MINI Cooper

Service Manual
2002, 2003, 2004, 2005, 2006
Cooper, Cooper S, including convertible
with Diagnostic Trouble Code Manual

B BentleyPublishers
.com
 020-1

020 Maintenance

General 020-2 Fuel System Service 020-26

How to use this manual 020-2 Fuel fi l t e r 020-26
Warnings, Cautions and Notes 020-3 Fuel tank and lines, inspecting 020-26

Basic Service Information 020-3 Interior Ventilation Microfilter,

Diagnostic trouble codes (DTCs), accessing .. 020-3 Replacing 020-26
Tightening fasteners 020-4
Parts 020-5 Power Steering Fluid Service,
To o l s 020-6 Checking 020-27
Identification Plates and Labels 020-8 Spark Plugs, Replacing 020-28
Ve h i c l e I d e n t i fi c a t i o n N u m b e r ( V I N ) 0 2 0 - 8
Date of manufacture 020-8 Transmission Service 020-29
Transmission service, automatic (CVT) 020-29
Engine and transmission codes 020-8
Transmission service, automatic (Agitronic).. 020-29
Raising Vehicle 020-8 Transmission service, manual 020-30
Lifting vehicle 020-8 Other Mechanical Maintenance 020-31
Raising vehicle safely using vehicle jack 020-9
Working safely under vehicle 020-9 Catalytic converter and oxygen sensors .... 020-31
Clutch fl u i d , checking 020-31
Emergencies 020-10 Drive axle joint (CV joint) boots,
Flat tire monitor 020-10 inspecting 020-31
Changing a tire 020-10 Exhaust system, inspecting 020-32
Jump starting 020-12 Idle speed 020-32
Indicator and warning lights 020-12 Suspension, inspecting 020-32
To w i n g 020-12 Ti r e s , c h e c k i n g i n fl a t i o n p r e s s u r e 0 2 0 - 3 2
Spare parts kit 020-13 Tires, rotating 020-32
Wheels, aligning 020-33
Engine Compartment Components .. 020-14
Engine covers, removing and installing 020-14 Body and Interior Maintenance 020-33
Body and hinges, lubricating 020-33
Air Filter Service 020-15 Exterior washing 020-33
A i r fi l t e r , r e p l a c i n g ( C o o p e r ) 0 2 0 - 1 5 Interior care 020-33
A i r fi l t e r , r e p l a c i n g ( C o o p e r S ) 0 2 0 - 1 5 Leather upholstery and trim 020-34
A i r fi l t e r , a s s e m b l y ( J C W ) 0 2 0 - 1 6
Polishing 020-34
Seat belts 020-34
Battery Service 020-16
Special cleaning 020-34
Brake Service 020-18 Washing chassis 020-34
Brake fl u i d , replacing 020-18 Waxing 020-35
B r a k e p a d / r o t o r w e a r, c h e c k i n g 0 2 0 - 1 8 Windshield wiper blade maintenance 020-35
Brake system, inspecting 020-18
Service Intervals 020-36
Parking brake, checking 020-19
Service interval display (SIA) 020-36
Cooling System, Checking 020-19 SIA, resetting 020-36
Inspection I, Inspection II 020-36
Engine Accessory Belt Service 020-20 Maintenance tables 020-37
Accessory belt, replacing (Cooper) 020-21
Accessory belt, replacing (Cooper S) 020-22 TABLES

Engine Oil Service 020-23 a. Oil service 020-37

Engine oil, checking level 020-24 b. Inspection I service 020-38
E n g i n e o i l a n d fi l t e r , c h a n g i n g 0 2 0 - 2 4 c. Inspection II service 020-40
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