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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh This tutorial demonstrates how to simulate a uniaxial tensile test

This tutorial demonstrates how to simulate a uniaxial tensile test using a quarter size mesh with symmetric boundary conditions.

RD-3500 Tensile Test Setup using HyperMesh This tutorial demonstrates how to simulate a uniaxial tensile test

Only a quarter of the specimen is needed to simulate the tensile test.

RD-3500 Tensile Test Setup using HyperMesh This tutorial demonstrates how to simulate a uniaxial tensile test

Model Description

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UNITS: Length (mm), Time (ms), Mass (kg), Force (kN) and Stress (GPa) Simulation time D01 [0 10.] The model uses Quarter size mesh with symmetric boundary conditions.

Boundary Conditions:

The 3 upper right nodes (T X , R Y , and R Z ) The center node on left is totally fixed (T X , T Y , R x , R Y , and R Z ) A symmetry boundary condition on all bottom nodes (T Y , R x , and R Z )

At the left side is applied a constant velocity = 1 mm/ms on -X direction. Tensile test specimen dimensions = 11 x 100 with a uniform thickness = 1.7 mm

Johnson-Cook Elastic Plastic Material /MAT/PLAS_JOHNS (Aluminum 6063 T7)

= 2.7e Kg/mm

= 2.7e -6 Kg/mm 3

E = 60.4

GPa

= 0.33

= 0.33

= 0.09026 GPa

0 = 0.09026 GPa

K

= 0.22313 GPa

n

= 0.374618

= 0.175 GPa

max = 0.175 GPa

max = 0.75

Input file for this tutorial: tensile_test.hm

Exercise

[Rho_I] Initial density

  • [E] Young’s modulus

[nu] Poisson’s ratio

  • [a] Yield Stress

  • [b] Hardening Parameter

  • [n] Hardening Exponent

[SIG_max] Maximum Stress [EPS_max] Failure Plastic Strain

RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh 1. Launch HyperMesh Desktop. From the Preferences menu, select the
  • 1. Launch HyperMesh Desktop.

  • 2. From the Preferences menu, select the User Profiles or from the toolbar, click on the

  • 3. Select RADIOSS (Block110) and click OK.

RD-3500 Tensile Test Setup using HyperMesh 1. Launch HyperMesh Desktop. From the Preferences menu, select the

icon.

Step 2: Load the tensile_test.hm file

  • 1. Click the Open Model icon

RD-3500 Tensile Test Setup using HyperMesh 1. Launch HyperMesh Desktop. From the Preferences menu, select the

and browse to select the tensile_test.hm file.

  • 2. Click Open. The model loads into the graphics area.

Step 3: Define material for the tensile test specimen

  • 1. Access the Materials panel in one of the following ways:

Right-click in the Model Browser and select Create > Material. The Create material dialog appears. From the Material drop-down, click Create.

From the toolbar, click the Materials icon

.
.
  • 2. For Name:, enter MAT_1.

  • 3. For Type, select ELASTO-PLASTIC.

  • 4. For Card image:, select M2_PLAS_JOHNS_ZERIL.

  • 5. Click Card edit material upon creation to activate the option.

  • 6. Click Create to create the material and edit the card image.

  • 7. Input the values as shown in the following image in the card image panel.

RD-3500 Tensile Test Setup using HyperMesh 1. Launch HyperMesh Desktop. From the Preferences menu, select the
  • 8. Click return to get back to the main panel.

Step 4: Define property for the tensile test specimen

  • 1. Access the Properties panel in one of the following ways:

Right-click in the Model Browser and select Create > Property. The Create property dialog appears. From the Properties menu, select Create > Property.

From the toolbar, click the Properties icon

.
.
  • 2. For Name:, enter sheet_1.7.

  • 3. In the Type field, select SURFACE.

  • 4. For Card image:, select P1_SHELL.

  • 5. Click Card edit property upon creation to activate the option.

  • 6. Click Create to create the property and edit the card.

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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh 7. Input values as shown in the following image. 8.
  • 7. Input values as shown in the following image.

RD-3500 Tensile Test Setup using HyperMesh 7. Input values as shown in the following image. 8.
  • 8. Click return to get back to the main menu.

Step 5: Assign material and property to the test specimen

  • 1. In the Model Browser, select the Tensile_coupon component and then right-click

  • 2. Select Assign.

  • 3. For Property, select Sheet_1.7.

  • 4. For Material, select Mat_1.

  • 5. Click Apply.

RD-3500 Tensile Test Setup using HyperMesh 7. Input values as shown in the following image. 8.

.

Step 6: Create boundary conditions

From the Utility browser, start the BC’s Manager or from the pull-down menu, select Tools > BCs

  • 1. Manager.

  • 2. For Name, enter constraint1, set Select type to Boundary Condition and set GRNOD to Nodes.

RD-3500 Tensile Test Setup using HyperMesh 7. Input values as shown in the following image. 8.

Click on the nodes, nodes selection appears. Select the three nodes as shown in the figure below

  • 3. and click proceed.

RD-3500 Tensile Test Setup using HyperMesh 7. Input values as shown in the following image. 8.
  • 4. Fix degrees of freedom Tx, Ry and Rz. Click create tab to create the constraint. The created constraint appears in the table also handle

  • 5. appear in graphics. For Name, enter constraint2, set Select type to Boundary Condition and set

  • 6. the GRNOD to Nodes.

  • 7. Select node as shown in the image below.

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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh 8. Fix degrees of freedom Tx , Ty , Rx
RD-3500 Tensile Test Setup using HyperMesh 8. Fix degrees of freedom Tx , Ty , Rx
  • 8. Fix degrees of freedom Tx, Ty, Rx, Ry and Rz.

RD-3500 Tensile Test Setup using HyperMesh 8. Fix degrees of freedom Tx , Ty , Rx

Click create tab to create the constraint. The created constraint appears in the table also handle

  • 9. appear in graphics.

10. For Name, enter constraint3, set Select type to Boundary Condition and set GRNOD to Nodes.

11. Select node as shown in the image below.

RD-3500 Tensile Test Setup using HyperMesh 8. Fix degrees of freedom Tx , Ty , Rx

12. Fix degrees of freedom Ty, Rx and Rz. Click create tab to create the constraint. The created constraint appears in the table also handle 13. appear in graphics.

Step 7: Create Imposed Velocity

  • 1. From the Utility page, start the BC’s manager.

  • 2. For Name, enter velocity, set Select type as imposed velocity and set GRNOD to Nodes.

  • 3. Select the nodes as shown in the image below.

RD-3500 Tensile Test Setup using HyperMesh 8. Fix degrees of freedom Tx , Ty , Rx
  • 4. Set the direction as X and Y scale as -1.0.

  • 5. Click the Create/Select curve ID. An XY curve editor appears.

  • 6. Create a new curve with the Name Load with values as shown in table below.

RD-3500 Tensile Test Setup using HyperMesh 8. Fix degrees of freedom Tx , Ty , Rx
  • 7. Close the XY curve editor, the created curve is assigned to this constraint.

  • 8. Click create to create the velocity boundary condition.

Step 8: Create output requests

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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh Go to the Utility menu by accessing View > Browsers

Go to the Utility menu by accessing View > Browsers > HyperMesh > Utility if the Utility tab is

  • 1. not yet displayed and click Engine File. In the RADIOSS Engine File Tool window, click the GENERAL tab and enter values, as shown in the

  • 2. following image:

RD-3500 Tensile Test Setup using HyperMesh Go to the Utility menu by accessing View > Browsers
  • 3. Click Apply. In the ANIM tab, enter values as shown in the following image, open the panel if something is not

  • 4. visible:

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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh 5. Click Apply > Close . Step 9: Export the
RD-3500 Tensile Test Setup using HyperMesh 5. Click Apply > Close . Step 9: Export the
  • 5. Click Apply > Close.

Step 9: Export the model as TENSILE_0000.rad

From the File menu, click Export or click the Export icon

  • 1. HyperWorks Desktop). For File:, click the folder icon

RD-3500 Tensile Test Setup using HyperMesh 5. Click Apply > Close . Step 9: Export the

(for standalone) or

RD-3500 Tensile Test Setup using HyperMesh 5. Click Apply > Close . Step 9: Export the
  • 2. the destination directory where you want to run.

  • 3. Enter the name TENSILE and click Save.

RD-3500 Tensile Test Setup using HyperMesh 5. Click Apply > Close . Step 9: Export the

(for standalone) or

RD-3500 Tensile Test Setup using HyperMesh 5. Click Apply > Close . Step 9: Export the

(for

(for HyperWorks Desktop) and navigate to

  • 4. Click the downward-pointing arrows next to Export options to expand the panel.

  • 5. Toggle Merge starter and engine file to export the Engine and Starter file as one file.

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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh 6. Click Export > Close . Step 10: Open RADIOSS
RD-3500 Tensile Test Setup using HyperMesh 6. Click Export > Close . Step 10: Open RADIOSS
  • 6. Click Export > Close.

Step 10: Open RADIOSS Manager from windows Start menu

RD-3500 Tensile Test Setup using HyperMesh 6. Click Export > Close . Step 10: Open RADIOSS

Step 11: Run the model TENSILE_0000.rad using RADIOSS Manager with the option: both

Step 12: Review the listing files for this run and verify the results

  • 1. See if there is any warning or errors on .out files.

  • 2. Using HyperView, plot the displacement and strain contour.

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RD-3500 Tensile Test Setup using HyperMesh

RD-3500 Tensile Test Setup using HyperMesh Exercise Expected Results

Exercise Expected Results

RD-3500 Tensile Test Setup using HyperMesh Exercise Expected Results Total Displacement Contour (mm) Plastic Strain Contour

Total Displacement Contour (mm)

RD-3500 Tensile Test Setup using HyperMesh Exercise Expected Results Total Displacement Contour (mm) Plastic Strain Contour

Plastic Strain Contour

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