MALAYSIA PELLETIZING - PLANT I

OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 1/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A
TI: TYPE OF A - PRELIMINARY C - FOR INFORMATION E - FOR CONSTRUCTION G - AS BUILT
ISSUE B - FOR APPROVAL D - FOR QUOTE F - AS PURCHASED H - CANCELLED
Rev. TI: Description By Ver. Appr. Auth. Date
A B FOR APPROVAL THA EH FNF 04/20/10

Instructions on Filling Out This Form

I - Potential Suppliers should fill out the left column of the "Proposed" field with one of the following options: "MR" (Meets Requirements) or "D" (Deviation).
II - Suppliers must list any items marked "D" and any other clarifications in the "Deviations List", per Section 1 of the Technical Requisition. To include information in addition to the
contents of this datasheet, suppliers should proceed in the same manner.
III - The explanatory notes at the end of the Data Sheet are to be filled out by the Issuer and not by Suppliers.

Supplier: Inform Proposal: Inform

TAG: TR-2511-01 Quantity: 1

Item Description Un. Specified Proposed

Identification
1 Manufacturer - Inform
2 Model - Inform
3 Service - Transport
4 Site - MALAYSIA
Local and Environmental Conditions
5 The data for this item is presented in the the CP - CP-2000ML-G-001
Operation Requirements
6 Duty cycle -
7 Hours per day h/d 24
8 Days per week d/w 7
9 Days per year d/y 330
10 Type of service - Weights
11 Fed by ( specify ) - RP-2411-01 / TR2511-02
13 Equipment to be fed - SI-2511-01
14 Number of loading points un. 1
Material Characteristics
15 Material - GROUND MIX
16 Particle size ( top size ) mm < 0,15
17 Rated capacity - dry t/h 964,4
18 Design capacity - dry t/h 1205,5
19 Design factor - 1,25
20 Angle of repose ° 40
21 Accommodation angle ° 30
22 Apparent density t/m³ 1,8
23 Temperature °C 37
24 Moisture % 9,0 @ 9,5
25 Abrasiveness - NA
26 Corrosiveness - NA
Belt Conveyor Characteristics
27 Horizontal length between pulleys mm 129.050
28 Belt width mm 1400

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 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 2/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

29 Speed m/s 1,2

30 Degree of filling % 70
31 Difference in elevation m 33,7
32 Inclination ° 14,65
33 Quantity of horizontal curves un. NA
34 Minimum curvature radius m NA
35 Regenerative (Yes/No) - NO
36 Power generated kW NA
37 Dynamic Analysis (Yes/No) - YES
Timing
38 Loaded Acceleration s Inform
39 Natural Empty Stop s Inform
40 Natural Totally Filled Stop s Inform
41 Braking Stop s Inform
Drive Assembly
42 Electric motor(01) -
43 Power kW 1 x 220
44 Voltage KV 6.6
45 Frequency Hz 50
46 Number of poles - 6
47 Reducer
48 Manufacturer - FALK or similar
49 Type - 2170 Y 2
50 Mechanical rating cv Inform
51 Thermal rating cv Inform
52 Service factor (relative to rated horsepower) - 1,75
53 Configuration - Inform
54 Reduction Ratio - 42,54
55 Seal Type - Inform
56 Housing Material - Inform
57 Split Housing - Inform
58 Housing with relieve valve - YES
59 Extended Shaft End - YES
60 Bearings with seal type taconite - YES
61 Oil drain with extension tube - YES
62 Protection for the not used shaft ends - YES
63 Lubricant oil maximum temperature - Inform
64 High speed coupling(s) -
65 Type - Magnetic
Flexible for power < 50 cv or with variable frequency
66 - NA
drive
67 Service factor relative to motor power - 1,75
68 Magnetic 50 cv < power < 800 cv - Inform
69 Motor torque limitation - 1,5
70 Motor amperage 10s after startup - Inform
71 Maximum slip % NA

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 3/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

72 - NA
Fluid coupling with speed control for power > 800 cv
73 Maximum slip - Inform
MAGNA DRIVE
74 Manufacturer -
or Similar
75 Model - BMCFGTPC D.0-21
76 Fluid temperature control - NA
77 Safety bushing NA
78 Low speed coupling(s) -
79 Flexible-type gear coupling - YES
80 Manufacturer - VULKAN or Similar
81 Model - BND 550
82 Service factor relative to motor power - 1,75
83 Accessories - Inform
84 Backstop -
AXLE TIP OF THE INVERSE
85 Location -
SIDE OF DRIVE

86 - YES
At high speed axle of the reducer for power ≤ 75 kW
87 At pulley axle for power > 75 kW - NA
88 Type - Marland
89 Model - BC 135 MA TTBS 135
90 Manufacturer - TEC TOR
91 Service Factor - 1,3
92 Maximum Torque N.m 183035
Belt
93 Manufacturer - Goodyear or similar
94 Type - EP 220 - 3 LONAS
95 Open - YES
96 Endless - NO
97 Service -
98 Abrasion (Medium / High / Extra-High) - Medium
99 Oil (Mineral / Vegetable) - Inform
100 Temperature - Inform
101 Upper cover -
102 Thickness mm 6
103 Abrasion resistance (DIN 53516) mm Inform
104 Surface hardness Sh A 65±5
105 Type - "B"
106 Natural Rubber (NR) - Inform
107 Synthetic Rubber (EPDM) - Inform
108 Synthetic Rubber (SBR) - Inform
109 Nitrile Rubber (NBR) - Inform
110 Neoprene (CR) - Inform
111 PVC - Inform
112 Lower cover -

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 4/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

113 Thickness mm 3
114 Abrasion resistance (DIN 53516) mm Inform
115 Surface hardness Sh A 65±5
116 Type - "B"
117 Natural Rubber (NR) - Inform
118 Synthetic Rubber (EPDM) - Inform
119 Synthetic Rubber (SBR) - Inform
120 Nitrile Rubber (NBR) - Inform
121 Neoprene (CR) - Inform
122 PVC - Inform
123 Carcass -
124 Type - "B"
125 Polyester /Nylon - YES
126 Number of plies un. 3
127 Nylon /Nylon - NA
128 Number of plies un. NA
129 Steel wire - NA
130 Allowable tension kgf/cm Inform
131 Maximum elongation at allowable tension % Inform
132 Minimum rupture strength kgf/cm Inform
133 Lengths -
134 Total length mm Inform
135 Splice allowance mm Inform
136 Maintenance allowance mm Inform
137 Width mm 1400
138 Belt perimeter (endless belt) mm Inform
139 Vulcanized splice -
140 Hot - YES
141 Cold - NA

142 Maximum sag between carrying rollers at design capacity % Inform

143 Maximum sag between return rollers % Inform

Pulleys -
144 Overall dimensions -
145 Per CEMA / Vale standards - YES
146 Linings -
Rubber lining per ABNT EB 362 4AA 625 A13 B13 L14
- YES
147 K11
148 Surface hardness Sh A 65±5
149 Vulcanization (hot / cold) - Inform
150 Materials -
151 Hubs - SAE 1045
152 Shells - SAE 1020
153 Discs - SAE 1020
154 Allowable Stresses -
155 On shell kgf/cm² Inform

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 5/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

156 On end discs kgf/cm² Inform

157 Tolerance -
158 Eccentricity (drive) -
159 Before lining mm < 0,8
160 After lining mm < 0,6
161 Eccentricity (return and bend pulleys) -
162 Before lining mm < 1,0
163 After lining mm < 0,8
164 Procedures and tests -
165 Static balancing - YES
166 Hub / end disk / shell full penetration welds - YES
Ultrasonic examination before welding in areas to be
- YES
167 welded up to a distance of 25.4 mm
Ultrasonic examination of shell butt welds and end disc /
- YES
168 shell welds
169 Liquid penetrant examination performed on shell / end disk welds
- YES
170 Inner reinforcement disk with continuous weld - YES
Post-welding stress relief performed on shell / end disk /
- YES
171 hub assembly
Maximum hardness of welds or adjacent areas affected
HB Inform
172 by heat
173 Shafts -
174 Method of securing to each hub - Inform
175 RFN 7015.1 or equivalent locking device - YES
176 Taper Lock or equivalent tapered bushing - Inform
177 Material - SAE 1045 or SAE 4140
178 Forged to final shape and machined - YES
179 Allowable bending / torsional stress kgf/cm² Inform
180 Allowable bending stress kgf/cm² Inform
181 Ultrasonic examination - YES
182 Sag mm L/2000
183 Bending factor kf 1,5
184 Torsion factor kt 1,0
185 Bearing housings -
186 Manufacturer - HENFEL or similar
187 Type of housing - Pillow Block
188 Type of seal - Labyrinth
189 Material - Inform

Lubrication point enables lubrication while in operation - YES

190
191 Relief bushing for grease outlet used - YES

Sealed with contaminant-proof side cover - YES

192
193 One fixed bearing and one free-sliding bearing per pair - YES
194 Oblong holes fastening for bearing housings - YES
195 Bearing supported by machined base plate - YES

Wedge- or screw-type alignment or leveling device - YES

196

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 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 6/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

197 Protection against falling materials - YES

198 Load line passing through the lower half of the housing - YES
Lubrication system with alemite grease fittings for
- No - See note 2
199 manual grease pumps
200 Bearings -
201 L10 life - 60000
202 Mounting bushings - YES
203 Drive pulley -
204 Diameter mm 800
205 Width mm 1600
206 Shell thickness mm Inform
207 End disc thickness mm Inform
208 Shaft diameter at hub mm 300
209 Shaft diameter in bearing mm 240
210 Expansion ring type / size - Inform
211 Bearing type / size - Inform
212 Bearing housing - Inform
213 Locking device torque kgf.m Inform
214 Minimum ground clearance mm Mínimo 1000
215 Lagging -
216 Rubber - Grooved (Diamond / Herring Bone) - NA
217 Thickness mm NA
218 Pulley-Belt friction value -
219 At startup - NA
220 During operation - NA
221 Ceramic - YES
222 Type - Inform
223 Thickness mm 20
224 Pulley-Belt friction value -
225 At startup - 0,45
226 During operation - 0,35
227 Metallic - NA
228 Material - NA
229 Thickness mm NA
230 Hardness HRC NA
231 Pulley-Belt friction value - NA
232 At startup - NA
233 During operation - NA
234 Return pulley -
235 Diameter mm 800
236 Width mm 1600
237 Shell thickness mm Inform
238 End disc thickness mm Inform
239 Shaft diameter at hub mm 300
240 Shaft diameter in bearing mm 240
241 Locking device type / size - Inform

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 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 7/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

242 Bearing type / size - Inform

243 Bearing housing - Inform
244 Minimum ground clearance mm Minimum 1000
245 Cover (yes / no) mm YES
246 Material mm Rubber
247 Thickness mm 15
248 Deviation pulley -
249 Diameter mm 800
250 Width mm 1600
251 Shell thickness mm Inform
252 End disc thickness mm Inform
253 Shaft diameter at hub mm 300
254 Shaft diameter in bearing mm 240
255 Locking device type / size - Inform
256 Bearing type / size - Inform
257 Bearing housing - Inform
258 Minimum ground clearance mm Minimum 1000
259 Cover (yes / no) mm YES
260 Material mm Rubber
261 Thickness mm 15
262 Stretching Pulley -
263 Diameter mm 800
264 Width mm 1600
265 Shell thickness mm Inform
266 End disc thickness mm Inform
267 Shaft diameter at hub mm 300
268 Shaft diameter in bearing mm 240
269 Locking device type / size - Inform
270 Bearing type / size - Inform
271 Bearing housing - Inform
272 Minimum ground clearance mm Minimum 1000
273 Cover (yes / no) mm YES
274 Material mm Rubber
275 Thickness mm 15
276 Other (specify) -
277 Quantity un. Inform
278 Diameter mm Inform
279 Width mm Inform
280 Shell thickness mm Inform
281 End disc thickness mm Inform
282 Shaft diameter at hub mm Inform
283 Shaft diameter in bearing mm Inform
284 Locking device type / size - Inform
285 Bearing type / size - Inform
286 Bearing housing - Inform

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 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 8/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

287 Minimum ground clearance mm Inform

288 Cover (yes / no) mm Inform
289 Material mm Inform
290 Thickness mm Inform
291 Lagging -
292 Material - Inform
293 Thickness mm Inform
Idler assemblies -
294 General Characteristics -
295 Idlers -
296 In accordance with NBR 6678/Vale´s Standards - YES
297 Rubber Rings -
298 In accordance with NBR 10392/Vale´s Standards - YES
299 Manufacturer - Inform
300 Type of lubrication - Permanent
301 Seal Type - Labyrinth
302 Friction Coefficient -
303 0,025 - YES
304 0,022 for TCLD's - NA
305 Nominal life L10 of the Roller Bearings h 60000
306 Material Load on Central Roll -
307 For 35° Idlers % 70

Indication of the direction pressed on support - YES

308
Support Base constructed to avoid material
- YES
309 accumulation
Lateral Idlers inclined 2° in movement direction - YE S
310
Supports without salient or rough parts that can damage
- YES
311 the belt
312 Manufactuer name pressed - YES
313 Series number and model pressed - YES
Lenght of the minor set as the transversal dimension of
- YES
314 the structure
315 Material of the supports - Inform

Oblong holes on structure for support fixation - YES

316
317 Load Idlers -
318 Quantity un. Inform
319 Quantity of idlers by set un. 3
320 Inclination of the lateral idlers ° 35
321 Lenght of the lateral idlers mm Inform
322 Gap mm 1000
323 Constructive form of the supports - triple
324 Tube diameter mm Inform
325 Rolls (Simple/Double chamber) - Inform
326 Wall Thickness of the external tube mm Min. - 4,75
327 Eccentricity mm Max. - 0,6

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 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 9/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

328 Tube material - Inform

329 Roller bearing type - Inform
330 Roller bearing diameter mm Inform
Costured Tube rolls finished on the external face and
- Inform
331 filled edges
332 Return Idlers in V (without rubber rings) -
333 Quantity un. NA
334 Number of idlers un. NA
335 Inclination of the Idlers ° NA
336 Gap mm NA
337 Constructive form of the supports - NA
338 Tube diameter mm NA
339 Wall Thickness of the external tube mm NA
340 Tube material - NA
341 Roller bearing type - NA
342 Roller bearing diameter mm NA
343 Return Idlers (without rubber rings) -
344 Quantity un. NA
345 Number of idlers un. NA
346 Inclination of the Idlers ° NA
347 Gap mm NA
348 Constructive form of the supports - NA
349 Tube diameter mm NA
350 Wall Thickness of the external tube mm NA
351 Tube material - NA
352 Roller bearing type - NA
353 Roller bearing diameter mm NA
354 Return Idlers (with rubber rings) -
355 Quantity un. Inform
356 Number of idlers un. 1
357 Inclination of the Idlers ° 0
358 Gap mm 3000
359 Constructive form of the supports - Triple
360 Tube diameter mm Inform
361 Rolls (Simple/Double chamber) - Inform
362 Wall Thickness of the external tube mm Inform
363 Tube material - Inform
364 Roller bearing type - Inform
365 Roller bearing diameter mm Inform
366 Rubber Rings - Inform
367 Type (Usual/Vulcanized on tube) - Inform
368 Dimensions - Inform
369 Quantity un. Inform
370 Disposition
Elastometer Material as - Inform
371 ABNT EB-362-4AA-725-A13-B13 - Inform
372 Hardness Sh A Inform

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 10/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

373 Impact Idlers

374 Quantity un. Inform
375 Quantity of idlers by set un. 3
376 Inclination
Relocatablesof the lateral
without idlers of desassebling the
necessity ° 35
377 material guide, with chute or structures - YES
378 Gap mm 400
379 Constructive form of the supports - Inform
380 External Diameter of the rings mm Inform

mm Inform
381 Tube diameter
382 Rolls (Simple/Double chamber) - Inform
383 Wall Thickness of the external tube mm Inform
384 Tube material - Inform
385 Roller bearing type - Inform
386 Roller bearing diameter mm Inform
387 Rubber Rings -
388 Type (Usual/Vulcanized on tube) - Vulcanized on tube
389 Dimensions - Inform
390 Quantity un. Inform
391 Disposition
Elastometer Material as - Inform
392 ABNT EB-362-4AA-725-A13-B13 - Inform
393 Hardness Sh A 65±5
394 Transition Idlers -
395 Discharge Quantity un. Inform
396 Retunr Quantity un. Inform
397 Constructive form of the supports - Inform

Inclination of the lateral idlers: from 0° until th e

° 35
inclination of the laod idler increasing 5 to 5°
398
399 Gap mm max. 1200
400 Construction - Inform
401 Central Idler out-of-phase from lateral - Inform
402 Load self-aligning Idlers -
403 Location -
404 Distance form the head pulley m 15
405 Distance form the return pulley m 15
406 Quantity un. Inform
407 Type: triple - similar to load idler - YES
408 Turning Limit rpm 500
409 Compatible with load idlers dimensions - YES
410 Gap m 30
411 Constructive form of the supports - Inform
412 Dimension of the lateral idlers guide mm Inform
413 Articulation with conic idler - YES
414 Return self-Aligning idlers -
415 Location -

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 11/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

416 Distance form the head pulley m 15

417 Distance form the return pulley m 15
418 Quantity un. Inform
419 Type: plan - similar to return idler - YES
420 Turning Limit rpm 500
421 Compatible with return idlers dimensions - YES
422 Gap mm 30
423 Constructive form of the supports - Inform
424 Dimension of the lateral idlers guide mm Inform
425 Articulation with conic idler - YES
426 Mobile set idlers -
427 Quantity un. NA
428 Type - NA
429 Similar to load idler - NA
430 Similar to return idler - NA
431 Constructive form of the supports - NA
432 Scale idlers -
433 Quantity un. NA
434 Type: plan - similar to load idler - NA
435 Dinamic balancing in 500 rpm - NA
436 Gap mm NA
437 Eccentricity mm NA
438 Constructive form of the supports - NA
439 Structure protection Vertical Idlers -
440 Quantity un. Inform
441 Gap mm 30000
442 Idlers dimensions - Inform
443 Lenght mm Inform
444 Diameter mm Inform
Between the self-aligning
Location -
445 idlers
446 Constructive form of the supports - Inform
Stretcher (yes/no)
447 Gravity Type YES
448 Curso de esticamento mm 2600
449 Bolt Type NA
450 Curso de esticamento mm NA
451 Screen protection (yes/no) YES
Belt Cleaning
452 Scrapers -
453 Primary - 01
454 Secondary - 01
455 Tertiary - 01
456 Cleaners -
457 Quantity un. 01
458 Type - "v"

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OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 12/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

Metallic Structures -
459 General Characteristics -
460 Material -
461 Plates and profiles - ASTM A36
462 Round Bars - SAE 1020
463 Checkered Plate - ASTM A36
464 Expanded Plates - ASTM A36
465 Connections -
466 High resistance Bolts - ASTM A325
467 Commom Bolts - ASTM A307
468 Weld - Eletric
469 Electrode - E70XX
470 Minimum fillet mm 3
471 Minimum Thickness -
472 Welded profiles, bracings, floor plates - 6,35
473 Angle bars - 6,35
474 Connection Plates - 8
475 Truss Rod - 16
476 Bolt Diameters - 16
477 Overloads -
478 Catwalk -
479 300 kgf/m² (belt width <1600 mm) - YES
480 500 kgf/m² (belt width >1600 mm) - NA
481 Platforms at machine -
482 600 kgf/m² (belt width <1600 mm) - YES
483 1000 kgf/m² (belt width >1600 mm) - NA
484 Height -
485 Standard Cradle Type m NA
486 Truss Bridge Type m NA
487 Galery Type m 133,38
488 Special Cradle Type m NA
489 Supports -
490 Quantity of support column - Inform
491 Column height - Inform
492 Type - Inform
493 Transferency house -
494 Dimensions - Inform
495 Width - Inform
496 Lenght - Inform
497 Height - Inform
498 Material Inform
499 Cover (Galvanized/Translucid roof) - YES
500 Lateral Cap (Galvanized/Translucid roof) - YES
501 Roof Thickness - Inform
502 Electric Hoist Monorail - YES

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OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 13/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

503 Access ladder - Sim

504 Platforms Quantity - Inform
505 Platforms floor - Inform
506 Catwalk -
507 Type - Inform
508 Useful Width - 800
509 Floor plate type - Checkered Floor Plates
510 Plate thickness - 6,3
511 Belt Cover -
512 Type/Material - NA
513 Width - NA
514 Thickness - NA

515 Conditions to idlers inspection without remove cover - NA

516 Galery Cover -

517 Roof (Galvanized/translucid) - Inform
518 Width - Inform
519 Thickness - Inform
520 Removable cover over stretching - Inform
Other Characteristics -
521 Discharge chute -
522 Material - Inform
523 Thickness mm 8
524 Wear plates -
525 Per Vale standards (Yes / No) - YES
526 Thickness mm Inform
527 Material -
528 White cast iron - NA
529 SAE 1045 steel - NA
530 SAE 1345 steel - NA
531 Other (specify) - Inform
532 Valley angle ° 65
533 Number of inspection doors un. Inform
Window with screw-on cover for inspecting and
534 - YES
removing scrapers
535 Recovery of fines after tertiary scraper - Inform
536 Recovery of fines released from bend pulley - Inform

537 Chute provided with air unclogging system

538 Compressed air pressure kgf/cm2 NA

539 Compressed air flow rate l/min NA
540 Dust control system
541 Efficiency % NA
542 Dust abatement system
543 Water pressure kgf/cm2 NA
544 Water flow rate m3/h NA

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 14/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

545 Side skirt -

546 Length mm Inform
547 Material - Inform
548 Thickness mm Inform
549 Wear plates -
550 Per Vale standards (Yes / No) - YES
551 Thickness mm > 10
552 Material -
553 White cast iron - NA
554 SAE 1045 steel - NA
555 SAE 1345 steel - YES
556 Other (specify) - Inform
557 Side sealing - YES
558 Chapa de cobertura YES
559 Drive base -
560 Thin plate shims amounting to a height of 10mm - YES
561 Side screws for aligning motor and reducer - YES
562 Quantity un. Inform
563 Bed plates machined after welded to base - YES
564 Side screws for aligning motor and reducer - YES
565 Quantity un. Inform
566 Belt Wash -
567 Ground Thickness mm NA
568 Water flow m³/h NA
569 Water pressure kgf/cm² NA
570 Type of spray - NA
571 Quantity of sprays un. NA
572 Lubrication system(2) -
573 Number of manual lubrication points un. Inform
574 Flow Deviator -
575 Speed m/s NA
576 Course mm NA
577 Drive - NA
578 Pneumatic Cylinder - NA
579 Hydraulic Cylinder - NA
580 Electromechanical Actuator - NA
581 Electrohydraulic Actuator - NA
582 Motoreducer - NA
583 Roller Track - NA
584 Square Bar - NA
585 Inverted Angle Bar - NA
586 Wheels - NA
587 Quantity un. NA
588 Material - NA
589 Diameter mm NA
590 Number of automatic lubrication points un. NA

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 15/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

591 Deflection plate -

592 Drive - NA
593 Pneumatic cilinder - NA
594 Hydraulic cilinder - NA
595 Electromecanic Actuator - NA
596 Electrohydraulic Actuator - NA
Instrumentation -
597 E-stop switch - YES
598 Misalignment switch - YES
599 Speed sensor - YES
600 Stretching sensor - YES
601 Level switch for chutes - YES
602 Flux scale - NA
603 Tear detection switch - YES
604 Temperature sensor - YES
605 Sound alarm - YES
606 Vibration measurer - YES
Mechanical Equipments -
607 Overbelt Magnetic Separator - NA
Tests -
608 In operation - YES
609 Drive assembly - YES
610 Other (specify) - YES
Weights (Summary) -
611 Drive(s)
612 Set (engine, reducer, coupling, etc.) t Inform
613 Drive Base t Inform
614 Pulleys
615 Drive pulley with bearings t Inform
616 Stretcher pulley with bearings t Inform
617 Deviation pulley with bearings t Inform
618 Return pulley with bearings t Inform
619 Other (indicate) t Inform
620 Idlers
621 Load Idlers t Inform
622 Return Idlers t Inform
623 Impact Idlers t Inform
624 Other t Inform
625 Belt t Inform
626 Cradle Structure t Inform
627 Galery Structure t NA
628 Bridge structure t NA
629 Special Structure (indicate) t NA
630 Catwlks (with floor plates) t Inform
631 Support column t Inform
632 Other Supports (indicate) t Inform

PE-G-617
 MALAYSIA PELLETIZING - PLANT I
OS Nº 030/2009
PRELIMINARY BASIC PROJECT VALE ´s N° PAGE
PELLETIZING PLANT
BELT CONVEYOR - TR-2511-01
FD-2511ML-M-001 16/16
DATA SHEET PROGEN´s N ° REV.
PRELIMINARY BASIC ENGINEERING
5096-M11-2511-001 A

633 Transferency house (complete) t Inform

634 Stretcher maintenance platform t Inform
635 Arc Covering t NA
636 Stretcher Set
637 Strecher tower or guide t Inform
638 Ballast Box t Inform
639 Grooved Pulley, cables and accessories t Inform
640 Counterweight Ballast t Inform
641 Discharge Chute
642 Chute t Inform
643 Lining plates t Inform
644 Accessories t Inform
645 Lateral Guide
646 Guide t Inform
647 Lining plates t Inform
648 Accessories
649 Diverse (indicate) t Inform
650 Belt Conveyor Total Weight t Inform

Explanatory Notes
01 - The Supplier must fill out the Electric Motor Datasheets.

02 - Supplier must fill out the Lubrication Datasheet.

03 - The Supplier must fill up the Electrical Engines Data Sheets.
04 - NA = Not Applicable.
05 - The conveyor must be designed by the supplier in function of the particularities of his arrange.
07 - Use this Data Sheet with Technical Specification N° ET ET-2000ML-M-001 and Drawing N° Xxxxxxxxxxx xxxxxx

PE-G-617