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16660I HSB-0016 New Washer Head Adjustment Procedure

HUMAN SERVICE BULLETIN


NEW WASHER HEAD ADJUSTMENT PROCEDURE

Subject New procedure of washer adjustment


Isue Date May 2017
Author Stefan Theimer
Instrument(s) HumaStar 600
Serial number 9 All
range From: …
To: …
Implementation Immediately
Next service
Upon problem occurrence
9 Information

Parts recall Yes


9 No
Not applicable

Brief description


   

 
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cient washing process. This will improve the precision of the analyzer. Please check the adjust-
ment of the washer at the next service visit. If necessary please adjust.
This HUMAN Service Bulletin contains some multimedia contents. To use this content you
need Adobe Flashplayer.

Necessary Tools / Software / Hardware


Allen wrench 2,5mm
Torx T8 Screw driver
Caliper
Instruction / Procedure

1. Visual Inspection of the wash head





     
 
 
 
     
(5th) aspiration needle (i.e. last Aspiration Needle) is longer by approx. 1mm as compared to them.
In addition, after screwing in the Drying Block, it should be longer by approx. 2mm when compared
to the last Aspiration Needle.

Video Options

ŠFor Video „click into the picture.


ŠUse the control bar for STOP,
PAUSE and PLAY.
ŠTo left to Vidoe use the right
mouse
button and choose „deactivate“
2. Adjustment of the washer head
2.1. Horizontal Adjustment of the washer head

If the horizontal wash head position is misaligned, you could adjust this misalignment with the
following steps.

Video Options

ŠFor Video „click


into the
picture.
ŠUse the control
bar for
STOP, PAUSE
and PLAY.
ŠTo left to Vidoe
use the right
mouse button
and choose
„deactivate“

For Video, click into the picture

2.1.1 Log as Service using password: 31415.


2.1.2 Go to Maintenance/Service/Calibration/Mechanical and choose Washer
2.1.3 Press Start and then Last.
2.1.4 Check that the drying block is on position 16!
2.1.5 Press the Key “w” for move the washer head down till the washer is complete in the cuvette
number 16.
2.1.6 Release the two Allen screws (2,5mm). After you lose those screws you could move the washer
head forward, backward, turn clockwise or anticlockwise. Be shure that the drying block is
coming down without pressure after lifting up by hand. Be shure that the steel needles don´t

   
     
 
aligning!

Please do these steps for the front and back reaction tray!
2.2. Vertical adjustment of the washer head
Video Options

ŠFor Video „click into


the picture.
ŠUse the control bar
for STOP, PAUSE
and PLAY.
ŠTo left to Vidoe use
the right mouse
2.2. Vertical Adjustment of the washer head button and choose
„deactivate“

For Video, click into the picture

2.2.1 Log as Service using password: 31415.


2.2.2 Go to Maintenance/Service/Calibration/Mechanical and choose Washer
2.2.3 Press Start and then Last.
2.2.4 By using arrows on the screen, lower the wash head down to the cuvette, making sure the
drying block goes into cuvette #16.
2.2.5 During mechanical calibration, take care when aligning the needles in the centre of the cu-
vette to ensure that they do not scratch the walls and optical windows. Also, ensure smooth
movement of drying block, which allows it to move in and out of the cuvette without any re-
striction. To make sure the position of the drying block is correct, move the Wash head down
the cuvette and lift the drying block a few times to check whether it jumps back to the cuvet-
te without touching the cuvette walls.
2.2.7 After proper alignment, lower the washing head until you see the drying block lifting and
creating a small gap (aprox 2mm)
2.2.8 Perform additional steps down until the Last aspiration needle moves and similar gap is 1mm



 


 

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tion has been correctly performed, use the test function at least 10 times and observe the
washing arm plus the reaction tray. If you observe any lateral movement, repeat the mechani-
cal calibration including the calibration of the reaction tray position. After the test procedure,
remove the cuvettes on which you performed the test and check for scratches. If the cuvettes

  
 "$ %






Please do these steps for the front and back reaction tray!

3. Check the adjustment of the washer head

For checking the adjustment please perform the system test “Washer Hydraulics” and “Washer”.
After both system test passed, please run 10x controls (High and low) for an End Point, Kinetic and
Fixed Time. The CV% should be lower than 5.