36 KV Outdoor Type Ring Main Unit

TECHNICAL SPECIFICATION OF 33KV SF6 METAL ENCLOSED, OUTDOOR RING

MAIN UNIT (RMU) (IEC standard equipment)

1 SCOPE OF SUPPLY

This specification covers design, manufacture, shop testing, inspection, packing, delivery of 33KV
Metal Enclosed, panel type, Non extensible/ extensible Outdoor SF6 RING MAIN UNIT (RMU) fully
type tested according to IEC 62271-200 standards.

The RMU should be complete with all components necessary for its effective and trouble free
operation along with associated equipment etc. such components should be deemed to be within
the scope of supplier’s supply.

The design of the switchgear should be exclusive and specific responsibility of supplier and should
be comply with current good engineering practice, the relevant codes and recommendation, the
project specific requirements.

The RMU should be fixed type SF-6 insulated, vacuum circuit breakers with O/C & E/F relay for the
protection of the transformer. It should be maintenance free equipment, having stainless steel
robotically welded enclosure.

2 STANDARDS AND REFERENCE DOCUMENTS

2.1 Codes and Standards

The RING MAIN UNIT (RMU) should be designed, manufactured and tested according to the latest
version of:

IEC 60694 Common specifications for high-voltage switchgear and control gear standards.
IEC 62271-200 : A.C metal-enclosed switchgear and control gear for rated voltages above 1KV and
up to and including 72KV and the IEC Codes herein referred.
IEC 62271-102: Alternating current disconnectors (isolators) and earthing switches
IEC 60529 : Classification of degrees of protection provided by enclosures
IEC 60265 High-voltage switches-Part 1: Switches for rated voltages above 1kV and less than 52
kV
IEC 60056 : Circuit breakers
IEC 62271-105 High-voltage alternating current switch-fuse combinations
IEC 60185 Current transformers
IEC 60186 Voltage transformers
IEC 60255 Electrical relays
Any other codes recognized in the country of origin of equipment might be considered provided that
they fully comply with IEC standards.

The design of the switchgear should be based on safety to personnel and equipment during
operation and maintenance, reliability of service, ease of maintenance, mechanical protection of
equipment, interchangeability of equipment and ready addition of future loads.

3.0 33KV SF6 Insulated Compact Ring Main Unit (RMU)

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36 KV Outdoor Type Ring Main Unit

Offered 33KV SF6 Outdoor, Non extensible/ Extensible, Ring Main Unit (RMU), should comprise of
630A Load break Switches & 630 A Vacuum “T” OFF Circuit Breaker with (3 O/C & 1E/F) Relays.
Various combinations of Load break switch and VCB shall be possible to configure the
switchboards as per the site requirements. Maximum four functional units (cable switch/ VCB) can
be accommodated in one single tank so as to make it more compact and reliable.

(A) Load break switch (630A)

Load break switch should have the following
 Manually operated 33 KV, 630A Load Break switch shall be a two-positioning Load Break
puffer switch using SF-6 gas as an arc quenching medium and separate Earthing Switch
with making capacity.
 “Live Cable” LED Indicators through Capacitor Voltage Dividers mounted on the bushings
 Mechanical ON/OFF/EARTH Indication
 Anti-reflex operating handle
 Cable Testing facility inside cable boxes without disconnecting the Cable terminations
 Cable boxes suitable for 1 X 3C x 400 sq mm XLPE Cable with right angle Cable
Termination Protectors.
 Cable boxes should be Arc Proof and interlocked with respective Earthing Switches. For
safety of operator it should not be possible to open the cable box unless the earth Switch is
ON.

(B) Circuit Breaker (630A)

Circuit Breaker should have the following:
 Manually operated 630 Amp Vacuum circuit breaker with auto reclosing duty and rated
operating sequence of O - 0,3s - CO - 15s – CO.
 Two position operating mechanism for series downstream disconnector and earth switch.
 Mechanical ON/OFF/EARTH/SPRING CHAGRE Indication
 Tripped on fault indicator
 Integrated operating handle fixed with breaker
 “Live Cable” LED Indicators thru Capacitor Voltage Dividers mounted on the bushings.
 3O/C + 1E/F self powered relay with Low and High set for Over current and Earth Fault with
ring core CT on cables.
 Cable boxes suitable for 1 X 3C x 400 sq mm XLPE Cable with right angle Cable
Termination protectors
 Cable boxes should be Arc Proof and interlocked with respective Earthing Switches. For
safety of operator it should not be possible to open the cable box unless the earth Switch is
ON.
.
4.0 GENERAL TECHNICAL REQUIREMENTS

4.1 Service Conditions

 The Ring Main unit shall be suitable for operations at a height of 1000 meters above sea
level, IEC 60120.
 The RMU shall be capable of operating normally within the following temperature ranges:
o Maximum air temperature: +40 deg C
o Maximum value for 24 Hr mean: +35 deg C
o Minimum air temperature: - 25 deg C
 The Compact switchgear shall be capable of being exposed to high relative humidity (max
95%) and ambient air pollution.
 The Compact switchgear shall be capable of being operated in electrically exposed
locations.

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36 KV Outdoor Type Ring Main Unit

4.2 Design Parameters

4.2.1 Ring Main Unit, Electrical data

4.2.1 Ring Main Unit, Electrical data

Rated Voltage KV 36KV

Power Frequency Withstand Voltage KV 70
- Across Disconnector 80
Impulse Withstand Voltage KV 170
- Across Disconnector 195
Rated Frequency Hz 50
Rated Current Busbars A 630
Rated Current (Cable Switch) A 630
Rated Current (Vacuum Circuit Breaker) A 630
Breaking Capacities:
Active Load A 630
Closed Loop (Cable Switch) A 630
Off Load Cable Charging (Cable switch) A 20
Earth Fault (Cable Switch) A 60
Earth Fault Cable Charging (Cable Switch) A 35
Short Circuit Breaking Current (Vacuum Circuit Breaker)
KA 20
Class E1/S1 with 41% DC Component
Rated Making Capacity kA 50
Rated Short Time Current 3 Sec kA 20

4.2.2 General data, enclosure and dimensions

Standard to which Switchgear complies IEC

Type of Ring Main Unit Metal Enclosed, Panel type,
Compact Module.
Number of phases 3
Whether RMU is type tested Yes
Whether facility is provided with pressure relief Yes
Insulating gas SF6
Nominal operating gas pressure 1.4 bar abs. 20° C
Gas leakage rate / annum % <0.1 % per annum
Expected operating lifetime 30 years
Whether facilities provided for gas monitoring Yes, temperature compensated
manometer
Material used in tank construction Stainless steel sheet, 2 mm

No Operations, degree of protection and colours

Means of switch operation separate handle
Means circuit breaker operation handle and push buttons
Rated operating sequence of Circuit Breaker O – 0.3s – CO – 15s – CO
Total opening time of Circuit Breaker approx. 40-80ms
Closing time of Circuit Breaker approx. 40-70ms
Mechanical Endurance class of Switch & Circuit Breaker M1
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36 KV Outdoor Type Ring Main Unit

Electrical Endurance Class:

Vacuum Circuit Breaker E1
Load Break Switch E3
Earth Switch E2
Principle Switch Disconnector 2 position puffer switch

Degree of protection:
High Voltage live parts, SF6 tank IP 67
Front cover mechanism IP 2X
Cable covers IP 3X

Colours:
Front cover RAL 7035
Side and cable cover RAL 7035
Enclosure Dark Admiral Grey

4.3 General Structural and Mechanical Construction

The offered RMU should be of the fully arc proof metal enclosed, free standing, floor mounting,
flush fronted type, consisting of modules assembled into one or more units. Each unit is made of a
robotically welded sealed-for life stainless steel tank of thickness not less than 2 mm filled with SF6,
containing all high voltage components sealed off from the environment with Ingress protection
IP67. The enclosure should meet the ‘sealed pressure system’ criterion in accordance with IEC
62271-200 standard (i.e a system for which no handling of gas is required throughout the 30 years
of service life), so that no refilling of gas is required. In addition, manufacturer shall confirm that
maximum leakage rate is lower than 0.1% per year. All SF6 enclosures have to pass the leakage
test with Helium, before being gas filled with SF6. Due to the characteristics of Helium this test will
detect any leakage. The overall design of the switchgear should be such that front access only is
required. It should be possible to erect the switchboard against a substation wall, with HV and LV
cables being terminated and accessible from the front. The design of the units should be such that
no permanent or harmful distortion occurs either when being lifted by eyebolts or when moved into
position by rollers. Sheet metal for outdoor enclosure must be suitably treated and painted with
about 70 micron thickness, to achieve outdoor worthiness and corrosion protection.

RMU must have a pressure relief device at the bottom of the stainless steel housing to ensure that
in the rare case of an internal arc, the high pressure caused by the arc will be released and the hot
gases are allowed to be exhausted out at the bottom of the cubicle towards back side to ensure
complete safety to the operator. A controlled direction of flow of the hot gas should be achieved.

4.4 DIELECTRIC MEDIUM

SF6 gas shall be used for the dielectric medium for 33KV RMU’s in accordance with IEC376. It is
preferable to fit an absorption material in the tank to absorb the moisture from the SF6 gas and to
regenerate the SF6 gas following arc interruption. The SF6 insulating medium shall be constantly
monitored via a temperature compensating gas pressure indicator offering a simple go, no-go
indication. Maximum gas pressure shall be 1.4 bar absolute.

4.5 Load Break Switch (630 Amp cable feeder)

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36 KV Outdoor Type Ring Main Unit

It should consist of an SF6 cubicle housing a switch disconnector and an earthing switch. Bus bars
and all electrical connections are located inside the tank. The switch positions are closed – open –
earthed. The operating shafts for the switches should be have rotary seals where they enter the
SF6 cubicle. The operating mechanisms should be located outside on the front of the SF6 tank.
Cable bushings should be located on the front of the SF6 cubicle in a separate cable compartment.
Front covers containing the mimic diagram and having a degree of protection IP2X close the fronts.

4.6 Circuit Breakers (630 Amp Transformer feeder)

The 630Amp T-off circuit breaker module should consist of an SF6 cubicle housing a fixed type
vacuum circuit breaker and a series disconnector & earthing switch. An integrated relay and related
CTs is used for tripping of the circuit breaker. Bus bars and all electrical connections should be
located inside the tank. The operating shafts for the switch disconnector should have rotary seals
where they enter the SF6 cubicle. The operating mechanisms are located outside on the front of the
SF6 tank. Bolted type cable bushings should be located on the front of the SF6 cubicle in a
separate cable compartment. Front covers containing the mimic diagram having a degree of
protection IP2X seal off the fronts.

Vacuum bottles should be use as interrupters of the currents. The make of vacuum bottles should
be same as that of RMU. The circuit breaker main circuit should be connected in series with a
three-position disconnector –earthing switch. The operation between circuit breaker and
disconnector earthing must be interlocked. VCB shall use a self powered relay with low burden trip
coil. Relay shall draw the required energy from ring core CTs mounted on cables in the cable
compartment.

4.7 Earthing of the Main Circuit

Each disconnector/VCB shall be provided with an integral earth switch. Earthing switches should be
rated equal to the switchgear rating. Earthing switches should be quick make type capable of
making Rated Fault Current. Earthing switch should be operated from the front of the cubicle by
means of a removable handle. The earthing switch can be closed only when the disconnector is
open. Mechanical interlocking systems shall prevent all operator errors such as closing the earth
switch when switch is closed. The HT cables are terminated in the dedicated cable compartment. At
the bottom of the cable compartment, an earthing bar system made of copper with a minimum
cross section of 120 sqmm should be fitted.

4.8 Operating Mechanisms & Interlocking

All mechanisms should be situated in the mechanism compartment outside the SF6-tank and
behind the front covers with degree of protection of IP2X. This gives the opportunity of easy access
to all operating mechanisms if retrofit or service should be required. The speed of operation of
these mechanisms is independent of how fast the handle is operated. All units shall be equipped
with interlocked cable covers. This will prevent access to the cable compartment before earthing
switch is in closed position. It will also be impossible to operate switch disconnector to closed
position before cable compartment cover is put back in place.
Each mechanism is equipped with a padlocking device. When adding a padlock to this device, the
access to operate the mechanism will be prevented. This device has three holes with diameter 9
millimeter. All operating mechanisms are equipped with true position indicators for all switches. In
order to safeguard true indication, indicators are directly connected to the operating shafts of the
switches inside the SF6 tank. Operating handle shall have an anti-reflex system which prevents an
immediate re-operation of the switch.
In rare case of mechanism failure, it shall be possible to replace the same at site without requiring
SF6 gas refilling.

4.8.1 Load Break Switch Mechanism

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36 KV Outdoor Type Ring Main Unit

The mechanism shall have two operating shafts; the upper one for the load break switch and the
lower one for the earthing switch. Both shafts are single spring operated and are directly connected
to the switches inside the SF6 enclosure.
Due to the mechanical interlock between the upper and the lower operating shaft, it is impossible to
operate the load break switch when the earthing switch is in earthed position or to operate the
earthing switch when the load break switch is in closed position.

4.8.2 Breaker Mechanism

This module has two mechanisms; the upper one is for circuit-breaker and the lower one with two
operating shafts is for disconnector and earthing switch.
The breaker mechanism can be charged by motor or manually by the integrated charging lever. The
vacuum circuit-breaker has the possibility of rapid auto-reclosing duty. By means of mechanical
push buttons it is possible to close and open the circuit breaker. The opening spring is always
charged when the circuit-breaker is in closed position and will be ready to open immediately if the
protection relay gives a trip signal. If the mechanism is recharged after closing, it is possible to
perform open - close - open sequence.
The lower mechanism is identical to the load break switch module. There is a mechanical interlock
between these two mechanisms which prevents operation of the disconnector and the earthing
switch when the circuit-breaker is in closed position. When the earthing switch is in closed position
it is impossible to operate the disconnector, but the circuit-breaker can be closed for testing
purposes.

4.9 Busbars
Comprising the 3 single phases copper bus bars and the connections to the switch or circuit
breaker. The bus bar should be integrated in the cubicle Bus bars should be rated to withstand all
dynamic and thermal stresses for the full length of the switchgear.

4.10 Front Covers

Upper and lower front covers shall be manufactured with 2 millimeter Aluzinc and covered with a
polycarbonate foil. These foils contain the mimic diagram of the main circuit with the position
indicators for the switching devices. Background colour for these foils is grey RAL 7035, which
makes the black single line diagram to stand out for easy optical reading of position indicators. Both
the upper and lower front covers are removable. The voltage indicators are situated on the front
panels.

4.11 Position Indicators

The position indicators shall be visible through the front cover and must be directly linked to the
operating shaft of the switching devices. The operator shall be able to confirm the closing of earth
switch. Same can be accomplished either by providing a viewing window for earth switch or by
means of true position indication duly type tested as per IEC 62271-102 sub clause A.6.105 to
verify proper functioning of position indicating device.

4.12 Voltage Indicators

The voltage indicators are situated on the front cover, one for each module, and indicate the voltage
condition of each incoming cable. Identification of the phases is achieved with labels L1, L2 and L3
on the front of the voltage indicators. The voltage indicator satisfies the requirements of IEC61243.

4.13 Cable Compartment

It should be possible to terminate up to a 1x 3c x400 sqmm core HV cables in each cable
compartment. The cable compartments should be in front and cable entry shall be from bottom. The
access to the compartment will be possible by removing the cable cover only when earth switch is
ON. Cable Compartments should be Arc Proof and interlocked with respective Earth Switches.
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36 KV Outdoor Type Ring Main Unit

Each module has a separate cable compartment that is segregated from each other by means of a
partition wall. A partition wall should be fitted to divide the cable compartment from the rear side of
the switchgear. In case of an arc inside the tank, followed by the opening of the pressure relief, the
partition wall prevents the hot gases flowing out from the pressure relief to enter the cable
compartments. All covers are removable. It should be possible to perform cable testing inside the
cable boxes without disconnecting the cables.

4.14 Current Transformer

All current transformers should be complying with IEC 60185.
Current transformers should be of ring core, dry type, with ratings and ratios as required. Cable
current transformers used in circuit breaker modules should be maximum 100mm wide and shall
have sufficient VA burden for operation of self powered relays and low energy trip coil. Current
transformers shall be placed in the cable covers so that it can be easily replaced at site without
removing the bushings.

4.15 Auxiliaries
The switchgear should be prepared for options like motor operation, auxiliary contacts and short-
circuit indicators. Necessary terminal blocks and wiring etc. should be placed behind the front cover
or in LV box of each module.

4.16 Fault Passage Indicators

Bidders shall quote fault passage indicator as a separate optional item. These shall facilitate quick
detection of faulty section of line. The fault indication may be on the basis of monitoring fault current
flow through the device. The unit should be self-contained requiring no auxiliary power supply. The
FPI shall be integral part of RMU to avoid thefts. The FPI shall have clear display, automatic reset
facility and shall be SCADA compatible.

4.17 Retrofit
Units shall be fully SCADA compatible. Retrofitting/motorization at site shall be possible at a later
date for cable switches as well as T- OFF circuit Breaker to enable remote operation and
monitoring.

5.0 Manufacturing Facility

The manufacturer shall ensure workmanship of high quality. There shall be adequate machinery
tools and tackles such that the product shall meet the internationally accepted standards. Facility
should be certified for ISO 9001, 14001 and OHSAS 18001.The manufacturing facility shall be
equipped with the following:

 Robotic welding station for stainless steel main tank, ensuring a leak rate
of less than 0.1% per year.
 Work benches with pneumatic adjustable work benches and torques
wrenches, giving flexibility to workmen for proper tightness of internal components of sealed
tank.
 State of the art fully automatic gas filling and leakage testing machine for
ensuring the quality of sealing and have precision to measure leak rate less than 0.1% per year.
 High voltage testing station to have high voltage power frequency test and
partial discharge measurement.
 Computerized system to measure time travel characteristic of breaker
before sealing the tank.

6 TESTING AND CERTIFICATION.

6.1 Type Tests.

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36 KV Outdoor Type Ring Main Unit

Units should be type tested in accordance with IEC standards 60056, 62271-102, 60265,
62271-200, 62271-105,60529 and 60694. The following type tests have been performed and
available if required
 Short time and peak withstand current test
 Temperature rise tests
 Dielectric tests
 Test of apparatus i.e. circuit breaker and earthing switch
 Arc fault test
 Measurement of resistance of main circuit.
 Mechanical endurance test.
 Duty cycle test.
 Internal arc test for HT chamber.
 Degree of protection for IP –54 for Outdoor enclosure.
 Tests to verify true position indication devices as per IEC 62271-102.

6.2 Routine tests

Routine tests should be carried out in accordance with IEC 62271-200 standards. These tests
should be ensure the reliability of the unit.

Below listed test should be performed as routine tests before the delivery of units:

 Withstand voltage at power frequency

 Measurement of the resistance of the main circuit
 Partial discharge test for the tank
 Withstand voltage on the auxiliary circuits
 Operation of functional locks, interlocks, signaling devices and auxiliary devices
 Suitability and correct operation of protections, control instruments and electrical
 connections of the circuit breaker operating mechanism
 Verification of wiring
 Visual inspection
 Time travel characteristics measurement facility for Breaker should be available with the
manufacturer to asses the quality of RMU.

7.0 DOCUMENTATION

An instruction manual should be provided with necessary information for receiving, handling,
storage, installation, operation and maintenance.
Routine test certificate should be follow each unit, and standard schematic drawings should be
delivered for Ring Main Units. Compact Switchgear should be have drawings that consist of system
single line drawings, general arrangement and schematic drawings for order specific units.
All drawings shall confirm to International Standards Organization (ISO) “A” series of drawing
sheets/Indian Standards Specification IS : 11065. All dimensions and data shall be in ink and
suitable for microfilming. All dimensions and data shall be in S.I. Units.

7.1 List of drawings and Documents

The bidder shall furnish four sets of relevant descriptive and illustrartive published literature,
pamphlets and the drawings for preliminary study along with offer.
 General outline drawings showing dimensions and shipping weights,
quantity of Insulating media.
 Sectional views showing the general constructional features of the circuit
breaker

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36 KV Outdoor Type Ring Main Unit

 Including operating mechanism, arcing chambers, and contacts with lifting

dimensions for maintenance.
 Drawings showing control cabinets and circuit diagrams for operating
mechanism.
 Schematic diagrams of breaker offered for control and supervision
 Structural drawings for support structures.
 Foundation plan and loading data and foundation design.
 Drawings showing the complete operation cycle of the Ring Main Unit with
description.

8.0 TRAINING
Installation of the switchgear should be required no special tools. Optional product training should
be available at the manufacturer’s facility.