2
5
4 2.1
5
3 1
2.3
6
2.2
NETZSCH iFD-Stator®
In wear and corrosion resistant design, This stator design consists of the Standard design with single-acting, wear
including the wear-free ceramic rotor, disposable elastomer lining and an resistant, bi-directional mechanical seal;
NEMO CERATEC®. aluminium housing in which the on request different types of single/
NEMOLAST® elastomer is housed. The double-acting mechanical seals by various
2 Stator advantages of this new technology manufacturers, cartridge and other
are the reduced starting and running special seals as well as gland packing.
We manufacture stators to current torques, higher degree of efficiency,
standards. Stators minimize the toler- longer lifetime, simple and quick change 5 Suction and Pressure Housing
ance range which optimizes the as well as the easy disposal.
performance of the pump. Our unique, Designed to optimize through-flow
fully-networked production and process 2.3 Reduced Wall Stator with flanges or threads according to
data monitoring system, developed ANSI, DIN, JIS and other international
in-house, is backed up by consistent Patented stator with reduced wall standards. Materials in chromium nickel
quality testing. thickness for higher pressure capabilities molybdenium steel, cast iron, rubber-
of 135 PSI ∆ P per stage to reduce the coated or Halar® cast iron or special
2.1 Stator with Conventional number of stages and overall length of materials according to specifications.
Technology the pump assembly. Halar® is a registered trademark of Solvay Solexis
Vulcanized into a tube, with integrated 3 Drive Train 6 Block Construction Design
seals on both ends in a variety of
NEMOLAST® elastomers, plastics or Plug in shaft with coupling rod and two A drive flanged directly to the housing
metals. Stator inlet with chamfer to universal joints for power transmission reduces length, weight providing a constant
facilitate the entry of the fluid into the from the drive to the rotor. shaft height, independent of construction
conveying chamber. and size of the drive. It is maintenance- and
service-friendly as well as economical.
3
NEMO® Progressing Cavity Pumps
NEMO® progressing cavity pumps Wide Range of Applications Wide Range of Capacities and
are used in various industries to Pressures
convey many types of fluids in a The pumps are specifically designed
continuous, low pulsating manner, for products with the following Capacities from a few gph up to
while maintaining an accurate flow. characteristics: 2,200 gpm / 500 m3/h
Number of stages ranging from 1 to
High solids content (maximum
8 for pressures from 90 psi / 6 bar to
particle size up to 6”/ 150 mm) or
680 psi / 48 bar as standard, up to
free of solids
3,400 psi / 240 bar as high pressure
Low to high viscosity (1 mPas –
3 million mPas)
Various Conveying Elements
Thixotropic and dilatant
Shear-sensitive
Four different rotor/stator geometries
Abrasive
are available to provide optimization
Lubricating and non-lubricating
of the pump characteristics for specific
Aggressive (pH 0 – 14)
applications. For additional details see
Adhesive
pages 14 and 15.
Toxic
4
Extensive Range of Materials of A Wide Variety of Shaft Sealing Additional Features
Construction Options
High suction capability up to
Wetted parts are available in a variety of Shaft seals range from single-acting 30 ftwc / 9 mwc
materials. Standard housings are made mechanical seals, with and without Reversible direction of rotation and
of cast iron, carbon steel and stainless quench, to double-acting mechanical thus flow
steel. Rotating components are available seals in back-to-back or tandem Installation in any position
in mild steel, tool steel, stainless steel arrangement as well as cartridge seals Smooth and quiet operation
and high-alloy stainless steel such as per customer specification. For certain Temperatures of - 5 °F to + 570 °F /
Hastelloy, Super Duplex, Titanium, etc. applications there are gland packings, - 20 °C to + 200 °C
Other materials are available upon lip seals and specially designed seals.
request. Elastomers, like highly abrasion For toxic fluids, we offer a pump
resistant natural rubber, oil-, acid- and with a magnetic coupling which is
alkali-proof elastomers, Aflas and Viton 100% leakproof.
are available. When elastomers cannot
be used due to high temperatures or for
compatibility reasons, NETZSCH offers a
variety of solid material options such as
PTFE, cast iron, and others.
5
NEMO® Progressing Cavity Pumps
Applications, Performance and Product Range
NEMO® M.Champ®
in block construction design with
maintenance free flexible rod and
integrated reserve stator
Performance
Capacities up to 360 gpm / 85 m3/h. Pressures up to 85 psi / 6 bar.
Range of Applications
Industrial applications in environmental industries for low to highly viscous fluids
with or without solids.
Description
Additional information Compact design with flanged robust IEC parallel shaft gear unit. The patented and
integrated NEMOLAST® reversible stator and the simple design guarantee a long
NEMO® M.Champ®
service life and low life cycle cost. The P or L geometries provide additional applica-
Brochure NPA · 311
tion options.
NEMO® BY
in in block construction design
Performance
Capacities up to 1,800 gpm (400 m3/h). Pressures up to 540 psi / 36 bar.
Range of Applications
Industrial applications in environmental, food, oil and chemical industries for low and
highly viscous fluids with or without solids.
Description
Compact design with flanged drive; low investment, operating and maintenance
costs. Four rotor/stator geometries for optimized performance.
6
NEMO® SY
with bearing housing and
drive shaft
Performance
Capacities up to 2,200 gpm / 500 m3/h. Pressures up to 1,080 psi / 72 bar as standard,
up to 3,400 psi / 240 bar as high pressure.
Range of Applications
Industrial applications in environmental, food, oil and chemical industries for low and
highly viscous fluids with or without solids.
Description
Design with bearing housing and two-piece shaft allows for universal use of all types
of drives and quick and easy servicing of the rotating parts. Four rotor/stator geome-
tries for optimized performance.
NEMO® C.Pro®
plastic metering pump
Performance
Capacities from 0.13 gph up to 260 gph / 0.5 l/h up to 1,000 l/h. Pressures up to
280 psi / 20 bar.
Range of Applications
Industrial applications in environmental and chemical industries for conveying and
metering of fluids of low or medium viscosity with or without solids.
Additional information
7
NEMO® Progressing Cavity Pumps
Applications, Performance and Product Range
NEMO® BO/BS
in block construction design
with directly flanged drive or as
NEMO® SO/SS with bearing housing
and drive shaft (no fig.)
Performance
Capacities up to 880 gpm / 200 m3/h. Pressures up to 340 psi / 24 bar.
Range of Applications
Industrial applications in environmental, food and chemical industries for highly
viscous and non free-flowing fluids with or without solids.
Description
Housing with removable rectangular/square hopper and coupling rod with feeding
screw with or without force feed chamber for easier entry of the fluid into the rotor
and stator.
NEMO® BF
optional with aBP-Module®
in block construction design with
directly flanged drive or as
NEMO® SF optional with aBP-Module®
with bearing housing and drive shaft
(no fig.)
Performance
Capacities up to 880 gpm / 200 m3/h. Pressures up to 680 psi / 48 bar.
NEMO® BF/SF with aBP-Module® available from size NM045 to NM090.
Range of Applications
Industrial applications in environmental and chemical industries for highly viscous,
compact and crumbly media that does not have a tendency to bridge. For media that
tends to build bridges, the pump is available with aBP-Module®.
Description
Housing with removable, enlarged rectangular hopper and tapered force feed
chamber as well as coupling rod with patented, positioned feeding screw for optimal
transfer of the medium to the rotor and stator.
8
NEMO® BP
in block construction design
with directly flanged drive or as
NEMO® SP with bearing housing
and drive shaft (no fig.)
Performance
Capacities up to 880 gpm / 200 m3/h. Pressures up to 680 psi / 48 bar.
NEMO® BP/SP available from size NM090.
Range of Applications
Industrial applications in environmental and chemical industries for compact and
crumbly media that may have a tendency to bridge.
Description
Housing with integrated bridge breaker, mixing additions, enlarged rectangular
hopper and tapered force feed chamber as well as coupling rod with patented,
positioned feeding screw for optimal transfer of the medium to the rotor and stator.
NEMO® B.Max®
in block construction design
with directly flanged drive or
with bearing housing and
drive shaft (no fig.)
Technical Information: Hopper can be customized to specific application.
Performance
Capacities up to 308 gpm / 70 m3/h. Pressures up to 680 psi/ 48 bar.
Range of Applications
Industrial applications in the biogas technology in environmental industries for highly
viscous and non free-flowing fluids with or without solids.
Description
Additional information Housing with large, rectangular/square hopper and tapered force feed chamber, as
well as coupling rod with patented, positioned feeding screw for optimal transfer of
NEMO® B.Max®
the medium to the rotor and stator. The ideally placed flushing stud at the hopper
Brochure NPS · 060
housing positioned for the best (possible) blending of the substrates.
9
NEMO® Progressing Cavity Pumps
Applications, Performance and Product Range
NEMO® BH
Sanitary pump
Description
Compact design with directly flanged drive resulting in low initial investment and
economical operation and maintenance.
NEMO® SH
Sanitary Plus pump
* except for NEMO® Sanitary Mini Plus
Performance
Capacities up to 620 gpm / 140 m3/h. Pressures up to 340 psi / 24 bar.
Description
The crevice, wear and maintenance-free flexible rod allows the conveyance of highly
sensitive and abrasive products. Design with bearing housing and drive shaft allows
for the use of all types of drives.
10
NEMO® MINI BH
Mini Sanitary Plus pump
Performance
Capacities of 0.025 up to 130 gph / 0.1 up to 500 l/h. Pressures up to 540 psi / 36 bar.
Description
The smooth crevice-free flexible rod requires no maintenance and is not subject to
wear which allows the conveyance of highly sensitive and abrasive products. Compact
design with directly flanged drive results in low initial investment, economical operation
and maintenance. High metering accuracy (deviation < 1 %).
NEMO® SA
Aseptic pump
Performance
Capacities up to 620 gpm / 140 m3/h. Pressures up to 340 psi / 24 bar.
Description
The smooth, crevice-free flexible rod requires no maintenance and is not subject to
wear, which allows the conveyance of highly sensitive and abrasive products. The
pump housing has a reduced diameter as well as a product entry positioned toward
the shaft seal (discharge in vertical position). This creates a crevice-free pump body
generating an optimized flow of product through the pump. For complete self-
-emptying, flushing ports are arranged tangentially and pressure ports are arranged
eccentrically. To avoid contamination from the atmosphere, all seals are equipped
with connections for flushing with sterile fluids, vapor or condensate and fitted with
optional tubing. For changing product temperatures, a standard stator with reduced
wall thickness and a stator protector for dry running and overheating protection is
available. Design with bearing housing and drive shaft allows for the use of all types
of drives.
11
NEMO® Immersible Pumps
Applications, Performance and Product Range
Performance
Description
12
NEMO® Immersible Pump BT
with Integral Mounting Plate
NEMO® Immersible Pump BT with integral NEMO® Immersible Pump BT with integral
mounting plate and horizontal discharge mounting plate and vertical discharge
connection connection
13
Operational Characteristics and Conveying Principle of
NEMO® Pumps in Different Geometries
NEMO® Pumps belong to the group The single helical screw/rotor has a diameter and eccentricity and the speed
of rotary positive displacement circular cross section, an extremely long of the pump. The pressure capability
pumps. The conveying elements pitch and large thread depth which depends on the number of stages and
consist of the rotor which rotates oscillates when the rotor is turned the differential pressure per stage up to
within the fixed stator. within the fixed stator. The cross section 85 psi / 6 bar.
of the stator is the same profile as that The 2-stage NEMO® Pump in
As all four pump geometries have the of the rotor, however, the stator is a S geometry can reach a differential
same outer dimensions, a modular 180° internal twin start thread. As a pressure up to 180 psi / 12 bar with
design was established so that - apart result of the 1/2 ratio lobe geometry, a flow rate of 100%. A single-stage
from rotor and stator - all other compo- cavities are formed between the rotor NEMO® Pump in L geometry, has the
nents are identical. When a change and stator when the two are put same outer dimensions as the 2-stage
in flow rate or pressure is required, together. The turning movement of the pump in S geometry and the same
installed NEMO® Pumps can be adapted rotor the progressing cavities between diameter and eccentricity but a pitch
to the new operating conditions by rotor and stator transports the fluid in double that of the S geometry rotor/
simply changing the rotor and stator. a smooth and continuous manner from stator. This pump configuration produces
the suction side to the discharge side of a flow rate of 200% when compared to
the stator. The flow rate is determined the S geometry at a differential pressure
by the pitch of the rotor/stator, the of up to 90 psi / 6 bar.
S Geometry
L Geometry
14
D/P Geometry
The twin start helical rotor has an a smooth and continuous manner from rotors/stators have a 50% increase in
elliptical cross section, a long pitch and the suction side to the discharge side of the flow per revolution compared to S/L
large thread depth. It moves within a the stator. The flow rate is determined geometry. The 2-stage NEMO® Pump
circular eccentric rotation inside the by the pitch of rotor/stator, elliptic in D geometry can reach differential
fixed stator, the form of which is the diameter and eccentricity and the speed pressures of up to 180 psi (12 bar) at
same geometry as the rotor, however, of the pump. The pressure capability a flow rate of 150% over that of the
the stator is a triple start internal thread depends on the number of stages with S geometry. A single-stage NEMO®
with 120° interval starts. As a result of the differential pressure being up to 90 Pump in P geometry, has the same
the 2/3 ratio lobe geometry, cavities are psi (6 bar) per stage. In D/P geometry the outer dimensions as the 2-stage pump
formed between the rotor and stator cavities are approximately 75% of the in D geometry, the same ellipse and
when the two are put together. The size of the S/L geometry however they eccentricity but a pitch double that of
turning movement of the rotor creates open twice per revolution compared the D geometry rotor/stator. Therefore
the progressing cavities between rotor to once per revolution in 1/2 stage the pump produces a flow rate of 300%
and stator which transports the fluid in geometries. Therefore D/P geometry over that of the S geometry at a differ-
ential pressure of up to 90 psi (6 bar).
D Geometry
P Geometry
15
Joint Types
The Proper NEMO® Joint for Every Application
The NEMO® universal pin joint is the The operational characteristics of the This open, patented pin joint was
standard joint for NEMO® industrial NEMO® V pin joint are similar to those designed specifically for use in hygienic
pumps because of its simple design of the B pin joint. For longer service life pumps. It is crevice free and dead space
and outstanding reliability. To achieve in challenging applications, they are free. It is polished and easy to clean.
a long service life, the joint is oil filled strengthened by hardened bushings This joint is made in accordance with US
and sealed by the NEMO® SM® seal. fitted into boreholes in the coupling 3-A Sanitary Standards.
The joint can be used without the seal rod and the rotor/drive shaft head.
in case of extremely high temperatures The V pin joint with hardened bushes
and with substances where elastomers are easy to remove for maintenance.
are not suitable. The joint consists of a
minimum number of parts that enables
simple dismantling for maintenance.
Standard design for NM003 to NM038 drive train sizes. Standard design for the NM125 drive train size.
16
F NEMO® Flextec Flexible Rod K Joint Z Double Seal Pivot Joint
The flexible rod is wear- and mainte- The patented K joint was designed for For the greatest flow rates and pressures
nance free because there are no compo- extremely arduous industrial applica- possible, where torques and axial loads
nents moving against each other as in tions involving constant pump running, are at their highest (in bearing housing
other joint types. Neither lubrication frequent stop/starts or shock loads. It size NM 125SY and above), NEMO®
nor seals are required. The flexible rod is kinematically designed so that the pumps are fitted as standard with a
is suitable for high pressures and high torque and axial loads are borne by cartridge type precision pivot joint.
temperatures. It is free from crevices and separate elements within the joint. This joint is oil-filled and hermetically
dead spaces which allows the flexible The joint is oil-filled and hermetically sealed with two seals that are resistant
rod to be used for pumping highly sealed by two seals which are resistant (compatible) to the lubricant and to
sensitive products in aseptic conditions. (compatible) to the lubricant and to the the pumped substance. It is suitable for
It is designed in accordance with the US pumped substance. Filling the space continuous operation. Special design
3-A Sanitary Standards. between the two seals with oil allows with balanced seal is available for
the use of the joints at pressures up to extremely high pressures.
180 psi / 12 bar. Specially designed K
joints are available to handle up to
1450 psi / 100 bar.
17
NETZSCH Accessories from A - Z – NETZSCH Service
Dry running protection devices avoid For simple maintenance and problem
thermal destruction of elastomer parts free operation many helpful tools and
and protect the pump and accessory accessories are available.
equipment. Gear joint filling unit
Dry running protection (STPA2A, Ring metering nozzle
STP2D) Chemical anchor
Flow sensing units for solid stators Stator removal tool
Speed monitoring device
18
NETZSCH Service
Your Benefit
19
The NETZSCH Group is a mid-sized, family-owned German company engaging in
the manufacture of machinery and instrumentation with worldwide production,
sales, and service branches.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and
Pumps & Systems – provide tailored solutions for highest-level needs. Over
3,000 employees at 140 sales and production centers in 30 countries across
the globe guarantee that expert service is never far from our customers.
The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing cavity
pumps, TORNADO® rotary lobe pumps, multiple screw pumps, macerators/grinders,
dosing systems and equipment custom built and challenging solutions for different
applications globally.
2011