Aogc 036 El Ess 002 (B1)

0CLIENT: CONSULTANT:
National Iranian Oil Company

Arvandan Oil and Gas Company ENERCHIMI ENG. CO.
SOHRAB WELL HEAD NO.1 FLOW LINE TO

Project: SOUTH AZADEGAN NORTH CLUSTER Client Project No.: 14-71-148 Page 1 OF 15
Doc. No.: AOGC-036-EL-ESS-002 Consultant Project No.: 19381 Rev.: B1
Document Title: SPECIFICATION FOR ELECTRICAL CABLES
SPECIFICATION
FOR
ELECTRICAL CABLES


Revision Summary Index

Modified In Rev. Number Modified In Rev. Number Modified In Rev. Number
Page Page Page
B0 B1
1 
2 
3 
4 
5 
6 
7 
8 
9 
10  
11  
12 
13 
14 
15 
Revision B0 B1
Issued for TENDER TENDER
Date 92.12.20 93.06.12
Consultant
Prepared P.J P.J
Checked R.P R.P
Approved M.N M.N



TABLE OF CONTENTS
Page
1.0 SCOPE ...................................................................................................... 4
2.0 DESIGN ..................................................................................................... 7
3.0 INSPECTION AND TESTING.................................................................. 11
4.0 PREPARATION OF SHIPMENT ............................................................. 14
5.0 GUARANTEE .......................................................................................... 15



1.0 SCOPE
Arvandan Oil and Gas company intends to construct an 8" N.B. buried flowline
from Sohrab WH1 to South Azadegan North Cluster.
Sohrab Field is located at North of Azadegan Field, and 115 Km North West of
Ahwaz right along the international border with Iraq.
The major sections of the project are:
- Wellhead facilities (at WH No.1).
- 8" N.B, 50 Km (Approx.) buried flow line.
- Receiving trap facility at South Azadegan North Cluster.
1.1 Terms and Definitions

Owner/ client: Arvandan Oil & Gas Company (AOGC)
EPC Contractor: Shall Mean The Contractor Responsible

For Engineering, Procurement &
Construction Of The Project.
Consultant: Enerchimi Engineering Company (EEC)
Vendor/ Supplier: Refers to firm or person who will supply

and/or fabricate the equipment or
material.
Will: is normally used in connection with the

action by the "company" rather than by a
contractor, supplier or vendor.
May: is used where a provision is completely

discretionary.
Should: is used where a provision is advisory

only.
Shall: is used where a provision is mandatory.



1.2 Codes and Standards
1.2.1 Document Priority
All electrical equipment, materials and installations shall be in accordance with the
applicable portions of the latest edition of the relevant codes and standards
referred to in this document at the time of contract award.
In the event of conflict between codes and standards and/or this specification, the
matter shall be highlighted for Client's attention/approval. The priority of references
stated in this Specification is as follow:
- Data Sheet / Requisition Sheet

- Drawings.
- This Job Specification.
- Other Job Specification Mentioned in this Document.
- Iranian Petroleum Standard (IPS)
- International Codes & Standards
- The most Stringent Codes or Standards.
In any case the vendor shall inform purchaser and obtain clarification before
proceeding with any work.
1.2.2 Reference Codes and Standards
The following codes, standards and regulations form a part of this specification.
The design of electrical power system and equipment shall be in accordance with
all applicable sections of the latest edition and their current amendments.
IPS (Iranian Petroleum Standard)
IPS-M-EL-271 (1) "Low Voltage Cable and Wires".
IPS-M-EL-272 (1) "Medium and High Voltage Power Cables".
IPS-M-EL-273 (1) "Submarine Power Cables with inherent Optical Fibers".
IPS-M-EL-290 "Section 6".
IEC (International Electrical Commission)
IEC 60038 "Standard Voltages".
IEC 60173 "Colors of the Cores of Flexible Cables and Cords".



IEC 60227 "PVC Insulated Cables of Rated Voltage up to and Including

450/750 V".
IEC 60228 "Conductors of Insulated Cables".
IEC 60245 "Rubber Insulated Cables of Rated Voltage up to 450/750

V".
IEC 60287 "Electric Cables-Calculation of Current Rating".
IEC 60332 "Tests on Electric Cables Under Fire Conditions".
IEC 60502-1 "Power Cables with Extruded Insulation and Their

Accessories for Rated Voltages of 1 kV and 3 kV".
IEC 60702 "Mineral Insulated Cables and Their-Rated Voltage 500 V to

750 V".
IEC 60811 "Common Test Methods for Insulating and Sheathing

Materials of Electric Cables".
BS (British Standard)
BS 5467 "Specification For Armored Cables With Thermo Setting

Insulation for Electricity Supply".
BS 3473 "Polyethylene - Insulated Copper Conductor

Telecommunication Distribution Cables".
BS 1442 "Specification for Galvanized Mild Steel Wire for Armoring

Cables".
BS 3573 "Polyethylene-Insulated Copper Conductor

Telecommunication Distribution Cables".
BS 5467 "Specification for Cables With Thermo Setting Insulation".
BS 6121 "Mechanical Cable Glands".
ISIRI (Institute of Standards and Industrial Research of Iran)
ISIRI 607 "PVC Insulated Cables and Flexible Cords".
ISIRI 1926 "Rubber Insulated Flexible Cables and Cords With circular
conductor and rated voltage not exceeding 750 V".


It shall be the VENDOR's responsibility to be, or to become knowledgeable of the

requirements of the referenced Codes and Standards.
1.3 Specification Deviation
Deviation from this specification are only acceptable where the VENDOR has listed
in his quotation the requirements he cannot, or does not wish to comply with, and
the PURCHASER has accepted in writing the deviations before the order is placed.
In the absence of a list of deviations, it will be assumed that the VENDOR complies
fully with this specification.
1.4 Environmental and Service Conditions
Refer to Process design basis No AOGC-036-PR-ESS-001.
1.5 Abbreviations and Definitions
AC Alternating Current
DC Direct Current
MV Medium Voltage (above 1000 V)
LV Low Voltage (1000 V and below)
PURCHASER Company issuing the inquiry and order
VENDOR Company issuing the proposal and/or receive the order
1.6 Scope of Supply
MV and LV-Cables according PURCHASER’s cable schedule & drum list.
Water tight end seals for MV/LV cables.
Wooden cable drums to be provided for one way use.
2.0 DESIGN
2.1 General and Basic Requirements
Wire and cable material shall be conform to approved specifications and be

impervious to moisture, vermin, insects and fungi.
All cables shall be adequately protected to prevent moisture pick up at all times
during shipment, installation and operation.
Important data for design of cable glands, such as outer diameter and layout of
internal structure are to be furnished to PURCHASER.


Maximum allowable tensile forces as well as bending radius considered during

cable pulling shall be clearly mentioned in installation requirements attached to
VENDOR’s documentation.
2.2 Performance Requirements
Cables and accessories shall have a design life of at least 20 years.
All cable types shall be provided with ongoing signs of lengths down rising from the
beginning of the cable. Cable types without signs shall be clearly marked in
VENDOR’s proposal.
Cabling and wiring shall be fire retardant according to IEC 332-2.
2.3 Construction Requirements
2.3.1 General
Cables installed outdoors are to be provided with steel-wire armour as well as lead
cover (if required) and overall PVC-sheath. With exception cables of branch-circuits
installed above ground between field distribution boxes (if any) and consumer which
can be considered without lead cover.
Indoor cables shall be provided only with PVC-sheath. "Indoors" means the
installation within the control room, substation, administration, canteen, gate house,
warehouse & workshop of the plant.
2.3.2 Cable Sizing
In cable sizing consideration shall be given both in normal services and short circuit
conditions. The maximum permissible voltage drops, the cable protection (fuses
circuit breakers and relays), the depth of laying, the soil thermal resistivity and
grouping factors shall be considered.
The cable shall be sized to withstand without damage the maximum short circuit
thermal stress for the full clearance time of the protective devices. The cable
derating factors to thermal limit and laying conditions shall be to the IEC and or
equivalent standards.
The current rating capacity of cables after being derated shall be as follows:
The transformer feeder cables shall have a current carrying capacity equal to the
transformer rated current in ONAF condition when applicable.
Each switchgear feeder cables shall have a current carrying capacity equal to the
rated current of connected.
Transformers in ONAF conditions when applicable.
The motor feeder cables shall be selected based on motor nameplate rating
multiplied by a factor of 1.25 taking.


Into account the cable derating factor as depth of installation soil thermal resistivity,
grouping factor, soil temperature etc.
Cables for other application not mentioned above shall have a current carrying
capacity equal to the maximum.
The minimum core sizes shall be:
- 2.5 mm2 for lighting & control cables

- 4mm2 for LV power cables
- 50 mm2 for MV cables
The maximum conductor size for multicore cables shall be 240mm2, and 400mm2
for single core cables.
2.3.3 MV Power Cables
MV cable shall be 3-core copper conductor type, XLPE-insulated, single cores

screened with 16 mm² copper, steel wire armoured, lead covered (if required),
overall PVC-sheathed for outdoor use for single core cables the armour shall be
made of non-magnetic materials (Aluminum Wire Armored).
For indoor use single-core conductor type, XLPE-insulated, screened copper,

overall PVC-sheathed can be used, but neither non-armoured nor lead sheathed,
acc to IEC 502-2.
MV cables for indoor use can be armoured type without lead sheath.
The minimum conductor size shall be 50 mm². Conductor type shall be circular
stranded, acc. to IEC 228.
Core marking shall be black / blue / brown.
Colour of cable outer sheath shall be red.
2.3.4 MV-Cable End Seals
For MV-cables suitable end seals for MV-cables delivered by PURCHASER shall
be designed to guarantee nominal insulation levels of cables.
Installation material with suitable installation specification necessary for complete

and proper installation shall be delivered by VENDOR.


2.3.5 LV Power Cables
If applicable, cable shall be screened under armour with concentric copper

conductor.
LV power cable for lighting, small power and other branch circuits shall be 3 or 4 or
5 core copper conductor type, PVC-insulated, overall PVC-sheathed and rated at
0.6/1 kV. Power cables installed inside of each building shall be provided neither
steel armoured nor lead covered.
Conductors shall be stranded copper except where otherwise stated. LV cable

above 35 mm2 may have sector-shaped conductors.
LV-cable shall contain a PE conductor of same section as the phase conductors.

For phase conductor cross sections of 25 mm2 and higher the PE conductor may
be half the size of the phase conductor.
Color coding of individual cable cores insulation shall be as follows:
Phase conductors Red-Yellow-Blue

Natural Black.
D.C. positive conductor Red.
D.C. negative conductor Black.
Fire resisting conductor Cable Orange.
Earthing conductor Cable Yellow and green stripes.
2.3.6 Control Cables
Control cable shall be multi-core copper conductor type, PVC-insulated, steel wire
armoured, lead covered (if required), overall PVC-sheathed and rated at 0.6/1 kV.
Cables installed indoors shall be provided neither steel armoured nor lead covered.
The minimum conductor size shall be 2.5 mm2. conductor type shall be circular
stranded acc. to IEC 228.
Core marking shall be made by white digits on black wires. Color of cable outer
sheath shall be black.
Except for control/signal cables with voltage levels of 48V and lower, PE-screen is
sufficient.


2.3.8 Plant Intercommunication (PUAS) Cables
Outdoor call stations (installed aboveground) - solid copper wire 0.8 mm diameter,
PVC- or PE-insulated jelly field type, 2-wire-twisted, screened, steel wire armoured
and overall PVC-sheathed.
Indoor call stations and branch circuits outdoors – single- and multi-core solid
copper wire 0.6 mm diameter, PVC- or PE-insulated jelly field type, twisted pair,
screened and overall PVC-sheathed.
Core marking shall be made in order to distinguish twisted pairs.
Color of cable outer sheath shall be black.
2.3.11 Fire Detection and Alarm System Cables
Main cable outdoors (installed aboveground) - stranded copper wire 1 mm², PVC-
insulated, twisted pair, screened, steel wire armoured and overall PVC-sheathed.
Cable indoors and branch circuits outdoors – same type as for main cable, but
neither non-armoured nor lead covered.
Cables are to be provided fire-resistant acc. IEC 331.
Core marking shall be made in order to distinguish twisted pairs.
Color of cable outer sheath shall be orange.
3.0 INSPECTION AND TESTING
3.1 General
The cables and its accessories shall be subject to tests according to the relevant
IEC recommendation to detect any faults in material and during manufacturing.
Generally, all materials and equipment shall be subject of VENDOR’s permanent
quality control with all necessary inspections and tests.
All test results shall be recorded in a test reports containing sufficient information to
approve standards required, to confirm the stated ratings and to ensure compliance
with this specification.


3.2 Inspections
PURCHASER reserves the right for inspection during manufacturing at mutually

agreed dates.
3.3 Workshop Tests
The tests mentioned below shall be performed in the presence of PURCHASER’s

inspector at total cable length, cable samples, and cable materials.
Samples shall consist of pieces of cables, random chosen with cable length as
stated in applicable codes and standards. If there is no information applicable,
procedure shall be considered as follows:
Procedure of routing test and type tests is according to IPS-217, BS 6480, IEC 55,
IEC 502, BS 6469, BS 923, BS 443.
3.4 Test Conditions
3.4.1 Ambient Temperature
Unless otherwise specified in the details for the particular test, voltage tests shall be
made at an ambient temperature of 20  15°C and other tests at an ambient
temperature of 20  5°C.
3.4.2 Frequency and Waveform of Power Frequency Test Voltages
The frequency of the alternating test voltages shall be in the range 49 Hz to 61 Hz.
The waveform shall be substantially sinusoidal. The values quoted are r.m.s.
values.
3.4.3 Waveform of Impulse Test Voltages
In accordance with IEC Publication 230: Impulse Test on Cables and Their
Accessories. The impulse wave shall have a virtual front time between 1 s and 5
s and a nominal time to half the peak value between 40 s and 60 s, and in other
respects shall be in accordance with IEC Publication 60: High-voltage Test
Techniques.
3.5 Routine Tests
3.5.1 General
The routine tests required by this standard are:



a) Measurement of the electrical resistance of conductors (see Sub-clause 14.2,

IEC 502);
b) Partial discharge test (see Sub-clause 14.3, IEC 502) on cables insulated with
PE or XLPE for voltages above 1.8.3 (3.6) kV and cables insulated with PVC
or EPR for voltages above 3.6.6 (7.2) kV;
c) High-voltage test (see Sub-clause 14.4, IEC 502).
The routine test shall normally be carried out on all finished cable lengths, but
the number of lengths may be reduced by agreement between manufacturer
and purchaser (making reference for instance, to results of quality control
procedures).
3.6 Special Tests
3.6.1 General
The special tests required by this standard are :
a) Conductor examination (see Sub-clause 15.4, IEC 502);
b) Check of dimensions (see Sub-clause 15.5 to 15.8, IEC 502);
c) Electrical test for cables of rated voltage above 3.6/6 kV (see Sub-clause 15.9,
IEC 502);
d) Hot set test EPR and XLPE insulation (see Sub-clause 15.10, IEC 502);
3.7 Type Tests, Electrical
3.7.1 Cables insulated with PE or XLPE of rated voltages above 1.8/3 (3.6) kV and
cables insulated with PVC or EPR of rated voltages above 3.6/6 (7.2) kV.
a) For these cables, the electrical type tests listed in Sub-clause 16.1.1, IEC 502,
shall be performed on a sample of completed cable 10 m to 15 m in length
between the test accessories.
b) With the exception of the provisions of Items a) and c) of Sub-clause 16.1.2 all
the tests listed in Sub-clause 16.1.1, IEC 502, shall be applied successively to
the same sample.
c) In multicore cables, each test or measurement shall be carried out on all the
cores.


3.8 Tests on Material Samples
Conductor Coating Test
Testing of mechanical characteristic of the insulation and external sheath without

ageing in heater.
Insulation and external sheath elongation test in hot condition.
Checking and testing of the characteristic of armour and metal sheath components
incl. zinc coating.
External sheath heat stroke test.
Bending test in cold condition on PVC for insulation and sheath including LV/MV
cables.
4.0 PREPARATION OF SHIPMENT
The cable drums shall be suitably protected to prevent mechanical damage and
corrosion during shipment and for storage on site for a minimum period of 18
months.
This shall be ensured by covering unprotected, opened side with suitable wooden
boards.
Boxes containing loose parts are to be clearly identified by description, the major
equipment with which they are associated, the purchase order number and the
equipment number.
A bill of material shall be attached to each shipment package or container.
Cables shall be marked on the outer sheath with the following indication:
a) Continuous cable length
b) Cable type
Drums is to be securely labeled with indestructible tags with the following markings
on both sides:
a) Destination
b) Purchase order number
c) PURCHASER's equipment number
d) Cable type
e) Drum item number


5.0 GUARANTEE
5.1 All cables shall be guaranteed against defective material, poor design and
workmanship.
5.2 The vendor shall guarantee the cables performance under specified conditions.
5.3 If any defect is discovered during the d.c. voltage test performed after the
installation, the vendor shall be responsible for replacement of the cable free of
charge.
Unless otherwise agreed between the cable vendor and the purchaser, the d.c. test
voltage shall be equal to 4Uo and shall be applied for 15 minutes according to the
recommendations of IEC 60502-1 & IEC 60502-2.

Aogc 036 El Ess 002 (B1)

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Aogc 036 El Ess 002 (B1)

Diunggah oleh

Hak Cipta:

Format Tersedia

0CLIENT: CONSULTANT:

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

Revision Summary Index

Prepared P.J P.J

Checked R.P R.P

Approved M.N M.N

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

1.0 SCOPE ...................................................................................................... 4

2.0 DESIGN ..................................................................................................... 7

3.0 INSPECTION AND TESTING.................................................................. 11

4.0 PREPARATION OF SHIPMENT ............................................................. 14

5.0 GUARANTEE .......................................................................................... 15

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

1.1 Terms and Definitions

EPC Contractor: Shall Mean The Contractor Responsible

Consultant: Enerchimi Engineering Company (EEC)

Vendor/ Supplier: Refers to firm or person who will supply

Will: is normally used in connection with the

May: is used where a provision is completely

Should: is used where a provision is advisory

Shall: is used where a provision is mandatory.

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

1.2 Codes and Standards

1.2.1 Document Priority

- Data Sheet / Requisition Sheet

1.2.2 Reference Codes and Standards

IPS (Iranian Petroleum Standard)

IPS-M-EL-271 (1) "Low Voltage Cable and Wires".

IPS-M-EL-272 (1) "Medium and High Voltage Power Cables".

IPS-M-EL-273 (1) "Submarine Power Cables with inherent Optical Fibers".

IPS-M-EL-290 "Section 6".

IEC (International Electrical Commission)

IEC 60038 "Standard Voltages".

IEC 60173 "Colors of the Cores of Flexible Cables and Cords".

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

IEC 60227 "PVC Insulated Cables of Rated Voltage up to and Including

IEC 60228 "Conductors of Insulated Cables".

IEC 60245 "Rubber Insulated Cables of Rated Voltage up to 450/750

IEC 60287 "Electric Cables-Calculation of Current Rating".

IEC 60332 "Tests on Electric Cables Under Fire Conditions".

IEC 60502-1 "Power Cables with Extruded Insulation and Their

IEC 60702 "Mineral Insulated Cables and Their-Rated Voltage 500 V to

IEC 60811 "Common Test Methods for Insulating and Sheathing

BS 5467 "Specification For Armored Cables With Thermo Setting

BS 3473 "Polyethylene - Insulated Copper Conductor

BS 1442 "Specification for Galvanized Mild Steel Wire for Armoring

BS 3573 "Polyethylene-Insulated Copper Conductor

BS 5467 "Specification for Cables With Thermo Setting Insulation".

BS 6121 "Mechanical Cable Glands".

ISIRI (Institute of Standards and Industrial Research of Iran)

ISIRI 607 "PVC Insulated Cables and Flexible Cords".

National Iranian Oil Company

SOHRAB WELL HEAD NO.1 FLOW LINE TO

It shall be the VENDOR's responsibility to be, or to become knowledgeable of the

1.3 Specification Deviation

1.4 Environmental and Service Conditions