' 417.2 Hazard Analysis and ' 123.6 Hazard Analysis and HACCP principles: HACCP is Principles of the HACCP
HACCP Plan: Hazard Analysis Critical a systematic approach to the system: The HACCP system
Control Point (HACCP) Plan: identification, evaluation, consists of the following
and control of food safety seven principles.
hazards based on the
following seven principles.
(a) Hazard analysis. (a) Hazard analysis. (Realigned from page 1249 as (Realigned 6). List all
one of the seven principles potential hazards associated
(1) Every official Every processor shall of HACCP). Conduct a hazard with each step, conduct a
establishment shall conduct, conduct, or have conducted analysis (Principle 1): hazard analysis, and
or have conducted for it, a for it, a hazard analysis to After addressing the consider any measures to
hazard analysis to determine determine whether there are preliminary tasks discussed control identified hazards
the food safety hazards food safety hazards that are above, the HACCP team (SEE PRINCIPLE 1): The
reasonably likely to occur reasonably likely to occur conducts a hazard analysis HACCP team should list all
in the production process for each kind of fish and and identifies appropriate of the hazards that may be
and identify the preventive fishery product processed by control measures. The reasonably expected
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measures the establishment that processor and to purpose of the hazard to occur at each step from
can apply to control those identify the preventive analysis is to develop a primary production,
hazards. The hazard analysis measures that the processor list of hazards that are of processing, manufacture, and
shall include food safety can apply to control those such significance that they distribution until the point
hazards that can occur hazards. Such food safety are reasonably likely to of consumption. The HACCP
before, during, and after hazards can be introduced cause injury or illness if team should next conduct a
entry into the both within and outside the not effectively controlled. hazard analysis to identify
establishment. A food safety processing plant Hazards that are not for the HACCP plan which
hazard that is reasonably environment, including food reasonably likely to occur hazards are of such a nature
likely to occur is one for safety hazards that can would not require further that their elimination or
which a prudent occur before, during, and consideration within an reduction to acceptable
establishment would after harvest. A food safety HACCP plan. It is important levels is essential to the
establish controls because hazard that is reasonably to consider in the hazard production of a safe food.
it historically has likely to occur is one for analysis the ingredients and In conducting the hazard
occurred, or because there which a prudent processor raw materials, each step in analysis, wherever possible
is a reasonable possibility would establish controls the process, product storage the following should be
that it will occur in the because experience, illness and distribution, and final included: the likely
particular type of product data, scientific reports, or preparation and use by the occurrence of hazards and
being processed, in the other information provide a consumer. When conducting a severity of their adverse
absence of those controls. basis to conclude that there hazard analysis, safety health effects; the
is a reasonable possibility concerns must be qualitative and/or
that it will occur in the differentiated from quality quantitative evaluation of
particular type of fish or concerns. A hazard is the presence of hazards;
fishery product being defined as a biological, survival or multiplication
processed in the absence of chemical, or physical agent of microorganisms of
those controls. that is reasonably likely to concern; production or
cause illness or injury in persistence in foods of
the absence of its control. toxins, chemicals or
Thus, the word hazard as physical agents; and,
used in this document is conditions leading to the
limited to safety. A above. The HACCP team must
thorough hazard analysis is then consider what control
the key to preparing an measures, if any, exist
effective HACCP plan. If which can be applied for
the hazard analysis is not each hazard. More than one
done correctly and the control measure may be
hazards warranting control required to control a
within the HACCP system are specific hazard(s) and more
not identified, the plan than one hazard may be
will not be effective controlled by a specified
regardless of how well it is control measure.
followed. The hazard
analysis and identification
of associated control
measures accomplish three
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consideration should be
given to the effects of
short-term as well as long-
term exposure to the
potential hazard. Such
considerations do not
include common dietary
choices which lie outside of
HACCP. During the
evaluation of each potential
hazard, the food, its method
of preparation,
transportation, storage, and
persons likely to consume
the product should be
considered to determine how
each of these factors may
influence the likely
occurrence and severity of
the hazard being controlled.
The team must consider the
influence of likely
procedures for food
preparation and storage and
whether the intended
consumers are susceptible to
a potential hazard.
However, there may be
differences of opinion, even
among experts, as to the
likely occurrence and
severity of a hazard. The
HACCP team may have to rely
upon the opinion of experts
who assist in the
development of the HACCP
plan. Hazards identified in
one operation or facility
may not be significant in
another operation producing
the same or a similar
product. For example,
because of differences in
equipment or maintenance
programs, the probability of
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(2) A flow chart describing (Realigned from page 1249 as (Realigned 4). Construct
the steps of each process one of the five preliminary flow diagram: The flow
and product flow in the tasks). Develop a flow diagram should be
establishment shall be diagram that describes the constructed by the HACCP
prepared, process: The purpose of a team. The flow diagram
flow diagram is to provide a should cover all steps in
clear, simple outline of the the operation. When applying
steps involved in the HACCP to a given operation,
process. The scope of the consideration should be
flow diagram must cover all given to steps preceding and
the steps in the process following the specified
that are directly under the operation.
control of the
establishment. In addition,
the flow diagram can include
steps in the food chain that
are before and after the
processing that occurs in
the establishment. The flow
diagram need not be as
complex as engineering
drawings. A block-type flow
diagram is sufficiently
descriptive (see Appendix B,
not included in this
comparison document). Also,
a simple schematic of the
facility is often useful in
understanding and evaluating
product and process flow.
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((a)(2) continued) and the (Realigned from page 1249 as (Realigned 3). Identify
intended use or consumers of one of the five preliminary intended use: The intended
the finished product shall tasks). Describe the use should be based on the
be identified. intended use and consumers expected uses of the product
of the food: Describe the by the end user or consumer.
normal expected use of the In specific cases,
food. The intended vulnerable groups of the
consumers may be the general population, e.g.,
public or a particular institutional feeding, may
segment of the population have to be considered.
(e.g., infants,
immunocompromised
individuals, the elderly,
etc.).
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(1) List the food safety (1) List the food safety
hazards identified in hazards that are reasonably
accordance with paragraph likely to occur, as
(a) of this section, which identified in accordance
must be controlled for each with paragraph (a) of this
process. section, and that thus must
be controlled for each fish
and fishery product.
(2) List the critical (2) List the critical (Realigned from page 1250 as (Realigned 7). Determine
control points for each of control points for each of one of the seven principles Critical Control Points
the identified food safety the identified food safety of HACCP). Determine the (SEE PRINCIPLE 2): There
hazards, including, as hazards, including as critical control points may be more than one CCP at
appropriate: appropriate: (CCPs) (Principle 2): A which control is applied to
(i) Critical control points (i) Critical control points critical control point is address the same hazard. The
designed to control food designed to control food defined as a step at which determination of a CCP in
safety hazards that could be safety hazards that could be control can be applied and the HACCP system can be
introduced in the introduced in the processing is essential to prevent or facilitated by the
establishment, and plant environment; and eliminate a food safety application of a decision
(ii) Critical control points (ii) Critical control points hazard or reduce it to an tree (e.g. Diagram 2, not
designed to control food designed to control food acceptable level. The included in this comparison
safety hazards introduced safety hazards introduced potential hazards that are document), which indicates a
outside the establishment, outside the processing plant reasonably likely to cause logic reasoning approach.
including food safety environment, including food illness or injury in the Application of a decision
hazards that occur before, safety hazards that occur absence of their control tree should be flexible,
during, and after entry into before, during, and after must be addressed in given whether the operation
the establishment; harvest; determining CCPs. Complete is for production,
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(3) List the critical limits (3) List the critical limits (Realigned from page 1251 as (Realigned 8). Establish
that must be met at each of that must be met at each of one of the seven principles critical limits for each CCP
the critical control points. the critical control points; of HACCP). Establish (SEE PRINCIPLE 3): Critical
Critical limits shall, at a critical limits (Principle limits must be specified and
minimum, be designed to 3): A critical limit is a validated if possible for
ensure that applicable maximum and/or minimum value each Critical Control Point.
targets or performance to which a biological, In some cases more than one
standards established by chemical, or physical critical limit will be
FSIS, and any other parameter must be controlled elaborated at a particular
requirement set forth in at a CCP to prevent, step. Criteria often used
this chapter pertaining to eliminate, or reduce to an include measurements of
the specific process or acceptable level the temperature, time, moisture
product, are met; occurrence of a food safety level, pH, Aw, available
hazard. A critical limit is chlorine, and sensory
used to distinguish between parameters such as visual
safe and unsafe operating appearance and texture.
conditions at a CCP. Since the publication of the
Critical limits should not decision tree by Codex, its
be confused with operational use has been implemented
limits, which are many times for training
established for reasons purposes. In many instances,
other than food safety. while this tree has been
Each CCP will have one or useful to explain the logic
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(5) Include all corrective (5) Include any corrective (Realigned from page 1252 as 10. Establish corrective
actions that have been action plans that have been one of the seven principles actions (SEE PRINCIPLE 5):
developed in accordance with developed in accordance with of HACCP). Establish Specific corrective actions
Sec. 417.3(a) of this part, Sec. 123.7(b), to be corrective actions must be developed for each
to be followed in response followed in response to (Principle 5): The HACCP CCP in the HACCP system in
to any deviation from a deviations from critical system for food safety order to deal with
critical limit at a critical limits at critical control management is designed to deviations when they occur.
control point; and points; identify health hazards and The actions must ensure that
to establish strategies to the CCP has been brought
prevent, eliminate, or under control. Actions
reduce their occurrence. taken must also include
However, ideal circumstances proper disposition of the
do not always prevail, and affected product. Deviation
deviations from established and product disposition
processes may occur. An procedures must be
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(6) Provide for a (Realigned 7). Provide for (Realigned from page 1253 as (Realigned 12). Establish
recordkeeping system that a recordkeeping system that one of the seven principles Documentation and Record
documents the monitoring of documents the monitoring of of HACCP). Establish Keeping (SEE PRINCIPLE 7):
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the critical control points. the critical control points. record-keeping and Efficient and accurate
The records shall contain The records shall contain documentation procedures record keeping is essential
the actual values and the actual values and (Principle 7): Generally, to the application of a
observations obtained during observations obtained during the records maintained for HACCP system. HACCP
monitoring. monitoring. the HACCP System should procedures should be
include the following: 1. documented. Documentation
A summary of the hazard and record keeping should be
analysis, including the appropriate to the nature
rationale for determining and size of the operation.
hazards and control Documentation examples are:
measures. 2. The HACCP Hazard analysis; CCP
Plan (listing of the HACCP determination; critical
team and assigned limit determination. Record
responsibilities; examples are: CCP
description of the food, its monitoring activities;
distribution, intended use, deviations and associated
and consumer; verified flow corrective actions;
diagram); HACCP Plan Summary modifications to the HACCP
Table that includes system. An example of a
information for: (Steps in HACCP worksheet is attached
the process that are CCPs; as Diagram 3 (not included
the hazard(s) of concern; in this comparison
critical limits; document).
monitoring*; corrective
actions*; verification
procedures and schedule*;
record-keeping procedures*.
[* A brief summary of
position responsible for
performing the activity and
the procedures and frequency
should be provided.] Table
4 (not included in this
comparison document) is an
example of the format for a
HACCP plan summery table.
3. Support documentation
such as validation records.
4. Records that are
generated during the
operation of the plan.
Examples of HACCP records
are given in Appendix H (not
included in this comparison
document).
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(7) List the verification (realigned) (6) List the (Realigned from page 1252 as (Realigned 11). Establish
procedures, and the verification procedures, and one of the seven principles verification procedures
frequency with which those frequency thereof, that of HACCP). Establish (SEE PRINCIPLE 6):
procedures will be the processor will use in verification procedures Establish procedures for
performed, that the accordance with Sec. (Principle 6): Verification verification. Verification
establishment will use in 123.8(a); is defined as those and auditing methods,
accordance with Sec. 417.4 activities, other than procedures and tests,
of this part. monitoring, that determine including random sampling
the validity of the HACCP and analysis, can be used to
plan and that the system is determine if the HACCP
operating according to the system is working correctly.
plan. The National Academy The frequency of
of Sciences pointed out that verification should be
the major infusion of sufficient to confirm that
science in a HACCP system the HACCP system is working
centers on proper effectively. Examples of
identification of the verification activities
hazards, critical control include: Review of the
points, critical limits, and HACCP system and its
instituting proper records; review of
verification procedures. deviations and product
These processes should take dispositions; confirmation
place during the development that CCPs are kept under
and implementation of the control. Where possible,
HACCP plan and maintenance validation activities should
of the HACCP system. An include actions to confirm
example of a verification the efficacy of all elements
schedule is given in Table 3 of the HACCP plan.
(not included in the
comparison document). One
aspect of verification is
evaluating whether the
facility’s HACCP system is
functioning according to the
HACCP plan. An effective
HACCP system requires little
end-product testing, because
sufficient validated
safeguards are built in
early in the process.
Therefore, rather than
relying on end-product
testing, firms should rely
on frequent reviews of their
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a significant product,
process, or packaging change
occurs; or new hazards are
recognized. In addition, a
periodic comprehensive
verification of the HACCP
system should be conducted
by an unbiased, independent
authority. Such authorities
can be internal or external
to the food operation. This
should include a technical
evaluation of the hazard
analysis and each element of
the HACCP plan as well as
on-site review of all flow
diagrams and appropriate
records from operation of
the plan. A comprehensive
verification is independent
of other verification
procedures and must be
performed to ensure that the
HACCP plan is resulting in
the control of the hazards.
If the results of the
comprehensive verification
identifies deficiencies, the
HACCP team modifies the
HACCP plan as necessary.
Verification activities are
carried out by individuals
within a company, third
party experts, and
regulatory agencies. It is
important that individuals
doing verification have
appropriate technical
expertise to perform this
function. The role of
regulatory and industry in
HACCP was further described
by the NACMCF. Examples of
verification activities are
included as Appendix G (not
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