Naphtha
Kero
Diesel
2
Conventional Trays for Special Applications 4
Internals 16
Tray Portfolio
Floating Valves Other Trays Enhanced Deck Enhanced Deck Shell HiFiTM
and Downcomer
Shell HiFiTM Plus
BDHTM / BDPTM Bubble Cap MVGTM VGPlusTM Shell Calming SectionTM (CS)
Fixed Valves Dual Flow UFMTM e-VGPlusTM Dual Flow High Performance Trays
Cartridge
Slit TraysTM
3
Conventional Trays for Special Applications
For Simple Solutions For High Turndown
4
For Small Columns For Liquid-Liquid Extraction
0600 2560-5
Cartridge Tray Extruded holes from liquid-liquid extraction holes
Slit TraysTM
Slit Trays are high efficiency, radial liquid flow devices
featuring rows of concentric slits for vapor passage. They
are mainly used for the distillation of aqueous systems and
specialty chemicals.
Features of Slit Trays:
• Low tray spacing: 150 - 250 mm ( 6” – 10” )
• High fractionation stages per given column height
• Self supporting structure
• High turndown ratio, up to 4:1
• Suitable for 2 liquid phase systems
0611 2504
Slit TraysTM type
5
Floating Valves
For Wider Operation Flexibility
0605 2520
Caged valve
6
High Performance Floating Valves
UFMTM
UFM valves are an advanced type of movable mini-valves which maximize
the hydraulic capacity, the separation efficiency, and the operating range of
fractionation trays.
The distinctive “Umbrella” shape:
• Reduces jetting momentum of the vapor, minimizing entrainment and
providing higher capacity
• Maximizes contact area between vapor and liquid on tray deck for
higher efficiency
UFMTM Valve
UFM valves are oriented parallel to the liquid flow to minimize hydraulic
gradient along the flow path of the tray. Distinctive features are:
• Two wide legs to maximize robustness, minimizing wear and tear.
• Four spacers which prevent valves sticking to the tray deck,
maximizing fouling resistance
UFM valves should be used when both high performance and wide operating
range are needed for any distillation column, absorber and regenerator.
40 30 % Gain in
• Main fractionators of refineries
Useful Capacity
• Gas concentration columns of refineries
20
• Light ends columns of petrochemical
plants
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 • LNG / NGL fractionation columns
Cs, m/s
• Absorbers & regenerators of gas
sweetening plants
7
High Performance Fixed Valves
The tapered, rectangular valves are extruded from the tray MVG valves are well proven in various industrial applications
deck and oriented parallel to the liquid flow providing unique ranging from low to high pressure distillation, i.e. atmospheric
advantages compared to sieve holes: towers to C3 Splitters.
• Lower froth height, less entrainment due to lateral
vapor release
FRI Validation
• Increased capacity and improved turndown
• High efficiency over a wide operating range
Sulzer MVG Trays have been successfully tested in
• Superior mechanical strength the C6/C7 system at 0.34 and 1.64 bara pressure.
Measurements showed up to a 20% advantage in
• Excellent fouling resistance
capacity and efficiency compared to sieve trays.
Smaller valves provide more capacity than larger ones
due to reduced pressure drop and entrainment rate. To
meet your requirements we offer following standard sizes:
MMVGTM, MVGTM, SVGTM and XVGTM.
MMVGTM
MMVG valves are used where extremely high vapor capacity is
required. The smaller size opening compared to MVG results in
up to 7% additional capacity with equivalent tray efficiency.
0605 2529
8
SVGTM XVGTM
SVG valves are high lift fixed valves. These large lateral XVG (Extra Large V-Grid) valves are intended for severe fouling
openings produce a vapor cleaning effect on the tray deck services.
which results in excellent operational performance in fouling
The valves can be combined with other VG AF (Anti-Fouling)
services, guaranteeing a long run time.
features, such as modified outlet weirs and push valves to
Sulzer also offers the SVG-HTM fixed valve, which is fitted to minimize the accumulation of solids on trays.
the deck rather than extruded. This method is used to avoid
cracking in materials such as titianium, zirconium and inconel.
SVG-HTM Valve
9
Sulzer High Performance Trays
For Higher Capacity
up to 15 %
• Elimination of hydraulic gradient
100
• Uniform liquid flow and vapor
80 distribution
(%)
60 up to 10 %
40
20
0
0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Cs (ft/s)
Cs: = Capacity factor based on area
10
For Higher Fouling Resistance
VG AFTM Trays
VG AF (Anti-Fouling) trays are part of the Sulzer High
Performance Tray family and are especially designed for
fouling services.
The combination of large fixed valves with modified outlet
weirs (sloped or stepped weirs) and tailored design features
make these trays less susceptible to plugging and increase
the run time of fouling applications.
0605 2506
2-pass VG AFTM trays equipped with MVGTM valves, stepped outlet
weir, and push valves
See page 9
11
Shell High Performance Trays
0605 2511
12
Shell HiFiTM Extraction Trays
Shell HiFi extraction trays are particularly well
suited for liquid-liquid extraction systems
with interfacial tensions below 25 dyne/cm
and large phase ratios. They can be used to
increase the capacity of existing towers in
aromatics extraction, caustic treating and lube
oil applications.
Shell HiFi extraction trays vs. conventional
sieve trays:
• up to 15% additional capacity with same
efficiency
• less tray spacing without capacity loss
Shell HiFi extraction trays vs. Rotating Disc
Contactor in Sulfolane extraction:
• up to 25% additional capacity and 20% more
separation stages
Shell HiFiTM extraction trays equipped with upcomers
13
Shell High Performance Trays
14
Shell ConSepTM Trays
Shell ConSep trays are one of the highest capacity fractionation
trays available on the market, offering up to 80% additional
capacity over conventional trays without any major impact on
separation efficiency.
They utilize the principle of de-entrainment by centrifugal force
to overcome the gravitational limitation of jet flooding and the
system limit of the vessel.
0603 2508
Operating Mechanism
Shell ConSep trays start to work when the conventional trays Tray Deck
reach incipient flooding. The vapor carrying entrained liquid,
before reaching the next tray, passes through the swirl tubes Swirl Tube
where the entrained liquid is separated by means of centrifugal
HiFi Downcomer
acceleration and is collected on the swirl tube deck which is
then refluxed back to the downcomer below by means of a Tray Deck
secondary downcomer. Thus only clear vapor will rise up to the
Swirl Tube
tray above.
Secondary
Downcomer
15
Internals
1. Mist Eliminator
Mist Eliminator above top tray,
2
to minimize liquid carryover in
2 the overhead vapor.
4
4. Transition 4
5 Custom designed transitions are critical
for optimal column operation. 5
6
6
16
For Liquid Feed Distribution and Draws-off
Liquid Inlet to a 4-pass tray Liquid drawoff from center downcomer of a 2-pass tray
17
Internals
For Vapor and Mixed Feed Distribution
18
For Transition
Transition from a 1-pass tray to a 2-pass tray over Transition from a 4-pass tray to a packed section with a
a conical section. trapout for partial draw-off.
19
Mechanical Features
• Avoids partial deformation and breakage • less maintenance costs as it does not use any
bolted connection
• Avoids panel shifting
• same mechanical reliability as conventional connections
• Avoids joint dislodgment
• Reduces additional inspection at site The Lip-Slot is combined with universal clamps for the fixation
around the tray periphery.
• Avoids parts readjustment at site
• Minimizes installation time
• Minimizes cost
21
Services
22
Turn Around and Tower Field Services Customer Hydraulic
Design Software SULCOL
Sulzer’s global manufacturing capabilities ensure fast delivery
of any tray hardware and replacement tray parts, regardless SULCOL is the latest, state-of-the-art design tool for mass
of original supplier. These can be manufactured from existing transfer columns. It is available to customers via the Sulzer
drawings or damaged parts and supplied on site quickly to website.
meet your turnaround schedules. Replacement hardware
can be supplied on consignment in lockers or trailers for Tray hydraulic design and rating
convenience. • Fixed and movable valves
• One pass and multipass tray design
• Conventional downcomer design
• Description of Sulzer tray portfolio including Shell
tray technology
23
www.sulzer.com
Please check for your local contact
Sulzer Chemtech Ltd, a member of the Sulzer Corporation, with The activity program comprises:
headquarters in Winterthur, Switzerland, is active in the field of process • Process components such as fractionation trays, structured and
engineering and employs some 4000 persons worldwide. random packings, liquid and gas distributors, gas-liquid separators,
and internals for separation columns
Sulzer Chemtech is represented in all important industrial countries and
• Engineering services for separation and reaction technology such as
sets standards in the field of mass transfer and static mixing with its
conceptual process design, feasibilities studies, plant optimizations
advanced and economical solutions.
including process validation in the test center
• Recovery of virtually any solvents used by the pharmaceutical and
chemical industry, or difficult separations requiring the combination
of special technologies, such as thin film/short-path evaporation,
distillation under high vacuum, liquid-liquid extraction, membrane
technology or crystallization.
• Complete separation process plants, in particular modular plants
(skids)
• Advanced polymerization technology for the production of PLA and
EPS
• Tower field services performing tray and packing installation, tower
maintenance, welding, and plant turnaround projects
• Mixing and reaction technology with static mixers
• Cartridge-based metering, mixing and dispensing systems, and
disposable mixers for reactive multi-component material
Distributed by:
Legal Notice: The information contained in this publication is believed to be accurate and reliable, but is not to
be construed as implying any warranty or guarantee of performance. Sulzer Chemtech waives any liability and
20.07.06.40 - XI.14 - 10 indemnity for effects resulting from its application.