example of AUTO Range Setting>
Table 1 shows the shift of transmission output when the scale setting was changed to
AUTO Range on the scale setting. [％ range:0～25%, ppm range:0～10000ppm]
Output will change along the heavy line in Table 1.
The system’s software searches the MAX. Value (Full Scale Value) of each range
then determines which range is corresponding to the Cell EMF.
EXAMPLE: If the sample gas concentration is changing from AIR(20.6%) to 100ppm,
the indication and output of the analyzer set by the above range changes
as follows:
Indication : 20.6%→ 1%⇔10000ppm→100ppm
Output : 17.18→ 4.64⇔20.00 →4.16 (mA)
＊２ <Table 2: An Example of Scale Setting>

Scale Setting is used when to determine by SCL.L the % of oxygen concentration
to which the transmission output of Zero side(V output:0mA output:4mA) respond,
and also to determine by SCL.H the % of oxygen concentration to which the
transmission output of Span side(V output:1 or 5 or 10V, mA output:20mA) respond.
Although only % is shown in Table 2, it is the same for ppm, atm, and Cell EMF
mV. In Table 2, the horizontal axis indicates oxygen concentration (%), and the
vertical axis indicates transmission output values(voltage and current).
Line(1): Output setting is for 0-25%.
Input Values：SCL.L=0.00, SCL.H=25.00
Line(2): Output setting is for 50-0%. In this case the increase and
decrease direction of O2 concentration and that of output are
reversed.
Input Values: SCL.L=50.00, SCL.H=0.00
Line(3): Output setting is for 10-40%. In this case Zero side is shifted
from O2 concentration 10%.
Line(4): Output setting is for 0-100%. This output setting is for the
total range of O2 concentration indicated on the unit.
Ⅲ－３ Calibration Mode
Press CAL/ENT Key for more than 2 seconds, then it turns to be Calibration Mode.
This mode is to correct difference between the ideal curve of oxygen concentration and
the sensor.
When calibrating each range separately, it is possible to calibrate all the units
(%, ppm and mV).

（Measurement Mode）

CAL/ENT（2 seconds and more）
▲　▼
 MENU 
 .
CAL/ENT CAL/ENT Select Zero/Span Calibration
：Zero Calibration
CAL/ENT ：Span Calibration
MENU
 ▲　▼ 
. 
CAL/ENT
 Set Span Calibration Value  Set Zero Calibration Value
MENU
Display Blinking (▲▼Key)　 MENU Display Blinking (▲▼Key)
 
CAL/ENT CAL/ENT
 
Input Input
Span Calibration Value MENU
  Zero Calibration Value
CAL/ENT CAL/ENT
Press MENU Key for more than 2 seconds to go back to Measurement Mode.
If by ▼ ▲ operation a point is blinking in the lower right-hand corner of the value

in the display, it indicates that the calibration value has not been changed. Press
CAL/ENT Key to fix the value.
If you want to stop during the process, press MENU Key once to go back to
Calibration Mode. Unless CAL/ENT Key is not pressed, the operation mistake
will not be input in the memory.
Only the range which was chosen by the Setting Mode:[ Unit selection：]
can be calibrated.
When calibrating the other range, the unit range must be changed by the Setting
Mode.[ Unit selection：]
Please be sure that this example is just an embodiment and the set values
(Range Number and Calibration Gas Concentration) are not the same as User’s set
values. Also, N2 Gas can not be used as Zero Gas. Please use O2/ N2 Gas with
concentration identified.
EXAMPLE: The following setting is

，1000ppm O2
Air:20.6%, Standard Gas:0.90％O2（9000ppm）
Calibration of ％ Range
1) Press CAL/ENT key for more than 2 seconds, then  is shown in the upper display
and  is shown in the lower display.
When executing span calibration continuously, press CAL/ENT key again.
2) The current concentration is shown in lower display. Introduce Air now.
After the oxygen concentration becomes stable, adjust the value to 20.60% by using
▼ ▲ and press CAL/ENT key. Span calibration is now completed.
3) Press CAL/ENT key again.
Then  is shown in the lower display, so change it to  by using ▼ ▲.
4) Flow a standard gas of 0.90% O2 and operate by the same step as span calibration.
Now Zero/Span Calibration at % range is completed.
5) Press CAL/ENT key or MENU key once, then  is shown in the upper display and
 is shown in the lower display again.
Press CAL/ENT key for more than 2 seconds to go back to Measurement Mode.
NOTE: It is possible to calibration span or zero in any order.
NOTE: When you use the minus O2% range the calibration of a minus side is
automatically executed by calibrating of % range above-mentioned.
Calibration of ppm Range

The steps are almost the same as Calibration of % Range. Select ranges by ppm
unit numbers.
The following example uses the setting ; Span Gas: 0.9%(9000ppm) and Zero Gas:
1000ppm.
Calibration of Auto Range

The auto range function is released, and calibration of % range and ppm range
is needed individually.
NOTE: If the indicated value varies significantly or shows abnormal value after
calibration, setting error of calibration value or gas injection error is
considered. Carry calibration once again. If it cannot turn back to be normal,
‘Clear of the Calibration Value’ on Page 10th.
In that case the calibration curve will go along with the theoretical value,
so re-calibration will be needed to adapt to the actual sensor EMF.
NOTE: When calibrating either one of Zero or Span, the data of the one not calibrated
will be the same as the previous data.
NOTE: The shipping value of the calibration curve will be the value based on the
theoretical value when shipping stand-alone of this unit, or it will be the
calibration value resulted in our test when shipping by combination with the
sensor. So calibration of combining with the sensor will be needed by user if
shipped stand-alone.
NOTE: About Zero/Span Gas at calibration

When separate Full Scale of the range to be used in halves, Zero Gas is the
gas with concentration in the lower half, and Span Gas is the gas with
concentration in the upper half.
Make any operation mistakes such as reversing the gas order at introducing
Zero/Span Gas or using the same gas for Zero-Span. By such an error the
calibration curve will not indicate the appropriate O2 concentration as it goes
far off from the allowable limits of error. Please carry re-calibration or clear
the calibration value and then re-calibrate to turn it back to be normal.
It is often because of other causes such as blockage, clogging of sensor filter, and
lack of gas flow that situation like low cell EMF takes place. So please do not
force calibration before investigating other causes.
Please refer to ‘Troubleshooting Chart’ on Page 20
One Point Gas Calibration

When calibrating 1 point gas only to make it simple, please do not carry it by
operating in Calibration Mode as there will be errors in the calibration curve.
In that case, short the Remote Calibration Contact Point on the rear terminal
block by using Air. This feature enables One Point AUTO Calibration by
combining Magnet Valve, Timer, Relay, and Sequencer that provide Air.
＊３ <Table 3>
Line(1) shows that the indication of O2 Analyzer and the true O2 concentration are
completely matched.
Line(2) has the same rising gradient and the different intercept as Line(1).
Line(3) has the different gradient and intercept from Line(1).
The secular change of cell EMF sometimes shows the same condition as (2) or(3),
and it is hard to determine which line the product would follow because it is affected
by the use conditions such as contents of the sample gas and ambient atmosphere.
In Simple One Point Calibration, (2) is considered to be the secular change of cell EMF
and the calibration curve is determined at Air only and then
shifted(parallel shift).
On the contrary, the operation in Calibration Mode is to adjust (3). As in One
Point Calibration at either Zero or Span, only one point is changed and the
existing data is used for the other point, the condition of (3) cannot be changed
to (1). So please be sure to calibrate 2 points.
Ⅳ．Communication Specifications
（１）Communication Specifications
Transmission Method： half-duplex asynchronous method (bowling selecting method)
Transmission Rate ：9600 bps Parity Bit ：not available
Start Bit ：1 bit Stop Bit ：1 bit
Data Length ：8 bit Character Code ：ASCII codes
Check Sum ：available
（２）Transmission Types
Ａ Type
Transmits one data in about 1 second.
Normal Situation： STX ① ②②②②②②② ③ ETX CR
①Alarm State 0:No Error, 1:AL1 ON, 2:AL2 ON, 3:AL1, 2 ON
②Measurement Data
③Measurement Unit %=%, P=ppm, V=mV
Error Situation： STX E① ETX CR
①Error Code 1 at Heater break or RTD break
Ｂ Type
Transmits one data in about 1 second.
Normal Situation： STX ① ②②②②② ③ ETX CR
①Alarm State Space:No Error, 1:AL1 ON, 2:AL2 ON, 3:AL1,2 ON
②Measurement Data Data format differs according to the measurement data.
③Measurement Unit %=%, P=ppm, V=mV
Error Situation： STX ①E② ETX CR
①Space
②Error Code 1 at Heater break or RTD break
Ｃ Type
Transmission and reception of data are possible.
ENQ ①① STX ②②②②② ETX BCCL BCCH CR LF
①Model Number
②Transmitting and Receiving Data
(The digit number differs according to the data.)
FUNCTION DESCRIPTION
Real Data Requirement read-out of temperature, O2 concentration, alarm status,
and the using range
Range Setting reading and writing of range setting
AUTO/Manual Change reading and changing of AUTO/Manual/Remote
Alarm Setting reading and writing of alarm setting
Remote Calibration reading and writing of Remote Calibration standard
Standard Value value
Filter Setting for reading and writing of the filter for cell temperature
Cell Temperature
Filter Setting for reading and writing of the filter for O2 concentration
Oxygen Concentration
Ⅴ．Parameter List
MENU ITEMS
Upper Lower
MENU Operation Set Value at shipping Remarks
Display Display
O2
Cell Temp. Measurement value MENU About ７３５℃
value
O2
Cell Voltage
Cell Voltage Measurement value MENU unit for ｍＶ
at checking
Value
MENU
O2
Scaling Display automatically Scale Vale at Lower SCL.L
Measurement value
Value changed in 3 second and Upper Sides SCL.H
Value
cycle
MODE ITEMS
Upper Lower
MODE No. Operation Set Value at shipping Remarks
Display Display
 ––– CAL/ENT –––––– Range settings
：%
 ：ppm
▼ ▲
  Requested Spec. ：mV
CAL/ENT
 （ There is no setting in the -O2
version.）
Decimal point setting
RANGE ：1 or 2
▼ ▲
 value Requested Spec. ：0 or 1
CAL/ENT
（ There is no setting in the -O2
version.）
▼ ▲
 value Requested Spec. Lower Limit Value of Scaling
CAL/ENT
▼ ▲
 value Requested Spec. Lower Limit Value of Scaling
CAL/ENT
 ––– CAL/ENT –––––– Display unit selection
When AUTO Range is requested,
 unit for range the range indication is fixed
MODE  ▼ ▲ Requested Spec. according to which range limit the

 CAL/ENT PECE when no cell EMF belongs to.
 request (There is no indication of ppm and
AUTO in the -O2 version)
ALM  ––– CAL/ENT –––––– Alarm Settings
：no alarms
 ：Upper Limit Alarm with
 ▼ ▲ To be set only when standby
  CAL/ENT requested. ：Lower Limit Alarm with
 Normally:NO standby
  ：Upper Limit Alarm
 ：Lower Limit Alarm
To be set only when
 requested. If AL1 is NO, then no indication.
▼ ▲
  Normally no （There is no setting in the -O2
CAL/ENT
 indication on this version.）
item.
To be set only when
requested.
▼ ▲
 value Normally no If AL1 is NO, then no indication.
CAL/ENT
indication on this
item.
To be set only when
requested.
▼ ▲ Hysteresis
 value Normally no
CAL/ENT If AL1 is NO, then no indication.
indication on this
item.


the same setting as AL1


To be set only when
requested. Selection of alarm operation
▼ ▲
 value Normally no （There is no setting in the -O2
CAL/ENT
indication on this version.）
item.
 ––– CAL/ENT –––––– Expanded function
 ▼ ▲
 Normally: NO YES by CLEAR of Calibration Value
 CAL/ENT
▼ ▲
 value Normally: 0 Correction of temperature of cell
CAL/ENT
▼ ▲ Air Concentration Value when using
 value 20.75
CAL/ENT Remote Calibration（20.60～20.90）
Setting only when -O2
version. Amount of shift of +%O2 side
▼ ▲
 value Normally no （It is possible to set it in the -O2
CAL/ENT
indication on this versions.）
item.
version. Amount of shift of +%O2 side
▼ ▲
 value Normally no （It is possible to set it in the -O2
CAL/ENT
R.ADJ indication on this versions.）
item.
version.
 ▼ ▲
 Normally no Effective or invalidity of shift
 CAL/ENT
indication on this
item.
▼ ▲ Temperature Display filter,
 value Normally: 3
CAL/ENT number of seconds
▼ ▲ O2 Concentration Filter (%),
 value Normally: 3
▼ ▲ O2 Concentration Filter (ppm),

 value Normally: 10
 value CAL/ENT –––––– Product version

Ⅵ．Troubleshooting Chart
1.Troubleshooting of temp. control Power
Turn on
Check enough power voltage

Turn on breaker
Exchange fuse
Repair wiring
7 seg. ＬＥＤ Display
NO
(Indicate value,Temp.) flicker
YES
NG
Check power voltage , Temp. Display flicker

YES Turn on, then turn off
fuse, breaker, and wiring (Over range)
*1
NO
Wait about 20 minutes NO Temp. Display flicker

GOOD
YES
Exchange/Repair of Measure the residence

GOOD
control unit value of RTD
*2
Temp. display is stable
at about 735℃ NG
Temp display is almost room temp.

(Defect of sensor's heater)
YES Exchange sensor
assembly
NORMAL *3
＊1
When the temperature greatly exceeds from standard value (735℃) or makes over range, it
will be judged to occur broken RTD or almost broken RTD. Turn off the power and measure
the residence value of heater and RTD. Standard residence value is on 5th page. If there is no
problem on sensor, the converter might be broken.
＊2
If users have stocks, exchange it. In this case, the calibration has to be made. If you need the
repairing of control unit, return to manufacturing factory.
＊3
When exchanging sensor assembly, always turn off the power of control unit. When
exchanging a sensor in the condition as it turns on, sensor breakage might be occurred. A
defect of sensor is possible to due to a defect of control unit. So take care of the temperature
increasing after exchanging sensor and turning on. If the temperature increases extremely
just after turning on or increases over 10 degree from standard value, turn off the power
immediately. In this case, return the both of sensor and control unit to manufacturing factory.
NOTE
Sensor breakage might occur not only just after turning on but also during measures.
In that case, investigate where there is a defect.
2.Troubleshooting of measuring
*1 Induce sample gas
Over range or higher than

Exchange NO
expecting value
sensor assembly
YES
YES
Indication hunting
NO
YES
Proper Cell EMF NO Inducing ZERO gas
NO
Lower indication than YES

expecting
Proper indication value
Make calibration
Indication hunting when NO
YES
inducing ZERO gas
NORMAL
Exchange
Combustible matter is sensor assembly
included in Sample gas/ NO
There is a blocking GOOD
YES
NO
YES
Check the following

Remove 　 1.Sample pipe blockade
Combustible matter/ Check TB filter
　 2.Defect of sample pressure
Blockade
　 3.Leakage of sample pipe
*3 4.Combustible gas mixing
Check the following NG
　 1.Sample pipe blockade
　 2.Defect of sample pressure *2 Exchange
　 3.Leakage of sample pipe
TB filter
4.Combustible gas mixing
＊1 Do this troubleshooting in measurement in the presupposition which doesn't have the trouble
of the temperature-control.
＊2 There are some ways to induce the sample gas. It is needed to refer to the flow diagram and
investigate the true cause of trouble. For example if it is found the cause of trouble is the
defect of sample pressure, cleaning of pump valve or exchanging pump have to be done in fact
to return normal status
＊3 Exchanging TB filter is effective for making a long life of cell. Always exchange if it becomes
dirty and has a defect.
NOTE
The judgment of dirt
Remove TB filter and check inside, if inside of filter becomes dirty, exchange it.
＊4 In the case the change of indication is extremely small or big comparing with the change of the
cell voltage, there might be mistake of calibration. Make to clear the calibration once and
confirm the indication. Clear the calibration setting value if the status is almost normal,
it is not needed to exchange the sensor assembly and continue to make a right calibration.
Ａ４N
COVER PANEL CUT
O2 ANALYZER C-28C
0
+1
TEMP
96
92
EMF
CAL ％ ppm -O2 mV AUTO AL1 AL2
+1
92 0
MENU CAL/ENT
7 100 25
PANEL CUT(Several units)
96 132
beyond 30mm beyond 30mm
TERMINAL PLATE(M3.5) TERMINAL ARRANGEMENT
1 11 21 41 RS-232C
＋＋
1 SD 11 21 41
2 12 22 42 CELL 4～20mA RTD
－ 2 12 － 22 42
13 23 43 0～10V＋
3 RD 13 23 43
0～5V ＋
4 14 24 44
beyond 50mm
14 24 44
0～1V ＋ HEATER
5 SG 15 25 45
15 25 45 OUTPUT AO(COM)
6 HOLD 16 26 46
CAL. FAIL AL
16 26 46 7 17 27 47
REMOTE
AL1
8 18 28 RANGE 48
17 27 47 90-130VAC AL2 BACK
9 19 29 49
～ DI(COM) DO(COM) DO(COM)
8 18 28 48 50/60Hz 10 20 30 50
9 19 29 49
：CONNECTED TO THE SENSOR TITLE SCALE DR'N DATE
10 20 30 50
C-28C
C-28C CONTROL UNIT DIMENSIONS APP'D CH'D DR'N
TERMINAL NO.1-10 11-20 21-30 41-50
TM S.K
DWG. No.
DAIICHI NEKKEN CO.,LTD. C09032646E

Ａ４N
O2 SENSOR
CONNECTOR
C-28C CONTROL UNIT
1 1 1 + + 21
CELL CELL D.C.4～20mA D.C.4～20mA
2 2 2 - - 22
3 3 3 D.C.0～10V + 23
HEATER OR 0～10V
4 4 4 D.C.0～5V + 24 OR 0～5V
5 5 5 D.C.0～1V + 25
RTD OR 0～1V
6 6 6 0～10V、0～5V、0～1V - 26
7 7 7 FAIL　AL 27
8 AL1 28 ※3 A CONTACT
9 AL2 29
AC POWER SUPPLY
10 D0(COM) 30
11 SD 41
RTD
12 42
RS-232C 13 RD RS-232C 43
COMMUNICATION
14 44
15 SG 45
HEATER
※1 16 OUTPUT　HOLD 46
CONTACT INPUT
※2 17 CAL REMOTE 47
18 48
19 RANGE　ANSWER　BACK 49
A.C.90～130V 50/60Hz 20 D1(COM) D0(COM) 50
※4 OPEN COLLECTOR
:A connection terminal to the sensor
※1 There is no power switch in C-28C itself.

Install a switch, CP, and so on in the outside.
TITLE SCALE DR'N DATE
※2 CONTACT INPUT
Contact capacity：DC5V 1mA or more C-28C STANDARD WIRING APP'D CH'D DR'N
※3 A CONTACT ※4 OPEN COLLECTOR
T.M NH
Resistance Load：AC100V/240V/DC30V（2A) Load capacity：Maximum 24V DC50mA
DWG. NO.
Inductive Load：AC100V/240V/DC30V（1A) DAIICHI NEKKEN CO.,LTD. E0511102BE

Daiichi Nekken C-28C Manual v2.0

Diunggah oleh

Informasi Dokumen

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Daiichi Nekken C-28C Manual v2.0

Diunggah oleh

Hak Cipta:

Format Tersedia

IM1006221DE C-28C INSTRUCTION MANUAL Ver.2.

① Cell EMF ：-40～1500mV(Accuracy：±0.2％ ±1 digit)

Sampling Cycle Approx. 0.2 seconds（Cell EMF）

Power Supply 90 to 130VAC, 50/60Hz

Primary Side Terminals---Secondary Side Terminals：

Primary Side Terminals---Secondary Side Terminals：

Resistive Load： 100VAC 2A, 240VAC 2A, 30VDC 2A

Resistive Load： 100VAC 2A, 240VAC 2A, 30VDC 2A

Ⅰ－３ Analog Output

Ⅰ－４ Output Hold

Ⅰ－５ Communication Interface

Please be careful for electric shock during wiring.

Ⅲ－１ Display Descriptions

Upper Display：7 segments LED 4 digits, 20mm high

Operation Keys： from left, MENU, ▼, ▲ , CAL/ENT.

：Used to change Lower Display in Measurement Mode and to change

：Used to change the message characters or values.

LED display Upper Lower

○ＴＥＭＰ O2 Value  Cell temp（℃）

○ＥＭＦ O2 Value Value Cell EMF（mV）

○No Display O2 Value  Scale lower

Measurement unit,Output scale setting

Unit selection・Switch to auto range

Note 1) Auto Range Mode:

MENU Alarm2:Value setting(There is no display at.)

CAL/ENT CAL/ENT（It subscribes when pressing once after content change

Setting related to correction

 Cell temp adjust Note 1

Note 1 Cell temp adjust：

Note 2 SPAN Remote calibration：

＊２ <Table 2: An Example of Scale Setting>

If by ▼ ▲ operation a point is blinking in the lower right-hand corner of the value

EXAMPLE: The following setting is

NOTE: It is possible to calibration span or zero in any order.

Calibration of ppm Range

Calibration of Auto Range

NOTE: About Zero/Span Gas at calibration

One Point Gas Calibration

▼ ▲ O2 Concentration Filter (ppm),

 value CAL/ENT –––––– Product version

Check enough power voltage

Check power voltage , Temp. Display flicker

Wait about 20 minutes NO Temp. Display flicker

Exchange/Repair of Measure the residence

Temp display is almost room temp.

Over range or higher than

Lower indication than YES

Check the following

COVER PANEL CUT

CAL ％ ppm -O2 mV AUTO AL1 AL2

TERMINAL PLATE(M3.5) TERMINAL ARRANGEMENT

DAIICHI NEKKEN CO.,LTD. C09032646E

※1 There is no power switch in C-28C itself.

Anda mungkin juga menyukai

○ＥＭＦ　 O2 Value Value Cell EMF（mV）

 Cell temp adjust　 Note 1