Contents
Introduction 3
Design considerations 4
Layouts 5
Concrete benefits 6
Concrete options 8
Edge protection 10
Structural design 11
Case studies 17
References 19
Nottingham Railway Station’s car park was redeveloped to increase its capacity from 500 to 950 spaces. The five storey car park was
reopened in 2012, with 2,107 coloured copper panels now fixed to the precast concrete structure’s outside.
Architect: BDP.
Photo: courtesy of Martine Hamilton Knight.
Cover image: Ocean Village, Southampton. See page 18 for more information.
Multi-storey concrete car parks
Introduction
Multi-storey car parks are a common feature in the UK’s towns and cities. In the past they tended to be utilitarian
structures, often designed to be functional without an appreciation of the perceptions of users.
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Multi-storey concrete car parks
Design considerations
As with any other building type, there are a number of issues to consider in the design of car parks. This guide is not
intended to replace other publications, for example Design Recommendations for Multi-storey and Underground Car
Parks [1], which cover design considerations and development of the design brief in detail. Instead, this guide focuses
on key issues of importance in the design and construction of concrete frames for car parks.
Commercial viability based on initial and whole-life costs. Table 1: Recommended bay size
Durability, with low maintenance costs.
Type of
Adaptability for future changes in car park use and car design. Length (m) Width (m) Comment
Parking
Sustainability.
Mixed use 4.8 2.4 Mixed
occupancy
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Multi-storey concrete car parks
Layouts B
A
Interbin support zone
While there are over 100 different options for laying out a car park,
recommended minimum
in practice three layouts with 90° parking angle are most commonly
used. These are:
3 bins
3 x 2.4m AISLE BAY
bays *
Ramped deck.
Flat deck. BAY
Split level.
4.8m 6.0m 4.8m
The relative merits of all the options are presented in the Car Park
Bin width
Designers’ Handbook [3]. Generally one-way flow circulation is preferred
for simplicity and efficiency. Four layouts are shown to illustrate the
variations. A: 0.46m minimum Acceptable
0.8m to 1.0m support positions
Whichever option is chosen, the layout of the parking bays will be preferred range
* Typical bay
similar, with bays located either side of aisles carrying one-way traffic.
B: 3.3m minimum dimensions
While this is an efficient layout, the constraints it imposes on the 3.6m desirable
structure are shown in Figure 1. To meet the requirement for clear spans,
without any interbin supports, it is usually necessary to span 15.6m
across the aisle and adjacent parking bays. The structural grid for many
Figure 1: Typical car park layout for mixed use
car parks is then 15.6 x 7.2m.
Up
Do
Up wn
Down Up
Up
Do
Up
w
n
Do
wn
Examples of ramped deck car park layout Example of split level car park layout
5
Multi-storey concrete car parks
Concrete benefits
Concrete’s unique flexibility provides a wide range of framing options and design/construction solutions to suit the
exact needs of specific projects.
Programme
Concrete solutions can be erected quickly and safely. Precast concrete Performance
frames are designed and detailed to be highly buildable with short
erection periods. In-situ concrete frames with proprietary formwork Fire
systems are also quick to erect and, with their short lead-in times, offer Concrete has inherent fire resistance, which is present during all
an early start on-site. construction phases. It is achieved without the application of additional
treatments and is therefore maintenance-free. Concrete has the best
European fire rating possible because it does not burn and has low heat
Design conductance. Further information can be found in Concrete and Fire
Safety [4] by The Concrete Centre.
Finishes
Vibration control
The structure in car parks is usually left exposed. With attention to detail
during specification, and particularly during construction, concrete can It is usually recommended that the natural frequency of the floor and
have a good visual finish. Precast concrete in particular usually has a frame, when designed as simply supported and free of live load, should
high quality finish due to the quality of the moulds used and greater exceed 5 Hz. Most concrete car park structures have sufficient mass and
control of the production of the concrete. stiffness to satisfy these criteria, even for longer span options.
An in-situ concrete car park in construction. Sainsbury’s, Penrith. Photo: courtesy of Northfield Construction Ltd.
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Multi-storey concrete car parks
Durability
A well designed, detailed and constructed concrete car park should
Sustainability
achieve a design service life of 50 years without the need for Locally sourced
significant maintenance or repair. If subject to a proper inspection
The constituent parts of concrete (water, cement and aggregate) are
and maintenance regime in accordance with ICE Recommendations for
all readily and locally available to any construction site, minimising the
inspection, maintenance and management of car park structures [5], it impact of transporting raw materials.
should be possible to extend the service life beyond 50 years.
It is worth noting:
Some existing structures perform poorly. To avoid poor performance the
99.9% of aggregates used in the UK are sourced in the UK (80% are
following should be ensured:
used within 30 miles of extraction).
90% of Ordinary Portland Cement is produced in the UK and there
Use good quality concrete and construction.
are cement kilns throughout the UK.
Reinforcement fixed to provide the designed-for cover.
100% of UK-sourced reinforcement is produced from UK scrap steel.
Use concrete designed to resist chlorides.
The actual floors of the car park are not ‘salted’ by Reduced use of materials
maintenance staff. The long span options often required for a car park need materials to
be used efficiently. In all the common concrete solutions, the self-
If current knowledge and good practice is adopted, concrete will weight of the structure is minimised; use of materials is minimised and
perform more than adequately. consequently transportation requirements are also reduced.
Precast concrete ‘T’ units give a low span-to-weight ratio. Avenue de Chartres car park, Chichester. Architect: Birds Portchmouth Russum.
Photo: courtesy of Nick Kane of Arcaid.
7
Multi-storey concrete car parks
Concrete options
For a typical 15.6 x 7.2m grid, a number of concrete options are available. Five are presented here, all of which have
proved to be cost-effective and meet client and user requirements. These designs are efficient because they use
prestressing, are designed to be lightweight or are a combination of the two. They can all be adapted to suit ramped,
flat deck and split-level car park layouts.
Benefits:
Precast hollowcore units Standard units.
These 1.2m-wide precast concrete units utilise prestressing and voids formed within Simple, fast erection.
units to form an efficient structural element with a low span-to-weight ratio. While the
Small overall depth for single span situations.
units can be supported with a variety of beam types, the units have
to be supported from below.
Structural sizes:
400mm deep unit.
75mm thick screed.
475mm overall structural depth above
parking areas.
675mm depth along beam lines on short span.
These precast concrete units utilise prestressed concrete and a structurally efficient Low self-weight –
shape to give a low span-to-weight ratio. The standard width for these units is minimises supporting structure.
2.4m. While they can be supported with a variety of beams types, a common Standard or bespoke units available.
approach is an L-shaped beam with a notched end to the units to give a constant Simple, fast erection.
structural depth.
Cranked ramp units available.
Good visual appearance.
Structural sizes:
600mm deep unit.
75mm thick screed.
675mm overall structural depth.
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Multi-storey concrete car parks
Benefits:
Voided slab No formwork is required on site.
This form of construction mixes in-situ and precast concrete. Maximises the benefit of multiple span
A thin precast concrete ‘biscuit’ is cast containing floor plates.
reinforcement lattice girders. The units are up to
Easily adapted to suit different column spacings.
3.6m wide and are positioned and propped
on site, where in-situ concrete is placed to Flat soffit.
complete the structure. Recycled plastic No screed required.
or polystyrene void formers are used
to reduce the self-weight of the Structural sizes:
structure. This can
600mm deep (multi-span).
also be 100%
in-situ or fully 650mm deep (single-span).
precast on in-situ
beams.
Benefits:
Post-tensioned band beams Short lead-in times.
This in-situ concrete option uses prestressing in the form of post-tensioning to Maximises the benefit of multiple span floor
minimise the structural depth. A shallow slab spans onto plates.
integral beams. The formwork for this option is Easily adapted to suit different column spacings
relatively simple. or geometry.
No beam required in short span direction.
No screed required.
Structural sizes:
150mm thick slab.
550mm deep beam (multi-span).
650mm deep beam (single-span)
550-650mm overall structural depth.
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Multi-storey concrete car parks
Edge protection
Edge protection is an important consideration in the design of car parks. Barriers are provided to prevent pedestrians
or cars from falling from upper levels. Barriers can be divided into three types:
Type A -Spanning horizontally between the columns. Energy absorbing barriers tend to be of steel construction and have the
Type B - Bolted to the deck and cantilevering up from it. following characteristics:
Concrete barriers tend to rely on their mass to resist impact forces, and
are therefore more robust. They have the following characteristics:
St Paul’s car park, Sheffield. For more information see page 17.
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Multi-storey concrete car parks
Structural design
Car parks are often treated as a standard building design. There are many similarities with buildings but also some
notable differences. This section provides useful information for the design of car parks to Eurocodes and highlights
some important areas for further consideration.
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Multi-storey concrete car parks
Lateral stability Table 3: Guideline natural frequencies for concrete car park options
Using frame action for low-rise car parks. Precast hollowcore units 8.7
The fire resistance of slabs, beams and columns can simply be checked Early age contractions due to early age thermal contraction,
in most cases by using the tabular method in BS EN 1992-1-2. The autogenous shrinkage and elastic shortening.
method is based on the nominal axis distance. A fire resistance of at least Long-term effects such as creep, drying shrinkage and temperature
60 minutes can usually be achieved without increasing the minimum changes.
cover required to satisfy durability requirements. The Concrete Centre’s
How to Design Concrete Structures using Eurocode 2 [9] provides tables to An indication of the range of strains, and hence movement, is shown in
quickly check the fire resistance of concrete elements. Table 4.
12
Multi-storey concrete car parks
Note:
me = microstrain (strain x 10-6)
13
Multi-storey concrete car parks
De-icing salts will not be applied directly to the elements as part of a Chlorides and prestressed concrete
maintenance regime. Table NA.4 of the UK NA to BS 1992-1-1 [12] requires bonded
The car park will be well-drained. prestressing steel within concrete of exposure classes XD1, XD2, XD3,
The car park will have good ventilation. XS1 and XS3 to be in an area of decompression under frequent load
combinations. This ‘decompression’ requirement stipulates that all parts
The car park is located in the UK.
of the bonded tendons or duct lie at least 25mm within concrete in
Design service life of 50 years. compression.
Freezing of internal elements is unlikely to occur.
Soffits, columns, and walls are rarely exposed to spray Apart from coastal locations where exposure class XS1 (airborne
from de-icing salts. chlorides originating from sea water) should be applied, soffits may
be regarded as being ‘not subject to chlorides’ and decompression is
Elements immediately adjacent to a highway are not included. not considered to be an issue for prestressing steel at the bottom of
concrete members.
Post-tensioned bonded tendons near the top surface should satisfy the
‘decompression’ requirement; alternatively, the use of plastic ducts may
be considered.
14
Multi-storey concrete car parks
Element type and location Recommended exposure class Recommended exposure class in coastal areas
Top surface of decks and ramps at the entry level of car park XD3 (XC3/4)a & XM1b XD3(XC3/4)a, XS1c & XM1b
Top surface of decks and ramps exposed to freezing e.g. XF2 & XD1(XC3/4)a Optional - XM1b XF2, XS1(XC3/4)a & XD1d Optional - XM1b
roof level
Top surface of decks and ramps in other locations XD1 (XC3/4)a Optional - XM1b XS1 (XC3/4)a & XD1d Optional - XM1b
Elements protected from rainfall e.g. internal area such as XCI XCI
stair enclosures
Key:
a Exposure classes given in brackets denote classes which are less critical and assumed in BS 8500 to occur simultaneously with the main exposure class.
b BS EN1992-1-1 Cl 4.4.1.2(13) advises that for abrasion class XM1 (moderate) a sacrificial layer of 5mm of concrete may be used. This is appropriate for use
at the entry level to the car park, which will be subject to the most severe conditions and may also be adopted for other situations.
c XD3 condition is more critical.
d XSI condition is more critical.
Recommendations
Decks required to be water resistant should be coated with a waterproof Tightness Requirements for
for liquid retaining
membrane capable of crack bridging. Alternatively, water resistant class leakage
structures
concrete can be used but as car parks are large open structures subject to
movement and vibration, it is difficult to ensure the decks are watertight 0 Some degree of leakage Design to BS EN 1992-1-1
without the application of a waterproof membrane. Water resistant acceptable, or leakage of e.g. 0.3 mm crack width
concrete is therefore more suitable for use in specific areas of a modest liquids irrelevant
size such as control rooms and lift pits. 1 Leakage to be limited to a Design for 0.2 mm crack
small amount width using BS EN 1992-1-1
Membranes
Some surface staining or
A membrane should be selected with care to ensure it meets performance
damp patches acceptable
requirements. Movement of the structure is a particular issue and the
membrane may be required to accommodate: 2 Leakage to be minimal. Ensure no cracks through
Appearance not to be full deck thickness or provide
impaired by staining a waterproof deck membrane
Passive non-structural cracks opening and closing slowly in response
to temperature changes; typically 0.5 to 1.0mm wide. 3 No leakage permitted Provide a waterproof deck
membrane
Live structural cracks which open up after waterproofing and may be
subject to rapid cyclic movement.
15
Multi-storey concrete car parks
Decks and ramps should be laid to falls to prevent ponding and ensure A tamped finish is produced by raising and lowering the compacting
water containing de-icing salt drains away quickly and so reduces beam in its final pass to produce a surface with ridges at a fairly regular
the opportunity for chloride ions to penetrate concrete surfaces. The spacing of 20 - 30mm and up to 5mm high. Generally, the grooves
recommended minimum fall for drainage is 1 in 60 and, for user comfort, should be in the direction of drainage falls and, on ramps, should follow
a fall greater than 1 in 20 should generally be avoided. a chevron pattern. Due to the lack of compaction in ridges, this finish
can be dusty.
The long-term deflection of the structure should be considered to
ensure that ponding does not occur under sustained loads. Surface texture may be applied by roller or by stiff brush. Brush worked
finishes are produced with a stiff wire or bristle brush.
Drainage outlets should be recessed below the surface of the concrete
A lightly tamped surface is recommended where ramps are steeper
to ensure effective drainage of the decks.
than 1 in 10. Where slopes are less than 1 in 10, power floating followed by
brushed or lightly tamped surfaces are considered appropriate.
16
Multi-storey concrete car parks
Case studies
Broadmead, Bristol
Project description
Broadmead multi-storey car park formed part of the £500m Cabot
Circus scheme in Bristol, which saw extensive demolition to the
existing retail buildings, and restructuring of the roads in order to
extend the existing facilities and regenerate land to the north east
of the site.
Construction
The car park decks consisted of 650mm deep by 1200/1800mm
wide post-tensioned (PT) beams spanning 16m with 175mm thick
PT slabs between. The total suspended floor area of the eight-
storey structure was 54,000m2.
Project team
Client: Bristol Alliance
Structural engineer: Waterman
Principal contractor: Norwest Holst
Frame contractor: Febrey Ltd
Specialist PT contractor: Freyssinet
Project team
St Pauls, Sheffield Client: CTP ST James
Project description Architect: Allies and Morrison
Structural engineer: Capita Symonds Structures
The 10-storey car park, with two retail floors below, forms part
Principal contractor: JF Finnegan
of phase two of the 1.6 ha masterplan for the regeneration of
Specialist contractor: Tarmac
Sheffield city centre in 2002. The brief was to provide an inner city
car park incorporating 520 spaces completing the public realm to
St Paul’s Place.
Construction
The car park is of a split-level layout using precast double ‘T’
units and a precast concrete frame. Piled foundations support
the basement, ground floor and first floor, above which sits the
car park. The prestressed double ‘T’ floor units span 16m and are
600mm deep to provide a clear internal parking area. Structural
stability is provided by precast concrete core walls around the stair
towers and service shafts.
17
Multi-storey concrete car parks
Construction
The car park uses a proprietary combined beam and column frame
(for more information see page 9), modified to suit the curved
building shape.
Project team
Client: MediaCityUK
Architect: Chapman Taylor
Contractor: SCC Design Build
Photo: courtesy of Ben Ghibaldan
Project team
O cean V illage, Client: Marina Developments Ltd
Construction
The car park has a 15.6 x 7.2m typical grid, so that no columns are
located within parking spaces. The floor consists of 400mm deep
precast hollowcore concrete units, finished with an 80mm-thick
structural topping. The hollowcore units are supported on precast
concrete edge beams, which in turn are supported by precast
concrete columns. Precast concrete shear walls are located towards
the ends of the rear façade and in the centre adjacent to the
movement joint.
Stability along the front is provided by the walls of the escape stair
towers.
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Multi-storey concrete car parks
References
1 Design Recommendations for Multi-storey and Underground Car Parks (Fourth Edition), The Institution of Structural Engineers, 2011
2 BS 8300: 2009, Design of buildings and their approaches to meet the needs of disabled people, British Standards Institution, 2009
3 Hill J, Car Park Designer’s Handbook, Thomas Telford Ltd, 2005
4 Concrete and Fire Safety, The Concrete Centre, 2008.
5 Recommendations for the Inspection, Maintenance and Management of Car Parks, Institution of Civil Engineers, 2010
6 BS EN 1991-1-1, Eurocode 1: Actions on structures: General actions – Densities, self-weight, imposed loads for building, British Standards Institution, 2002
7 BS EN 1991-1-5, Eurocode 1: Actions on structure: General actions – Thermal actions. British Standards Institution, 2003
8 Wilford, M & Young, P, A Design Guide for Footfall-induced Vibration of Structures, The Concrete Centre, 2006
9 Brooker, O et al, How to Design Concrete Structures using Eurocode 2, The Concrete Centre, 2006
10 Whittle, R & TAYLOR, H, Design of Hybrid Concrete Buildings, The Concrete Centre, 2009
11 BS EN 1992-1-1, Eurocode 2: Design of concrete structures. General rules and rules for buildings, British Standards Institution, 2002
12 UK National Annex to Eurocode 2: Design of concrete structures. General rules and rules for buildings, British Standards Institution
Queen Anne Terrace Car Park, Cambridge. Built in 1971, the main structure is reinforced concrete clad with precast concrete fins and
panels, the latter having an exposed aggregate finish.
Photo: © Nick Stone, All Rights Reserved.
Back cover image: Parc des Celestins, Lyon. This underground car park is a circular structure thats takes users 22m below the city.
Photo: courtesy of Guillaume Perret.
19
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