Peter Charlton
Manufacturing Excellence
Roundtable
• Introduction
• What is EE?
• Why is it important
• The issues
• How do companies do it
• How do leaders do it.
What is EE
Money buys presence not passion
Let team choose some roles for the day or week. For example:
Documentation Manager for the day
Safety Contact for the day.
Cross functional safety walk person
Facilitate a buddy check of clothing / ppe.
Emphasise the positive
Finish on a positive note
Celebrate the successes.
Use first names as much as possible
Use direct eye contact.
Provide customer feedback.
Praise the team as a whole in the meeting but leave individual praise
for a subsequent one-on-one.
Use a ‘Story Board’ or ‘Parking Lot’ for issues raised that can not be
cleared immediately or are not directly relevant.
Have an agenda.
Determine the aim of the briefing, it is purely pushing information to the team or do
you want their ideas and input. If yes, consider the ratio of time the chair person uses
to “tell” as opposed to time the other participants “get involved, discuss, internalise,
suggest, participate, have their say.”
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Event: One-on-One meeting
A Leader should:
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Ensure that the Leading Hand’s job has been fully defined.
Ensure that the Team know what the Leading Hand’s job is.
Support your Leading Hand.
Consider ‘How do I empower the Leading Hand (Level 4) to solve this problem’
Be open and listen.
Document what is said and what happens.
Facilitate as opposed to dictate a solution.
Investigate with urgency and listen to both sides then act.
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Event: An employee exhibits a personal problem
A Leader should:
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Ask the individual if it is work or personal. Preferably when off the production floor.
Ascertain if counselling is appropriate.
Consider the potential need for first aid.
General rule of thumb is not to put arm around.
Be culturally aware.
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Event: Monthly Operations Meeting
A Leader should:
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Listen
Take notes
Do not be negative
Refer to the “Suggestion Box”.
Follow up and feedback
Give guidance and support and involve operator in implementation.
Advertise success.
Commit time to listen if not immediately, but when it suits both.
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Event: A Meeting with a Negative employee
A Leader should:
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Always ask for three positives that can be made of the situation they are describing.
Ask others for support.
Just listen to allow the person to get the problem off their chest.
Different people need different approaches so look for the special angle that will
work for that person.
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Event: Tool Box Talks
Topics could include:
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Problems of Inter-generational
Communication