CI/SfB Ff2 30.06.

16

ARCHITECTURAL
MASONRY SPECIFIERS GUIDE

S P L I T FAC E

S P L I T FAC E S PA R

S P L I T FAC E ST R ATA

S H OT B L A ST E D

TEXTURED

S P EC I A L S
 left
OCTAGON CENTRE, STOKE ON TRENT
ARCHITECTS :
Abbey, Holford, Rowe, Manchester
CONTRACTORS:
Morrison Construction
below
B EDFORD STREET SCHOOL, DERBY
ARCHITECTS :
Calladine & Partners
CONTRACTORS:
B & K Building Services Division
right
SHEFFIELD HALLAM U NIVERSITY
ARCHITECT & CONTRACTOR:
Shepherd Design and Build

CONTENTS
4 & 28 Project Portfolios What is the source of your
ARCHITECTURAL MASONRY inspiration ? A shape, a material,
PRODUCT RANGE
6 Split Face a colour, a surface texture ?
8 Split Face Spar Any one of these things can
11 Split Face Strata
12 Shot Blasted, Vertiblock & Multicore spark or develop a concept.
14 Textured

16 SPECIALS SELECTOR For over 20 years Plasmor have

DESIGN DETAILS worked closely with many inspired

22 Co-ordinating Dimensions architects to realise the full visual
23 Patterns and Detailing
24 Patterns in Bonding potential of numerous high
25 Wall Intersections front and back cover
26 Column Encasement specification projects. Our project
SCARBOROUGH B UILDING SOCIETY
27 Piers and Ducts H EADQUARTERS, SCARBOROUGH
portfolios illustrate how effectively ARCHITECTS :

30 PROPERTIES & PERFORMANCE Plasmor Architectural Masonry can

Harris Partnership, Wakefield
MAIN CONTRACTOR:
32 PLASMOR CONCRETE BLOCKS S. Harrison Group, Malton
be used on internal or external
33 MODEL SPECIFICATION
& ORDERING walling applications.

34 RECOMMENDED SITE PRACTICE

35 MADE TO ORDER
 Architectural Masonry has a natural aesthetic
appeal and offers a rich variety of visual
effects through choice of surface texture,
colour and pattern. Plasmor Architectural
Masonry can be specified in five different
ranges of standard size blocks supported
by an extensive range of all the specials
you would expect to see plus the facility
to create shapes which are the hallmark
of professional detailing.

A R C H I T E C T U R A L M A S O N RY
All Plasmor Architectural Masonry is made
to individual order from naturally occurring
aggregates on a special purpose built
American block manufacturing plant which
helps us produce the high quality, high
strength concrete facing blocks you would
expect from such a well known brand name.

One of the major features of Plasmor Masonry

is that it provides a walling product that is
efflorescence free. This is achieved by our
unique autoclave curing process. Depending
on the finish required masonry is shot blasted
or split with special shapes made on a parallel
specials line which also includes cutting and
bonding - a highly specialised skill.

Your entire order progresses though the plant

as a batch to ensure absolute colour consistency
and uniformity. All Masonry manufacturing
takes place on one site - at Knottingley in
West Yorkshire and can be delivered nationwide
on Plasmor’s own fleet of crane offload delivery
vehicles. Plasmor’s proven project management
system controls your order and provides close
supervision at every stage from design,
production planning, production, delivery to site
and on-site advice.
 A R C H I T E C T U R A L M A S O N RY

Plasmor Architectural Masonry is the flagship range

of Plasmor Ltd - a family owned manufacturer
of concrete products - part of the Plasmor Group
of Companies.

Many of the product ranges produced by the Company

are complementary to Architectural Masonry and are
worthy of consideration in your project specification.
These products include: Ultra Lightweight and
Lightweight Aggregate Blocks, Paint Grade Blocks,
Dense Concrete Blocks, Foundation Blocks,
Rectangular Concrete Block Paving and Concrete
Cobble Setts. These products are manufactured at
plants in West Yorkshire, North Yorkshire, County
Durham, Cheshire and Nottinghamshire. Customers
in London and the South East receive product deliveries
via distribution centres at Bow and Biggleswade supplied
by rail on dedicated daily block trains from Yorkshire.

P R O D U C T P O RT F O L I O
As the UK’s largest independent block manufacturer,
Plasmor can offer you a full range of concrete products
with the added benefit of a pre-contract and post
contract support service.

4
EFFLORESCENCE FREE MASONRY
The possibility of efflorescence, the naturally occurring
phenomena which often results in the staining and
discolouration of concrete products is a concern which
frequently has specifiers of facing blockwork seeking
reassurance.

In the development of the Plasmor Architectural

Masonry ranges much attention has been given to
ensure that wherever the product is specified the
masonry elevation will remain efflorescence free.
Be assured that Plasmor’s unique ingredient mix
and high pressure autoclave curing procedure results
in Architectural Masonry which can rightly claim
to be EFFLORESCENCE FREE
far left
SCARBOROUGH B UILDING SOCIETY
H EADQUARTERS, SCARBOROUGH
ARCHITECTS :
Harris Partnership, Wakefield
MAIN CONTRACTOR:
S. Harrison Group, Malton

left
B EDFORD STREET SCHOOL, DERBY
ARCHITECTS : Calladine & Partners
MAIN CONTRACTOR:
B & K Building Services Division

right
OCTAGON CENTRE, STOKE ON TRENT
ARCHITECTS :
Abbey, Holfrod, Rowe, Manchester
MAIN CONTRACTOR:
Morrison Construction

middle
KILNHURST COMMUNITY CENTRE
ARCHITECTS :
Rotherham Technical Consultancy

below
M ERCEDES SHOWROOM, C AMBRIDGE
ARCHITECTS : Forum Architects

5
 A R C H I T E C T U R A L M A S O N RY

6
The craggy, rugged surface of the Split Face PROPERTIES AND PERFORMANCE
range responds dramatically to different
Density Thermal Performance
levels of natural and artificial light. In bright o
2100 Kg /m3. Average K value 1.28 W/m C.
sunshine or in deep shade this surface

maintains its fascination and visual excitement. Mean Compressive Strength Sound Insulation
Solid 17.5 N / mm .
2
Average reduction 43 - 50dB.
On a practical level there is nothing to

compare to the wearing and weathering Moisture Movement Fire Resistance

0.15 mm/m. BS 5628: part 3.
properties of the Split Face range. It offers

the design potential of six attractive colours Water Absorption

- all highly suitable for external and internal 3% to 6%.
MORE DETAILED FIGURES ON PAGE 30
walling - in large expanses or in panelled areas.

GREEN COT S W O L D Y E L LOW BUFF

 S P L I T FA C E

7
far left and middle bottom
METRIC SIZES AND TYPES MODULAR SIZES AND TYPES
B IRCHWOOD PARK, WARRINGTON
ARCHITECTS : A.E.W., Warrington
Co-ordinating Size 450mm x width x 225mm Co-ordinating Size 400mm x width x 200mm
CONTRACTOR: Moss Construction
Actual Size 440mm x width x 215mm Actual Size 390mm x width x190mm
middle top and above
Width Solid Width Solid THE PARISHES, SCUNTHORPE
ARCHITECTS :
Comprehensive Design Architects
CONTRACTOR:
95mm 95mm Clugston

146mm

N AT U R A L W H I T E S L AT E G R E Y RUSTIC RED
 A R C H I T E C T U R A L M A S O N RY

8
Split Face Spar provides a craggy, rugged, PROPERTIES AND PERFORMANCE
rock face look which changes with the
Density Thermal Performance
varying levels of light and shade. o
2100 Kg /m3. Average K value 1.28 W/m C.
Very impressive in large areas.
Mean Compressive Strength Sound Insulation
An eye-catching fleck effect gives the surface Solid 17.5 N / mm . 2
Average reduction 43 - 50dB.
of the block a certain amount of sparkle.

This is referred to as the Split Face ‘Spar’ Moisture Movement Fire Resistance
0.15 mm/m. BS 5628: part 3.
range.

Water Absorption
Split Face or Split Face Spar; specifiers will
3% to 6%.
be delighted with the very individual natural MORE DETAILED FIGURES ON PAGE 30

light enhanced texture.

C OT S W O L D Y E L LO W ( B L A C K F L E C K ) S L AT E G R E Y ( W H I T E F L E C K ) S L AT E G R E Y ( B L A C K F L E C K )
 S P L I T FA C E S PA R

9
left
METRIC SIZES AND TYPES MODULAR SIZES AND TYPES
OCTAGON CENTRE, STOKE ON TRENT
ARCHITECTS :
Co-ordinating Size 450mm x width x 225mm Co-ordinating Size 400mm x width x 200mm
Abbey, Holfrod, Rowe, Manchester
Actual Size 440mm x width x 215mm Actual Size 390mm x width x190mm
CONTRACTOR:
Morrison Construction
Width Solid Width Solid above
D.F.S., WETHERBY, WEST YORKS.
ARCHITECTS :
Farrell Clark, Leeds
95mm 95mm CONTRACTOR:
Foers Contracts, Sheffield

146mm

RUSTIC RED (B L ACK F LECK) N AT U R A L W H I T E ( W H I T E F L E C K ) N AT U R A L W H I T E ( B L A C K F L E C K )

 A R C H I T E C T U R A L M A S O N RY

10

above right
THE PARISHES, SCUNTHORPE B IRCHWOOD PARK, WARRINGTON
ARCHITECTS : Comprehensive Design Architects ARCHITECTS : A.E.W., Warrington
CONTRACTOR: Clugston CONTRACTOR: Moss Construction
 S P L I T FA C E S T R ATA

Plasmor Architectural Masonry

is a proven product now in
its fourth generation of
development. The latest
range, Split Face Strata
moves Masonry into its fifth
generation. This new eye
catching range of natural
colours with fleck effect on
the exposed face adds further
visual potential. Evaluated in
terms of potential, opportunity,
design flexibility and in - situ
performance, the current
Plasmor range satisfies all
the major criteria.

11
PROPERTIES AND PERFORMANCE METRIC SIZES MODULAR SIZES
AND TYPES AND TYPES
Density Thermal Performance Co-ordinating Size Co-ordinating Size
o 450mm x width x 225mm 400mm x width x 200mm
2100 Kg /m3. Average K value 1.28 W/m C.
Actual Size Actual Size
440mm x width x 215mm 390mm x width x 190mm
Mean Compressive Strength Sound Insulation
Solid 17.5 N / mm .2
Average reduction 43 - 50dB. Width Solid Width Solid

Moisture Movement Fire Resistance 95mm 95mm

0.15 mm/m. BS 5628: part 3.

146mm
Water Absorption
3% to 6%. MORE DETAILED FIGURES ON PAGE 30

S LYAET LEL O
GWREY R UBSATRI CL ERY E D RED BUFF
 A R C H I T E C T U R A L M A S O N RY

12
Probably the most widely chosen of all PROPERTIES AND PERFORMANCE
Plasmor Architectural Masonry ranges,
Density Thermal Performance
Shot Blasted Architectural Masonry offers o
2100 Kg /m3. Average K value 1.28 W/m C.
a coloured block with more of the aggregate

exposed to give wall constructions a subtly Mean Compressive Strength Sound Insulation
Solid 17.5 N / mm .
2
Average reduction 43 - 50dB.
coloured, naturally weathered look.
Hollow/Cellular 10.4 N / mm2.
The shot blasted finish achieves a pleasing
Fire Resistance
overall effect with practical long-life appeal. Moisture Movement BS 5628: part 3.
0.15 mm/m.

Water Absorption
3% to 6%. MORE DETAILED FIGURES ON PAGE 30

COT S W O L D Y E L LOW BARLEY BUFF RUSTIC RED

 SHOT BLASTED

V E RT I B L O C K
In response to demand for masonry units which achieve a stack bonded
effect, Plasmor has introduced the Vertiblock. The vertical ribbed feature
provides a visually effective way to create a vertical stack bond effect which
simulates a mortar joint and gives an attractive
design effect to panels, columns and expanses
of wall. Vertiblock is available in all textured and
shot blasted colours as a 100mm solid block.
For stack bond effect see page 24.

M U LT I C O R E / C E L L U L A R
Hollow or cellular blockwork is an established solution to the stringent
challenges of the 20kg single lift requirements of the Construction (Design
and Management) Regulations. The Plasmor Architectural Masonry 140mm
Multicore Cellular block also satisfies acoustic
regulations with a sound reduction value of 50dB.
Available in textured, shotblast and vertiblock
finishes, single or multifaced and combined with
added strength, fixability and speed of laying
courtesy of the nominal top, 140mm Multicore is
the masonry block of choice in a host of applications.

13
far left & above left
METRIC SIZES AND TYPES MODULAR SIZES AND TYPES P RIDE PARK, DERBY
ARCHITECTS :
Co-ordinating Size 450mm x width x 225mm Co-ordinating Size 400mm x width x 200mm
Maber Associates
Actual Size 440mm x width x 215mm Actual Size 390mm x width x190mm CONTRACTOR:
Taylor Woodrow
Width Solid Hollow/Cellular Width Solid Hollow/Cellular

90mm 90mm

100mm 100mm

140mm 140mm

190mm 190mm

215mm

S L AT E G R E Y N AT U R A L W H I T E GREEN H E AT H E R
 A R C H I T E C T U R A L M A S O N RY

16
4
The closer textured face of the Textured PROPERTIES AND PERFORMANCE
range offers an interesting and attractive
Density Thermal Performance
external or internal wall surface. It is a o
2100 Kg /m3. Average K value 1.28 W/m C.
practical exciting alternative to smooth face

blocks. Textured Masonry, available in eight Mean Compressive Strength Sound Insulation
Solid 17.5 N / mm .
2
Average reduction 43 - 50dB.
visually pleasing colour choices, provides
Hollow/Cellular 10.4 N / mm2.
specifiers with the best practical masonry
Fire Resistance
solution. Moisture Movement BS 5628: part 3.
0.15 mm/m.

Water Absorption
3% to 6%. MORE DETAILED FIGURES ON PAGE 30

COT S W O L D Y E L LOW BARLEY BUFF RUSTIC RED

 TEXTURED

15
far left top, right and above
METRIC SIZES AND TYPES MODULAR SIZES AND TYPES
COLISEUM P ROJECT, ELLESMERE PORT
ARCHITECTS :
Co-ordinating Size 450mm x width x 225mm Co-ordinating Size 400mm x width x 200mm
Ellis Williams
Actual Size 440mm x width x 215mm Actual Size 390mm x width x190mm
MAIN CONTRACTOR:
HBG, Leeds
Width Solid Hollow/Cellular Width Solid Hollow/Cellular far left bottom
PORTLAND R ETAIL PARK, MANSFIELD
ARCHITECTS :
Benoy
90mm 90mm MAIN CONTRACTOR:
Bowmer & Kirkland

100mm 100mm

140mm 140mm

190mm 190mm

215mm

S L AT E G R E Y N AT U R A L W H I T E GREEN H E AT H E R
 A R C H I T E C T U R A L M A S O N RY

When designing with

Plasmor Architectural

Masonry you also have the

benefit of an extensive range

of Specials to help achieve

good design detailing.

The following pages show

a selection of these Specials,

their sizes and typical

example situations where

they can be used in wall

construction.

16
LINTEL (PML) HALF LINTEL (PML)
K K

C C

A
A B

B A B C K
PML 3 215 100 215 46
A B C K
PML 4 215 140 215 76
PML 1 440 100 215 46
PML 2 440 140 215 76

JAMB (PMJ)

B
A
135º CI LL (P MC)
135º CI LL (P MC) C
D

D H

A B C H
A C A C
PMJ 1 440 100 215 340
E E PMJ 2 440 140 215 340
A C D E A C D E PMJ 3 440 190 215 340
PMC 1 345 115 40 120 PMC 2 314 115 115 89 PMJ 4 440 215 215 340
 SPECIALS SELECTOR

In addition to the extensive range

of Specials shown in this section,

Plasmor offer the specifier the

facility to incorporate other

specials into the project in shapes

and dimensions manufactured

and/or cut to a provided design.

17
CILL (PMC)
D
F
F

A C D F
PMC 3 440 115 40 100
PMC 4 440 115 90 100
PMC 5 440 115 115 100

HALF CILL (PMC) INTERNAL CILL (PMC) HALF QUOIN CILL (PMC) HALF QUOIN CILL (PMC)

D D
F D
A
F

C C C C

A B A B A
B

A C D F A B C A B C D A B C D
PMC 6 215 115 40 100 PMC 9 215 100 215 PMC 11 215 215 115 115 PMC 13 215 215 115 100
PMC 7 215 115 90 100 PMC 10 215 140 215 PMC 14 215 215 115 140
PMC 8 215 115 115 100
 A R C H I T E C T U R A L M A S O N RY

18
QUOIN (PMQ) HALF QUOIN (PMQ)
G G
D
D

A B A
B

A B D G A B D G
PMQ1 440 215 100 340 PMQ2 215 215 100 115
PMQ3 440 215 140 300 PMQ4 215 215 140 75
SPLIT FACE 440 215 95 - SPLIT FACE 215 215 95 -
QUOINS HALF QUOINS
440 215 140 - 215 215 140 -

REVEAL (PMR) PLINTH (PMP)

HALF REVEAL (PMR) D
F
G F
G
D D C PLINTH END

A A
A
B B

A B D G A B D G A C D F

PMR1 440 150 100 340 PMR3 215 150 100 115 PMP1 440 175 100 40
(TO SUIT A 50MM CAVITY) (TO SUIT A 50MM CAVITY)
PMP2 440 175 150 40
PMR2 440 190 140 300 PMR4 215 190 140 75
L ARGER CHAMFERS AVAILABLE ON REQUEST TO S U I T P M P 1 & P M P 2
 SPECIALS SELECTOR

19
SUITABLE
FOR COLUMN
ENCASEMENT,
VARIOUS RADII
AVAILABLE.

BULLNOSE SQUINT (PMQ) 135º QUOI N DOGLEG (P MQ)

90º RADIUS PLINTH 90º RADIUS
D
D G
H C
C A

A A

E E
A C D E A C D E G H
PMQ 3 89 314 215 190 PMQ 5 440 215 100 215 399 174
PMQ 4 89 314 215 215 PMQ 6 440 215 140 215 384 157
 A R C H I T E C T U R A L M A S O N RY

The specials on this page are

a representative selection of

the masonry shapes which

can be achieved by Plasmor

using existing, and where

necessary cutting and bonding

blocks. This method offers

flexibility of design and gives

Plasmor the ability to respond

to any unusual size or shape

required to fulfill the design

concept. Through this method

anything is possible.

20
HALF LINTEL (PML)
CHAMFERED (XXX)
D

C
C

A A
B
B

A B C D
A B C D
XXX 1 440 215 215 140
PML 3 440 140 140 70

JAMB (PMJ)
135º CI LL (P MC)

A
G
D

C
C
C

A G A
B B B

A B C D A B C G A B C G
PMC 1 390 165 215 140 PMC 2 440 140 140 400 PMJ 1 440 140 140 365

THE SPECIALS ON THIS PAGE ARE ALL AVAILABLE IN OTHER SIZES

 CUT SPECIALS & BONDING

All of these specials are

sourced from the original

production mix. Once

completed, all specials are

shot blasted or textured to

achieve surface consistency.

21

D D
B

C C

A F A
B
E
F
A B C D A B C D E F G
440 215 215 100 440 215 215 100 80 20 195

K
D F
F D
90° H

C C

A 135°
F
E
F
A C F D C D E F G H K
440 175 40 100 215 100 80 20 195 440 215
L ARGER CHAMFERS AVAILABLE ON REQUEST
 D E S I G N D E TA I L S

METRIC
CO-ORDINATING DIMENSIONS
Actual Size 440mm x 215mm
Co-ordinating (Working) Size 450mm x 225mm
(including 10mm mortar joint)

n HCO n VCO
NO OF BLOCKS
1/2 225
1 450 1 225
1 1/ 2 675
2 900 2 450
2 1/ 2 1125
3 1350 3 675
3 1/ 2 1575
4 1800 4 900
4 1/ 2 2025
5 2250 5 1125
5 1/ 2 2475
6 2700 6 1350

.
.
.

6 1/ 2 2925

VC_
7 3150 7 1575
VC_

7 1/ 2 3375
8 3600 8 1800
8 1/ 2 3825
9 2025
.

9 4050

.
9 1/ 2 4275
10 4500 10 2250
11 2475
VC+
12 2700
VCO
20 9000
30 13500 13 2925
VC+

40 18000 14 3150
.

50 22500 15 3375
VCO

60 27000 16 3600
70 31500 17 3825
80 36000 18 4050
19 4275
.
.
.

90 40500
HC_ HC+ HC_ HC+ HCO 100 45000 20 4500
. . . . . .
HCO
. .
HCO
. . MODULAR
CO-ORDINATING DIMENSIONS
Actual Size 390mm x 190mm
Coordinating (Working) Size 400mm x 200mm
22 HCO Horizontal Coordinating Dimension (including 10mm mortar joint)
.

VCO Vertical Coordinating Dimension n HCO n VCO

NO OF BLOCKS

CO = n x Work Size (block + 10mm mortar joint) 1

1/2
400
200
1 200
1 1/ 2 600
C+ = nCO plus 10mm (one mortar joint) 2 800 2 400
2 1/ 2 1000
3 1200 3 600
C- = nCO minus 10mm (one mortar joint) 3 1/ 2 1400
4 1600 4 800
4 1/ 2 1800
5 2000 5 1000
5 1/ 2 2200
6 2400 6 1200
Key plan showing 6 1/ 2 2600
7 2800 7 1400
definition of CO, 7 1/ 2 3000
C- and C+ 8 3200 8 1600
8 1/ 2 3400
9 3600 9 1800
9 1/ 2 3800
10 4000 10 2000
HC_
HCO

. . HCO . HC+ . View 11 2200

Piers and panels Openings
A-A 20 8000 12 2400
between openings
30 12000 13 2600
40 16000 14 2800
50 20000 15 3000
60 24000 16 3200
70 28000 17 3400
80 32000 18 3600
90 36000 19 3800
100 40000 20 4000
.
 PAT T E R N S & D E TA I L I N G

2 3

D E TA I L I N G PAY S D I V I D E N D S
Pointers towards crisp detailing
1 Choose appropriate bonding pattern. 5
Construct lintels from
(Stretcher bond in example). reinforced lintel blocks.
2 Use quoin blocks at corners and returns. 6 Ensure lintel bearings are
3 whole blocks.
Integrate movement joints with perpends.
7
4 Make features from standard
Position and size openings to suit block-
specials.
working modules.

23
450 Differing effects can be achieved with Architectural Detailing: Neat and unbroken
.
.
.

Masonry by use of alternative bonding patterns. Running patterns can be best achieved by
225
bond or half-block lap is the most common used because using the wide range of reveal and
.

Note:
of pleasing appearance, good strength properties and quoin specials available in the
Working Module
450mm long ease of laying. Variations can be achieved by varying range. Lintels can be readily
x 225mm deep
ie. 440mm x 215mm perpendicular alignment to create zipper, chevron or constructed from special factory-cut
block with 10mm
mortar joints. diagonal effects. Careful detailing of construction will be blocks. Movement joints can be

needed. English and Flemish bonds can be achieved by integrated into openings/perpends.
1
the special Architectural Masonry /2 blocks, which are Windows and other openings can
400
.
.

available across the entire range. be positioned to suit block working

.

200
Where structural requirements are secondary, horizontal modules.
.

Note: and vertical stack bonds can be used to create a strong The extensive specials range as
Working Module
for metric modular ‘vertical’ appearance. A coursed ashlar or bonding effect detailed on pages 16 to 21 allow
400mm long
x 200mm deep which is useful as a method to break large areas of specifiers to create simple but
ie. 390mm x 190mm blockwork can be used by incorporating Architectural effective features to add to the
block with 10mm
mortar joints. Masonry half-height blocks in a contrasting colour. overall effect.
 PAT T E R N S I N B O N D I N G

1 4

M O RTA R S

To achieve the most pleasing

2 5
appearance all colours in the

Plasmor Architectural Masonry range

should be used in conjunction with

complementary coloured mortar.

Refer to the mortar manufacturers

for shade guides and mortar

samples before ordering bulk

materials. 6
3

24

7 8

1 Running Bond Running Bond 7 Horizontal Stack Bond

Half-block lap. Has good strength
properties.
2 8
English Bond
Alternate courses of half/whole blocks.
3 Flemish Bond
Alternate blocks half/whole.
Third or quarter block lap. Large scale Visually attractive and easy to lay out,
variations in pattern may be made by needs reinforcement to compensate
varying perpend alignment. for the lack of interlock.
4 Zipper,
Vertiblock Stack Bond
5 Chevron
6 Diagonal.
9 Coursed Ashlar
Provides an interesting effect using
alternative courses of full blocks and
blocks cut to required height.
 WA L L I N T E R S E C T I O N S

25 x 3 steel f lat
with fishtail ends

Expanded steel mesh

Width to suit across
wall thickness

To maintain an unbroken bond

pattern on the longitudinal wall

panels construct cross-walls with

continuous vertical butt joints.

Mesh type fixings are adequate

for situations without substantial

transverse loading for which the

fishtail type or suitable proprietary

tie would be appropriate.

25
Architectural Masonry Quoin and

Lintel blocks may be used to good

effect at the intersection of two

equally important routes. Below the

lintel, the quoin blocks maintain the

bond pattern and allow spread of

vertical loading. Above the lintel, the

return wall may be treated as the

cross wall as shown on the drawings.

Steel fixings may be stainless or

galvanised carbon steel depending

on wall exposure level.

Guidance on exposure situation

and durability selection may be

taken from BS 5628: Part 3

Clause 5.6.7 or BS 5628: Part 2

Clause 10.1.
 COLUMN ENCASEMENT

Plan - Top Course Plan - Middle Course Elevation

26
By using Architectural Masonry

reveals, quoins, squints and

O
135 dog leg blocks a variety of

encasements can be constructed

which are aesthetically pleasing,

structurally sound, and relatively

easy and economical to construct.

In addition to the manufactured

specials detailed in pages 16 to

21, bespoke specials of specific

size requirements can be

produced to order at our

masonry production plant.

 PIERS & DUCTS

Encasements and
non-loadbearing piers

Where Architectural Masonry

is used for fire protection of steel

column, the encasement should

not be tied to the column and

only lightly to the main wall using

expanded mesh. The mesh ties

to the encasement should be

positioned so as not to clash

with the main fixings.

This form of encasement does

not provide restraint to the main

wall which should be tied to the

structural frame. The detail shows

a movement joint in the main

wall with lateral stability provided

by a proprietary Debonded Tee

in a surface mounted channel.

27

Connections to
Structural Frame

Fixings to the structural frame Possible suggestions given

should provide transverse restraint opposite include 6mm diameter

to panel edge and be capable steel bar in a vertically slotted

of transmitting transverse loading hole either in the column web

into the frame if required. At the or in a cleat. Various proprietary

same time the fixing should allow types are available tied to the

longitudinal movement in plane frame by cast - in or surface

of wall panel and easy adjustment mounted channels.

of vertical position by bricklayer

to suit bed joints.

The ideas in this brochure represent the economical,

practical, aesthetic realisation of current good building

practice. It should not be taken that the use of Plasmor

Architectural Masonry requires a particular method of

jointing or fixing to supporting structures.

 A R C H I T E C T U R A L M A S O N RY

Plasmor Architectural Masonry

is currently associated with

prestigious projects throughout

the UK including major leisure

complexes, retail developments,

museums, galleries, stadiums,

schools and universities,

wherever the specifier has

looked to introduce an attractive

natural visual dimension to

external and internal walls,

panels and pillars.

28
 TEXTURED

P R O J E C T P O RT F O L I O 29

far left
D.F.S., WETHERBY, WEST YORKS.
ARCHITECTS : Farell Clark, Leeds
CONTRACTOR : Morrison Construction

far left middle

MANSFIELD R ETAIL PARK
ARCHITECTS : Benoy
CONTRACTOR : Bowmer & Kirkland

above
THE QUORUM, C AMBRIDGE
ARCHITECTS : Forum Architects

left
VALLEY CENTRERTAINMENT,
SHEFFIELD
ARCHITECTS :
Leach, Rhodes and Walker
 A R C H I T E C T U R A L M A S O N RY

COM POSITION M EAN COM PRESSIVE STRENGTH

Dense Aggregate Facing Masonry blocks manufactured
from Class 1 naturally occurring aggregate.
DIM ENSIONS
Manufactured in metric 440mm x 215mm and metric
modular sizes 390mm x 190mm. A full range of
widths are available in standards and specials
as shown in the Product Selector on pages 16 -21.
MOISTU RE MOVEM ENT
AUTHORITY
The range is manufactured to comply with BS EN 771-3.
Minimum compressive strength is 17.5N/mm 2 for solid units
and 10.4N/mm 2 for hollow/cellular units. Higher strengths
are available on request. It should be noted that the same
material is used on both solid and hollow/cellular units but
the hollows/cellulars have a lower strength because of the
cores. Tests carried out in accordance with BS EN 771-3.
Loading tables are available on request.
0.15 mm/m.

Plasmor’s internal quality systems assures that Architectural

Masonry blocks qualify for “Special Category” of manufacturing WATER ABSORPTION
control as laid down in BS 5628: Part 1. Plasmor has achieved
Water absorption - 3% to 6%.
Quality Assurance accreditation from the B.S.I under
30
BS EN ISO 9001 for the Architectural Masonry production plant.

DENSITY AND BLOCK WEIGHTS TH ERMAL PERFORMANCE

Plasmor Architectural Masonry blocks are manufactured Conductivity
to an average dry density of 2100 kg/m .3
The material used in manufacture has an average ‘K’
value of 1.28 W/m OC at 3% moisture.
Average Mean Block Weight (kg)
Thermal Resistance (m2C/ W)
mm 90 100 140 190 215
mm 90 100 140 190 215
Solid 18.0 19.9 28.0 - -
Solid 0.09 0.09 0.13 - -
Hollow/Cellular - 12.0 18.0 22.0 25.0
Hollow/Cellular - 0.17 0.20 0.23 0.25
Weight of Erected Wall (Laid Weight) kg/m3

mm 90 100 140 190 215 To meet the thermal insulation requirements of the
Building Regulations additional insulation will be
Solid 190.0 211.0 296.0 - -
required in the wall construction. Plasmor offer an
Hollow/Cellular - 127.0 190.0 233.0 264.0 extensive range of insulating internal block products.
Brochure available on request. Our technical department
offer a full S.A.P. calculation service to specifiers.
 P R O P E RT I E S & P E R F O R M A N C E

SOU N D I NSU LATION CHARACTERISTIC STRENGTH

The density of the blocks gives excellent sound reduction properties. Characteristic Compressive Strength
The average sound reduction index over a range 100 -3150 Hz based of Masonry fk(N/mm 2 )
on the mass law principle for plain unplastered walls is as follows:-
UNIT TYPE Solid Hollow/Cellular

Sound Insulation (dB) Minimum Compressive

17.5 10.4
Strength of Unit (N/mm2)
mm 90 100 140 190 215

Solid 45 46 48 - - Mortar Designation (ii) (iii) (ii) (iii) (ii) (iii)

Hollow/Cellular - 43 45 47 47
BLOCK THICKNESS

100 13.2 12.0 10.6 10.0 5.7 5.5

FI RE RESISTANCE
140 10.9 9.9 8.8 8.3 5.3 5.1
Architectural Masonry blocks are non-combustible, and will not
contribute to the surface spread of flame. 190 9.1 8.2 7.3 6.9 4.9 4.7

Due to the use of Class 1 limestone aggregates, masonry constructed 215 8.4 7.6 6.8 6.4 4.7 4.6
using 100mm thick blocks (solid and hollow/cellular) has a notional 31
resistance of 2 hours. Characteristic Flexural Strength fkx (N/mm 2 )

If a longer period of resistance is required then the wall must be PLANE OF FAILURE Parallel Perpendicular Orthogonal
built using thicker blocks in accordance with the following table to Bed Joints to Bed Joints Ratio
which is based on Table 16 of BS 5628: Part 3 which should be
Mortar Designation (ii) or (iii) (ii) or (iii)
referred to for details.
Block Units Strength/Type
Period of Fire Resistance 2 hrs 3 hrs 4 hrs 6 hrs
10.4 Hollow/Cellular 0.25 0.75 0.33
Loadbearing Solid 100 140 190 190
Single-leaf 17.5 or 22.5 Solid 0.25 0.90 0.30
Hollow/Cellular 100 (i) (i) (i)

Non Loadbearing Solid 100 140 140 190 SH EER BON D STRENGTH
Single-leaf
Hollow/Cellular 100 140 190 (ii) 0.15N/mm 2.

Loadbearing Solid 100 100 100 100

Cavity Wall (iii) SU RFACE APPEARANCE
Hollow/Cellular 100 100 100 (i)
Plasmor Architectural Masonry offers the specifier colour consistency
Non Loadbearing Solid 100 100 100 100 and freedom from unsightly efflorescence. This is achieved by Plasmor’s
Cavity Wall
Hollow/Cellular 100 100 100 100 special method of autoclaving at the final stage of the masonry
production process. Plasmor Architectural Masonry has a high level of
Notes: i) Hollow/cellular blocks cannot give this level of resistance. resistance to ageing, environmental damage and weathering making
ii) Thickness required greater than single block. it eminently suitable for exposed situations. Please refer to product
iii) Both leaves of the wall are assumed to share the load.
range information on pages 6-14 for specific advice on application.
 PLASMOR CONCRETE BLOCKS
Plasmor’s innovative and high quality products
can be found everywhere in commercial,
industrial, residential and prestigious building
projects in the private and public sector.
Plasmor has built up an impressive range of
over 1000 products which are all manufactured
to comply with BS EN 771-3.

THE RANGES
32 U LTRA LIGHTWEIGHT I NSU LATI NG BLOCKS

FIBOLITE
L I G H T W E I G H T I N S U L AT I N G B LO C KS

AGLITE
A G L I T E U LT I M A
STRANLITE
S T R A N L I T E PA I N T G R A D E
S T R A N L I T E M U LT I C O R E
F O U N D AT I O N B L O C K S
A G L I T E F O U N D AT I O N 14
BLOCK AND BEAM
FLOORING BLOCKS
D E N S E A G G R E G AT E B LO C KS

PLASCON & PLASCON CLOSE

TEXTURED BLOCKS
PLASCON & PLASCON CLOSE
T E X T U R E D M U LT I C O R E

INFORMATION AVAILABLE ON REQUEST

01977 673221
 S P E C I F I C AT I O N & O R D E R I N G

S P E C I F I C AT I O N G U I D A N C E N O T E S
Plasmor Architectural Masonry
is manufactured to comply with
BS EN 771-3.
In addition, the Plasmor Quality
Assurance scheme ensures that
Architectural Masonry is in the
category 1 of manufacturing
control as defined in BS5628-1.
Plasmor Architectural Masonry achieves
low moisture movement of 0.15 mm/m
due to Plasmor's unique high pressure
autoclave curing procedure, - a curing
process which gives the blocks their
efflorescence free characteristics.
BS EN 771-3 permits height variation TYPE STRENGTH WORK SIZE
of +3mm to -5mm, however, Plasmor Solid 17.5N/mm2 440mm x width x 215mm
production control works to much Solid Metric Modular 390mm x width x 190mm
closer tolerances and permits +1mm Hollow/Cellular 10.4N/mm2 440mm x width x 215mm
to - 2mm. Hollow/Cellular Metric Modular 390mm x width x 190mm
B LOCKS : Insert solid or hollow/cellular
PLASMOR ARCHITECTURAL
M EAN C OM PRESSIVE S TRENGTH : Insert 17.5N/mm2 or 10.4N/mm2
FACING MASONRY:
CLAUSE 250A W ORK S IZE : Insert sizes as table above
This clause can be repeated and
F I N ISH / COLOU R : Insert from the following options:
renumbered if there is more than one
Textured, Shotblasted, Split Face, Split Face Spar and Split Face Strata and
block type and/or strength of blockwork
colour from the choice available in that particular range.
(eg - 250B, 250C, 250D )
S PECIAL S HAPES : Insert 90° Quoin blocks, 135° Dogleg, 90° Reveal,
The following options are available Chamfered Cill, Trough Lintels and any other from the specials section.

MODEL The Architectural Masonry shall be cured by high Size is to be: (indicate 440mm x width x 215mm metric
S P E C I F I C AT I O N pressure autoclaving to give the blocks efflorescence or 390mm x width x 190mm metric modular)

free performance characteristics, have a maximum Thickness to be: (indicate 90mm, 95mm, 100mm,
F10 BLOCK WALLING 140mm, 190mm, 215mm)
moisture movement of 0.15 mm/m and comply
250A CONCRETE FACING
BLOCKWORK with BS EN 771-3 and BS5628 -1. Type of unit to be: (solid or hollow/cellular)

Surface texture to be: (one face and one end

The Architectural Facing Masonry
blocks for (project name
and location)
Manufacturer of Plasmor
Architectural Masonry :
Plasmor Ltd, PO Box 44,
Womersley Road, Knottingley,
West Yorkshire WF11 0DN
Telephone: 01977 673221
Mean compressive strength of all masonry blocks
shall be 17.5N/mm2 for solid units and 10.4N/mm2
for hollow/cellular units.
Water absorption not to exceed 3% to 6%.
Average K value shall be 1.28W/m°C.
Density shall be 2100kg/m3
or two faced and two ends - textured, shotblasted,
split face, split face spar, split face strata)
Colour(s) to be: (selected from selector section)
Specials required: (indicate from specials
selector section)
Custom made specials to my own design(s),
size(s) required.
See the drawings attached to this specification.
33

ORDERING

Every care should be taken to ensure that orders for the project are
complete in every detail to gain the maximum benefit from the Plasmor
Project Management System.

The Knottingley Sales Office not only needs all the basic information on size,

thickness, compressive strength but also the quantities required of each type

of block and all the specials likely to be needed by the contractor, but also

requires the delivery address, delivery arrangements and any relevant order

number / project number.

The order will be delivered in wrapped packs, mechanically off loaded by

Plasmor’s own transport. Particular care needs to be taken in storing and
handling masonry on site. See page 34 for recommended site practice.
 RECOMMENDED SITE PRACTICE

STORAGE OF PLASMOR ARCHITECTURAL MASONRY

1. Store on a level dry area on pallets

2. Stack carefully to avoid damage and ensure stability

3. Protect from rain or snow with waterproof sheeting

or tarpaulin

4. Stack in a way which permits free circulation of air

BEST WORKING PRACTICE

Mortar: Use a mortar with minimum water content. This will prevent
migration of fines and minimise the incidence of picture framing of
the finished blockwork, especially where coloured mortars are used.

It is recommended that clean washed sand be used in mortar mixes

to prevent lime bloom from the mortar joint.

Always use mortar of lesser compressive strength than the block.

This prevents the possibility of structural problems resulting from
shrinkage and movement.

Blocklaying: Ensure that blocks are laid vertically upright as

delivered in the packs otherwise shading may occur. Where blocks
are of the ‘shot blasted’ or ‘textured’ type ensure that the correct
34
face is shown as normally only one face and one end is faced.
Inclement Weather Conditions: On no account should Plasmor
Mix blocks, preferably from 3 or 4 packs on the site so that blocks
Architectural Masonry be walled at low temperatures - 3°C or below.
of differing packs are used together to avoid colour banding effects
Work in progress should be protected from rain or snow to prevent
on the finished blockwork.
staining of the blockwork and flushing of the mortar joints which
Care should be taken during laying and pointing not to scrape mortar may also lead to lime bloom. At low temperatures waterproof
into the block face. Mortar should be brushed off after the 1st set. sheets and tarpaulins should be insulated.

Early tooling of mortar joints is not recommended.
When any working platform is not in use the inner scaffold board
should be turned away from the wall to prevent the blockwork
being splashed by mortar from above.
During construction care should be taken to keep the walls as dry
as possible.
Architectural Masonry should be further protected from staining
by ensuring that gutters and downpipes are fixed immediately
after wall construction.
Remedial Work: Where there is mortar staining you will need to
clean the blockwork. To ensure that cleaning is carried out in the
correct manner, please ask for the advice of Plasmor technical

All unfinished work should be protected by waterproof sheets personnel before proceeding with any cleaning work.

or tarpaulin. It is important to pay special attention to the prevention

of water ingress from adjacent buildings. All cut specials in vulnerable
positions should be protected during the period of work on site.

M A D E T O O R D E R M A N U FA C T U R I N G
All Plasmor Architectural Masonry is made to individual order in project batches
to ensure consistency of strength and colour. Masonry is not a product Plasmor
ever keep in stock.
Exceptional care is taken to ensure that all the components of the order
conform to the highest standards of quality, colour and finish and meet your
requirements down to the last detail. Every order is project labelled and project
managed at every stage of production from the moment it emerges fresh from
the block machine and through the autoclaving process to delivery on site.
Orders are progress chased using the labelling system.
Manufacturing takes place at Knottingley, West Yorkshire on a special purpose
built American block manufacturing plant.
A wide range of complementary bespoke specials is produced on a specials
plant situated alongside the main masonry manufacturing plant - all under
the strict control of Plasmor production management team.
MADE TO ORDER
AUTHORITY
The Plasmor Architectural
Masonry range is manufactured
to comply with BS EN 771-3.
Plasmor’s Quality Assurance
scheme ensures that
Architectural Masonry is in the category 1 of
manufacturing control as defined in BS 5628 -1.
Production facilities operate under Quality Assurance
Scheme BS EN ISO 9001. Certificate Number FM
10847 (BSI Registration).
35
QUALITY ASSURANCE
Plasmor Architectural Masonry performs as well
as it looks. Production is managed to comply with
Quality Assurance Scheme BS EN ISO 9001 which
operates throughout the factory. The strength,
colour and performance of the block is assured
under this scheme.
Plasmor is a quality led company and Architectural
Masonry is our flagship product. The respect of
specifiers and the recognition by contractors that
Plasmor products are colour consistent and
produced to high standards of quality has enabled
the Company to establish a strong presence in the
facing masonry market. Plasmor is responsive to
individual requirements and will work closely with
all parties to ensure that the project meets
everyones’ expectations.
P.O. Box 44, Womersley Road, Knottingley,
West Yorkshire WF11 0DN
Telephone: 01977 673221 Fax: 01977 607071
E-Mail: knott@plasmor.co.uk

www.plasmor.co.uk