Fir 35. Cross to ila
igi shee grove condos,
Naconest Beto phan Cs
tooo
igre 36. These sheave groove cross
fet preset ice wre pe
sing condoes: Avene rope ina
ew ove: Bs pe rope ors
[proresuod Ca worn sop ina or
prove. Sec avo Pig. 38nd 3),
INSPECTION OF SHEAVES AND DRUMS
Under noel conditions, machines receive inspostons on a regular basis, and
‘their overall condition i recorded. Such inspections usually ince the dum,
sheaves, and any other parts that may contact the wire reps and subject it to wear.
Asa additional precaution, rope related working pats, paticulvly in the areas
described below, shoild be reinspected prior tote installation of @ new wire rope.
“The frst item tobe checked when examining sheaves and drums. sth condition
ofthe grooves (Figs. 38.36, and 37).To check the size, contour and amount of
\wear.n groove gauge is used. As shown in Figure 35, the gauge should contact the
groove for about 150* ofa
“Two types of groove gauges ae in general use and itis important o note which |
‘ofthese is being used. The two differ by their respective percentage over nominal
‘rope diameter.
For new or remachined grooves, the groove gauges nominal plus the fall oversize
percentage (5%). The gauge used by most wire rope inspectors tay insized at the
‘nominal rope diameter pus 21/2 ais called "Minima for Wom Groove”
sauge.
‘This later gauge is intended to at as ype of “no-go gauge, Any sheave
with a groove smaller than this should be regrooved or replaced. If that action is
not taken in a reasonable amount of time, the rope will he damaged
‘When the sheave is re grooved it should be machined tothe dimensions for
“recommended minimum new groove" given in Table 12. This table lists the
‘requirements for new or re-machined grooves, giving the groove diameter in
terms ofthe nominal wire rope diameter plus a percentage. Similarly, the size of
the “no-go” gauge is given, apainst which worn grooves are judged. Experience
has clearly demonstrated that the service life ofthe wie rope will be increased
by following these standards,
TED
Figure 37. lusting th various dimension ofa sheave nthe we ofa sheave gage.
|Wire Rope Technical Boars - Wire Rope Users Manual, Fourth Editon +55