INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
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Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
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The Bookmarks panel will allow you to

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EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 SENR6679-02
February 2001

938G Wheel Loader and

IT38G Integrated Toolcarrier
Electrical System
938G: IT38G:
4YS1-1877 7BS1-899
6WS1-2578 1CW1-390
8RS1-UP
9HS1-800

© 2001 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Air Conditioner E-11 2 Sender - Coolant Temp D-15 35
Alarm G-8 C Sender - Fuel Level E-15 36
Alarm - Backup D-15 3 Sender - Hydraulic Oil Temp C-14 37
Alarm - Secondary Steering G-8 A Sender - Torque Converter Oil Temp C-13 38
Alternator E-15 4 Sensor - Engine Speed C-14 39
Batteries - 12 Volt F-14 5 Sensor - PCS Lift Cyl Head End Oil Press B-2, E-1 21
Breaker - Air Seat F-10 C Sensor - PCS Lift Position C-2, E-1 22
Breaker - Alternator B-14 47 Sensor - TCS Articulation Angle Position A-4 23
Breaker - Auxiliary B-14 47 Sensor - TCS Left Front Wheel Speed B-2, E-1, G-1 24
Breaker - Hood B-14 47 Sensor - TCS Left Rear Axle Speed I-6 25
Breaker - Lamp F-10 C Sensor - TCS Right Front Wheel Speed A-2, D-1, G-1 26
Breaker - Main B-14 C Sensor - TCS Right Rear Axle Speed I-6 27
Cigar Lighter E-7 A Sensor - Transmission Speed C-13 39
Control - Autoshift Electronic (CST) A-7 7 Service Meter G-6 A
Control - Hood Relay A-14 8 Solenoid - 4th Function Pilot Diverter H-1 21
Control - Payload Electronic (PCS) E-4 12 Solenoid - A/C Clutch C-15 6
Control - Secondary Steering Electronic B-6 7 Solenoid - Axle Oil Cooler Clutch D-14 44
Control - Traction Electronic (TCS) A-12 9 Solenoid - Countershaft Transmission D-13 31
Control - Transmission Shifter (CST) H-6 B Solenoid - Quick Coupler B-2 33
Converter - 24 Volt to 12 Volt G-10 34 Solenoid - Ride Control C-2, F-1, I-1 21
Defroster - Rear F-12 17 Solenoid - Shutdown C-15 28
Diode Block Assembly H-8 A Solenoid - Start Aid E-13 29
Flasher F-6 A Solenoid - TCS Left Front Proportional I-5 30
Flasher - German Roading (COSA Opt) I-7 A Solenoid - TCS Left Rear Proportional I-5 30
Flasher (Japan Option) I-7 A Solenoid - TCS On/Off Pilot I-4 30
Fuses F-10 C Solenoid - TCS Right Front Proportional I-5 30
Gauge - Coolant Temp G-4 A Solenoid - TCS Right Rear Proportional I-5 30
Gauge - Fuel Level F-4 A Suppressor - Arc (A/C Clutch Coil) C-15 6
Gauge - Hydraulic Oil Temp G-5 A Suppressor - Arc (Alarm Disarm Relay) G-10 7
Gauge - Speedometer F-4 A Suppressor - Arc (Quick Coupler Sol) B-2 33
Gauge - Torque Converter Oil Temp F-5 A Suppressor - Arc (Sec Str Mtr Rly) A-6 19
Ground - Cab Boss B-12 7 Switch - (TCS) Test Enable E-8 A
Ground - Engine Block (from AIH) E-13 10 Switch - 4th Function Pilot Diverter E-8 D
Ground - Engine Block (from Alternator) D-15 4 Switch - A/C Compressor F-8 D
Ground - Engine End Frame F-14 32 Switch - A/C Refrigerant (Press) C-15 6
Ground - Frame Boss A-12 15 Switch - Air Inlet Heater F-7 A
Heater - Air Inlet E-13 10 Switch - Axle Oil Cooler Temp A-14 47
Heater - Cab E-11 18 Switch - Beacon F-7 A
Horn - Forward C-2, F-2, I-1 11 Switch - Blower F-9 D
Keypad - Payload Control System (PCS) D-4 12 Switch - Brake Oil Press C-3, F-3, I-3 43

Machine locations are repeated for components located close together.

A = Located on or near dash panel.
B = Located on or near steering column.
C = Located on or near relay / fuse panel.
D = Located on or near right console.
 COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Lamp - Action B-8 7 Switch - Bucket Positioner C-2, E-1, H-1 D
Lamp - Alternator C-7 A Switch - Bucket/Fork Select F-8 D
Lamp - Brake Oil Press H-7 A Switch - Defrost F-8 D
Lamp - Coolant Temp G-7 A Switch - Dimmer F-6 B
Lamp - Engine Oil Press H-7 A Switch - Disconnect F-14 32
Lamp - Flood Lamp D-7 61 Switch - Downshift B-8 D
Lamp - Hazard F-5 A Switch - Engine Oil Press C-14 40
Lamp - High Beam F-5 A Switch - Fork Positioner H-1 D
Lamp - Hydraulic Oil Temp H-7 A Switch - Forward Horn F-6 B
Lamp - Left Turn F-5 A Switch - Front Intermittent Wiper D-7 A
Lamp - Park Brake D-7 A Switch - Hood Actuator A-14 8
Lamp - Primary Steering Oil Press D-7 A Switch - Hydraulic Lock Detent Override F-8 A
Lamp - Right Turn F-5 A Switch - Key Start F-6 B
Lamp - Secondary Steering Oil Press D-7 A Switch - Kickout E-8 D
Lamp - Transmission Oil Temp G-7 A Switch - Lamp H-7 A
Module - (TCS) Display D-5 13 Switch - Lamp Test G-7 A
Motor - Front Washer C-3, F-2, I-2 15 Switch - Lift Positioner C-2, E-1, H-1 33
Motor - Front Wiper E-4 16 Switch - Parking Brake G-10 45
Motor - Heater/Air Conditioner Blower E-11 18 Switch - Primary Steering Oil Press A-6 42
Motor - Hood Actuator A-14 1 Switch - Quick Coupler F-8 D
Motor - Rear Washer C-3, F-3, I-3 15 Switch - Rear Wiper C-7 A
Motor - Rear Wiper F-12 17 Switch - Ride Control E-8 D
Motor - Secondary Steering Pump A-6 19 Switch - Secondary Steering Manual D-7 A
Motor - Starter E-14 14 Switch - Secondary Steering Oil Press A-6 42
Relay - Air Inlet Heater E-13 20 Switch - Service Brake C-4 41
Relay - Alarm Disarm D-11 C Switch - Start Aid D-8 A
Relay - Backup Alarm D-10 C Switch - Start Aid Coolant (Temp) D-15 44
Relay - Main Power F-10 C Switch - Thermostat E-11 18
Relay - Park Brake Alarm D-10 C Switch - Transmission Auto/Manual D-8 D
Relay - Rear Flood B-13 C Switch - Transmission Neut Override F-7 A
Relay - Ride Control D-10 C Switch - Transmission Neutralizer C-4 46
Relay - Seat Alarm D-10 C Switch - Turn Signal F-6 A
Relay - Secondary Steering Motor A-6 C Terminal Block E-14 7
Relay - Start B-14 C Timer - Air Inlet Heater G-8 A
Resistor - Heater/Air Conditioner E-11 D Valve - Pilot Control B-9 D
Machine locations are repeated for components located close together.
A = Located on or near dash panel.
B = Located on or near steering column.
C = Located on or near relay / fuse panel.
D = Located on or near right console.
CONNECTOR LOCATION
Page 1 of 2
Schematic Machine
Connector Number
Location Location
CONN 1 D-15 39
CONN 2 D-15 3
CONN 3 Aux Start Receptacle F-14 58
CONN 4 C-14 6
CONN 5 A-13 40
CONN 6 C-13 48
CONN 7 E-12, I-9 18
CONN 8 D-12, I-9 52
CONN 9 Aux 12V Power D-12 53
CONN 10 C-12 7
CONN 11 C-12 7
CONN 12 B-12 7
CONN 13 TCS Calibrate Plug B-11 7
CONN 14 A/C and Heater E-11 18
CONN 15 F-11 2
CONN 16 F-11 2
CONN 17 H-10 50
CONN 18 Aux 12V Power Socket G-10 51
CONN 19 G-10 34
CONN 20 G-10 C
CONN 21 B-10 7
CONN 22 TCS Code Plug A-12, B-10 7
CONN 23 Options Plug A-8, I-8 7
CONN 24 Machine Harness Code A-8, I-8 7
CONN 25 Service Tool (ECAP/ET) A-8 7
CONN 26 I-6 59
CONN 27 G-6 A
CONN 28 G-6 A

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
 CONNECTOR LOCATION
Page 2 of 2

Schematic Machine
Connector Number
Location Location
CONN 29 E-6 A
CONN 30 E-6 A
CONN 31 E-6 A
CONN 32 D-6 A
CONN 33 A-6 7
CONN 34 A-5, B-2 7
CONN 35 A-5, E-3, H-3 7
CONN 36 B-5, E-3, H-3 7
CONN 37 G-5 A
CONN 38 G-4 A
CONN 39 PCS Data Connection D-4 A
CONN 40 D-4 12
CONN 41 D-4 12
CONN 42 C-4 41
CONN 43 A-3, E-2 57
CONN 44 D-2, G-2, I-2, F-2 55
CONN 45 D-2, G-2, I-2, F-2 55
CONN 46 C-2, F-2, I-2 55
CONN 47 B-2 60
CONN 48 H-2 55
CONN 49 E-2, G-2, B-2 56
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI
Page 1 of 2
Component Identifiers (CID¹)
Traction Control System (MID² 028)
CID Component
168 Electrical System Voltage
248 Data Link
263 Sensor Supply Voltage
270 Harness Code
296 Transmission ECM
605 Left Front Speed Sensor
606 Right Front Speed Sensor
607 Left Rear Speed Sensor
608 Right Rear Speed Sensor
609 Left Front Brake Solenoid
610 Right Front Brake Solenoid
611 Left Rear Brake Solenoid
612 Right Rear Brake Solenoid
613 On/Off Solenoid
615 Articulation Sensor
616 Test/Enable Switch
653 Traction Control System ECM
687 Options Code Plug
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Component Identifiers (CID¹)
CST Autoshift Control (MID² 081)
CID Component
168 Electrical System Voltage
190 Engine Speed Sensor
191 Transmission Output Speed Sensor
346 Ride Control Relay
367 Ride Control Switch
421 Load Check Solenoid
621 Downshift Switch
641 Forward High Solenoid
642 Reverse Solenoid
643 Forward Low Solenoid
644 Speed 1 Solenoid
645 Speed 2 Solenoid
646 Speed 3 Solenoid
650 Harness Code
668 Transmission Shift Lever
683 Parking Brake Alarm
687 Option Code
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Page 2 of 2
Component Identifiers (CID¹)
Payload Control System (MID² 74)
CID Component
168 Electrical System Voltage
254 Payload Electronic Control Module
350 Position Sensor (Lift Linkage)
364 Pressure Sensor (Lift Cylinder Head End)
769 Pressure Sensor (Lift Cylinder Rod End)
817 Battery (Internal Backup)
820 Keypad Data Link Incorrect
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.

¹ The FMI is a diagnostic code that indicates what type of failure has occurred.
 SPECIFICATION AND RELATED MANUALS
Page 1 of 2

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 A/C Thermostat (30 ± 1.4°F) (36 ± 1.4°F) Normally Open
38 ± 3°C 27°C MIN
3E-6449 Coolant Temperature (Start Aid) (100 ± 5°F) (81°F MIN) Normally Closed
Primary Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-B Normally Open
3E-6450 (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed
Secondary Steering Pressure
129 ± 4°C 96°C MIN
104-3007 ² Torque Converter Oil Temperature (264 ± 7°F) (205°F MIN) Normally Open
102 ± 3°C 90°C MIN
104-3008 ² Hydraulic Oil Temperature (216 ± 5°F) (194°F MIN) Normally Open
275 to 1750 kPa¹ -
114-5333 A/C (High / Low) Pressure (39.9 to 253.8 psi) Normally Open³
-
107 ± 3°C 95°C MIN
118-5144 ² Coolant Temperature (225 ± 5°F) Normally Open
(203°F MIN)
65 ± 3°C 58°C MIN
155-8998 Axle Oil Cooler Temperature (149 ± 5°F) (136°F MIN) Normally Open
10700 kPa MAX 8960 ± 537 kPa A-B Normally Open
175-3244 Brake Oil Pressure (1552 psi MAX) (1300 ± 78 psi) A-C Normally Closed
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
² This part has an integral temperature sender. See also Resistor, Sender and Solenoid Specifications.
³ Contact position at the contacts of the harness connector.

Related Electrical Service Manuals

Title Form Number
Alternator: 9W-3043 SENR3685
Atch: 107-7977 SENR4757
Electric Starting Motor: 106-8558
Consist: 106-8557 SENR3859
Consist: 106-8559 SENR3581
Payload Control System SENR6614
Traction Control System SENR6719
Transmission Electronic Control
System SENR1218
 SPECIFICATION AND RELATED MANUALS
Page 2 of 2

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
Latch Coil: 1.55 ± 0.16
8C-3663 Solenoid: Shutdown Unlatch Coil: 10.3 ± 1.0
Overall: 2.0 ± 0.1
9G-1950 Resistor: Blower Motor Tap: 1.0 ± 0.05
54.4°C (130°F): 6565 ± 695
104-3007 ² Sender: Torque Converter Oil Temperature 115.6°C (240°F): 526 ± 61
54.4°C (130°F): 6565 ± 695
104-3008 ² Sender: Hydraulic Oil Temperature 115.6°C (240°F): 526 ± 61
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
54.4°C (130°F): 6565 ± 695
118-5144 ² Sender: Coolant Temperature 115.6°C (240°F): 526 ± 61
Auxiliary Valve
Float Valve
122-6344 Solenoid: Lift Positioner Valve 85.3 ± 5
Tilt Positioner Valve
TCS Left Front Proportional Valve
TCS Left Rear Proportional Valve
124-3052 Solenoid: 7.8 ± 1.0
TCS Right Front Proportional Valve
TCS Right Rear Proportional Valve
Empty: 250 ± 10
134-7262 Sender: Fuel Level Full: 33.5 ± 6
149-2658 Solenoid: Ride Control 32.6 ± 1.6
152-8351 Solenoid: 4th Function Diverter 32.6 ± 1.6
152-8385 Solenoid: TCS Pilot On/Off 32.6 ± 1.6
168-6452 Solenoid: Axle Oil Cooler 9.4 ± 5
186-1526 Solenoid: CST Transmission Valve (Qty=6) 31 ± 3
¹ At room temperature unless otherwise noted.
² This part has an integral temperature switch. See also Off Machine Switch Specification.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
IT38G FRONT

(15) REAR (15) FRONT CONN 44 L V V

L L L L
WASHER MOTOR MOTOR WASHER 605-YL 3 605-YL 1 RD-18
C YY C ZZ ATTACH TRACTION CONTROL SYSTEM (TCS) 7T-8890 7T-8890 200-BK-14 1 200-BK-14 2 BK-18 LEFT TURN
276-BK-18 1 202-BK-18 276-BK-18 1 202-BK-18 (CHASSIS PORTION) 606-GY 2 LAMP
F G 277-BK-18 3 277-BK-18 3 202-BK-18 617-BR 6 FLOOD
V 3E-6466
2 200-BK-14 278-BK-18 4 202-BK-18 938G 278-BK-18 4 IT38G 709-OR-18 506-PU-18 619-GN-14 5 619-GN-14 LAMP
MACHINE MACHINE L4 L4
1 603-PK 279-BK-18 5 279-BK-18 5 E934-OR-18 200-BK-18 611-PU-14 4 200-BK-14 9X-1439
4 615-YL-14 7 CODE 7 CODE J E935-GN-18 507-WH-18 V
3 608-GN 6 PLUG 6 PLUG HAZARD C2 538-BR A219-BK 200-BK-18 L U U
(A) GERMAN GROUND (25) TCS PP PP NN NN L3 L3 RIGHT TURN
202-BK-18 2 202-BK-18 202-BK-18 2 202-BK-18 31 200-BK-18 (30) LEFT FRONT 606-GY 3 606-GY 1 RD-18 LAMP
A 8 8 ROADING 537-GN-14 LEFT REAR AXLE +V OR -18 709-OR-18 1 709-OR-18 PROP SOL RD 1 E923-PK-18 E923-PK-18 200-BK-14 2 BK-18
CONN 7 HEAD LAMP 49A A 1 200-BK-14 3E-6466
FLASHER SPEED SENSOR
TU
G
GN-18
BK-18
1
2
605-YL
200-BK CONN 24 HARNESS CODE PLUGS
CONN 24 8V-2514
+ BATTERY
TURN
49
C
102-RD-14
109-7330
SIGNAL WH -18
GROUND BK -18
C
B
E934-OR-18
A219-BK
2
3
E934-OR-18
A219-BK L4
124-3052 RD 2 E936-WH-18 E936-WH
E924-YL-18
BU
RD
C
B
483-BR-18
614-PU-14
2
6 U
LEFT A 30B 4 E935-GN-18 E925-OR-18 BK A
200-BK-18 619-GN-14 5 619-GN-14 FLOOD

200-BK-14
615-YL-14
I STOP/TAIL/ RD/YL-18 617-BR (REF LOC A-8) (30) RIGHT FRONT NN E926-BU-18 L 611-PU-14 LAMP I
TA C 4 200-BK-14
PARK/TURN/ PROP SOL U 9X-1439
CONN 45
(43) BRAKE OIL
CONN 26
GN/RD-18 A 604-OR RD 1 E924-YL-18 E930-BU-18

608-GN
603-PK
S
BACKUP LAMP G BK-18 B 200-BK 124-3052 RD 2 E936-WH-18 E936-WH PRESSURE SW
144-6838 COSA OPTION 175-3244 L
A (11) FORWARD
NOTE N 321-BR-18 (REF LOC F-6) (27) TCS PP
BA RD-18 1 114-RD-18 HORN
G NOTE E RIGHT REAR AXLE NN
G BK-18 2
CONN 8 +V OR -18 A 709-OR-18 (30) LEFT REAR 322-GY-18 7T-0970

1
3
4
6
7
8
9
2
11

10
12
SPEED SENSOR SIGNAL WH -18 C E935-GN-18 PROP SOL RD 1 E925-OR-18 L
C 109-7330 GROUND BK -18 B A219-BK 124-3052 RD 2 E936-WH-18
L CCC CCC

615-YL-14

200-BK-14
108-RD-18
976-OR-18 1 976-OR-18 1 GN-18

A538-OR
NN (21) RIDE

118-GY
122-RD
608-GN
603-PK

503-BR
504-YL
505-BU

135-BU
537-GN-14 (30) RIGHT REAR 975-WH-18 2 975-WH-18 2 GN-18
A RIDE CONTROL
J PROP SOL RD 1 E926-BU-18 (30) ON/OFF CONTROL
NOTE: TO
BACKUP ALARM
1
2
321-BR-18
200-BK-18 C XX
J
L
J
124-3052 RD 2 E936-WH-18 PILOT SOL
152-8385 CONN 46 CCC
SOLENOID
VALVES
202-BK-18 2 BK-18 200-BK-18 E B 102-RD-14 NN 976-OR-18 1 GN-18 149-2658

200-BK-18
200-BK-18
200-BK-18
LICENSE A O'ROPS ARRANGEMENT A221-BK-18 1 E930-BU-18 1 GN-18 975-WH-18 2 GN-18
PLATE YL 614-PU CONN TO A232-BK-18 3 E936-WH-18 2 GN-18
LAMP HARNESS A A222-BK-18 4 (A) FLASHER
5A-3808 4Y-9844 L EEE EEE
NOTE N CONN 23 JAPAN OPTION
TCS BRAKE VALVE
987-WH-18 2 987-WH-18 1 GN-18
200-BK-18 1 200-BK-18 2 GN-18 (21) 4TH
OPTIONS CODE PLUGS (REF LOC F-6) ATTACH TRACTION CONTROL SYSTEM (TCS) FUNCTION
A (REF LOC A-8) NOTE E (CHASSIS PORTION) CONN 48 EEE
DIVERTER
SOLENOID
TU GN-18 1 606-GY
RIGHT G BK-18 2 200-BK 987-WH-18 1 GN-18 VALVES
STOP/TAIL/ A L67 L67 L67 L67 200-BK-18 2 GN-18 152-8351
PARK/TURN/ L68 L68 L68
TA RD/YL-18 C 614-PU L68
BACKUP LAMP S GN/RD-18 A 604-OR
144-6837 G BK-18 B 200-BK FRONT LOWER DASH L
NOTE N A 200-BK-14 508-PU-18 F766-WH-18 A OR-18 + BATTERY (D) FORK
POSITIONER
BA
G
RD-18
BK-18
1
2
321-BR-18
OPTIONAL L68 1
ROADING
WORK1
L68
200-BK-14
200-BK-14
509-WH-18
CONN 36 964-BU-18
200-BK-18
B
C
BU-18 SOLENOID
BK-18 GROUND SWITCH

506-PU-18
507-WH-18
483-BR-18

200-BK-14
200-BK-14
H PARK 200-BK-14 L67 511-BR-18 3E-7843
BEACON B1 L6 CAB FRONT
G L

200-BK-14

200-BK-18
108-1029 K 9 E800-GN-18 OFF 615-YL-14 512-GN-18 C 483-BR-18

200-BK-14
200-BK-14
200-BK-14
615-YL-14
200-BK-14
RADIO K

GY-14
H 135-BU C 7 404-YL-18 WORK2 12 483-BR-18 507-WH-18 H

BR-14
LIGHTING GP-JAPANESE ROADING 200-BK 3 BK 108-RD-18 A 6 406-PU-18 FLOOD 11 987-WH-18 506-PU-18
GROUND 2 LAMP L
CONN 17
(LIGHTING GP-REAR 142-0463) 108-RD-18 5 YL +B MEMORY 200-BK B 5 483-BR-18 CENTER DASH PANEL 6 619-GN-14 200-BK-14
135-BU 135-BU 6 RD L66 4 407-PK-18 109-7041 1 605-YL 200-BK-14 F766-WH-18 A OR-18 + BATTERY (D) BUCKET
+BATTERY (12V) (B) CST SHIFTER
RADIO POSITIONER

PK-14
135-BU 4 NC 200-BK G 3 405-GY-18 615-YL F 2 606-GY 200-BK-14 762-YL-18 B BU-18 SOLENOID
173-6532 DOME LAMP 130-6260 SWITCH
511-BR-18 8 GY/VI RIGHT SPKR + 122-RD 122-RD 2 484-YL-18 H (A) LAMP SW 615-YL 200-BK-14 10 976-OR-18 605-YL 200-BK-18 C BK-18 GROUND
L67 160-7891(JAPAN) 107-6032 3 3E-7843
200-BK 512-GN-18 7 GY/BK,VI/BK RIGHT SPKR - 200-BK 10 404-YL-18 B2 108-3320 615-YL 615-YL 9 614-PU-14 617-BR
603-PK 508-PU-18 2 WH/GN LEFT SPKR + NOTE B G BULB 11 123-WH-18 VVV 615-YL LEFT F 8 617-BR 606-GY
F 112-5219

PU-14
509-WH-18 1 WH/BK,GN/BK LEFT SPKR - 12 (A) HYD OIL TEMP 4 H 1 G787-GN-18 FWD 615-YL SPEAKER 7 507-WH-18 614-PU-14

BU-14
603-PK 1 667-OR-18 115-1748 614-PU-18 2 G788-YL-18 REV 615-YL 168-8772 4 506-PU-18 619-GN-14

200-BK-14
OPTIONAL 200-BK ANTENNA 8 C445-BU-18 200-BK-18 BK-18 P916-OR-18 L5 200-BK-14 160-7893(JAPAN) K 5 964-BU-18 611-PU-14 L
H B3 3 NEUT SW
BEACON (33) LIFT

YL-14
483-BR-18 BACKLIGHT 1 4 202-BK-18 GROUND 200-BK-14 508-PU-18 3 611-PU-14 114-RD-18 200-BK-14 200-BK-18 A BK-18 GROUND
SOCKETS 123-WH-18 115-1748 C 509-WH-18 322-GY-18 F766-WH-18 F766-WH-18 B OR-18 + BATTERY POSITIONER
9R-7941 L66 L66 (A) DIODE BLOCK AS SWITCH
(A) BRAKE OIL PRESS

CONN 35
OR-14
112-4735 H 1 G768-GN-18 FIRST GEAR F 5 762-YL-18 976-OR-18 761-GY-18 C BU-18 SOLENOID
5 3E-7844
115-1748 200-BK-18 2 G760-WH-18 SECOND GEAR 200-BK-14 3 761-GY-18 975-WH-18
FLOOD NOTE L

E800-GN-18
H 614-PU-18 3 G761-YL-18 THIRD GEAR 615-YL 4 762-YL-18
LAMP L5
CONN 49
L5

GN-14
H 405-GY-18 BACKLIGHT 4 4 G762-BR-18 FOURTH GEAR 7 322-GY-18 F766-WH-18 AAA
109-7041 24V OUTPUT L6 L6 (24) LEFT FRONT WHEEL
(C) ALARM

BK-18
BK 2 C445-BU-18 123-WH-18 115-1748 5 306-GN-18 START RELAY 1 F766-WH-18 761-GY-18 709-OR-18 A OR -18 +V

WH-18
C NC C GND ALSO N B
E417-OR-18 E417-OR-18 (45) PARKING 3E-6329 RD 1 C470-BR-18 (A) ENGINE OIL PRESS 6 G763-PU-18 NEUTRAL CENTER DASH PANEL 10 975-WH-18 987-WH-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL SPEED SENSOR
NO C BRAKE SW SOLENOID / U 109-7330
F765-BR-18 F765-BR-18 115-1748 7 G755-GY-18 REVERSE 11 114-RD-18 964-BU-18 1 A219-BK A219-BK B BK -18 GROUND
F 202-BK-18 C 6G-4195 8 G750-BU-18 GEAR 1 2 3 4 5 6 S J J 3
H FORWARD 8 E933-YL-18
L65 L65 L13 4F (26) RIGHT FRONT WHEEL
C 202-BK-18 406-PU-18 1 P914-GN-18 J 2 200-BK-14 2 709-OR-18 709-OR-18 A OR -18 +V
AUX 12V H 3F SPEED SENSOR

GY-14
PK-14
PU-14
YL-14
GN-14
BR-14
BU-14
OR-14
135-BU 123-WH-18 1 126-PK-18 + BATTERY 2 200-BK-18 1 6 L AAA E933-YL-18 C WH -18 SIGNAL
2F

200-BK-14
200-BK-14
615-YL-14
200-BK POWER SOCKET BK-18 2 200-BK-18 (A) COOLANT TEMP 2 202-BK-18 GROUND NOTE I 3 P915-PK-18 2 NOTE I 9 A219-BK B BK -18 GROUND 109-7330
117-2311 (A) AIH RD-18 1 189-WH-18 115-1748 1F 4 752-YL-18 3 NOTE L
3 UNUSED 12 AAA

608-GN
603-PK
TIMER L30 N
CONN 18

614-PU-14
614-PU-18
614-PU-18
200-BK-18
200-BK-18
ATTACH
4Y-7948
YL-18 4 334-BU-18 H 4 UNUSED
1R CONN 37 CONN 38
C L IT38G FRONT

5
6
8
4
7
3
2
1
FLOOD

123-WH-18
123-WH-18
123-WH-18
GN-18 3 373-GN-18 407-PK-18 H 6 331-OR-18 BACKUP ALARM OUT
123-WH-18 5 307-OR-18 2R LAMP 1
KEY SWITCH IN A219-BK-18 LH HI/LO/POSITION/TURN LAMP
3R

615-YL-14
(A) XMSN OIL TEMP 117-3468

610-OR-14
614-PU-14

608-GN-14

102-RD-14
127-OR-14
FUSE/RELAY PANEL C 2 709-OR-18 105-4849

123-WH-18
404-YL-18
483-BR-18
405-GY-18
406-PU-18
407-PK-18
L73
CONN 19 115-1748
CONN 27
3 E933-YL-18

122-RD
617-BR
C J 200-BK-18 4 E932-PK-18 V
L73
C H 1 441-OR-18 NN L 5
UU C GROUND 3 200-BK-18 BK 2 200-BK-18 E800-GN-18 2 442-GY-18 123-WH-18 611-PU-14 4 BU-18
L61 CONN 43
3 GROUND 6 200-BK-18 RD 1 453-PK-18 C470-BR-18 3 447-PK-18 123-WH-18 614-PU-18 614-PU-18 619-GN-14 6 RD-18
G
BK-18
6
1
+24 V BATTERY IN
+24 V SWITCHED IN
1
2
122-RD-18
120-YL
(A) SECONDARY L28 L28
L14
4
5
102-RD-14
123-WH BAT
J
J BACKLIGHT CONN 44 617-BR-14
605-YL-14
3
1
WH-18
YL-18
G
STEERING L27 L27 J J 115-1748 V
2 +12 V MEMORY OUT 4 108-RD-18 6 611-PU 442-GY-18 SEND BACKLIGHT BAT J L 200-BK-14 2 BK-18
L62 ALARM L30 L30 J
4 +12 V SWITCHED OUT 5 135-BU 7 614-PU (A) HYDRAULIC 115-1748 441-OR-18 SEND 614-PU-18 5 619-GN-14
3E-6329 BUCKET
BK-18 5 8 449-BU-18 TEMP GRD (A) COOLANT TEMP 200-BK-18 1 200-BK-14 200-BK-14 4
(34) 24V/12V CONVERTER 667-OR-18 CAB GAUGE 110-4731(JAPAN) GRD 3 605-YL-14 605-YL-14 3 POSITION/
JUMPER PLUG 155-5233
119-1733 200-BK-18 J 155-5232 2 606-GY-14 606-GY-14 2 TURN
FOR 24V RADIO
(A) SERVICE C J 110-4732(JAPAN) J LAMPS
200-BK-18 METER 200-BK-18 4 611-PU-14 617-BR-14 1
(W/O CONVERTER) (7) ARC H 443-YL-18 200-BK-18 200-BK-18 6 617-BR-14 NOTE P
161-3932 1 V
SUPPRESSOR L13 L13
CONN 20 FRONT LOWER DASH 1 3 2 200-BK-14 200-BK-18 200-BK-18 U
106-8704 C C L15 L U
1 2 3 605-YL 200-BK-18 200-BK-18 200-BK 5
SPEED 2 200-BK-18 2 4 606-GY 5 619-GN-14 611-PU-14 4 BU-18
LIMITER 3
1 126-PK-18 1 2 7 8 200-BK-18 614-PU 614-PU-18 1 200-BK-14 619-GN-14 6 RD-18
C L17 6
CONN 28
GN-18 3 449-BU-18 403-GN-18 614-PU-18 614-PU-18 614-PU-14 614-PU-14 3 WH-18
H H H 614-PU-18 4
4 F853-BR-18 122-RD-18 123-WH-18 614-PU-18 614-PU-18 611-PU-14 606-GY-14 1 YL-18
TT C G742-GN-18 200-BK-18 J 3 606-GY-14 200-BK-14 2 BK-18
308-YL-18 667-OR-18 605-YL (A) LEFT TURN 2
NOTE R (A) LAMP TEST RH HI/LO/POSITION TURN LAMP

L3
RIGHT SIDE CONTROL CONSOLE 200-BK-18 115-1748
CONN 45

L6
L5
107-6065 105-4850

L62

L61
L73
200-BK-18 123-WH-18

L17
L13

L14
L15
L30
L27
L28
E417-OR-18 126-PK-18
(D) BLOWER SW 373-GN-18 538-BR
J
(A) HAZARD
J LIGHTING GP-ROADING (COSA)
FLOOD A (C) AIR SEAT BREAKER

484-YL-18
110-7890 H

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
453-PK-18
LAMP 200-BK E417-OR-18 449-BU-18 BACK (B) FORWARD HORN SW J 200-BK-18 115-1748 BAT
3T-2662 LIGHT 5 1 3 2T-3360 3 J J
9X-6775 630-GY RD-00 F765-BR-18 F853-BR-18 (A) AIR 605-YL GRD

102-RD-14
L65 C 2
A
RD-00
200-BK
200-BK
L72
202-BK-18
135-BU
112-PU-14
15A
A576-GN-14
C (C) LAMP BREAKER
115-1748 INTAKE
HEATER SW C
322-GY-18 J
606-GY
611-PU
J
(A) HIGH BEAM SIG
BACKLIGHT
115-1748 (15) REAR (15) FRONT CONN 45 L U
U
A BACK (A) HYD LOCK 107-6036 L L L L LH TURN &
200-BK 200-BK 115-RD-14 3T-2662 521-YL 2 6 7 8 (A) TURN 200-BK-18 115-1748 WASHER MOTOR MOTOR WASHER 605-YL 3 606-GY YL-18 W
EE C C C 6
S RD-18 A 604-OR TTT CC CC AA L66 122-RD 115-RD-14 C 102-RD-14 C C
LIGHT 6 DETENT SIGNAL 449-BU-18 J 7T-8890 7T-8890 617-BR 6 614-PU PU-18 C CLEARANCE
15A C 115-1748 (D) A/C 3 OVERRIDE H H H H L22 5 U LAMP
T WH-18 C 617-BR POS NEG POS NEG 108-RD-18 C 3 4 5 2 1 614-PU-18 SWITCH J (A) SPEEDOMETER 606-GY 2 U
G BK-18 B 200-BK 135-BU A576-GN-14 1 115-RD-10 115-RD-10 COMPRESSOR SW 200-BK-18 173-3064 606-GY (A) RIGHT TURN 134-0756 619-GN-14 5 200-BK-14 4Y-3580

614-PU-18
200-BK-18
NOTE U SW

F766-WH
7X-1886

G728-YL
200-BK-14 2 334-BU-18 200-BK-18 115-1748 506-PU-18 611-PU-14 4
U
(5) 12V BATTERY L29 L29
BK-00

STOP/TAIL/PARK LAMP (5) 12V BATTERY 107-6070

BU-14
GN-14
GY-14
BR-14
GN-14
112-PU-14 189-WH-18 449-BU-18 200-BK-18 200-BK-14 1 619-GN-14

L61
107-4401
A
115-2422
NOTE T
115-2422
NOTE T
L
GND CONN 16 112-PU-10 C
C
L61 C C 8
C
7
C
2
C H
603-PK
J
1 4
507-WH-18 611-PU-14 HI/LO BEAM
HEAD LAMP
H GN 504-YL E800-GN-18 112-PU-10 117-RD-4 614-PU-18 200-BK-18

L62
4 200-BK-14

614-PU-18
200-BK-18
MOTOR L71 1 3 U 4Y-4580
112-PU-10
CONN 46

307-OR-18
RD-18 1 605-YL 1 200-BK-18 102-RD-14 123-WH-18 123-WH-18
AA T C (A) BEACON SW L CCC CCC

L62

3
4
5
2
1
6
BK-18 2 200-BK BK 2 200-BK E800-GN-18 B B 112-PU-10 J 123-WH-18 614-PU-18 BACKLIGHT
F (32) DISCONNECT P 112-PU-10 C 107-6033 J J F
GY 6 118-GY E419-BU-18 A A BK 1 308-YL-18 567-WH 447-PK-18 115-1748 BU C 483-BR-18 976-OR-18 1 976-OR-18 1 GN-18
SWITCH B+ (B) KEY START SW
200-BK-14

LEFT TURN LAMP BR 3 503-BR 200-BK-18 C C BK 2 200-BK-18 200-BK-18 J BAT J RD B 975-WH-18 2 975-WH-18 2 GN-18 (21) RIDE
(C) FUSES A538-OR 2 7 8 J

517-BU

515-GY
7N-0718 110-7887

516-GN

124-GN
108-RD-18

122-RD-18

567-WH
107-4402 OR 5 505-BU ALARM 538-BR BAT 447-PK-18 SEND 614-PU-18 BK A 200-BK-18 CONTROL
605-YL

617-BR
604-OR
630-GY

C 10A = 113-8490 (D) DEFROST SW C H H H R J J BACKLIGHT

GG OPERATOR (C) MAIN POWER RELAY 614-PU-18 J (A) FLASHER 443-YL-18 SEND 200-BK-18 L CCC SOLENOID

135-BU
G ATTACH L

112-PU-10
(17) REAR WIPER SEAT 15A = 113-8491 167-0138 L64 107-6034 3 (A) TORQUE 115-1748 (11) FORWARD VALVES
L70
200-BK-18 YL 1 537-GN-14 J 6C-8846 GRD (A) FUEL LEVEL FLOOD 114-RD-18 976-OR-18 1 GN-18
BK-00 GG 155-5784 NOTE G 144-GN OFF C NOTE E CONV 155-5234 322-GY-18 HORN 975-WH-18 2 GN-18 149-2658
PU 2 GRD J LAMP (43) BRAKE OIL
(32) TO ENGINE
CONN 3 BK-00
FF END FRAME 144-GN
C
1 1
15A
10A
127-OR-14 FLOODS
129-BU CIGAR LIGHTER 120-YL L64
L60 779-WH-18
P976-BR-18
L23
702-OR-18
L22 ON S
ST B OR
BR
3
4
619-GN-14
611-PU-14
TEMP
1555235 J
200-BK-18
200-BK-18
200-BK-18
200-BK-18
110-4734(JAPAN) 117-3468 PRESSURE SW
175-3244
L
L U
4Y-7882

112-PU-10
G G L59 8 7 2 H C C 121-3175(JAPAN) U

326-RD-18

322-GY-18
AUX START A538-OR 200-BK 2 2 D-TOP 10A 118-GY WIPERS 124-GN 200-BK 200-BK 619-GN-14 5 619-GN-14
C C C C C
RECEPTACLE 10A 116-BR ATT REAR FLOODS 168-GN-18 L60 L60 567-WH 614-PU-18 1 3 (A) XMSN 1 3 611-PU-14 4 611-PU-14 HEAD LAMP
CONN 15

105-RD

308-YL
614-PU-18

614-PU-18
614-PU-18
(17) REAR HEATER 200-BK-18 C C NEUTRALIZER (B) DIMMER SW 4Y-4580

200-BK
10A 136-GN SEC STEER/ALARM 133-OR 133-OR (D) QUICK CENTER DASH PANEL 200-BK-14 1 200-BK-14

200-BK-18
DEFROSTER 1 SW

200-BK-18
200-BK-18
10A 120-YL 24/12 CONVERTER 140-BU 140-BU 140-BU 6 43 111-7897 2 U
COUPLER

112-PU-10
JJ 161-8042 CRB C-TOP 118-7238 NOTE D L16 L16 L6 L6
522-WH 10A 189-WH-18 AIR INLET HEATER 128-PK 128-PK SW 2 6 7 8 2 7 8 606-GY 3 606-GY U
C

WH-18
BK-00

BK-18
RIGHT

L72
RD-00

200-BK-14 15A 128-PK-18 A538-OR 762-YL-18 171-1512 L5 614-PU-14 6 614-PU GY-18 T

L72 H H H H C C C L5 TURN & WIDTH

L12
515-GY 10A 123-WH GAUGES/IND LIGHTS A576-GN-14 964-BU-18 5 2 614-PU-18 PU-18 W

CONN 14
L73 L71 L71 517-BU 15A 140-BU REAR WINDOW DEFROST 200-BK-18 614-PU-18 (D) BUCKET/ C
C 200-BK-18 (16) FRONT WIPER CONN 44 U LAMP

112-PU-10
B-TOP FORK 3 1 U 4Y-3263
516-GN 10A 144-GN BEACON/HEATED SEAT 200-BK-18 614-PU-18 202-BK-18 610-OR-14 155-5783 615-YL 200-BK-14
C SELECT SW 614-PU-14 L15 L15

200-BK-14
15A 115-RD-10 168-GN-18

200-BK-14
L14 L 200-BK-14
(18) HEATER GP 10A 126-PK TRANS ECM & SHIFTER 102-RD-14 614-PU-18 107-6037 123-WH-18 L14 H F
L73 107-3317 C L13 GND

614-PU-18
614-PU-18
614-PU-14
10A 128-PK KICKOUT/RIDE CONTROL 117-RD-4 614-PU-18 NOTE F 987-WH L13 501-GN 4 GN H 511-BR-18
LL RR 8 7 2 C

4
5
1
3
2
6
(2) COND GP A-TOP 15A 124-GN BLOWERS-A/C 308-YL-18 614-PU-14 614-PU-18 L17 L17 1 MOTOR L6 512-GN-18

614-PU
112-PU-10

202-BK-18

702-OR-18
107-3318 N C C C C L12 L5

614-PU-18
614-PU-18
10A 125-OR AXLE OIL CLR 127-OR-14 614-PU-18 614-PU-18 (D) 4TH 3 L22 L12 200-BK 2 BK T RIGHT
CONN 36
200-BK-14

615-YL-14
200-BK-14

L22

506-PU-18
200-BK-18

507-WH-18
200-BK-18

483-BR-18

200-BK-14
200-BK-14
(10) AIR INTAKE FUNCTION SPEAKER L

144-GN
603-PK
138-GN-18 129-BU 614-PU-18 200-BK-18 118-GY 6 GY
B+ P

516-GN-14
517-BU-14

515-GY-14
200-BK-14
522-WH-14
HEATER 10A 138-GN-18 PCS 614-PU 963-GN-18 DIVERTER L18 L18 500-BR 3 BR 168-8772 F766-WH-18 A OR-18 + BATTERY (D) BUCKET
118-GY
608-GN
603-PK

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
159-3537 10A 133-OR 4TH FUNCTN DIVERTER 116-BR F766-WH SW 407-PK-18 DUCT CAB 502-OR OR 160-7893(JAPAN) K 762-YL-18 B BU-18 SOLENOID POSITIONER
8 7 2 H C 5 F CAB FRONT
D-MID L55 L55 134-4091 SWITCH

CONN 29
(D) RESISTOR 10A 167-OR TCS 136-GN G728-YL C470-BR-18 E800-GN-18 1 615-YL C L 200-BK-18 C BK-18 GROUND
C C C C

200-BK-18
110-2706 STRAP AS. 10A 168-GN-18 QUICK COUPLER 189-WH-18 200-BK-18 614-PU-18 123-WH-18 189-WH-18 2 200-BK-14 12 483-BR-18 483-BR-18 3E-7843
9G-1950

L3
CONN 7

200-BK-18
L21

L27
605-YL 123-WH 200-BK-18 200-BK-18 200-BK-18 483-BR-18 334-BU-18 F 507-WH-18 200-BK-14

L61
LL 3 11
L27 L11

200-BK-18
(10) TO ENGINE 3 FLOOD L

123-WH-18
123-WH-18
123-WH-18
200-BK-14 516-GN-14 144-GN 200-BK-18 200-BK-18 133-OR 404-YL-18 202-BK-18 4 6 619-GN-14 506-PU-18
N

614-PU-18
614-PU-14
617-BR BLOCK 126-PK L61 200-BK-18 200-BK-18 (D) KICKOUT 405-GY-18 603-PK 5 UNUSED 18 LAMP 1 605-YL 200-BK-14 200-BK-18 A BK-18 GROUND (33) LIFT
200-BK-14

N N
615-YL-14

604-OR 301-BU-10 517-BU-14 200-BK-18 ON/OFF SW 109-7041 POSITIONER

608-GN

138-GN-18 200-BK-18 E928-WH-18 406-PU-18 129-BU 6 CAT DATA LINK + 19 944-OR-18 2 606-GY 200-BK-14 F766-WH-18 F766-WH-18 B OR-18 + BATTERY
630-GY (14) STARTER (20) AIH RELAY 10A 130-RD STOP LAMPS 138-GN-18 200-BK-14 200-BK-18 107-6031 E927-GN-18 E800-GN-18 H C CAT DATA LINK - 15 945-BR-18 10 976-OR-18 200-BK-14 761-GY-18 C BU-18 SOLENOID SWITCH

200-BK-14
515-GY-14
200-BK-14
608-GN
603-PK

NOTE J 8 7 2 C C 3E-7844
106-8558 E 125-1302 515-GY-14 10A 122-RD BU ALARM/MISC PWR 167-OR 200-BK-18 127-OR-14 503-BR 1 (12) WHEEL LIFT POSITN SENSOR 20 C530-BU-18 9 614-PU-14 605-YL
L74 B-MID C C C (A) TCS 6 4 3 1 L
304-WH-8 RR (18) BLOWER 10A 130-RD 168-GN-18 614-PU-18 617-BR 200-BK 2 LOADER LIFT PRESS-HEAD END 13 C529-GY-18 8 617-BR 617-BR
SS C

CONN 30
200-BK-18
200-BK-18
E 447-PK-18 G S 101-RD-4 101-RD-4 160-PU-4 ROOF 115-RD-14 10A 122-RD 200-BK-14 200-BK-18 TEST/ 610-OR-14 504-YL 3 PCS GROUND 21 251-BK-18 7 507-WH-18 606-GY 138-GN-18 A RD-18 +V (22) PCS LIFT E

L28
E 164-9206 L25 L28
200-BK-18 F 174-1486(COSA) 10A 114-RD-18 FORWARD HORN 114-RD-18 200-BK-18 128-PK ENABLE SW 608-GN-14 505-BU 4 ECM LIFT PRESS-ROD END 16 E416-PU-18 4 506-PU-18 614-PU-14 251-BK-18 B BK-18 GROUND POSITION SENSOR

200-BK
200-BK
200-BK
EE L10
3
1
4
2

E C444-YL-18 MTR BAT RD-00 E N 10A 105-RD KEY SWITCH 105-RD 614-PU-14 134-4092 122-RD 702-OR-18 5 112-1572 +BATTERY 24V (IN) 1 138-GN-18 5 619-GN-14 C530-BU-18 C WH-18 SIGNAL 161-8906

200-BK
200-BK
B+ G L72 A-MID L55 L55 8 7 5 2
109-RD-4 SS 200-BK 2 BK-18 MOTOR WH/RD-14 1 10A 126-PK-18 E701-PK-18 C C C C 102-RD-14 608-GN-14 6 UNUSED 12 3 611-PU-14 611-PU-14
- + C
615-YL-14

E SHELL L

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14

W R 403-GN-18 101-RD-4 334-BU-18 1 BK-18 BK-14 2 115-RD-14 10A 449-BU-18 F748-WH-18 614-PU-18 615-YL-14 615-YL-14 7 UNUSED 10 138-GN-18 114-RD-18 C530-BU-18

200-BK
A A E E MOTOR KKK C C (21) PCS LIFT CYL
B- ALTERNATOR RD-00 F853-BR-18 200-BK-18 334-BU-18 136-GN-18 8 TX A CHANNEL 9 818-BR-18 5 762-YL-18 322-GY-18 138-GN-18 138-GN-18 A OR -18 +V
608-GN
603-PK

SSS L60 L60 (D) RIDE 3 1 L29 L29 HEAD END PRESS SENSOR
200-BK
200-BK
200-BK
200-BK

107-7977 ATT 200-BK-14 308-YL-18 F766-WH A219-BK-18 189-WH-18 H C UNUSED 3 3 761-GY-18 976-OR-18 251-BK-18 251-BK-18 B BK -18 GROUND
RRR E L70 L59 L59 CONTROL L30 124-4672
(36) FUEL LEVEL BK-4 522-WH-14 125-OR E701-PK-18 A219-BK-18 334-BU-18 404-YL-18 1 A CHAN RECEIVE 4 819-GY-18 4 138-GN-18 975-WH-18 C529-GY-18 C529-GY-18 C WH -18 SIGNAL
RRR FF E N N SW L30
SENDER (4) ALTERNATOR BK-00 HH G742-GN-18 F748-WH-18 189-WH-18 200-BK 2 GROUND 8 250-BK-18 7 322-GY-18 762-YL-18 E416-PU-18
311-WH 2 (29) START AID
PU-18 C470-BR-18 521-YL 107-6030 TCS TEST/ENABLE SW OPERATION L21 L21 202-BK-18 405-GY-18 3 UNUSED 5 1 F766-WH-18 F766-WH-18 138-GN-18 A
134-7262 9W-3043 STD JJ (18) THERMOSTAT SW 8 7 6 2 L26
SOLENOID L26

CONN 31
BK-00 310-PU 1 WH-18 3E-5464 C471-GN-18 762-YL-18 702-OR-18 406-PU-18 4 UNUSED 24 10 975-WH-18 761-GY-18 251-BK-18 B
3E-6332 C C C C INPUTS (1=SW CLSD, 0=SW OPEN) L21
G742-GN-18 964-BU-18 614-PU-18 603-PK 483-BR-18 114-RD-18 C530-BU-18 E416-PU-18 C
200-BK-10
301-BU-10

5 UNUSED 6 11
E C444-YL-18 (7) TERMINAL BLOCK TRANSMISSION C444-YL-18
L54
963-GN-18 200-BK-18 L24 L24 144-GN 484-YL-18 6
L8 UNUSED 22 8 C530-BU-18 138-GN-18 CONN 43
JJ 8C-6358
CONN 49
BK-00

B+ 109-RD-4 SOL 4 136-GN-18 128-PK-18 976-OR-18 976-OR-18 SW POSITION E928-WH E927-GN 614-PU-14 506-PU-18 7 KEYPAD DATA 14 E955-OR-18 2 200-BK-14 251-BK-18 AAA
SOL 6 SOL 5 (A) CIGAR LIGHTER (24) LEFT FRONT WHEEL
D+ R 403-GN-18 RD-00 RD-00 SPD 1 E417-OR-18 E419-BU-18 C470-BR-18 126-PK-18 976-OR-18 200-BK 507-WH-18 8 UNUSED 11 6 251-BK-18 C529-GY-18 1 A219-BK-18 709-OR-18 A OR -18 +V
(31) CST SOLENOID SPD 3 SPD 2 L71 L71
200-BK-14

C470-BR-18
C471-GN-18

G742-GN-18
C444-YL-18
E E SSS ENABLE UP 0 1 9W-0335 SPEED SENSOR

136-GN-18
B- RD-00 TTT E417-OR-18 144-GN-18 C471-GN-18 973-BR-18 126-PK-18 200-BK 407-PK-18 9 -BATTERY GROUND 2 251-BK-18 9 C529-GY-18 E416-PU-18 2 709-OR-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL
HH VALVES F765-BR-18 E417-OR-18 C444-YL-18 123-WH-18 973-BR-18 NOTE K L25 L25 129-BU 617-BR 10 KEYPAD SUPPLY +12V 7 188-WH-18 12 E416-PU-18 3 E933-YL-18 1 A219-BK A219-BK B BK -18 GROUND 109-7330
NOTE: TERMINAL BLOCK IS
200-BK

FFF TO ENGINE 186-1526 C H

REQUIRED WITH ATCH JUMP 202-BK-18 144-GN-18 136-GN-18 202-BK-18 OFF MID 1 1 129-BU 727-GN-18 453-PK-18 12 UNUSED 23 C L 4 E932-PK-18 3 E933-YL-18
200-BK BLOCK (QTY 6) 135-BU E800-GN-18 144-GN-18 310-PU 3 1 200-BK L20 610-OR-14 11 UNUSED 17 2 709-OR-18 709-OR-18 A OR -18 +V (26) RIGHT FRONT WHEEL
CONN 35
2 START RECEPTACLE (D) XMSN AUTO/ NN L
TEST DOWN 1 0 L24 L20 L26 L25 SPEED SENSOR
BK-6

311-WH
1 135-BU A514-YL-18 144-GN-18 308-YL 615-YL Z L AAA E933-YL-18 C WH -18 SIGNAL
GN
GN

GN
GN

GN
GN

MANUAL SW 109-7330

L56
D A576-GN-14 975-WH-18 975-WH-18 200-BK-18 C471-GN-18 102-RD-14 1 A219-BK B BK -18 GROUND
1C 2
BK

1 C 2 1 C 2

200-BK-18
200-BK-18
614-PU-18
614-PU-18
L56

200-BK-18

614-PU-18
727-GN-18
BK

118-7239 Z

C471-GN-18
E417-OR-18
200-BK-10 200-BK E800-GN-18 200-BK-18 200-BK-18 310-PU 727-GN-18 E417-OR-18 122-RD

453-PK-18
484-YL-18
200-BK-18
200-BK-18
200-BK-18

123-WH-18

136-GN-18
453-PK-18
484-YL-18
+ + A514-YL-18 2 AAA

123-WH-18
(44) START AID + C C 8 7 6 2 C H L20 LIGHTING GP-JAPANESE ROADING
FFF
1
2

1
2

1
2

109-RD-4 200-BK 200-BK-10 E800-GN-18 200-BK-18 C C444-YL-18 136-GN-18 118-GY

+ (C) ALARM (C) SEAT 3 +12 V OR-18 A 188-WH-18

200-BK

129-BU
COOLANT SW 5 5 + 5 + (C) PARK C C C C (REF F SERIES GP 142-0462)

615-YL
C444-YL-18 311-WH T T T E419-BU-18 200-BK-18 975-WH-18 976-OR-18 614-PU-18 (A) START 3 1 1 3 (A) SECONDARY 453-PK-18 127-OR-14 4 LAMP BK-18 B 251-BK-18
T 3E-6449 C 3 DISARM C ALARM BRAKE GROUND
(4) ENGINE 403-GN-18 144-GN A538-OR 3 C 3 571-OR-18 200-BK-18 AID SW STEERING 484-YL-18 C470-BR-18 115-1748
109-RD-4 DATA WH-18 C E955-OR-18
975-WH-18

RELAY RELAY ALARM RELAY 5

975-WH-18

GROUND L70 4 F 4 E 4 D 134-4093 MANUAL SW

200-BK C444-YL-18 522-WH E419-BU-18 L58 158-5089 130-3033 158-5089 321-BR-18 123-WH-18 L18 727-GN-18 6
E 311-WH 403-GN-18 515-GY E417-OR-18 331-OR-18 202-BK-18 115-1560 118-GY 144-GN L7 BACK (12) PCS
8 7 2 2 7 8 NOTE C 7
T BK 1 441-OR-18 441-OR-18 441-OR-18 517-BU E800-GN-18 G742-GN-18 122-RD-18 503-BR 123-WH-18 8 LIGHT KEYPAD
(35) COOLANT C C C H H H 149-3253

200-BK
200-BK
200-BK
200-BK
500-BR
501-GN
502-OR
118-GY
SW/SENDER WH 2 406-PU-18 406-PU-18 406-PU-18 901-WH-18 516-GN A576-GN-14 C444-YL-18 122-RD-18 614-PU-18 614-PU-18 504-YL 614-PU-14 9
Z Z

P976-BR-18
900-PU-18 200-BK 200-BK-18 108-RD-18 976-OR-18 976-OR-18 200-BK-18 200-BK-18 BACKLIGHT 3 505-BU C471-GN-18 10 200-BK-18

E928-WH-18
E927-GN-18
A219-BK-18

A219-BK-18
118-5144
CONN 8

779-WH-18

614-PU-18
T L59

G742-GN-18
C444-YL-18

200-BK-18
ANTENNA 200-BK-14 200-BK-18 135-BU 571-OR-18 200-BK-18 614-PU-18 136-GN-18 115-1748 506-PU-18 E417-OR-18 11 614-PU-18 FRONT FRAME

987-WH
975-WH-18 8E-1118 200-BK-18 200-BK-18 517-BU 975-WH-18 A538-OR 200-BK-18 200-BK-18 614-PU-18 507-WH-18 12
CONN 39 CONN 44

308-YL
L82 SHELL CAB L60 Z
LEFT SIDE ENGINE 755-OR-18 200-BK 200-BK-14 516-GN 128-PK-18 E419-BU-18 133-OR H 200-BK-18 DUCT H C CAB
G C L58 H L V
751-GN-18 200-BK-14 200-BK-14 515-GY 321-BR-18 E417-OR-18 168-GN-18 484-YL-18 A V
D 200-BK-14 2 200-BK-14 E417-OR-18 122-RD-18 E800-GN-18 200-BK-18 123-WH-18 BACKLIGHT 2 L84 CONN 32 (13) TCS DISPLAY
MODULE
CUSTOMER
DATA
B 250-BK-18 605-YL 3 605-YL-14 1 RD-18 LEFT TURN
LAMP D
752-YL-18 A538-OR 9 A538-OR F765-BR-18 331-OR-18 200-BK-18 200-BK-18 (A) PRIM STEER 115-1748 C 819-GY-18 200-BK-14 1 200-BK-14 2 BK-18
1 C 2 1C 2 1C 2 115-9476 CONNECTION 3E-6466 SYMBOL DESCRIPTION
754-BU-18 118-GY 5 118-GY 202-BK-18 + + + 122-RD-18 200-BK-18 200-BK-18 310-PU 115-1748 614-PU-18 D 818-BR-18 606-GY 2
975-WH-18

200-BK-14
1 975-WH-18

1 975-WH-18

E 122-RD 11 122-RD E800-GN-18 C C 200-BK-18 200-BK-18 614-PU-18 200-BK-18 MM E 138-GN-18 617-BR 6

M 5 + (C) ALARM 5 + (C) RIDE 5 + H V FLOOD BLADE, SPADE, RING,
BK-18 1 1 125-OR 503-BR 6 503-BR 144-GN 614-PU-18 614-PU-18 200-BK-18 453-PK-18 H +24V OR-18 1 167-OR 619-GN-14 5 619-GN-14 LAMP
608-GN

3 DISARM CONTROL C (C) BACKUP ALARM OR SCREW TERMINAL

BK-18 2 2 G454-PK L71 504-YL 7 504-YL 522-WH C 3 3 614-PU-18 614-PU-18 308-YL 200-BK-18 GND WH-18 2 E936-WH 1 614-PU-18 611-PU-14 4 200-BK-14 9X-1439 ABBREV COLOR
RELAY RELAY RELAY
200-BK-10
301-BU-10

M 4 A 4 B 4 C (A) FRONT INTERMITTENT V

505-BU 8 505-BU 200-BK-14 614-PU (A) SEC STEER L. FRT BRK INDICATOR PK-18 3 E923-PK-18 2 200-BK-18
403-GN-18

334-BU-18
C444-YL-18
406-PU-18
441-OR-18

158-5089 130-3033 158-5089 CIRCUIT CONNECTED

304-WH-8
109-RD-4
101-RD-4

(3) BACKUP ALARM (44) AXLE OIL COOLER 108-RD-18 10 108-RD-18 118-GY RIGHT SIDE CONTROL CONSOLE 115-1748 WIPER SW R. FRT BRK INDICATOR YL-18 4 E924-YL-18 3 944-OR-18 L U U RD RED
RIGHT TURN
310-PU

CONN 2
123-6449 CLUTCH COIL T T T 135-BU 12 135-BU 122-RD FUSE/RELAY PANEL 110-7886 L. REAR BRK INDICATOR OR-18 5 E925-OR-18 4 945-BR-18 606-GY 3 606-GY-14 1 RD-18 WH WHITE CIRCUIT NOT CONNECTED
F H

CONN 41
2

2
1

168-6452 LAMP
615-YL-14 4 615-YL-14 503-BR 615-YL UNUSED 8 R. REAR BRK INDICATOR BU-18 6 E926-BU-18 5 C530-BU-18 200-BK-14 1 200-BK-14 2 BK-18 OR ORANGE
L69 L58 L58 3E-6466 ELECTRICAL CONNECTION
321-BR-18 1 603-PK 3 603-PK 504-YL L58 L54 200-BK-18 WASH BR -18 7 506-PU-18 PILOT SUPPLY INDICATOR BU-18 7 E930-BU-18 6 C529-GY-18 2 YL YELLOW
FLOOD L54 PK PINK TO MACHINE STRUCTURE
200-BK-18 2 608-GN 1 608-GN 505-BU (61) FLOOD LAMP PARK BU -14 6 500-BR UNUSED 8 7 251-BK-18 614-PU-14 6
GN
GN

GN
GN

GN
GN

L59 L59 U
CONN 1
A M L75 LAMP 603-PK L59 115-1748 LOW YL -14 5 501-GN TCS 8 138-GN-18 619-GN-14 5 619-GN-14 FLOOD BK BLACK

A WW COSA
L76 109-7041
G
CONN 9 608-GN
615-YL-14
L60 L60
L60 614-PU
614-PU-18
H
123-WH-18
HIGH
GROUND
WH
BK
-14
-18
4
3
502-OR
200-BK
CONN 40 9 E416-PU-18 611-PU-14 4 200-BK-14
U
LAMP
9X-1439
GY
PU
GRAY
PURPLE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
WW 10
614-PU 1 CONN FOR 1 614-PU LICENSE
SOL 1
135-BU 1 AUX 12V E417-OR-18 WASHER B+ RD -18 2 118-GY MM 11 (41) SERVICE CONN 45 BR BROWN
OF COMPONENT

8
1
2
3
4
5
6
7
LICENSE PLATE PLATE SOL 3 SOL 2 POWER L69 L69 L56 L55 L55 WIPER B+ BRAKE SW GN GREEN CONNECTOR
200-BK 2 2 200-BK 200-BK 2 (A) PARK BRAKE RD -14 1 118-GY 12 L (11) FORWARD
FWD HIGH
L74

REV

L10

L11

L12

L17
L13
L14
L15
LAMP WW LAMP FWD LOW CONNECTOR C 6G-4195 BU BLUE ATCH WIRE, CABLE &
CONN 1
115-1748 114-RD-18

L8
H Z C HORN
T 604-OR 322-GY-18 (21) RIDE CONTROL COMPONENT
L7 L7 L16 L16 7T-0970
T BK
CONN 10 L SOL VALVES

E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18
1 443-YL-18 H NC C H L3 L# CIRCUIT GROUPING
L75 XMSN CAB L84 L84 L3 149-2658
BK 2 407-PK-18 DESIGNATION
RD-00

L8 L8 L15 L15 NO

E936-WH
326-RD-18 443-YL-18 12 443-YL-18 L CCC CCC

167-OR

130-RD
L75 T B B H

L10
405-GY-18 407-PK-18 11 407-PK-18 H 976-OR-18 1 976-OR-18 1 GN-18
(38) T/C OIL TEMP L10 L14 L14 (15) REAR (15) FRONT IDENT PART NO. CHG LOC NOTE
E START 521-YL L77 202-BK-18 10 202-BK-18 H RD 1 118-GY 975-WH-18 2 975-WH-18 2 GN-18
L L L L

122-RD-18

122-RD-18
122-RD-18

GAUGE 4
SW/SENDER WASHER WASHER HARNESS AS.

DIMMER
L17
301-BU-10 522-WH 710-GN-18 9 710-GN-18 C471-GN-18 RD 2 118-GY MOTOR MOTOR
200-BK-10 E 104-3007 T 8 200-BK-18 3 200-BK
L11 L13
CONN 42 H 7T-8890 7T-8890
CONN 46 A 171-4405 01 B-12 MACHINE (U.S.)

122-RD

122-RD
E
DUCT DUCT DUCT DUCT KEY

L11
E GND CCC A 147-6979 02 B-12 MACHINE (COSA)

1
2
3
4
405-GY-18 WH-18 2 450-YL-18 WH-18 2 710-GN-18 975-WH-18 2 975-WH-18 L56 (A) ALTERNATOR WH 4 505-BU HORN
(28) SHUTDOWN L L7 L8 L10 SHM SHIFTER GAUGE 8 PCS C A 149-4058 00 B-12 MACHINE (JAPAN)

L12
BK-18 1 202-BK-18 BK-18 1 202-BK-18 751-GN-18 1 751-GN-18 L54 115-1748 W P YL 5 504-YL 976-OR-18 1 GN-18
SOLENOID L55 L13 L14 L15 L16 C 185-9736 00 A-11 MAIN CAB
E 752-YL-18 4 752-YL-18 BU 6 503-BR 130-RD 506-PU-18 975-WH-18 2 GN-18
8C-3663 (40) ENGINE OIL (39) ENGINE SPEED (39) TRANSMISSION L69 E 171-4406 01 C-13 ENGINE

200-BK-14
122-RD-18
122-RD-18

136-GN-18
144-GN-18
144-GN-18

321-BR-18
331-OR-18
A514-YL-18
C470-BR-18
C471-GN-18
C444-YL-18

C444-YL-18
326-RD-18 754-BU-18 754-BU-18 BR 7 507-WH-18 604-OR 200-BK-18

975-WH-18

975-WH-18
571-OR-18

200-BK-14
SPEED SENSOR L82 3
PRESSURE SW SENSOR E 135-4704 03 C-13 ENGINE (JAPAN)

200-BK-18
403-GN-18
122-RD-18
C470-BR-18

C471-GN-18

E417-OR-18

443-YL-18
200-BK-14

619-GN-14
200-BK-18
614-PU-18
611-PU-14
755-OR-18 755-OR-18 8

E800-GN-18
102-RD-14

127-OR-14

727-GN-18

614-PU-14
123-WH-18

G787-GN-18
G788-YL-18
STOP 507-WH-18

E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18
F853-BR-18

615-YL-14
136-GN-18
702-OR-18

189-WH-18
202-BK-18

334-BU-18

326-RD-18

322-GY-18

441-OR-18
442-GY-18
447-PK-18
102-RD-14

449-BU-18
404-YL-18

405-GY-18
406-PU-18
483-BR-18
484-YL-18
506-PU-18
507-WH-18
407-PK-18

453-PK-18
6

F766-WH

G750-BU-18
6V-2455

306-GN-18

126-PK-18
202-BK-18

331-OR-18
G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18

G763-PU-18

G755-GY-18
126-PK-18
449-BU-18
102-RD-14

127-OR-14

189-WH-18

138-GN-18
138-GN-18

114-RD-18

762-YL-18
964-BU-18

973-BR-18
123-WH-18
202-BK-18
308-YL-18
308-YL-18

963-GN-18

126-PK-18
7W-1238

976-OR-18
200-BK-18

200-BK-14
200-BK-18
614-PU-14
115-RD-10
202-BK-18

200-BK-14
F765-BR-18

E800-GN-18

6V-2455 E 171-4407 01 B-12 ENGINE (ATT ALT)

E417-OR-18

ATT

A219-BK-18
P976-BR-18
900-PU-18 900-PU-18 200-BK-18

C530-BU-18
C529-GY-18

E416-PU-18
E701-PK-18
F748-WH-18
442-GY-18

200-BK-18
614-PU-18
944-OR-18
945-BR-18

251-BK-18
138-GN-18
E928-WH-18
E927-GN-18
A219-BK-18
7

117-RD-4

F766-WH-18

F766-WH-18
(D) BUCKET POSITIONER SW
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18

614-PU-18
615-YL-14

L82

122-RD-18

779-WH-18
CONN 4

605-YL
606-GY
122-RD
118-GY

144-GN

E936-WH
504-YL
505-BU

129-BU

603-PK

105-RD

308-YL

123-WH
611-PU
614-PU
200-BK-18
200-BK-18

200-BK

617-BR

608-GN
608-GN
503-BR
200-BK
(6) A/C 404-YL-18 901-WH-18 5 901-WH-18 614-PU (A) REAR WIPER SW E 141-9814 05 E-15 ENGINE (COSA,JAPAN) ATT

987-WH
116-BR
118-GY

136-GN

123-WH
144-GN
126-PK

130-RD
522-WH

521-YL

167-OR
129-BU

167-OR

105-RD
122-RD
144-GN

118-GY
503-BR
504-YL
505-BU
603-PK
608-GN
122-RD

310-PU
308-YL
3E-7843

125-OR

130-RD
604-OR
F766-WH
REFRIGERANT 112-6174 L F 111-0157 05 E-12 ROOF
614-PU

TRANSMISSION 13 125-OR 122-RD

122-RD
SW S S E 14 115-RD-10 L F766-WH-18 A OR-18 + BATTERY G 111-0158 02 E-11 SHELL-CAB
C 114-5333 BK-18 1 513-OR-14 521-YL-14 1 521-YL 117-RD-4 FRONT LOWER DASH BU C 483-BR-18 762-YL-18 B BU-18 SOLENOID G 111-7873 01 I-9 SHELL-OROPS ATT C
2 3 L76 T C
CONN 11
NOTE A 1 BK-18 2 521-YL-14 522-WH-14 2 522-WH MACHINE CAB C444-YL-18 RD B 200-BK-18 C BK-18 GROUND H 173-9190 00 D-6 DUCT
A C 116-BR BK A 200-BK-18 J 107-6077 02 F-5 GAUGE (JAPAN)
L77 122-RD L43 J 158-2768 00 F-5 GAUGE
115-RD-10 1 115-RD-10 OPERATOR STATION OPERATOR STATION L1 200-BK-14
(43) BRAKE OIL K 161-1286 03 H-11 RADIO (JAPAN) ATT
C444-YL-18 2 C444-YL-18 321-BR-18 (33) LIFT POSITIONER SW
L77 L76 (46) XMSN NEUTRAL SW PRESSURE SW K 174-6491 01 H-11 RADIO ATT
S 122-RD 3 122-RD 521-YL 3E-7844

308-YL-18
308-YL-18
175-3244

614-PU-14

614-PU-18
(6) ARC E 112-6175 L L 186-2331 00 B-2 FRONT FRAME -938G

144-GN-18
144-GN-18

C530-BU-18
C529-GY-18
E416-PU-18
522-WH-14 321-BR-18 4 321-BR-18 522-WH

G750-BU-18
G763-PU-18
G755-GY-18
G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18
C444-YL-18
C444-YL-18

619-GN-14
322-GY-18

507-WH-18
506-PU-18
483-BR-18
251-BK-18

611-PU-14

126-PK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-18
SUPPRESSOR T L 141-9891 01 H-2 FRONT FRAME -IT38G ATT

C471-GN-18

E417-OR-18

E800-GN-18
513-OR-14 BK 521-YL 5 521-YL 310-PU 200-BK-18 A BK-18 GROUND
321-BR-18

614-PU-14
P976-BR-18
442-GY-18

308-YL
115-RD-10

1
C444-YL-18

1
326-RD-18
405-GY-18

202-BK-18
450-YL-18

404-YL-18
442-GY-18

614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
403-GN-18

334-BU-18
406-PU-18
441-OR-18

614-PU
144-GN

144-GN
117-RD-4

779-WH-18
304-WH-8

614-PU-18
109-RD-4
101-RD-4

C470-BR-18

C470-BR-18

C471-GN-18

E417-OR-18

E800-GN-18
106-8704 L 143-9231 01 E-2 FRONT FRAME -JAPAN

102-RD-14
102-RD-14

127-OR-14

102-RD-14
102-RD-14

127-OR-14

136-GN-18

189-WH-18

122-RD-18
331-OR-18

138-GN-18
449-BU-18
614-PU-14

615-YL-14

484-YL-18
A514-YL-18

407-PK-18
973-BR-18
975-WH-18
975-WH-18

326-RD-18
306-GN-18
441-OR-18
442-GY-18
447-PK-18
126-PK-18

443-YL-18

334-BU-18
403-GN-18
404-YL-18
405-GY-18
406-PU-18

202-BK-18
202-BK-18
126-PK-18
202-BK-18

571-OR-18
123-WH-18

189-WH-18

122-RD-18
331-OR-18

138-GN-18
449-BU-18
614-PU-14

615-YL-14

136-GN-18
F766-WH-18

F766-WH-18
G454-PK

A219-BK-18
E928-WH-18
E927-GN-18
A219-BK-18

WH
200-BK-14

963-GN-18

404-YL-18 522-WH 6 522-WH 443-YL-18 F766-WH-18 B OR-18 + BATTERY

200-BK-14
200-BK-14

976-OR-18
138-GN-18

114-RD-18
762-YL-18

964-BU-18

E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18
F748-WH-18
E701-PK-18
F765-BR-18
F853-BR-18

944-OR-18
945-BR-18
453-PK-18
727-GN-18
F766-WH-18

G787-GN-18
G788-YL-18
2

123-WH-18

605-YL
606-GY
617-BR

611-PU
200-BK
200-BK
200-BK-18
C C NC
200-BK-18
200-BK-18
200-BK-18
200-BK-18
116-BR

122-RD

521-YL
522-WH

200-BK-18

136-GN-18
136-GN-18
308-YL-18
125-OR
310-PU
522-WH
521-YL

614-PU

M 141-9314 01 D-15 BACKUP ALARM

310-PU

125-OR

125-OR 7 407-PK-18 702-OR-18 761-GY-18 C BU-18 SOLENOID

167-OR
167-OR
144-GN

122-RD
118-GY
118-GY

122-RD
118-GY
118-GY

308-YL
144-GN

129-BU

105-RD

167-OR
130-RD

503-BR
504-YL
505-BU

608-GN
603-PK
NO C

604-OR
126-PK

608-GN
129-BU

105-RD

123-WH
130-RD

503-BR
504-YL
505-BU

608-GN
603-PK
F766-WH

987-WH

E936-WH
T N 118-5044 02 E-11 HEATER

123-WH
334-BU-18 614-PU 8 614-PU 334-BU-18
(6) A/C
CLUTCH
S (37) HYDRAULIC CONN 6 310-PU 9 403-GN-18 720-PU-18 L
(32) PCS LIFT
R
S
186-0192
130-5890
00
03
B-2
C-15
QUICK COUPLER
A/C CLUTCH
ATT
ATT
GN-14 1 513-OR-14 SW/SENDER C444-YL-18 116-BR 10 116-BR 404-YL-18 138-GN-18 A RD-18 +V
COIL AS. ENGINE E L34 POSITION SENSOR T 147-3793 01 C-12 TRANSMISSION
GN-14 2 522-WH-14 104-3008 403-GN-18 11 405-GY-18 251-BK-18 B BK-18 GROUND
8
2

5
4
3

7
6

144-GN

614-PU-14
L85
24
14
15
10

21
17
25
22

23
16
12
13
19

20

18

11

106-5122 441-OR-18 604-OR 12 604-OR 406-PU-18 C530-BU-18 C WH-18 SIGNAL 161-8906 U 112-3638 01 C-2 RH FRONT LIGHTS

614-PU-18
614-PU-18
614-PU-18
614-PU-18
614-PU-18
(C) REAR MACHINE A L43 L43 L49 L33 L50 L51 L40 XMSN L39 L37 L36 L35 U 142-5616 00 G-2 RH FRONT LIGHTS -COSA ATT
406-PU-18 13 608-GN L42 REAR CAB REAR SHELL
FLOOD L81 L44 L44 L52 L52
405-GY-18

442-GY-18

200-BK-14
C444-YL-18

L U 142-0465 00 D-2 FRT LIGHTS-JAPAN STD

326-RD-18

202-BK-18
450-YL-18

404-YL-18

334-BU-18

326-RD-18 605-YL 605-YL 326-RD-18 C530-BU-18

406-PU-18
441-OR-18
403-GN-18

RIGHT SIDE ENGINE 14

101-RD-4
304-WH-8
109-RD-4

RELAY L40
G454-PK

405-GY-18 606-GY 15 606-GY 326-RD-18 L40 403-GN-18 138-GN-18 138-GN-18 A OR -18 +V (21) PCS LIFT CYL U 143-9232 00 F-1 FRONT LIGHTS -JAPAN ATT
125-OR

3E-5239

200-BK-18
200-BK-18
200-BK-18
522-WH
521-YL

310-PU

BREAKER/RELAY PANEL 521-YL 617-BR 617-BR 306-GN-18 L39 L39 L39 202-BK-18 251-BK-18 251-BK-18 B BK -18 GROUND HEAD END PRESSURE V 112-2960 01 C-2 LH FRONT LIGHTS
16 L39 L39
522-WH 608-GN 17 608-GN 441-OR-18 L42 L42 L51 L51 202-BK-18 C529-GY-18 C529-GY-18 C WH -18 SIGNAL SENSOR V 142-5615 00 G-2 LH FRONT LIGHTS -COSA ATT
L38 L38 L38 L85 L31 124-4672 W 143-2470 01 A-6 SEC STEER ATT
101-RD-12 202-BK-18 334-BU-18 18 334-BU-18 442-GY-18 200-BK-14

251-BK
605-YL
606-GY
617-BR
87A L37 L37 Z 135-1922 00 D-4 PCSII ATT
101-RD-10 450-YL-18 117-RD-4 19 117-RD-4 447-PK-18 L37 L37 L37
A A L81 L46 L46 L50 L50 MM 135-1921 01 D-4 TCS DISPLAY ATT
442-GY-18 20 604-OR G787-GN-18
A 30A A 20A A 87 30 A 404-YL-18 125-OR 21 125-OR 605-YL
L47 L47 L48 L48 G788-YL-18
L36
L36
L36 R MUR440 NN 135-4708 03 A-11/I-4 TCS MAIN ATT
L35 L35
115-RD-10

175-RD-14

PP 135-4705 02 I-6 TCS REAR SPEED SENSORS ATT

630-GY

(C) START RELAY A A 22 606-GY 202-BK-18 L35 1

(47) AUX BKR (47) HOOD BKR L81 L41 L53 L53 AAA 139-8974 02 B-2/E-2 TCS FRONT SPD SENSORS ATT
125-1302 23 617-BR 978-GN-18 200-BK-18 2
5H-6565 9H-1958 L41 CCC 105-1520 01 C-2/I-1/F-1 RIDE CONT-938G/IT38G ATT
202-BK-18 24 251-BK L41 L41 L41 (33) ARC SUPPRESSOR
304-WH-8 L33 L33 L33 EEE 123-8421 01 H-1 4TH FUNCTION-IT38G ATT

779-WH-18
116-BR 116-BR 25 L33 106-8704
L85 L85

200-BK-18
A A 200-BK 608-GN 608-GN A C GGG 141-7553 00 B-10 TCS CODE PLUG - 938G ATT
115-RD-10 310-PU 10 310-PU 975-WH-18 L49 L49 761-GY-18 L32 L32 L32 R MUR440 HHH 141-7552 00 B-10 TCS CODE PLUG - IT38G ATT
L79 L45 L45
109-RD-10

614-PU 304-WH-8 117-RD-4 404-YL-18 4 404-YL-18 751-GN-18 L45 975-WH-18 1 MMM 140-7862 00 A-12 TCS BRAKE PURGE PLUG
A L47 L46 L42 L47 L47 NNN 140-7863 00 A-12 TCS ASSEMBLY TEST PLUG
200-BK 101-RD-4 306-GN-18 405-GY-18 5 405-GY-18 752-YL-18 2
AUTO L46 PPP 163-3479 00 H-11 RADIO GND (JAPAN) ATT

200-BK-18
321-BR-18 321-BR-18 BK-18 2 202-BK-18 109-RD-4 122-RD 406-PU-18 6 406-PU-18 754-BU-18 A219-BK L46

P976-BR-18
L37 L34 L34 (33) ARC SUPPRESSOR

202-BK-18

200-BK-18
200-BK-18 200-BK BK-18 1 306-GN-18 306-GN-18 321-BR-18 326-RD-18 8 326-RD-18 755-OR-18 SHIFT L34 WWW 168-9088 01 A-13 AXLE OIL COOLER (U.S.) ATT
106-8704
ECM
E928-WH-18
E927-GN-18

B 200-BK-12 115-RD-10 605-YL 403-GN-18 3 403-GN-18 900-PU-18 B

E924-YL-18
E926-BU-18

E930-BU-18

200-BK-18
E923-PK-18
E925-OR-18
945-BR-18
944-OR-18

L79 L79
CONN 13
L31 L31

506-PU-18
507-WH-18
483-BR-18

200-BK-14
200-BK-14
200-BK-14 200-BK-14 117-RD-4 614-PU 306-GN-18 9 306-GN-18 901-WH-18 326-RD-18 WIRE AS.
A219-BK

E936-WH

RR 128-8863 01 E-13 STARTER TO AIH RELAY ATT

101-RD-4

200-BK-14 604-OR 442-GY-18 12 442-GY-18 710-GN-18 403-GN-18 L R R S-2

167-OR

L80 L80 CALIBRATE L83 L83 SS 128-8862 00 E-13 AIH RELAY TO HEATER ATT
447-PK-18 447-PK-18 200-BK-12 606-GY 441-OR-18 1 441-OR-18 450-YL-18 C L 200-BK-18 A 1 GN-18
P976-BR-18
L74
CONN 36
CONN 22

617-BR 617-BR 200-BK-14 617-BR 447-PK-18 7 447-PK-18 202-BK-18 PLUG 200-BK-14 200-BK-14 1 779-WH-18 B 779-WH-18 2 BK-18
200-BK-18 TT 110-0553 00 G-10 TUV SPEED LIMIT JUMPER
CAB FRONT
CONN 22

A L45 L45 CAB IT38G TCS 938G TCS L38 L UU 117-3274 00 G-10 24V RADIO JUMPER
605-YL 605-YL 630-GY 447-PK-18 450-YL-18 11 450-YL-18 202-BK-18 202-BK-14 202-BK-18 L53 200-BK-14 C 2 P976-BR-18 C P976-BR-18 3 BK-18
A A C L45
CONN 21
604-OR 604-OR 397-OR-14 202-BK-18 2 202-BK-18 CODE PLUG CODE PLUG 202-BK-18 202-BK-18 C 251-BK-18 12 483-BR-18 483-BR-18 779-WH-18 4 GN-18 VV 2G-5298 00 F-5 DIMMER SW JUMPER
CONN 34 CONN 47
2
5
1
4
3
6
8
7

80A + C L51
3
4
2
1

A
9
12
11
10

630-GY 630-GY A300-GN 141-7552 141-7553 (7) ACTION 202-BK-18 727-GN-18 GN-18 SEC STR RLY 483-BR-18 987-WH WW 125-6239 02 H-14 LICENSE LAMP - COSA ATT
CONN 12
13 NN 1 11 507-WH-18 (33) QUICK COUPLER SOL. S-1
L78 (47) ALT BKR NN LAMP XX 142-0037 02 H-8 OPTIONS CODE-RIDE CONT ATT
117-RD-4

606-GY A301-WH 14 202-BK-18 202-BK-18 2 GY-18 PRIM ACTION 619-GN-14 6 619-GN-14 506-PU-18
BUSS BAR

3E-8575
7V-9275

9S-4693 TCS 3E-8679 (7) SECONDARY NOTE H YY 134-4097 00 I-8 HARNESS CODE PLUG-938G

PCSII DATA LINK

(D) VALVE GP-PILOT
E924-YL-18

614-PU 398-BU-14 202-BK-18 202-BK-18 136-GN-18 605-YL 1 605-YL 200-BK-14

E923-PK-18
E927-GN-18
G878-GY-18

E926-BU-18

E930-BU-18

(D) DOWNSHIFT SW
A219-BK
E928-WH-18

E925-OR-18

C
167-OR

E936-WH
E929-GY-18

975-WH-18

975-WH-18
945-BR-18
944-OR-18

975-WH-18
A219-BK

BK-18

BK-18

122-6344 STEERING ZZ 134-4098 00 I-8 HARNESS CODE PLUG-IT38G

G476-WH-18

397-OR-14 109-RD-4 202-BK-14 202-BK-14 158-8863 202-BK-18 136-GN-18 1 RD -18 + BATTERY 606-GY 2 606-GY 200-BK-14

TCS DATA LINK

200-BK-14

175-RD-14

398-BU-14
397-OR-14

C
CONN 49
A300-GN (7) CAB 200-BK-14 200-BK-14 AUXILLARY 126-PK-18 202-BK-18 308-YL-18 2 YL -18 KEY SWITCH CONTROL 614-PU-14 10 976-OR-18 200-BK-14 AAA FFF 108-7882 00 D-15 ALTERNATOR GND
HHH C
A300-GN
A301-WH

A301-WH 200-BK-12 C 251-BK - 126-PK-18 XMSN OR -18 UNUSED 3E-5184 617-BR (24) LEFT FRONT WHEEL RRR 148-8298 00 D-15 ALTERNATOR GND ATT
A GROUND C GGG TILT SOLENOID C920-GY-18 3 DASH 9 614-PU-14 605-YL 709-OR-18 A OR -18 +V
C L50 SPEED SENSOR VVV 101-9161 01 H-6 CST JUMPER
L44

398-BU-14 80A 200-BK-14 BOSS 200-BK-14 126-PK-18 126-PK-18 200-BK-18 4 BU -18 UNUSED (GND) 507-WH-18 8 617-BR 617-BR 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL
L47
8
7
6
5
4
3
2
1

L44 POSITIONER L3 L3
8
7
6
5
4
3
2
1

122-RD A C 200-BK-14 126-PK 417-GY-18 PU -18 PRIM PRES SW L31 506-PU-18 606-GY 1 A219-BK B BK -18 GROUND 109-7330
L83 LIFT SOLENOID 945-BR-18 5 7 507-WH-18 A219-BK
C NN L34 CABLE AS.

L1
(C) MAIN BKR 200-BK-14 KK 200-BK-14 944-OR-18 6 BR -18 UNUSED 611-PU-14 4 506-PU-18 614-PU-14 3 E933-YL-18
9S-4693 A AA C POSITIONER L1 AA 139-4208 01 F-14 BATT- TO DISC SW
200-BK-12 A219-BK SHIFTER REAR 403-GN-18 7 WH -18 ALT R TERM 322-GY-18 964-BU-18 5 619-GN-14 L1 2 709-OR-18 709-OR-18 A OR -18 +V
SOLENOID
200-BK-14 A
A219-BK-18
A219-BK

CC 116-0080 01 F-14 BATT- TO BATT+

A219-BK

978-GN-18
202-BK-18

A STRAP AS. 8R-6359 L52 CAB 200-BK-18 8 BK -18 GROUND C530-BU-18 3 611-PU-14 611-PU-14 L AAA E933-YL-18 C WH -18 SIGNAL
LLL FLOAT L34 EE 147-2006 00 F-15 BATT+ TO STARTER
HOOD UP POWER OR-14 1 397-OR-14 BK-00 KK 326-RD-18 9 PK -18 SHUTDOWN SOL C529-GY-18 114-RD-18 A219-BK B BK -18 GROUND
SOLENOID
CONN 43

202-BK-18
202-BK-18
HOOD UP SWITCH GN-18 2 A300-GN (15) FRAME RD-18 E416-PU-18 5 762-YL-18 322-GY-18 AAA (26) RIGHT FRONT WHEEL FF 4E-8100 01 F-14 START GND TO FRAME GND

126-PK-18

126-PK-18
RD-18
RD-18

GROUND GG 140-3641 01 F-14 DISC SW TO FRAME GND

202-BK-18
A221-BK-18
A232-BK-18
A222-BK-18
GROUND BK-14 3 200-BK-14 630-GY RD-18 779-WH-18 3 761-GY-18 976-OR-18 SPEED SENSOR

G760-WH-18
276-BK-18
277-BK-18
278-BK-18
279-BK-18

944-OR-18
945-BR-18
126-PK-18

202-BK-18
978-GN-18
450-YL-18
710-GN-18
751-GN-18
BOSS A219-BK 1 A219-BK-18 HH 8Y-9603 01 E-14 START GND TO ENG BLK

A221-BK-18
A222-BK-18
A232-BK-18

G750-BU-18
G763-PU-18
G755-GY-18
G768-GN-18

G761-YL-18
G762-BR-18

F853-BR-18

F748-WH-18
E701-PK-18
F765-BR-18

A514-YL-18
C920-GY-18

720-PU-18
RD-18

CONN 35
HOOD DOWN POWER BU-14 4 398-BU-14 RD-18 976-OR-18 4 138-GN-18 975-WH-18 L2 L2 109-7330

754-BU-18
752-YL-18
755-OR-18
900-PU-18
901-WH-18
975-WH-18

973-BR-18

571-OR-18

200-BK-18
+ BATTERY RD-14 5 175-RD-14 397-OR-14 RD-18 RD-18 138-GN-18 7 322-GY-18 762-YL-18 709-OR-18 2 709-OR-18 FRONT FRAME JJ 9X-5629 01 F-14 AUX JUMP START RECEPT ATT

CONN 23
HOOD DOWN SWITCH WH-18 6 A301-WH A300-GN REAR CAB F766-WH 1 F766-WH-18 F766-WH-18 E933-YL-18 3 E933-YL-18 JJJ 146-1549 01 A-6 SEC STRG RELAY TO MOTOR ATT
1
2
4
3

A301-WH W 114-RD-18 10 975-WH-18 761-GY-18 E932-PK-18 4 E932-PK-18 KKK 146-1538 01 A-6 SEC STRG MOTOR TO B+ ATT
8
1
2
7
6
3
4
5

(8) HOOD RELAY CONTROL TCS BRAKE C L46 L35 C (42) PRIM L33 LLL 146-1550 01 A-6 SEC STRG MOTOR TO GND ATT
398-BU-14 167-OR 200-BK-18 A BK 762-YL-18 11 114-RD-18 C530-BU-18 NN L
149-2612 PURGE PLUG C C W STEER SSS 113-8445 00 E-14 TERM. BLOCK TO STARTER ATT
G788-YL-18
E930-BU-18

E934-OR-18
E935-GN-18
E932-PK-18
E933-YL-18
E929-GY-18

122-RD 417-GY-18 B RD 987-WH 8 C530-BU-18 138-GN-18

G787-GN-18
709-OR-18

1
3
4
2
202-BK-18

140-7862 C PRESS SW TTT 5V-7080 02 F-15 TERM. BLOCK TO BATT ATT

978-GN-18
963-GN-18

321-BR-18 727-GN-18 484-YL-18 C BU 964-BU-18 2 200-BK-14 251-BK-18

F766-WH-18

1
F766-WH-18

6
4

7
40

21
22
23

39
200-BK-18

761-GY-18
200-BK-18
200-BK-18

200-BK-18

944-OR-18
945-BR-18
944-OR-18
945-BR-18

8
9
1

3
24
25
26
27
28
29

30

10

11
15
16
17
20

14

12

31
33
32
34
35
36

19
18
13
37
38
605-YL 484-YL-18 2 3E-6450 P976-BR-18 6 251-BK-18 C529-GY-18 WIRES THAT HAVE BATTERY VOLTAGE LOC UUU 109-8981 00 D-12 RADIO ANTENNA
L80 L80
200-BK-14

E933-YL-18

OPTIONS WHEN THE KEY SWITCH IS OFF.

A250-BK-18

761-GY-18
A250-BK-18
A250-BK-18
A250-BK-18

E934-OR-18
E935-GN-18

E932-PK-18

E930-BU-18
E929-GY-18

G476-WH-18

G878-GY-18

E927-GN-18

E926-BU-18
E924-YL-18
E925-OR-18
E923-PK-18

A281-BK-18
A280-BK-18
A279-BK-18
A226-BK-18
A225-BK-18
A224-BK-18
A223-BK-18
E928-WH-18

BREAKER/RELAY PANEL 614-PU 453-PK-18 3 W 975-WH-18 9 C529-GY-18

945-BR-18
944-OR-18

L78

DATA LINK -
709-OR-18

L78 L32 C-15

DATA LINK +
604-OR PLUG 136-GN-18 4 136-GN-18 A BK (42) SECOND 761-GY-18 12 E416-PU-18 LOC NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE STRAP AS.

RIDE CTRL RLY COIL

SPD SOL 1
SPD SOL 2
SPD SOL 3
606-GY

614-PU
604-OR
630-GY

SPEED 1
SPEED 2
SPEED 3
SPEED 4

FWD HI SOL
+ BATTERY

REV SOL
202-BK-18
276-BK-18
277-BK-18
278-BK-18
279-BK-18
WIRES THAT HAVE BATTERY VOLTAGE

RIDE CTRL ON
E936-WH

A282-BK

A219-BK
A219-BK
BK-18

BK-18
BK-18
BK-18
BK-18

ENG SPD INPUT

NEUTRAL
(LOC I-8) STEER H-11 NOTE B: RADIO TO BE INSTALLED BY DEALER KK 8R-6359 00 A-12 CAB GND TO FRAME GND

XMSN SPD INPUT

UNUSED
UNUSED
UNUSED

REVERSE

SOL RETURN
DIAGNOSTIC INDICATOR
A 606-GY 417-GY-18 5 453-PK-18 RD

FWD LOW SOL

PARK BRAKE SW
AUTO/MANUAL
GROUND
167-OR
167-OR

PARK BRAKE ALARM RLY COIL

B A219-BK

SPEEDO DRIVER
C L

FORWARD
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

RATED ENGINE SPEED

WHEN THE KEY SWITCH IS ON.

RIDE CONTROL OPTION

DOWNSHIFT SW
LOAD CHECK OPTION

RIDE CTRL AUTO/LOAD CHECK

PRESS SW L2 F-11 A-6 NOTE C: ATTACH SEC STEER SYSTEM INCLUDES ROCKER LL 110-2706 00 E-13 AIH TO ENGINE BLOCK ATT

XMSN NEUTRAL OVERRIDE SW

397-OR-14 RD 617-BR 6 C BU 709-OR-18 NOTE I: FOR REMOTE FNR SWITCH AND
RIGHT TURN LAMP 3E-6450 B-3 SWITCH AND DASH LIGHTS (D-7), CONTROL
CONN 33
L48

447-PK-18 C L E933-YL-18 STARTING CIRCUIT. INDICATOR PANEL ON 924G AND 928G THE DATA LINK WIRES (944-OR & 945-BR) MUST BE
107-4402 398-BU-14 200-BK-14 MMM 779-WH-18 1 FOR QUICK E932-PK-18 NOTE J:FOR IT38G ONLY. ON STD MACHINE, CONNECT D-8 (B-6), MOTOR/RELAY, ARC SUPPRESSOR,
A NN NN TWISTED TOGETHER AT LEAST 1 TURN PER 25 MM A
8
7
6
5
4
3
2
1

A A 200-BK-14 P976-BR-18 2 COUPLER GAUGE CIRCUIT. E-8 TERMINALS 2 & 3 WITH JUMPER WIRE AS. PRIMARY AND SECONDARY PRESSURE SWITCHES
CONN 22
3

2
5
2
5
4

MOTOR (19) ARC

9

1
6
8

7
39

21
40
1
6

7
40

39

21

C
18

12

37
31

16
36
34
33
27
26
25
22

38
14
32
28

11

17
10
15
13

19
23
35
29
20
24
30
36
28
27
18
19
16

12

32
31
30
17
34
33
26
25
15

20
24
29

35
14
10
38
23
37
11

22

13

761-GY-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18

CONN CONN 938G AND HARNESS (A-6)

963-GN-18

RD-18 606-GY A 200-BK-12 A WWW 167-OR A OR -18 +BAT 2G-5298

F766-WH-18

F766-WH-18

1 SUPPRESSOR
CONN 34 MONITOR CIRCUIT.
7
6
8
2
1
3
4
5
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
945-BR-18
126-PK-18
202-BK-18
944-OR-18

BK-18 2 200-BK 122-RD B RD-18 G454-PK 1 J2 J1 ONLY A282-BK B BK -18 GND NOTE K: 9V-7204 FLORESCENT SERVICE LAMP IS F-6 NOTE D: ATTACHMENT DIMMER SW SHOWN. STANDARD
118-5597
CAT DATA LINK -

E98948
CAT DATA LINK +

A300-GN WH-18 BK 200-BK TCS ASSEMBLY 727-GN-18 E929-GY-18 C WH -18 SIG E-7 AVAILABLE AND CAN BE POWERED FROM MACHINES USES JUMPER WIRE 2G-5298 TO
- BATTERY
- BATTERY

C 2 PANEL LAMP CIRCUIT.

CALIBRATE (938G ONLY)

+ BATTERY
+ BATTERY

W L83
CONN 24 MACHINE
ACTION LAMP(938G ONLY)

TEST PLUG
LH FRT BRK PROP SOL

CONNECT TERMINALS 1 AND 2.

PILOT ON/OFF SOLENOID
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
RH FRT BRK PROP SOL

THE CIGAR LIGHTER SOCKET.

TEST/ENABLE SW TERM 4
TEST/ENABLE SW TERM 3

A301-WH BK-18
LH REAR BRK PROP SOL

(C) RELAY W 200-BK-18

GROUND
GROUND
GROUND
10V SENSOR SUPPLY

3
UNUSED

A
HARNESS CODE 6
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
RH REAR BRK PROP SOL
LH FRT SPEED SENSOR

STOP/TAIL/PARK LAMP (1) HOOD

SOL GND RETURN

NN
RH FRT SPEED SENSOR

ARTICU ANGLE SENSOR

CONN 5
LH REAR SPEED SENSOR
RH REAR SPEED SENSOR

140-7863 (9) TCS HARNESS (23) ARTICULATION ANGLE TURN SIGNAL AND WIPER/WASHER CIRCUIT. F-6 NOTE E: ATTACHMENT GERMAN ROADING FLASHER
SENSOR GND RETURN

SENSOR GND RETURN

107-4401 ACTUATOR 4 3E-0154 JJJ KKK NOTE L: PCSII NOT OFFERED ON IT38G
A CONTROL CODE RD-00 RD-00 709-OR-18 POSITION SENSOR G-2 NOTE M: FOR COSA ROADING ONLY H-7 8V-2514 SHOWN AT LOC I-7
AS. C HEATER AND AIR CONDITIONER CIRCUIT.
S RD-18 A 604-OR 1 3 WWW 187-5030 PLUG E934-OR-18 161-8925 (5KHZ PWM) D-1 NOTE N: FOR JAPAN ROADING ONLY I-7 ATTACHMENT JAPANESE ROADING FLASHER
161-4002
RD-00

BK-00

T WH-18 C 614-PU (47) AXLE OIL COOLER 2 200-BK-18 (LOC I-8) E935-GN-18 GROUND CIRCUIT. H-15 NOTE P: FOR GERMAN ROADING ONLY 4Y-9844 SHOWN AT LOC H-7
D
E
A
B
C
F
G
H
J

MOTOR AS.
BK-18

L49 L49
BK-18
BK-18
BK-18

G BK-18 B 200-BK TEMP SW 1 G486-GN JJJ W A219-BK D-1 NOTE R:110-0553 WIRE AS. USED ON MACHINES E-8 NOTE F: IT38G BUCKET/FORK SELECT SWITCH IS
161-4007
CONN 25
2 155-8998 ECAP SERVICE TO TCS BRAKE PAYLOAD MONITOR CIRCUIT. SHOWN. FOR 938G, JUMPER WIRE 2G-5298 THIS SCHEMATIC IS FOR THE 938G WHEEL LOADER AND IT38G
(7) CST AUTOSHIFT CONTROL (19) BOSCH MOTOR 200-BK-18 E936-WH NOT EQUIPPED WITH TUV SPEED LIMITER
BK WWW L48 L48 CONNECTOR 136-6337 MOTOR BK-00 E923-PK-18 SOLENOIDS AND NOTE T:SUBSIDARY TO USE 3T-5760 STD AND 9X-3404 CONNECTS TERMINALS 1 AND 2. INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM
NNN LLL REAR SPEED SENSORS START AID CIRCUIT. F-15 F-11 NOTE G: FOR ATTACHMENT HEATED SEAT WITH
A (8) HOOD ACTUATOR SW 2 2 200-BK 139-2327 E925-OR-18 L3
ATT MEDIA NUMBER:SENR6679-02
8
7
6
5
4
3
2
1

FLOOD PARKING BRAKE ALARM

CONN 22
630-GY (MOM-LOCKED OFF-MOM) BK 1 1 G454-PK NOTE C: ATCH SECONDARY STEERING E924-YL-18 TRANSMISSION CONTROL CIRCUIT. F-11 NOTE U: FOR ATTACHMENT AIR SUSPENSION SEAT SCHEMATIC PART NUMBER: 133-0801, CHANGE: 03
LAMP L83 L83 L3 B-2 NOTE H:ENERGIZE S-1 TO ENGAGE PINS
200-BK 146-0240 L83 E926-BU-18 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
9X-6775 A T BK-00 BK-00 E930-BU-18 ENERGIZE S-2 TO DISENGAGE PINS
ALL DASHED LINES ARE ATTACHMENTS. in neutral and with parking brake set.
RD-00 RD-00 E936-WH Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS
5 35 32 4 10 37 14 25 38 29 57 43 34 45 50 61 30 51 15 11 17 33 24 VIEW ALL CALLOUTS
58 60
20 21
59 B
36 16
3 56
44 A
1 41
8 55
28 31
6
40 39 42 48 47 27 52 C 9 D 19 53 7 61 12 13 2 18 22 23 26 46
6 20 44 39 10 38 29 37 17 52 50 57 53 61 12 48 B D A 2 45
4 13
35 51
28 33
42 16
3 22
40 41
58 55
1 21
32
60
5
26
8 36 14 59 25 27 47 43 34 9 C 19 23 7 31 30 18 15 11 56 24