M K. AGROTECH Company Job No. Company Doc. No.

STORAGE TANKS AT MANGALORE

PVT. LTD.

DOCUMENT TITLE Contractor Job No. Contractor Doc. No.

MECHANICAL DESIGN CALCULATION (STATIC) TEK/2017/A4/M/003

FOR
VEG OIL MOLASSES TANK
0
TEKNOWKEM Sh. 20 of 25 Rev.
(ITEM NO. NHTK-03)
Rev
Tank Anchorage

Material For Anchor Bolts IS 2062 Gr A (galvanised)

Minimum Yield Strength of Anchor Bolts Fy = 250.00 MPa or 380 Mpa, whichever is less
Therefore, Fy = 250.00 MPa (Table 5.21a-Fy)

Minimum Yield Strength of Bottom shell course Fty = 250.00 MPa

Design internal Pressure Pi = 0.00 kPa

Nominal Roof Plate Thickness = 6.000 mm
Corroded Roof Plate Thickness th = 5.000 mm
Nominal Tank Diameter D = 27.025 m

Dead Load of Shell minus Corrosion allowance & W 1 = Corroded Shell Weight + Corroded Roof Structures Weight
any dead load other than roof plate acting on the = W s' + W r4'
shell minus Corrosion allowance = 1988115.7 N

Dead Load of Shell minus Corrosion allowance & W 2 = Corroded Shell Weight + Corroded Roof Weight
any dead load including roof plate acting on the = W s' + W r'
shell minus Corrosion allowance = 2222873.9 N

Dead Load of Shell using nominal thickness & W 3 = As built Shell Weight + As built roof Structures Weight
any dead load other than roof plate acting on the = W s + W r4
= 2207428.3 N

Test Pressure Pt = 1.25 x Pi

= 0.000 kPa

Failure Pressure Pf = 0.000 kPa

Wind uplift pressure on roof (= Pcon ) Pwr = 1.480 kPa

Overturning moment due to wind Mws = 11500840 N-m

Overturning moment due to seismic Ms = 52467663 N-m

Vertical earthquake acceleration coefficient Av = 0.199
Pressure combination factor Fp = 0.400

Net Uplift Formula, U Allowable Stress

Uplift load
Uplift Load case Shell Anchor
N N Mpa Mpa
Design Pressure [(Pi x D² x 785] - W 1 0 2 /3 Fty 167 5 /12 Fy 104
Test Pressure [(Pt x D² x 785] - W 1 0 5 /6 Fty 208 5 / 9 Fy 139
Wind Load Pwr x D² x 785 + [4 x Mws/D]-W 2 327716 5 /6 Fty 208 0.8 Fy 200
Seismic Load [4 x Ms /D] -W 2 (1 - 0.4Av) 5720160 5 /6 Fty 208 0.8 Fy 200
Design Pressure + Wind [Fp (Pi + Pwr) x D² x 785]+[4Mws/D] - W 1 53471 5 /6 Fty 208 5 / 9 Fy 139
Design Pressure + Seismic [Fp (Pi x D² x 785]+[4Ms/D] - W 1(1 - 0.4Av) 5936200 5 /6 Fty 208 0.8 Fy 200
Frangibility Pressure
Frangibility Pressure is not applicable for non frangible joint hence not considered.

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner
 Company Job No. Company Doc. No.
M K. AGROTECH
STORAGE TANKS AT MANGALORE
PVT. LTD.
DOCUMENT TITLE Contractor Job No. Contractor Doc. No.

MECHANICAL DESIGN CALCULATION (STATIC) TEK/2017/A4/M/003

FOR
VEG OIL MOLASSES TANK
0
TEKNOWKEM Sh. 21 of 25 Rev.
(ITEM NO. NHTK-03)
Rev
Design of anchor Bolts & Chairs

Provided Bolt Circle Diameter BCD = 27.200 m

Corrosion Allowance for Anchor Bolts CA = 1.50 mm
Maximum Spacing between anchors = 3.00 m (Sec 5.12.3)
Required Number of Anchor Bolts Nr1 = 28.48 Nos
Minimum Number of Anchor Bolts as per code Nr2 = 4.00 Nos (Sec 5.12.2)
Provided Number of Anchors N = 60 Nos
Provided Number of Anchors are Adequate
Minimum Diameter of Anchor Bolts Required Dbmin = 25 mm + Corrosion Allowance (Sec 5.12.5)
Therefore, Dbmin = 26.50 mm

Provided Diameter of anchor Bolts Db = 32.00 mm (M32)

Provided diameter of Anchor Bolt is Adequate

Stress Area of Selected bolt (corroded) Ra = 529.43 mm²

Induced Stress Sb = U / (N x Ra) (Sec 5.12.2)

Allowable Anchor
Uplift load U Induced Stress Sb Design Check
Uplift Load case Bolt Stress
N Mpa MPa
Design Pressure 0 104.17 0.00 Adequate
Test Pressure 0 138.89 0.00 Adequate
Wind Load 327716 200.00 10.32 Adequate
Seismic Load 5720160 200.00 180.07 Adequate
Design Pressure + Wind 53471 138.89 1.68 Adequate
Design Pressure + Seismic 5936200 200.00 186.87 Adequate
Frangibility Pressure

Design Tension Load for Anchored Tanks - wind Load

Net overturning moment due to Wind Mw = 11500840 N-m

Uplift from Internal Pressure Up = P i i² /4)

= 0 N

Total Corroded Weight of tank shell W s' = 1802770 N

Total corr. weight of tank roof supported by shell W r' = 420104 N
W = W s' + W r' - (0.4 Up)
= 2222874 N

Design Tension Load Per Anchor tb = [ (4 Mw) / (BCD * N) ] - (W/N)

= -8859.57 N
Induced Stress per anchor bolt Sb' = tb / Ra
= -16.73 MPa

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner
 M K. AGROTECH Company Job No. Company Doc. No.
STORAGE TANKS AT MANGALORE
PVT. LTD.

DOCUMENT TITLE Contractor Job No. Contractor Doc. No.

MECHANICAL DESIGN CALCULATION (STATIC) TEK/2017/A4/M/003

FOR
VEG OIL MOLASSES TANK
0
TEKNOWKEM Sh. 22 of 25 Rev.
(ITEM NO. NHTK-03)
Rev
Design of Anchor Chair
(Reference Process Equipment Design (PED), by Brownell & Young)

Maximum induced stress in the bolt S = max (Sb, Sb')

= 186.87 MPa
Root area of selected bolt Ra = 529.43 mm²
Maximum bolt load P = S x Ra
= 98936.67 N 22241.85 lbs
Material of Anchor Chair = IS 2062 Gr B
Allowable Working stress at design temperature fallow = 20000.00 psi (Table 5-2b)

Compression Plate

Bending Moment in the Radial and circumferential direction

My = + 1 -
Max. bending moment along radial axis
(Equn 10.38 of PED)
2
Mx = + 1 -
Max. bending moment along circumferential axis
(Equn 10.39 of PED)

Poisson's ratio µ = 0.30 ( For Steel)

Radial distance from outside of shell to outer
edge of compression plate = 140.00 mm 5.512 inch
Radial distance from outside of shell to bolt circle a = 75.00 mm 2.953 inch

Recommended Gusset Spacing = Bolt Size + 75 (Fig 10.6 of PED)

= 107.00 mm
Provided Gusset spacing b = 115.00 mm 4.528 inch
> Recommended, Hence Safe

Nut dimension across flat = 57.60 mm 2.268 inch for (M32) bolt
One-half distance across flats of bolting nut e = 28.80 mm 1.134 inch

= 0.82
Constant from Table 10.6 of PED 1 = 0.5650 (By Interpolation)
Constant from Table 10.6 of PED 2 = 0.1350 (By Interpolation)
=
Therefore, My = 3354.75 inch-lbs
Mx = 3789.76 inch-lbs

Maximum bending moment M = Max ( Mx, My)

= 3789.76 inch-lbs

Thickness of compression plate required tcr = (6M / fallow)0.5 + CA

= 1.125 inch 28.58 mm
Provided Thickness of Compression Plate tc = 30.00 mm
> Required, Hence Safe

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner
 Company Job No. Company Doc. No.
M K. AGROTECH
STORAGE TANKS AT MANGALORE
PVT. LTD.
DOCUMENT TITLE Contractor Job No. Contractor Doc. No.

MECHANICAL DESIGN CALCULATION (STATIC) TEK/2017/A4/M/003

FOR
VEG OIL MOLASSES TANK
0
TEKNOWKEM Sh. 23 of 25 Rev.
(ITEM NO. NHTK-03)
Rev
Gusset Plate
(Reference Process Equipment Design (PED), by Brownell & Young)

Allowable working stress 18000 (Equn 10.43 of PED)

fallow =
1 + (h2 /1500 tg2)
Height of Anchor Chair h = 300.00 mm 11.811 inch

Minimum Recommended thickness of gussets tg min = 3 / 8 ( tc ) + CA

= 12.75 mm
Thickness of gussets provided tg = 14.00 mm 0.551 inch
> Minimum Recommended Thickness, Hence Safe

Therefore, fallow = 13781.25 psi

Width of Anchor Chair = 140.00 mm 5.512 inch

Cross sectional area of gusset A = g

= 3.038 inch²
Stress at gusset plates f = P/A
= 7321.201 psi
< Allowing Working stress, Hence safe

Other Dimensions for Anchor Chair

Recommended Width of Top Compression Plate C = Bolt size + 100

= 132.000
Provided Width of Top Compression Plate C = 145.000 mm
> Recommended Width, Hence Safe

Recommended size of bolt hole in compression Plate = Bolt size + 3

= 35.000 mm
Provided Size of bolt hole in compression Plate db = 35.00 mm
< Recommended Hole Size, Hence Safe

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner
 Company Job No. Company Doc. No.
M K. AGROTECH
STORAGE TANKS AT MANGALORE
PVT. LTD.
DOCUMENT TITLE Contractor Job No. Contractor Doc. No.

MECHANICAL DESIGN CALCULATION (STATIC) TEK/2017/A4/M/003

FOR
VEG OIL MOLASSES TANK
0
TEKNOWKEM Sh. 24 of 25 Rev.
(ITEM NO. NHTK-03)

Rev.

Shell Manhole (600 N.B.)

Minimum required thickness of manhole cover plate tc = (Sec 5.7.5.6)

Bolt circle diameter Db = 768.00 mm

Coefficient for circular plate C = 0.30 mm
Water density factor = 0.00981 MPa/m
Design liquid level H = 19.00 m
Specific Gravity of stored product not less than 1.0 G = 1.490
Corrosion Allowance CA = 1.500 mm
Design stress Sd = 102.500 MPa

Therefore tc = 23.40 mm
Thickness as per Table 5.3a tc = 21.50 mm (Based on max. height of table)
Provided thickness of manhole cover plate tp = 24.00 mm
< Minimum Thickness of manhole cover plate, Hence safe

Minimum required thickness of manhole bolting flange tf = tc - 3 (Sec 5.7.5.6)

= 20.40 mm
Thickness as per Table 5.3a tf = 18.50 mm (Based on max. height of table)
Provided thickness of manhole bolting flange tp = 21.00 mm
< Minimum Thickness of manhole bolting flange plate, Hence safe

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner
 Company Job No. Company Doc. No.
M K. AGROTECH STORAGE TANKS AT MANGALORE
PVT. LTD.
DOCUMENT TITLE Contractor Job No. Contractor Doc. No.

MECHANICAL DESIGN CALCULATION (STATIC) TEK/2017/A4/M/003

FOR
VEG OIL MOLASSES TANK
0
TEKNOWKEM Sh. 25 of 25 Rev.
(ITEM NO. NHTK-03)
Rev
Foundation Loadings

Nominal Diameter of Tank D = 27.025 m

Total Height of Tank Shell (Top of Curb Angle) H = 20.000 m
Design Liquid Level h = 19.000 m
Area of Tank under Shell A =
= 573.62 m²

The self weight of roof and live load will be transferred to tank shell
Live Load transferred to Foundation
Live Roof Load Lr = 1.00 kPa
Area of Roof Ar = 579.95 m²
Total Live Load WL = 579.95 kN
Circumference of Tank C = 84.90 m
Live Load transferred to Foundation LL = WL / C
= 6.831 kN/m

Dead Load transferred to Foundation

Self Weight of fixed Roof Wr = 486708.07 N 486.71 kN
Self Weight of Shell Ws = 2001488.62 N 2001.49 kN

Total Dead Load acting on Shell W D = W s + Wr

(5% margin considered for miscellaneous items) Wo = 2488197 N 2488.20 kN
Dead Load transferred to Foundation Ld = W D / C
= 29.31 kN/m

Operating & Hydrostatic Test Load

Self Weight of Tank (Empty Weight) (=W new) We = 3398237 N 3398.24 kN
Weight of Fluid in Tank at Operating Condition Wo =
with product liquid & F.R.wt. = 159250877 N 159250.88 kN
Weight of Fluid in Tank at Hydro-test Condition Wh =
with design ht. & F.R.wt. = 106879783 N 106879.78 kN

Uniform Load at Operating Condition Lo = (W e + W o) / A

= 283.55 kN/m²
Uniform Load at Hydro-test Condition Lh = (W e + W h) / A
= 192.25 kN/m²

Summary of Foundation Loading Data

Dead Load Transferred to Foundation Ld = 29.31 kN/m

Live Load Transferred to Foundation LL = 6.83 kN/m
Uniform Load, Operating Condition Lo = 283.55 kN/m²
Uniform Load, Hydro test Condition Lh = 192.25 kN/m²
Base Shear due to Wind Load Fw = 961.31 kN
Moment due to Wind Load Mws = 9888.53 kN-m
Uplift of roof due to internal pressure Pi = 0.00 kN
Base Shear due to Seismic Load Fs = 7095.97 kN
Uplift due to wind Pr = 850.34 kN
Moment due to Seismic Load Ms = 52467.66 kN-m

Shell Manhole thickness: = Flange 21.00 mm Cover 24.00 mm

Anchor bolt circle diameter = 27.20 m
Size and Quantity of Anchor bolt = (M32) x 60.00 Nos.

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner