9820 3582 05 User Guide MKIV Ethernet-IP 03 (Www.51wendang - Com)

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9820 3582 05 User Guide MKIV Ethernet-IP 03
User Guide for
Ethernet/IP Protocol on Elektronikon ComBox-E
Name Mark IV : User Guide
Serc. Class
1102 K/1
Detail
User Guide Ethernet/IP Protocol on Elektronikon ComBox-E
PC
Owner
Edition
Modified from
Print date
AII
Replaces Designation CTE Design checked.
Production checked.
Approved
Date
9820 3582 05
Document Information
Edition Date Description Author
0 20/05/2005 Draft update CTE-PDJ 01 19/09/2005 First release CTE-PVL 02

31/03/2006 Protocol update CTE-MP 03 21/12/2006 ES 8 Commands deleted
Turbo commands deleted , Turbo External setpoint deleted , Turbo
Status Changed CTE-PDJ
Table of Contents
User Guide
for.............................................................http://www.51wen
dang.com/doc/fcfd80e68ca5a0749426e52d...........................................
.............................................................0 Ethernet/IP
Protocol on Elektronikon ComBox-
E...............................................................................
...............................0 1
Preface.........................................................................
................................................................................
................4 2 The Physical set-
up..............................................................................
.......................................................................4 2.1
Ethernet & the
Network.........................................................................
.............................................................4 2.2 AB
CompactLogix....................................................................
..........................................................................6 3
3.1 http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dMaster – Slave
concept.........................................................................
..............................................................7 3.2 Buffer
structure.......................................................................
............................................................................7
3.3
Header..........................................................................
................................................................................
.......7 3.3.1 Master to
Slave...........................................................................
.................................................................7 3.3.2 Slave
to
Master..........................................................................
..................................................................8 3.4 Data
Record..........................................................................
...............................http://www.51wendang.com/doc/fcfd80e68ca5a0749426
e52d................................................9 3.4.1 Node
Address.........................................................................
.....................................................................9 3.4.2
Ethernet Parameter ID for Data
Reading.........................................................................
..........................10 3.4.2.1 Compressor
connection......................................................................
...................................................10 3.4.2.2 Detailed General
Compressor
Condition.......................................................................
........................11 3.4.2.2.1
C.C.M...........................................................................
..................................................................12 3.4.2.2.2
Status for Fixed Speed , AQ Fixed Speed ,
ES002.........................................................................13
3http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d.4.2.2.3 Status for
MCC.............................................................................
..................................................13 3.4.2.2.4 Status for VSD ,
AQ VSD , PET VSD Booster , ZB
VSD............................................................14 3.4.2.2.5
Status for ZH
Turbo...........................................................................
.............................................14 3.4.2.2.6 Status for SF
(Multi).........................................................................
..............................................14 3.4.2.2.7 Status for PET Fixed
Speed...........................................................................
.................................15 3.4.2.2.8 Status for BD Dryer (Stand
alone)..........................................................................
........................16 3.4.2.2.9 Status for CD Dryer (Stand
alone)..............................http://www.51wendang.com/doc/fcfd80e68ca5a07
49426e52d...................................................................17
3.4.2.2.10 Status for FD-Fixed Speed & FD-VSD Dryer (Stand
alone)........................................................17 3.4.2.2.11
Status for MD-Fixed Speed Dryer (Stand
alone)..........................................................................
17 3.4.3 Inputs &
Outputs.........................................................................
..............................................................18 3.4.3.1
Analogue Inputs – Sensors &
Calculated......................................................................
........................18 3.4.3.2
ParameterID.....................................................................
.....................................................................18
3.4.3.2.1 Sensor
Inputs..........................................................................
........................................................18
3http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d.4.3.2.2 Calculated
(virtual)
Inputs..........................................................................
...................................18 3.4.3.3 “Status” register
Interpretation..................................................................
............................................19 3.4.3.4 “Value” register
Interpretation..................................................................
............................................19 3.4.3.4.1 Pressure
Input...........................................................................
......................................................19 3.4.3.4.2 Temperature
Input...........................................................................
...............................................19 3.4.3.4.3 Vibration
Input...........................................................................
....................................................19 3.4.3.4.4 Level
Input.........http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d.............
................................................................................
...............................19 3.4.3.4.5 Conductivity
Input...........................................................................
...............................................19 3.4.3.4.6 SPM
Input...........................................................................
............................................................19 3.4.3.4.7 Current
Input...........................................................................
.......................................................20 3.4.3.4.8 Speed
Input...........................................................................
..........................................................20 3.4.3.5 Digital
(Voltage free contacts)
Inputs..........................................................................
.........................21 3.4.3.6 “Status” register
Interpretation.........http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d....
................................................................................
.................21 3.4.3.7 “Value” register
Interpretation..................................................................
............................................21 3.4.3.8 Analogue Outputs (Only
for
Turbo)..........................................................................
............................22 3.4.3.9
Registers.......................................................................
.........................................................................22
3.4.4
Counters........................................................................
............................................................................23
3.4.4.1 Compressor
Counters........................................................................
....................................................23 3.4.4.1.1 Counters for
Fixed
Speed............................http://www.51wendang.com/doc/fcfd80e68ca5a07494
26e52d..........................................................................
.........25 3.4.4.1.2 Counters for
VSD.............................................................................
..............................................26 3.4.4.1.3 Counters for ZB
VSD.............................................................................
........................................27 3.4.4.1.4 Counters AQ Fixed
Speed...........................................................................
..................................28 3.4.4.1.5 Counters for AQ
VSD.............................................................................
.......................................29 3.4.4.1.6 Counters for PET
VSD.............................................................................
......................................30 3.4.4.1.7 Counters for
Turbo...........................................................................
...............http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d............
...................31
3.4.4.1.8 Counters PET Fixed

Speed...........................................................................
.................................32 3.4.4.1.9 Counters for SF
(Multi).........................................................................
........................................33 3.4.4.1.10 Counters for CD
Dryer...........................................................................
......................................34 3.4.4.1.11 Counters for BD dryer
(AII)...........................................................................
..............................35 3.4.4.1.12 Counters for FD VSD
dryer...........................................................................
...............................36 3.4.4.1.13 Counters MD
dryer...........................................................................
............................................37 3.4.4.1.14
Countershttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d for
ES002...........................................................................
..........................................38 3.4.4.2 Multi Compressor Controller
Counters........................................................................
.........................39 3.4.5
Special.........................................................................
..............................................................................40
3.4.5.1 VSD motor
data............................................................................
.........................................................40 3.5 Ethernet/IP
parameters for
change..........................................................................
..........................................40 3.5.1 Load/Unload Pressure Band
change..........................................................................
................................40 3.5.2 VSD Setpoint
change...................http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d..
................................................................................
...........................40 3.5.3 MCC Pressure Band
change..........................................................................
............................................42 3.5.4 PET L/U Regulation Band
Change..........................................................................
.................................43 3.5.5 ZH Turbo Regulation Setpoint and Band
Change..........................................................................
...........44 3.6 Ethernet/IP parameters for remote
control.........................................................................
...............................45 3.6.1 Control
Commands........................................................................
...........................................................45 3.6.1.1 Compressor
Control Mode
Selection...................................................http://www.51wendang
.com/doc/fcfd80e68ca5a0749426e52d...............................................
..45 3.6.1.2 Compressor
Commands........................................................................
................................................47 3.6.2 VSD – external
setpoint/speed
control.........................................................................
.............................49 3.6.3 Reset Initial Settings (Analogue , Digital
, Counter
Inputs)......................................................................49
1 Preface
This document describes Atlas Copco’s Elektronikon MkIV Ethernet Profile that
is used by the ComBox-E communication processor.
This document gives an overview of the components that are required to setup and
ComBox-E
In order to fully understand this document, the following information should be

available:
Airmonitor Installation requirements 9820 4082 02 - 2

://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dEthernet IP_Setup Wizard
UserGuide
9820 4082 10
2 The Physical set-up
2.1 Ethernet & the Network
In the Elektronikon MkIV system all compressors in an installation can be

connected by a data and/or control network. This is done according the
Compressor Network Cabling Instruction (9820 3585 00). This instruction explains
what connectors and cables should be used to interconnect the different
compressors/controllers in the network. Basically this is a CAN-based local
network.
In order to setup a Ethernet connection to one or several of the compressors in

this network, a special module has to be inserted in this network.
[此处图片未下载成功]
……..
Atlas Copco Airpohttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dwer NV
Ethernet Protocol for ComBox-E
An example of our testcase
Ethernet/IP-Netwerk CAN-Netwerk Ethernet/IP-Netwerk

CAN-Netwerk
2.2 AB CompactLogix
For testing we used the L35E CompactLogic Controller.
3 Profile definition
3.1 Master – Slave concept
The profile is based upon the master-slave principle. This means all
communication is initiated by the master and a reply is generated by the slave
(ComBox-E).
3.2 Buffer structure
The Profile can be used for buffers with different length. (Type of PLC) The
buffer is split into 2 parts : ? header : 3 DINT
? data section : n * data record (3 DINT)

Attention : not all functions allow more then 1 data
recordhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d to be transferred.
Basically read operations can be handled for several data records in 1 cycle,
while write operations are only valid for a single data record at a time.
3.3 Header
The header is a 3 DINT value. The interpretation is different for Master->slave

and Slave->Master communication.
3.3.1 Master to Slave
Synch. or “Synchronisation” bits can be used to synchronise master requests

and slave answers. The slave will always reflect the same bit sequence in its
answer (see Slave to Master header). This way an ‘old’ answer can be
distinguished from a new one.
Functions that are supported for master to slave
(Master-> Slave 0 No task 1 Request Parameter Value (read) 3 Alter Parameter

Value (write)
Note : only 1 parameter can be writing in 1 cycle, # parameters must be 1

# http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dparameters : number of
data records in the message
3.3.2
Slave to Master
The header is split into 3 areas.
The following functions are supported for slave to master:
(Master-> Slave 0 No task, or no data yet 2 Transmit Parameter Value (s) 7 Task
not possible
Synch. or “Synchronisation” bits will be set identical to the bits from the
master-slave request.
Error Code :
Error Code Explanation
Error Initializing 2 Function is not correct 3 Number of data records for

reprogramming is not correct
(only one data record)
4 Too many parameters
3.4 Data Record
Each data record 3 DINT long contains the following info:
? Node Address : 1 DINT, CAN

addrhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dess of slave to connect
to
? Parameter ID : 1 DINT, ID of the parameter to read/write , ( the Ethernet

addresses in this manual are
decimal !!!!)
? Data : 1DINT, containing actual data
3.4.1 Node Address
This is the Elektronikon MkIV CAN address : 1 to 30 (31 only used for default
factory setting, should not be used in network).
If there is no data error
If there is a data error
DataError : 1 ? error on the data
Parameter ID : shows the parameter that’s being requested
Data value : shows the data off the parameter when DataError is 0 Returns
the nature of the error when DataError is 1 Value Function 1 Node ID
not found 2 Phttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52darameter
not found 3 Command does not exist 4 Data is not valid 5 Can link
is offline
3.4.2
Ethernet Parameter ID for Data Reading
3.4.2.1 Compressor connection
Function to be used : Read 01
NodeAddress Parameter ID Data 4 Bytes
DINT 7F 0000 Compressors Connection
Compressor Connection
0 Compressor with Node ID 1 is found
….
3.4.2.2 Detailed General Compressor Condition

NodeAddress Parameter ID Data 4 Bytes (DINT)
Not STATUS
GENERAL STATUS
BOV position [%] IGV actual position [%]
Surge Nr (S) [ ± 9999 ]
General status
0 Pre – Warning
1 General Warning
2 General Shutdown-Warning
3 General Shutdowhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dn
4 General Service
5 General Start Failure
6 Emergency Stop
7 Manual/Automatic (COS1)
8 Local/Remote
9 Timer Not Active/Active

10 Pre-warning Service Running Hours
11 Pre-warning Service Accumulated M3 AV4000 Status
0 Shutdown to surge
1 Oil heater On
2 Oil Pump On
3 Manual valve control active
4 Opening IGV limited due to high motor current
5 Regulation Type (0 = constant pressure / 1 = auto-dual)
6 Idling Timer (0 = disabled / 1 = enabled)
CCM
(Compressor Controller Mode)
CCM2a CCM2b CCM2e CCM3a CCM3b CCM3e CCM4a CCM4b
CCM4c (Speed control ) CCM4d (MCC) CCM4e
00 10 40 01 11 41 02 12 22 32 42 CMS
(Compressor Mechanical State)
No Valid Data Stopped Unloaded Loaded
00 01 02 04
3.4.2.2.1 C.C.M.://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dar
2 Local Control (Keyboard) This mode has 3 variants 2a local pressure
control 2b External Load/Unload control (Pressure Switch) 2e 4-20 mA
external speed control 3 Remote Control (Digital) This mode has 3 variants
3a local pressure control 3b External Load/Unload control (Pressure Switch)
3e 4-20 mA external speed control 4 Remote Control (Communication remote)
This mode has 5 variants 4a local pressure control 4b remote setpoint
control (Control over CAN) 4c remote speed control (Control over CAN) 4d MCC
control 4e 4-20 mA external speed control
3.4.2.2.2
Status for Fixed Speed , AQ Fixed Speed , ES002
STATE name
STATE Number
Description A 1
Compressor Off C 3
Motor Stopped D 4
Motor Stopped E 5
Automatically Unloaded F 6
Automatically Unloaded G 7
Automatically Loaded H 8://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dpar

Manually Unloaded I 9
Programmed Stop
J 10
Programmed Stop K 11
Programmed Stop L 12
Programmed Stop M 13
Programmed Stop N 14
Shutdown P 16
Compressor is Starting Q 17
Compressor is Starting R 18
Compressor is Starting S 19
Manually Unloaded T 20
Unload due to overpressure V 22
Initializing
3.4.2.2.3
Status for MCC
STATE name
STATE Number
Description A 1
Ready for Start B 2
Central Control Regulating C 3
Central Control Stopped D 4
Start Impossible
3.4.2.2.4
Status for VSD , AQ VSD , PET VSD Booster , ZB VSD
STATE name
STATE Number
Description A 1
Compressor Off C 3
Motor Stopped D 4
Motor Stohttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dpped E 5
Motor Started F 6
Automatically Speed Control I 9
Programmed Stop
J 10
Motor Stopped N 14
Shutdown P 16
Programmed Stop V 22
Initializing
3.4.2.2.5 Status for ZH Turbo
STATE name
STATE Number
Description A 1
Compressor Off C 3
Motor Stopped D 4
Motor Stopped E 5
Motor Started F 6
Automatically Speed Control H 8
Manually Unloaded
I 9
Programmed Stop
J 10
Shutdown P 16
Programmed Stop R 18
Compressor is Startinghttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d S 19
Manually Unloaded U 21
Automatic Unload due to Surge V 22
Initializing X 24
Minimum Load Y 25
Full Load Z 26
Minimum Minimum Load
3.4.2.2.6 Status for SF (Multi)
STATE name
STATE Number
Description A 1
Compressor Off G 3
Compressor Running V 22
Initializing
3.4.2.2.7
Status for PET Fixed Speed
STATE name
STATE Number
Description A 1
Compressor Off C 3
Motor Stopped D 4
Motor Stopped E 5
Automatically Unloaded F 6
Automatically loaded 100% H 8
Manually Unloaded I 9
Programmed Stop
J 10
Programmed Stop M 13
Shutdownhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d P 16
Compressor is Starting R 18
Compressor is Starting S 19
Manually Unloaded T 20
Unload due to overpressure V 22
Initializing
3.4.2.2.8 Status for BD Dryer (Stand alone)
STATE name
STATE Number
Description A 0 Stopped A1 1 Shifting A2 2 Pressure relief A3 3 Start blower A4

4 Heating Seq 1 (main on, regulating on) A5 5 Heating Seq 1 (main on,
regulating off) A6 6 Heating Seq 1 (main off, regulating off) A7 7 Cooling 1:
blower on A8 8 Cooling 2: blower off A9 9 Heating Seq 2 (main on, regulating
on) A10 10 Heating Seq 2 (main on, regulating off) A11 11 Heating Seq 2 (main
off, regulating off) A12 12 Cooling 3: cooling air valve open A13 13 Pressure
equalisation A14 14 Split Flow Cool / Split Flow Ads A15 15 Waiting B1 16
Shifting B2 17 Pressure relief B3 18 Start blower B4 19 Heating Seq 1
(mhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dain on, regulating on) B5
20 Heating Seq 1 (main on, regulating off) B6 21 Heating Seq 1 (main off,
regulating off) B7 22 Cooling 1: blower on B8 23 Cooling 2: blower off B9 24
Heating Seq 2 (main on, regulating on) B10 25 Heating Seq 2 (main on,
regulating off) B11 26 Heating Seq 2 (main off, regulating off) B12 27 Cooling
3: cooling air valve open B13 28 Pressure equalisation B14 29 Split Flow Cool /
Split Flow Ads B15 30 Waiting N 31 Shutdown V2 32 Recovering from power failure
V 33 INIT X - Can be one of the states: A1…B15
3.4.2.2.9 Status for CD Dryer (Stand alone)
STATE name
STATE Number
Description A 1 Dryer off A0 2 Exhaust vessel A / Shifting A1 3 Regenerating

vessel A A2 4 Pressurizing vessel A B0 5 Exhaust vessel B / Shifting B1 6
Regenerating vessel B B2 7 Pressurizing vessel B W 8 Purge saving V 9 Power on,
checking auto restart conditions
(ARAVF)
://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dar
3.4.2.2.10 Status for FD-Fixed Speed & FD-VSD Dryer (Stand alone)
STATE name STATE Number
Description A 1 Dryer off C 3 Dryer stopped E 5 Dryer starting G 7 Dryer running

N 14 Dryer shutdown P 16 Checking permissive start condition(s) (Dryer
Starting)
V 22 Power on, checking auto restart conditions
(ARAVF)
3.4.2.2.11 Status for MD-Fixed Speed Dryer (Stand alone)
STATE name STATE Number
Description A 1 Dryer off N 14 Dryer shutdown V 22 Power on, checking auto

restart conditions
(ARAVF)
3.4.3
Inputs & Outputs
3.4.3.1 Analogue Inputs – Sensors & Calculated
The Elektronikon MkIV supports up to 55 analogue sensor inputs and 10 additional

analogue calculated (virtual) inputs. Each input has a ‘value’ and a
‘status’ register assigned.
The contentshttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d of these

registers depend on the actual type of sensor that is connected. This can be
different for every type of compressor. E.g. standard compressors may have 1 to
4 pressure inputs, 1 to 10 temperature inputs, up to 7 SPM inputs,… Also,
features and options may increment the number of sensors that are actually
installed on your compressor.
Before using the Ethernet/IP system it is therefore required to find out what
sensors are really connected to your compressors. This can e.g. be done with the
FDP program. This program has a function that lists the sensors Ethernet/IP
(use Profibus) registers for a selected compressor type (including features and
options).
Once the list of sensors is known, the contents of the registers can be
interpreted as described below.
3.4.3.2 ParameterID 3.4.3.2.1 Sensor Inputs Function to be used : Read 01
NodeAddress ParametersID Data 4 Bytes (DINT)
0000http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d Analogue Input 1 –

Value Analogue Input 1 – Status 0001 Analogue Input 2 – Value Analogue
Input 2 – Status 0053 Analogue Input 54 – Value Analogue Input 54 –
Status 0054 Analogue Input 55 – Value Analogue Input 55 – Status
3.4.3.2.2 Calculated (virtual) Inputs Function to be used : Read 01
DINT DINT 0055 Analogue Input 56 – Value Analogue Input 56 – Status

0064 Analogue Input 65 – Value Analogue Input 65 – Status
3.4.3.3 “Status” register Interpretation Byte 3 (B3) = 00 Byte

4 (B4) = Input Status
The Input Status must be interpreted as Binary data (bit coded).
Each part ( bit ) of the data ( byte ) is indicating a specific item that
applies on the Input function. In the following table, an overview is given of
all bits together with the corresponding meaning and
interpretation.://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dar
Bit 7 Bit 6 Bit 5
Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Function Description Input
Set/Not Set Sensor Error
Permissive Start Service
Warning
Warning Bit “1” Set Active Active Bit “0”

Not Set
Not Active
Not Active
Not Active Not Active Not Active Not Active Not Active
3.4.3.4 “Value” register Interpretation
This depends on the type of inputs.
3.4.3.4.1 Pressure Input
The Pressure Input Value is a 2 byte integer, and contains the actual reading in
mbar (0.001 bar) For negative values, standard 2-complement notation is used.
Example: Value = 7040 decimal or 0x1B80 hexadecimal = 7.040 bar. Value =

-1000 decimal (2-complement) or 0xFC18 = -1.000 bar
For sensor error the value the value 32767 or 7FFF (hex) is returned.
On some high pressure compressors (with working pressures above

http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d30 bar) a special Pressure
Input can be defined that returns data in cBar (0.01 bar) in stead of mBar.
3.4.3.4.2 Temperature Input
The Temperature Input Value is a 2 byte integer, and contains the actual reading
in 0.1°C For negative values, standard 2-complement notation is used.
Example: Value = 855 decimal or 0x0357 hexadecimal = 85.5 °C Value = -250

decimal (2-complement) or 0xFF06 = -25.0 °C
For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.3 Vibration Input
The Vibration Input Value is a 2 byte integer, and contains the actual reading
in 0.01?m For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.4 Level Input
The Level Input Value is a 2 byte integer, and contains the actual reading in
0.1mm For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.5 Conductivity Input://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dar

The Conductivity Value is a 2 byte integer, and contains the actual reading in 1
?S/cm For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.6 SPM Input
The SPM Input Value is a 2 byte register that must be seen as 2 x 1 byte.
? Byte 1 : carpet value (in dB) ? Byte 2 : peak value (in dB)
Example: Value = 0x1120 = > carpet value = 0x11, peak value = 0x20
For sensor error the value the value 0X7FFF (hex) is returned. SPM values cannot
be negative
3.4.3.4.7 Current Input
The Current Input Value is a 2 byte integer, and contains the actual reading in
0.1 A For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.8 Speed Input
The Speed Input Value is a 2 byte integer, and contains the actual reading in 1
rpm For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.5 Digitalhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d (Voltage

free contacts) Inputs
The Elektronikon MkIV supports up to 18 digital (voltage free) inputs. Each

input has a ‘value’ and a ‘status’ register assigned.
The contents of these registers is for digital inputs always the same, if the
input is used. Before using the Ethernet/IP system it is therefore required to
find out what inputs are used on your compressors. This can e.g. be done with
the FDP program. This program has a function that lists the digital inputs
Profibus (Ethernet/IP has the same registers) registers for a selected
compressor type (including features and options).
Once the list of inputs is known, the contents of the registers can be
interpreted as described below.
NodeAddress ParametersID Data 4 Bytes
0200 Digital Input 1 – Value Digital Input 1 – Status 0201 Digital Input
2 – Value Digital Input 2 – Status 0220
Digihttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dtal Input 21 – Value
Digital Input 21 – Status
3.4.3.6 “Status” register Interpretation

Byte 3 (B3) = 00
Byte 4 (B4) = Input Status
The Input Status must be interpreted as Binary data.
Each part ( bit ) of the data ( byte ) is indicating a specific item that
applies on the Input function. In the following table, an overview is given of
all bits together with the corresponding meaning and interpretation.
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Function Description
Input
Set/Not Set
Sensor Error Permissive Start Service Warning
Warning Set
Value “0” Not Set
Not Active Not Active Not Active Not Active Not used Not Active Not Active
3.4.3.7 “Value” register Interpretation Value: 00 Digital input is Open

Value: 01 Digital input is Closed
3.4.3.8 Analogue Outputs

(Onlyhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d for Turbo)
The Elektronikon MkIV supports up to 2 analogue outputs.
3.4.3.9 Registers
0700 0 Analogue Output 1 -Value 0701 0 Analogue Output 2 -Value
3.4.4
Counters
3.4.4.1 Compressor Counters
The Elektronikon MkIV supports up to 33 counters (32-bit counters). Each input

as 2 x 16bit ‘value’ register assigned, to allow a 32-bit value to be read.
Not all types of compressors use all types of counters. The list in this chapter
provides an overview of the used counters / compressor type, and the units that
are used
Function to be used : Read 01 Node Address ParametersID Data 4 Bytes (DINT)
Running Hours Loaded Hours Motor Starts Module Hours Accumulated Load cycle VSD
1-20% RPM 0307 VSD 20-40% RPM 0308 VSD 40-60% RPM 0309 VSD 60-80% RPM VSD 80-
100% http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dNot yet used 0312 50
% loaded hours Load relay 2
Counter application Specific……..
Counter application Specific

? yes, if VSD has unloading cycle (e.g. Z-VSD) Interpretation of data in the
registers
Example Running Hours
Running Hours ? B4 B5 B6 B7 00 2C 93 45 ? 2921285 sec ? 811

hrs
An Example to calculate the VSD %Counters
Running Hours 65 s 1 - 20%
41 s 20 - 40 % 13 s 40 - 60 % 3 s 60 - 80 % 1 s 80 - 100 %
7 s
1 -20%
41 s
20 - 40 % 13 s --> 13*100/65 = 20 --> 20% (round off downwards if the value

is lower then xx,50 else round 40 - 60 % 3 s --> 3*100/65 = 4,61 -->
5% off upwards) 60 - 80 % 1 s --> 1*100/65 = 1,53 --> 2% 80 - 100 % 7 s
--> 7*100/65 = 10,76 --> 11% ----------
40 %
100 http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d% - 40 % = 60%
1-20% 41 s 60%
3.4.4.1.1
Counters for Fixed Speed
ParameterID
Description
Unit
0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description
Unit
0314
0329
Motor Rotations Number 0330
0331
S P E C I F I C
0332
3.4.4.1.2
Counters for VSD
ParameterID
Description
Unit
0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description
Unit
0314
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.3
Counters for ZB VSD
ParameterID
Dhttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52description
Unit
0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description Unit
0314
S P E C I F I C
3.4.4.1.4 Counters AQ Fixed Speed
ParameterID
Description
Unit
0300 Running Hours s 0301 Loaded Hours s 0302 Motor Starts Number 0303 Module
Hours s 0304
0305 Load Relay Number
0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description Unit
0314
S P E C I F I C
3.4.4.1.5
Counters for AQ VSD
ParameterID
Description
Unit
0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description Unithttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d
0314
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.6
Counters for PET VSD
ParameterID
Description
Unit
0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description Unit
0314
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.7 Counters for Turbo
ParameterID
Description
Unit
Hours s 0304
0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description Unit
0314
0329
0330
0331
http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dS P E C I F I C
0332
3.4.4.1.8 Counters PET Fixed Speed
ParameterID
Description
Unit
Hours s 0304
0306 0307 0308 0309 0310 0311

0312 50 % loaded hours s F I X E D
relay 2
Number
ParameterID
Description Unit
0314
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.9 Counters for SF (Multi)
ParameterID
Description
Units
0300 Running Hours s 0301 0302
0303 Module Hours s 0304 0305 0306 0307 0308 0309 0310 0311 0312
F I X E D
0313
ParameterID
Description
Unit
0314://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dpar
0319
Motor Starts Element 2 Number 0320
0321
0322
0323
Shutdowns Element 2 Number 0324
0325
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.10 Counters for CD Dryer
ParameterID
Description
Units
0303 Module Hours s 0304 0305 0306 0307 0308 0309 0310 0311 0312
F I X E D
0313
ParameterID
Description Unit
0314
0319
0320
0321
0322
0323
0324
0325
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.11 Counters for BD dryer (AII)
ParameterID
Description
Unit
http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d0303 Module Hours s 0304

0305 0306 0307 0308 0309 0310 0311 0312 F I X E D
0313
ParameterID
Description
Unit
0314
Actual State Time Programmed State Time Actual Half Cycle Time Programmed Half
Cycle Time 0319
0320
0321
0322
0323
0324
0325
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.12 Counters for FD VSD dryer
ParameterID
Description
Unit
0300 Running Hours s 0301
0302 Motor Starts Number 0303 Module Hours s 0304 0305 0306 0307 0308
0309 0310 0311 0312 F I X E D
0313
ParameterID
Description Unit
0314
0316
0319
0320
0321
0322
0323
0324
http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d0325
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.13 Counters MD dryer
ParameterID
Description Unit
0300
0301 Loaded Hours s 0302
0303 Module Hours s 0304 0305 0306 0307 0308 0309 0310 0311 0312
F I X E D
0313
ParameterID
Description
Unit
0314
0317
0319
0320
0321
0322
0323
0324
0325
0329
0330
0331
S P E C I F I C
0332
3.4.4.1.14 Counters for ES002
ParameterID
Description
Unit
Hours s 0304
0306 0307 0308 0309 0310 0311

http://www.51wendang.com/doc/fcfd80e68ca5a0749426e52d 0312 F I X E D
0313
ParameterID
Description Unit
0314
0319
0320
0321
0322
0323
0324
0325
0329
0330
0331
S P E C I F I C
0332
3.4.4.2 Multi Compressor Controller Counters
The Elektronikon MkIV contains 4 counters (32-bit counters) to perform the MCC
load balancing between up to 4 compressors. Each such counter as 2 x 16bit
‘value’ register assigned, to allow a 32-bit value to be read. Only units
where the MCC master function is active contain real data for this registers.
Units 0500 Compressor 1 counter s 0501 Compressor 2 counter s 0502 Compressor

3 counter s 0503 Compressor 4 counter s
Data intehttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52drpretation is the

same as for the other counters
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9820 3582 05 User Guide MKIV Ethernet-IP 03

User Guide for

Ethernet/IP Protocol on Elektronikon ComBox-E

Name Mark IV : User Guide

User Guide Ethernet/IP Protocol on Elektronikon ComBox-E

Replaces Designation CTE Design checked.

Edition Date Description Author

0 20/05/2005 Draft update CTE-PDJ 01 19/09/2005 First release CTE-PVL 02

Turbo commands deleted , Turbo External setpoint deleted , Turbo

Status Changed CTE-PDJ

3.4.4.1.8 Counters PET Fixed

In order to fully understand this document, the following information should be

Airmonitor Installation requirements 9820 4082 02 - 2

2 The Physical set-up

2.1 Ethernet & the Network

In the Elektronikon MkIV system all compressors in an installation can be

In order to setup a Ethernet connection to one or several of the compressors in

Atlas Copco Airpohttp://www.51wendang.com/doc/fcfd80e68ca5a0749426e52dwer NV

Ethernet Protocol for ComBox-E

An example of our testcase

Ethernet/IP-Netwerk CAN-Netwerk Ethernet/IP-Netwerk

For testing we used the L35E CompactLogic Controller.

3.1 Master – Slave concept

3.2 Buffer structure

? data section : n * data record (3 DINT)

The header is a 3 DINT value. The interpretation is different for Master->slave

3.3.1 Master to Slave

Synch. or “Synchronisation” bits can be used to synchronise master requests

Functions that are supported for master to slave

(Master-> Slave 0 No task 1 Request Parameter Value (read) 3 Alter Parameter

Note : only 1 parameter can be writing in 1 cycle, # parameters must be 1

The header is split into 3 areas.

The following functions are supported for slave to master:

Error Code Explanation

Error Initializing 2 Function is not correct 3 Number of data records for

4 Too many parameters

3.4 Data Record

Each data record 3 DINT long contains the following info:

? Node Address : 1 DINT, CAN

? Parameter ID : 1 DINT, ID of the parameter to read/write , ( the Ethernet

? Data : 1DINT, containing actual data

3.4.1 Node Address

If there is a data error

DataError : 1 ? error on the data

Parameter ID : shows the parameter that’s being requested

Ethernet Parameter ID for Data Reading

3.4.2.1 Compressor connection

Function to be used : Read 01

NodeAddress Parameter ID Data 4 Bytes

DINT 7F 0000 Compressors Connection

0 Compressor with Node ID 1 is found

1 Compressor with Node ID 2 is found

29 Compressor with Node ID 30 is found

3.4.2.2 Detailed General Compressor Condition

BOV position [%] IGV actual position [%]

Surge Nr (S) [ ± 9999 ]

5 General Start Failure

9 Timer Not Active/Active

11 Pre-warning Service Accumulated M3 AV4000 Status

3 Manual valve control active

4 Opening IGV limited due to high motor current

5 Regulation Type (0 = constant pressure / 1 = auto-dual)

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