Principles of Operation
An electric clutch operates on the basic
principle of magnetic attraction. Closing
a switch sends electric current to an
electromagnet or “field”, producing a strong
magnetic attraction which concentrates
Contents
around the magnetic poles of the field. The
Application Examples.......................................................................2 magnetic attraction jumps the small air gap
Selection..........................................................................................3 between the field and the rotor, effectively
Types of Shafts and Drives...............................................................5 making the rotor a spinning magnet. This
Electrical Ratings..............................................................................6 “magnet” attracts the armature, grips it
Clutch Mounting...............................................................................6 tightly and causes it to turn with the rotor.
Tapered Bore Clutches: Opening the switch turns off the magnet,
Flange Mount, Single Row Bearing...................................................7 disengaging the clutch.
Flange or Yoke Direct Drive, Double Row Bearing............................8
Flange Mount, Double Row Bearing............................................9-14
Magnetic Circuit
Special Construction, Flange Mount, Double Row Bearing.............15
Straight Bore Clutches: The heart of an electric clutch is its field
Bearing Mount..........................................................................16-18 assembly, with an electric coil to produce
Special Construction.................................................................19-22 magnetism and iron magnet housing to
Shaft Mount..............................................................................23-24 direct that magnetism through the rotor
Glossary.........................................................................................25 to most effectively attract the armature.
Technical Considerations................................................................26 The illustration on the right shows how
Part Number Index..........................................................................27 the rotor and armature surfaces of Warner
Mobile Power Application Data Form..............................................29 Electric clutches are slotted and grooved.
Magnetism, also called magnetic “flux”,
concentrates at the poles of the field
housing and jumps to the outer rims of
the rotor. The flux passes through areas
where contact is most intimate between the
armature and rotor faces. Concentrating the
magnetic attraction at these poles rather
than over the entire face creates a strong
attraction between the armature and rotor.
The result is a great deal of torque in a small
clutch.
Application Examples
Armature Assembly
Air Gap
Field Assembly
60
40
20
Straight bore - for through shaft Tapered bore (8:1) - shaft tapers Tapered bore (4:1) - shaft tapers
or end of shaft mounting. 11/2 inches per foot, for end of three inches per foot, for end of
shaft mounting. shaft mounting.
Types of Drives
Warner Electric offers clutches which
are compatible with the three basic
types of drives.
E
C
E
C D
3 D
4
A A
X Y X Y
B B
3.396
1.698
2.281
4.562
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
Current1 Static
Clutch Groove Size Gage Draw Resistance Torque Model
A Type B X Y C D E Line Amps Ohms1 Ib ft Rotation No.
6.00 3 2.44 .89 .62 .50 .42 36º .841 4.651 2.58 75 CW 1411-18
6.00 3 2.44 .89 .62 .50 .42 36º .841 2.59 9.28 75 CW 1411-352
7.00 4 2.50 .89 .62 .50 .55 36º .841 4.651 2.58 75 CW 1411-72
1
Cold current draw 24V
2
Fields
B
1 X
4x .256⁄.250 Dia. Holes
F1
3.396
1.698
2.281
4.562
B
X
6x .258⁄.252 Dia. Holes
equally spaced
A
Notes:
All dimensions are inches.
Drive shaft alignment must be within 3° maximum.
All units 12V unless otherwise indicated (Clutch centerline must be within 3° of power source centerline)
2.437 Dia. B.C.
2.187 Dia. B.C.
Current1 Static
3x .193⁄.190 Dia. Holes
Clutch Field 1.835 Dia. Min. Groove Size Gage Draw Resistance Torque Model
A Type Type B X Y C D E Line Amps Ohms1 Ib ft. Rotation No.
6.14 1 F1 4.42 3.72 - - - - .841 4.58 2.62 200 CCW 1415-1
1
Cold current draw
2 4
E
E C
C D
D
A
A
X Y X Y
B B
Fields
3.000
3.000
3.396
1.698
2.281
4X .420⁄.410 Dia. Holes
4.562
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
Current1 Static
Clutch Field Groove Size Gage Draw Resistance Torque
A Type Type B X Y C D E Line Amps Ohms1 Ib ft Rotation Model No.
6.00 2 F1 2.50 .91 .62 .50 .42 36º .841 4.651 2.58 75 CW 1411-39
6.00 2 F1 2.50 .91 .62 .50 .42 36º .841 2.59 9.28 75 CW 1411-502
6.00 2 F1 2.51 .91 .62 .50 .42 36º .841 4.36 2.752 90 CW 1411-553
6.00 2 F1 2.46 .91 .62 .50 .42 36º .841 4.651 2.58 75 CW 1411-683
6.00 2 F1 2.54 .91 .62 .50 .42 36º .841 4.651 2.58 75 CW 1411-543
6.70 4 F1 2.57 .88 .62 .50 .55 36º .841 4.952 2.423 120 CW 1466-53
7.00 2 F1 2.50 .91 .62 .50 .56 36º .841 4.651 2.58 75 CW 1411-41
7.00 2 F1 2.50 .91 .62 .50 .56 36º .841 4.36 2.752 90 CW 1411-42
7.00 2 F1 2.50 .91 .62 .50 .56 36º .841 2.59 9.28 75 CW 1411-862
1
Cold current draw 2
24V 3
Special terminal
2 E
4
E
C C
D D
X X
B B
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
2 E
C Fields
D (Common)
3.396
1.698
X
2.281
B
4.562
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
1 2
E
C E
D C
X X
B B
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
3 4
5 Field
(1466-99 only)
3.125
4.00
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
1 2 E
3 C
A
A
X
Y
X
Y
B
B
6
Fields
(Common)
4x .256⁄.250 Dia. Holes
3.396
1.698
2.281
4.562
Notes:
Clutches on this page are specially constructed to withstand more severe operating environments.
All dimensions are inches. All units 12V unless otherwise indicated.
X
B
Armatures
A2 Fields
A1
(Common)
Static Current1
Bore Clutch Armature Torque Draw Resistance
Size Type Type A B X C Ib ft Amps Ohms1 Rotation Keyway Model No.
3/4” 2 A2 2.64 3.31 2.60 2.635 80 .56 161 CCW .189 5215-1052
1” 1 A1 2.44 3.375 3.21 3.045 70 4.89 2.45 CCW .25 5215-60
1
Cold current draw 90 Volts
2
B B
1 2 3 X
X
A A
B B B
4 5 6 X
X X
A A
A
A1 A2 A3
A4 A5 A6
F1 .1895 F2
2.75
2.96
.812
.90
Notes: .56
.382
Static
Current1
Torque
Bore Clutch Armature Field A B Draw Resistance
Size Type Type Type A Belt Belt B X Y C D E Ib ft Amps Ohms1 Rotation Keyway Part No.
3/4” 1 A1 F1 2.64 - - 3.41 2.95 - - - - 105 4.51 2.66 CCW .19 5215-66
3/4” 2 A2 F2 2.44 - - 3.40 3.21 - - - - 70 4.51 2.66 CCW .19 5215-67
1” 3 A3 F2 2.64 - - 2.96 2.60 - - - - 105 4.84 2.48 CCW .25 5215-57
1” 4 A4 F2 4.6 - 4.62 3.52 2.77 - .63 .55 36º 70 4.51 2.66 CCW .25 5215-63
1” 5 A5 F2 5.1 5.07 - 3.73 2.37 .67 .49 .48 34º 70 4.51 2.66 CW .25 5215-77
1” 6 A6 F2 3.00 - - 3.08 2.30 - - - - 105 4.84 2.48 CCW .25 5215-82
1
Cold current draw
E
E
1 C 2 3
C D
D
A
2.165 A
Y
X X
B B
4 5 6 E
E C
C D
X X Y
B B
2.828
4x 5/16-24 UNF-2B 2x 3/8-16 UNF-2B
F3
2x M10X1.5-6H
ø4.173 ø5.000
ø2.300 ø1.160
Notes:
All dimensions are inches. F3 Mounting hub fits AA mount pumps
All units 12V unless otherwise indicated
Static
Current1
Torque
Bore Clutch Mounting Draw Resistance
Size Type Hub Type A B X Y C D E Ib ft Amps Ohms1 Rotation Keyway Model No.
1/2” 2 F2 4.91 3.19 1.24 .14 .14 .13 40º 90 4.92 2.44 CW .16 1417-24
1/2” 3 F1 5.59 3.19 1.60 .56 .38 .36 36º 90 4.92 2.44 CW .16 1417-26
.532 6 F2 4.96 2.95 1.44 .14 .14 .14 40º 70 4.63 2.59 CW .16 1417-31
.627 4 F3 5.76 2.83 2.23 - 0.437 0.42 36º 90 2.523 9.513 CCW 0.158 1417-342
.627 4 F3 5.76 2.83 2.23 - 0.437 0.42 36º 90 2.523 9.513 CW 0.158 1417-352
.627 5 F3 5.00 2.83 1.54 0.14 0.14 0.14 40º 90 2.523 9.513 CW 0.158 1417-452
.627 1 F3 5.00 2.83 1.54 0.14 0.14 0.14 40º 90 2.52 9.51 CW 0.158 1417-48
E
C
X
Y
X
X
Y
B
B
B
5 C
4 6
B
D
B
X X
A A
X
B
F1 F2 F3
4x .256⁄.250 Dia. Holes
14.312
6X Ø .437"
3.396
Ø 4.750
1.698
6X 60fl NOM
2.281
4.562
F4 F5 D1
1/4"
6 x 1/2 – 13
R 1.26"
2x 80
1.971"
4x 3/8 - 24 UNF-2B
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
Static Current1
Bore Clutch Field Drive A B Torque Draw Resistance
Size Type Type Coupling A Belt Belt B X Y C D E Ib ft. Amps Ohms1 Rotation Keyway Model No.
9/16” 1 F1 - 5.98 5.73 - 2.63 .89 63 .51 .46 38º 75 4.55 2.65 CW .127 1417-16
3/4” 2 F1 - 6.22 - 5.88 2.56 .85 .73 .61 .63 34º 90 4.36 2.752 CW .189 1417-10
3/4” 2 F1 - 6.22 - 5.88 2.56 .85 .73 .61 .63 34º 90 2.59 9.28 CW .189 1417-132
1” 4 F3 D1 7.56 - - 4.469 4.11 - - - - 200 5.54 2.17 CCW 0.25 1415-5
Sp 5 F4 D1 7.56 - - 4.469 4.11 - - - - 200 5.54 2.17 CCW - 1415-74
1” 4 F3 D1 7.56 - - 4.469 4.11 - - - - 200 3.35 7.16 CCW 0.25 1415-82
.532 6 F5 - 5.36 .44 - 2.43 1.37 - .44 .42 36º 75 3.38 3.55 CW 0.16 1417-43
Cold current draw 24V For Gresen pump only
1 2 3
4
13 tooth spline hub clutches must be installed on pumps with internal involute flat root side fit splines per ANSI-B92.1.
Major diameter .901” max.
B
X
36
36
1 C
2 3 Y
C
D
D D
A
A A
Y C
X
X Y B
6 B
7
B
X X
A A
C
D
Y
Fields
F1 F2
.328
Dia. Hole
.315
Typical antirotation tang to
be loosely pinned to a
.564/.562 Dia. member to prevent rotation.
Do not bolt rigidly.
3.750 R
4.190
MAX
Notes:
All dimensions are inches.
All units 12V unless otherwise indicated
Static Current1
Clutch Field Torque Draw Resistance
Bore Size Type Type A A Belt B Belt B X Y C D Ib ft. Amps Ohms1 Rotation Keyway Model No.
9/16” 2 F1 5.00 - - 3.30 1.74 .14 .120 .126 75 3.41 3.52 CW .127 1417-152
9/16” 1 F1 6.05 - - 3.30 1.752 .65 .44 .46 75 3.41 3.52 CW .127 1417-17
9/16” 1 F1 6.05 - - 3.30 1.752 .65 .44 .46 75 2.53 9.51 CW .127 1417-383
9/16” 7 F1 6.00 - - 3.34 2.308 .14 .120 .13 75 3.38 3.52 CW .13 1417-28
1” 3 F2 4.93 4.50 - 3.48 2.027 .67 .49 .48 70 4.17 2.88 CCW .25 5208-55
11/8” 3 F2 4.93 4.50 - 3.48 2.027 .67 .494 .48 70 4.17 2.88 CCW .25 5208-29
1 /8”
1
6 F2 5.36 4.74 5.08 3.34 2.52 - .612 .632 70 4.17 2.88 CCW .25 5208-40
1
Cold current draw 2Bracket mounting 324 Volt
For all models shown: E Nom. 1.18, F Max. .170, G Max. 1.20, H Max. 1.47.
If GPM is unknown:
GPM = RPM x DISP (IN3)
231
Static Torque
The torque requirements for your
particular application may be determined
by using the following relationship:
T= 520 x HP
RPM
T= CIR x PSI
75.4
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www.warnerelectric.com
31 Industrial Park Road
New Hartford, CT 06057 - USA
815-389-3771
Fax: 815-389-2582 P-1091-WE 8/16 Printed in USA