JOB NO. DOC NO. REV.

027/F30000/2009-S5 TSG-PR-70-052-A4-03 0

DATE: 31-Dec-10
PT. WIJAYA KARYA (PERSERO)

PREP'D Edi Rosa ER

PT. BANGUN BEJANA BAJA CHK'D Rasidin Ginting RG
APP'D Siswo Eddy SE

LPG TERMINAL PRESSURIZED

TANJUNG SEKONG, BANTEN

STRUCTURE OF INSPECTION SCAFFOLD

CALCULATION

REV DATE PAGES DESCRIPTION PREP'D CHK'D APP'D COMPANY

0 31-Dec-10 ALL ISSUED FOR APPROVAL
Structure of Inspection Scaffold Calculation.

1. Structural Layout

2. Material Data
2.1 Used : Plate, t = 14 mm , for clip support
material : A-537-CL. 2
Yield strength (Fy) : 415 mpa = 4231.82 kg/cm2
Allowable axial stress : Fa = 0.66 x Fy = 2793 kg/cm2

Page 2 of 12
 Allowable shear stress : Fv = 0.4 x Fy = 1693 kg/cm2

2.2 Used : L 75 x 75 x 6 , for suspended member

material : SS 400
Yield strength (Fy) : 225 mpa = 2294.36 kg/cm2
Allowable axial stress : Fa = 0.66 x Fy = 1514 kg/cm2
Allowable shear stress : Fv = 0.4 x Fy = 917.74 kg/cm2
2.3 Used : C 180 x 75 x 7 x 10.5 , for platform support member
material : SS 400
Yield strength (Fy) : 225 mpa = 2294.36 kg/cm2
Allowable axial stress : Fa = 0.66 x Fy = 1514 kg/cm2
Allowable shear stress : Fv = 0.4 x Fy = 917.74 kg/cm2
2.4 Used : C 100 x 50 x 5 x 7.5 , for platform support member
material : SS 400
Yield strength (Fy) : 225 mpa = 2294.36 kg/cm2
Allowable axial stress : Fa = 0.66 x Fy = 1514 kg/cm2
Allowable shear stress : Fv = 0.4 x Fy = 917.74 kg/cm2
2.5 Used : Dia. 5/16" , for fastener bolt
material : A 325
Yield strength (Fy) : 634.48 mpa = 6469.92 kg/cm2
Allowable axial stress : Fa = 0.66 x Fy = 4270 kg/cm2
Allowable shear stress : Fvb = 0.4 x Fy = 2588 kg/cm2

3. Loading Data
3.1 Dead Load
- Weight of Platform, plate t = 6 mm, Wpf = 8845.01 kg
- Weight support platform C 180x75x7x10.5 = 1896.49 kg
- Weight support platform C 100x50x5x7 = 457.83 kg

W = 11199.32 kg
- Weight of gusset plate = 10% W = 1119.93 kg

WD = 12319.26 kg
3.2 Live Load
- Live load on platform ( 200 kg/m2), WL = 37558.426 kg

Total Load WT = 49877.68 kg

4. Schematic Diagram

∑Fy = 0
n.NT = WT
NT = 5,542 kg

Where :
ns = Number of suspended support
= 9

5. Strength Control

5.1 Check Clip Plate 12 x 75 x 150

- Tension Stress (Cross section with hole)
NT
fta = <= 0.75 x Fa
Anet
= 824.70 kg/cm2 < ### Kg/cm2 (OK)

Page 3 of 12
 Where :
fta = Average tension stress on holed section
Fa = Allowable axial stress = 2793 kg/cm2
NT = Tension force acting on net section area = 5,542 Kg
Anet = Net Area of section excluding hole = A-nh.t.d = 672 mm2 = 6.72 cm2
Hole diameter (d) = 19 mm
t = Plate thickness = 12 mm
nh = number of bolt hole = 1 pcs

5.2 Suspended Member L 75 x 75 x 6

- Tension Stress (Cross section with hole)
NT
fta = <= 0.75 x Fa
Anet
= 730.46 kg/cm2 < ### Kg/cm2 (OK)
Where :
fta = Average tension stress on holed section
Fa = Allowable axial stress = 1514 kg/cm2
NT = Tension force acting on net section area = 5,542 Kg
Anet = Net Area of section excluding hole = A-nh.t.d = 759 mm2 = 7.59 cm2
A = Area of Angle = 8.727 cm2 = 872.70 mm2

5.3 Check Fasteners Bolt 5/8" dia

- Shear Stress
NS
fvb = <= Fvb
A
= 1,378.17 kg/cm2 < 2587.97 Kg/cm2(OK)

Where :
NS = Shear force acting on bolt = NT/nb = 2,771 Kg
A = Area of bolt = 201.06 mm2 = 2.01 cm2
nb = number of bolt = 2 pcs

- Bearing Stress
NBR
fbr = <= Fbr
Abr
= 2,886.44 kg/cm2 < ### Kg/cm2 (OK)
Where :
NBR = Bearing force acting on bolt = NT/nb = 2,771 Kg
A = Area of bolt = d x tmin = 96 mm2 = 0.96 cm2
nb = number of bolt = 2 pcs

Page 4 of 12
 Fbr = Allowable bearing stress = 1.5 x Fa, for edge distance 2.d ( 32 mm )
= 6405 Kg/cm2

5.4 Check Welding Connection

Welding Electrode used : E7018

- Fy = 70000 psi = ### kg/cm2
- Allowable axial stress : Fa = 0.66 x Fy = 3248 kg/cm2
- Allowable shear stress : Fv = 0.4 x Fy = 1968.4 kg/cm2

There are 2 welding line on each Clip support, then

- Tension stress due to Axial force :

NA
ftw =
a
= 461.6 kg/cm2
Where :
NA = Tension force acting on welding per 1 cm = 0.53 x P = 391.63 kg
P = 1 x s x ft = 738.93 kg
s= Plate thickness = 12 mm
NT
ft = Axial stress in Plate = = 616 kg/cm2
sxh
h = Height of Plate = 75 mm
NT = Total Axial force = 5,542 kg
a= minimum weld thickness = 8.484 mm

- Shear stress due to Axial force :

DA
fvw =
a
= 154.16 kg/cm2
Where :
DA = Shear force acting on welding per 1 cm = 0.177 x P = 130.79 kg

- Combination Stress
fwi = (ftw^2 +3 x fvw^2)^0.5
= 533.28 kg/cm2 < Fall = Allowable combination Stress Fy/1.5= ### kg/cm2 OK

Page 5 of 12
 6 Supporting member for platform C 180 x 75 x 7 x 10.5
6.1 Loading Data
Dead Load
- Weight of Platform, plate t = 6 mm, Wpf = 143.56 kg/m
- Weight support platform C 180x75x7x10.5 = 21.40 kg/m

WD = 164.96 kg/m
Live Load
- Live load on platform ( 200 kg/m2), WL = 411.22 kg/m

Total Load WT = 576.18 kg/m

Material data
Used : C 180 x 75 x 7 x 10.5 Zx = 150 cm3
material : SS 400
Yield strength (Fy) : 225 mpa = 2294.36 kg/cm2
Allowable bending stress : Fb = 0.66 x Fy = 1514 kg/cm2

6.2 Stress Control

wT

Ra Rb

L
4683

Bending Stress (fb) = Mmax / Zx

= 1,052.99 kg/cm2 < Fb = 1514 kg/cm2 OK
Where :
Mmax = 1/8.WT.L^2 = 1,579.48 Kg-m = 157,948 Kg-cm

7 Supporting member for platform C 100 x 75 x 7 x 10.5

7.1 Loading Data
Dead Load
- Weight of Platform, plate t = 6 mm, Wpf = 94.20 kg/m
- Weight support platform C 100x50x5x7 = 9.36 kg/m

WD = 103.56 kg/m
Live Load
- Live load on platform ( 200 kg/m2), WL = 152.4 kg/m

Total Load WT = 255.96 kg/m

Material data
Used : C 100 x 50 x 5 x 7.5 Zx = 37.8 cm3
material : SS 400
Yield strength (Fy) : 225 mpa = 2294.36 kg/cm2
Allowable bending stress : Fb = 0.66 x Fy = 1514 kg/cm2

Page 6 of 12
7.2 Stress Control

wT

Ra Rb

L
3048

Bending Stress (fb) = Mmax / Zx

= 786.36 kg/cm2 < Fb = 1514 kg/cm2 OK
Where :
Mmax = 1/8.WT.L^2 = 297.24 Kg-m = 29,724 Kg-cm

Page 7 of 12
 Section Unit Center of Center of Moment Moment Modulus Modulus
Desc. Area Weight Gravity Gravity of Inertia of Inertia of Section of Section
(cm2) (kg/m) (Cx) cm (Cy) cm (Ix) cm4 (Iy) cm4 (Zx) cm3 (Zy) cm3

(1) (2) (3) (4) (5) (6) (7) (8) (9)

ANGLE
L 100 x 100 x 10 19.000 14.900 2.820 2.820 175 175 24.4 24.4
L 100 x 100 x 13 24.310 19.100 2.940 2.940 220 220 31.1 31.1
L 100 x 100 x 7 13.620 10.700 2.710 2.710 129 129 17.7 17.7
L 100 x 75 x 10 16.50 13.0 3.170 1.940 159 76.1 23.3 13.7
L 100 x 75 x 7 11.87 9.3 3.060 1.830 118 56.9 17.0 10.0
L 120 x 120 x 11 25.370 19.900 3.300 3.300 340 340 39.36 39.36
L 120 x 120 x 12 27.540 21.600 3.400 3.400 367 367 42.68 42.68
L 120 x 120 x 8 18.760 14.700 3.240 3.240 258 258 29.5 29.5
L 125 x 75 x 10 19 14.9 4.220 1.750 299 80.8 36.1 14.1
L 125 x 75 x 13 24.31 19.1 4.350 1.870 376 101 43.1 17.9
L 125 x 75 x 7 13.62 10.7 4.100 1.640 219 60.4 26.1 10.3
L 125 x 90 x 10 20.50 16.1 3.950 2.220 318 138 37.2 20.3
L 125 x 90 x 13 26.26 20.6 4.070 2.340 401 173 47.5 25.9
L 130 x 130 x 12 29.760 23.400 3.640 3.640 467 467 49.9 49.9
L 130 x 130 x 15 36.750 28.800 3.760 3.760 568 568 41.6 41.6
L 130 x 130 x 9 22.740 17.900 3.530 3.530 366 366 38.7 38.7
L 150 x 100 x 12 28.56 22.4 4.880 2.410 642 228 63.4 30.1
L 150 x 100 x 15 35.25 27.7 5.000 2.530 782 276 78.2 37.0
L 150 x 100 x 9 21.84 17.1 4.760 2.300 502 181 49.1 23.5
L 150 x 150 x 12 34.770 27.300 4.140 4.140 740 740 68.1 68.1
L 150 x 150 x 15 42.740 33.600 4.240 4.240 888 888 82.6 82.6
L 150 x 150 x 19 53.380 41.900 4.400 4.400 1,090 1,090 103 103
L 150 x 90 x 12 27.36 21.5 5.070 2.100 619 167 62.3 24.3
L 150 x 90 x 9 20.94 16.4 4.950 1.990 485 133 48.2 19.0
L 175 x 175 x 12 40.520 31.800 4.730 4.730 1,170 1,170 91.8 91.8
L 175 x 175 x 15 50.210 39.400 4.850 4.850 1,440 1,440 114 114
L 200 x 200 x 15 57.750 45.300 5.460 5.460 2,180 2,180 150 150
L 200 x 200 x 20 76.000 59.700 5.670 5.670 2,820 2,820 197 197
L 200 x 200 x 25 93.750 73.600 5.860 5.860 3,420 3,420 242 242
L 25 x 25 x 3 1.427 1.120 0.719 0.719 0.797 0.797 0.448 0.448
L 250 x 250 x 25 119.400 93.700 7.100 7.100 6,950 6,950 388 388
L 250 x 250 x 35 162.600 128.000 7.450 7.450 9,110 9,110 519 519
L 30 x 30 x 3 1.727 1.360 0.844 0.844 1.420 1.420 0.661 0.661
L 40 x 40 x 3 2.336 1.830 1.090 1.090 3.530 3.530 1.210 1.210
L 40 x 40 x 4 2.336 1.830 1.090 1.090 3.530 3.530 1.210 1.210
L 40 x 40 x 5 3.755 2.950 1.170 1.170 5.420 5.420 1.910 1.910
L 45 x 45 x 4 3.492 2.740 1.240 1.240 6.500 6.500 2.000 2.000
L 45 x 45 x 5 4.302 3.380 1.280 1.280 7.910 7.910 2.460 2.460
L 50 x 50 x 4 3.892 3.060 1.370 1.370 9.060 9.060 2.490 2.490
L 50 x 50 x 5 4.802 3.770 1.410 1.410 11.1 11.1 3.080 3.080
L 50 x 50 x 6 5.644 4.430 1.440 1.440 12.6 12.6 3.550 3.550
L 60 x 60 x 4 4.692 3.680 1.610 1.610 16.0 16.0 3.660 3.660
L 60 x 60 x 5 5.802 4.550 1.660 1.660 19.6 19.6 4.520 4.520
L 60 x 60 x 6 6.910 5.400 1.700 1.700 22.790 22.790 5.280 5.280
L 65 x 65 x 5 6.367 5.000 1.770 1.770 25.3 25.3 5.350 5.350
L 65 x 65 x 6 7.527 5.910 1.810 1.810 29.4 29.4 6.260 6.260
L 65 x 65 x 8 9.761 7.660 1.880 1.880 36.8 36.8 7.960 7.960
L 70 x 70 x 6 8.127 6.380 1.930 1.930 37.1 37.1 7.330 7.330
L 75 x 75 x 12 16.560 13.000 2.290 2.290 81.9 81.9 15.7 15.7
L 75 x 75 x 6 8.727 6.850 2.060 2.060 46.1 46.1 8.470 8.470
L 75 x 75 x 9 12.690 9.960 2.170 2.170 64.4 64.4 21.1 21.1
L 80 x 80 x 6 9.230 7.320 2.180 2.180 56.4 56.4 9.7 9.7
L 90 x 90 x 10 17.000 13.300 2.570 2.570 125 125 19.5 19.5
L 90 x 90 x 13 21.710 17.000 2.690 2.690 156 156 24.8 24.8
L 90 x 90 x 6 10.550 8.280 2.420 2.420 80.7 80.7 12.3 12.3
L 90 x 90 x 7 12.220 9.590 2.460 2.460 93 93 14.2 14.2
L 95 x 75 x 9 14.04 11 2.750 2.000 109 68.1 17.4 12.4
UNP
UNP 100 x 50 x 5 x 7.5 11.920 9.36 1.55 189 26.9 37.8 7.82
UNP 125 x 65 x 6 x 8 17.110 13.40 1.94 425 65.5 68 14.4
UNP 150 x 75 x 6.5 x 10 23.710 18.60 2.31 864 122 115 23.6
UNP 150 x 75 x 9 x 12.5 30.590 24.00 2.31 1,050 147 140 28.9
UNP 180 x 75 x 7 x 10.5 27.200 21.40 2.15 1,380 137 150 25.5
UNP 200 x 70 x 7 x 10 26.920 21.10 1.85 1,620 113 162 21.8
UNP 200 x 80 x 7.5 x 11 31.330 24.60 2.24 1,950 177 195 30.8
UNP 200 x 90 x 8 x 13.5 38.650 30.30 2.77 2,490 286 249 45.9
UNP 250 x 90 x 11 x 14.5 51.170 40.20 2.39 4,690 342 375 51.7
UNP 250 x 90 x 9 x 13 44.070 34.60 2.43 4,180 306 335 46.5
UNP 300 x 90 x 10 x 15.5 55.740 43.80 2.33 7,400 373 494 56.0
UNP 300 x 90 x 12 x 16 61.900 48.60 2.25 7,870 391 525 57.9
UNP 380 x 100 x 10.5 x 16 69.390 54.50 2.41 14,500 557 762 73.3
UNP 380 x 100 x 13 x 16.5 78.960 62.00 2.29 15,600 584 822 75.8
UNP 380 x 100 x 13 x 20 85.710 67.30 2.50 17,600 671 924 89.5
UNP 75 x 40 x 5 x 7 8.818 6.92 1.27 75.9 12.4 20.2 4.54
IWF
IWF 100 x 100 x 6 x 8 21.90 17.20 383 134 76.50 26.70
IWF 125 x 125 x 6.5 x 9 30.31 23.80 847 293 136.00 47.00
IWF 150 x 100 x 6 x 9 26.84 21.10 1,020 151 138.00 30.10
IWF 150 x 150 x 7 x 10 40.14 31.50 1,640 563 219.00 75.10
IWF 150 x 75 x 5 x 7 17.85 14.00 666 50 8.88 13.20
IWF 175 x 175 x 7.5 x 11 51.21 40.20 2,880 984 330.00 112.00
IWF 194 x 150 x 6 x 9 38.80 30.60 2,675 507 275.80 67.60
IWF 198 x 99 x 4.5 x 7 23.18 18.20 1,580 114 160.00 23.00
IWF 200 x 100 x 5.5 x 8 27.16 21.30 1,840 134 184.00 26.80
IWF 200 x 200 x 8 x 12 63.53 49.90 4,720 1,600 472.00 160.00
IWF 248 x 124 x 5 x 8 32.68 25.70 3,540 255 285.00 41.10
IWF 250 x 125 x 6 x 9 37.66 29.60 4,050 294 324.00 47.00
IWF 250 x 250 x 9 x 14 92.18 72.40 10,800 3,650 867.00 292.00
IWF 298 x 149 x 5.5 x 8 40.80 32.00 6,320 442 424.00 59.30
IWF 300 x 150 x 6.5 x 9 46.78 36.70 7,210 508 481.00 67.70
IWF 300 x 300 x 10 x 15 119.80 94.00 20,400 6,750 1,360.00 450.00
IWF 346 x 174 x 6 x 9 52.68 41.40 11,100 792 641.00 91.00
IWF 350 x 175 x 7 x 11 63.14 49.60 13,600 984 775.00 112.00
IWF 350 x 350 x 12 x 19 173.90 137.00 40,300 13,600 2,300.00 776.00
IWF 396 x 199 x 7 x 11 72.16 56.60 20,000 1,450 1,010.00 145.00
IWF 400 x 200 x 8 x 13 84.10 66.00 23,700 1,740 1,190.00 174.00
IWF 400 x 400 x 13 x 21 218.70 172.00 66,600 22,400 3,330.00 1,120.00
IWF 450 x 200 x 9 x 14 96.80 76.00 33,500 1,870 1,490.00 187.00
IWF 500 x 200 x 10 x 16 114.21 89.60 47,800 2,140 1,910.00 214.00
IWF 588 x 300 x 12 x 20 192.50 151.00 118,000 9,020 4,020.00 601.00
IWF 600 x 200 x 11 x 17 134.40 106.00 77,600 2,280 2,590.00 228.00
IWF 700 x 300 x 13 x 24 255.50 185.00 201,000 10,800 5,760.00 722.00
IWF 800 x 300 x 14 x 26 267.40 210.00 292,000 11,700 7,290.00 782.00
IWF 900 x 300 x 16 x 28 309.80 243.00 411,000 12,600 9,140.00 843.00