QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(QW-200.1 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Company Name : M/s Samarth Engineers By: Mr. Sanjay Raut

WPS No. : SE/WPS/20 Date : 28.01.2018 Revision No. 0 Date : 28.01.201
Supporting PQR No. : SE/PQR/20 Date : 28.01.2018 Revision No. 0 Date : 28.01.201
Welding Process : GTAW
JOINTS (QW-402) Details :
Joint Design : Groove (Single side) 60˚ to 70˚

Backing : Yes
Backing material : NA
Root Face : 0.3 - 0.4 mm
Root Gap : 0.3 - 0.4 mm Root Face 0.3 - 0.4 mm
Joint Details : As shown 0.3 - 0.4 mm

BASE METALS (QW-403)

P No. : 44 Group N
:- to P No. : 44 Group No.
OR
Specification Type & Grade : SB-575 UNS 10276 (Hastealloy C276)
To Specification type & Grade : SB-575 UNS 10276 (Hastealloy C276)
OR
Chemical Analysis & Mech.Properties :
to Chemical Analysis & Mech.Properties :
Thickness Range : 1.5 - 3.2 mm
Base Metal : Groove : 1.5 - 3.2 mm
: Fillet : NA
Pipe Dia.Range : NA
Other : NA
Maximum Pass Thickness ≤ 1/2 inch. (13 mm) Y/N : Yes
Other
FILLER METALS (QW-404)
Spec. No. (SFA) 5.14
AWS NO. (Class) Nickel C276 -ERNiCrMo-4
F-No. 44
A-No.
Size of Filler Metals 1.6 - 2.4
Weld Metal (Thickness Rang)
Groove 1.5 - 3.2 mm

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 Fillet -
Electrode-Flux (Class) -
Flux Type -
Filler Trade Name Special Alloy
Consumable Insert NA
Other NA

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WPS NO: SE/WPS/20 Rev.0 Date : 28-01-2018 Revision No. 0 Date : 28-01-20
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position of Groove : 1G Temperature Range : NA
Welding Progression : Free Hand Down : NA Time Rang : NA
Positions of Fillet : All Other : NA
Other : NA GAS (QW-408)
PREHEAT (QW-406) Percent Composition:

Preheat Temperature Minimum : 20˚C Gas Mixture Flow Rate

Interpass Temperature Maximum : 150˚C - 250˚C Shielding Argon 100.0% 08-12 LPM

Preheat Maintenance : NA Trailing --- --- ---

Other : NA Backing Argon 100.0% 08-12 LPM

(Contineous or special heating where appliable should be recorded) Other --- --- ---
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing Current : DC
Tungustan Electrode Size & Type : 1.6 / 2.4 mm Diameter 2 % Thoriated Tungsten
Mode of Metal Transfer for GMAW (FCAW) : NA
Other
TECHNIQUE (QW-410)
Stringe or Weave Bead (Stringe /Weave) : Stringe for GTAW.

Initial or Interpass Cleaning : Wire Brushing

Method of Back Gouging : NA

Oscillation : NA
Contact Tube to Work distance -
Multipass or Single pass (per side) Single
Multiple or Single Electrode : Single.
Peening : NA
Other : Both the pieces held in position with tack welds
Filler Metal Current Travel

Type Wire Feed Power Speed

Weld Passes Process Classification Dia. Amps Volts
Polarity Speed Rang mm/min

Range Range
Root Run GTAW Nickel C 276 1.6 DC/EN 50-95 NA NA 9-12 50-100
I Pass GTAW Nickel C 276 2.4 DC/EN 50-95 NA NA 9-12 50-100
II Pass GTAW Nickel C 276 2.4 DC/EN 50-95 NA NA 9-12 50-100

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 Amps or power or energy range should be recorded for each electrode size, position & thickness etc.

Date :28.01.2018 For Samarth Engineers

For Customer /Inspection Authority Mr. Sanjay Raut

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Date : 28.01.2018
Date : 28.01.2018

1.6 mm

:-

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Page 6 of 20
 Date : 28-01-2018
POST WELD HEAT TREATMENT (QW-407)

Flow Rate

08-12 LPM

---

08-12 LPM

---

Other

NA
NA
NA

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For Samarth Engineers

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 QW-483 PROCEDURE QUALIFICATION RECORD (PQR)
(QW-200.2 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Company Name : M/s Samarth Engineers By: Mr.Sanjay Raut

PQR No. : SE/PQR/20 Date : 28.01.2018 Revision No. 0 Date : 28.01.20
WPS No. : SE/WPS/20 Revision No. 0 Date :28.01.201
Welding Process : GTAW Types (Automatic / Manual) : Manual
Joint (QW-402)
60˚ to 70˚

8 mm

Root Face 1.6 to 2 mm 1.6-2 mm

Groove Design of Test Coupon `

(For combination qualifications, the deposited weld metal thickness shall be recorded for each Filler metal & Process used.)

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Materail Specs: Hastealloy C276 to Hastealloy C276 Temperature Range : NA
Type / Grade or UNS Number : SB-575 UNS 10276 Time Rang : NA
P No. 44 Group No. 0 to P No. 44 Group No. 0 Other : NA
Thickness of Test Coupon : 1.6 mm
Diameter of Test Coupon : NA
Other

FILLER METALS (QW-404) GAS (QW-408)

Spec. No. (SFA) : 5.14 Percent Composition:

AWS NO. (Class) : Nickel C276 -ERNiCrMo-4 Gas Mixture Flow Rate

F-No. : 44 Shielding Argon 100.0% 08-12 LPM

A-No. : Trailing --- --- ---
Size of Filler Metals : 1.6 - 2.4 Backing Argon 100.0% 08-12 LPM
Filler Metal Product Form : --- Other --- --- ---
Supplemental Filler Metal : ---
Electrode Flux Classification : ---
Flux Type : ---
Filler Trade Name : Special Alloy
Weld Metal Thickness : ---
Other :
POSITIONS (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position of Groove : 1G Current : DC

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Welding Progression : Yes Down : No Polarity : EN
Positions of Fillet : All Amps : 50-95 Volts : 9-12
Other Tungustan Electrode Size : 1.6/2.4
Tungustan Type : SA 5.12 2 % Thoriated Tungs
PREHEAT (QW-406) TECHNIQUE (QW-410)
Preheat Temperature Minimum : 20˚C Travel Speed:50-100 mm/min
Interpass Temperature Maximum : 250˚C String or Weave Bead : Stringer/Weave
Other : NA Oscillation : : NA
Multipass or Single pass (per side)
Multiple or Single Electrode
(Contineous or special heating where appliable should be recorded) Other

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 QW-483 (Back)
PQR No. : SE/PQR/20 Date : 28-01-2018 Revision No. 0 Date : 28-01-20
Tensile Test (QW-150)
Ultimate Type of
Width Thickness Area Ultimate Unit
Specimen No. Total Load Failure & Result
(mm) (mm) (mm2) Stress (MPa)
(KN) Location

T1

T2

Guided Bend Test (QW-160)

Direction/Orientation Face Bend - 1 Face Bend - 2 Root Bend - 1 Root Bend - 2

Width
Thickness
Former Diameter
Observation
Result
Toughness Test (QW-170)
Drop
Test Weight
Speciman No. Notch Location Speciman Size
Temperature Impact Value
Break
Y/N
Ft-Lb or J % Shear mm
NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA

Result
Penetration into Parenet Metal : NA
Macro - Result : NA
Other Tests
Type of Test : NA
Deposit Analysis : NA
Other : NA
Welding Parameters
Filler Metal Current Travel
Type Speed
Weld Passes Process Dia. Amps Volts Other
Classification Polarity mm/min
mm Range Range Range
Root run GTAW Nickel C 276 1.6 DC/EN 50-95 9-12 50-100 NA
Ist layer GTAW Nickel C 276 2.4 DC/EN 50-95 9-12 50-100 NA
II layer GTAW Nickel C 276 2.4 DC/EN 50-95 9-12 50-100 NA

Welder’s Name : Mr.

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Test Conducted By : Mr. Anand Kesarkar
Laboratory Test No. :
Bend Test Results :
Bend Test Report No :
Radiography Test Report No :
Tests witnessed By : Mr. Sanjay Raut

We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirements of Sec.IX of the ASME Boiler & Pressure Vessel Codes.

Manufacturer : M/s Samarth Engineers

Date : Certified By :

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 Date : 28.01.2018
Date :28.01.2018

POST WELD HEAT TREATMENT (QW-407)

Flow Rate

08-12 LPM
---
08-12 LPM
---

ELECTRICAL CHARACTERISTICS (QW-409)

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Tungustan Type : SA 5.12 2 % Thoriated Tungsten

: Stringer/Weave

: Multipass
: Single.
: Nil

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Date : 28-01-2018

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ect and that the test welds were prepared welded & tested in
ME Boiler & Pressure Vessel Codes.

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 QW-484A WELDER PERFORMANCE QUALIFICATIONS (WPQ)
(QW-301 SEC.IX, ASME BOILER AND PRESSURE VESSEL CODE)

Welder Name : Mr. Identification Number :19

PQR NO. :SE/PQR/20 Date : 28.01.2018 Revision No. 0 Date :25-09-201
WPS No. :SE/WPS/20 Date : 28.01.2018 Revision No.0 Date :25-09-201

Identification of WPS Followed :SE/WPS/20 Test Coupon Production Weld

Testing Variable & Qualification Limit

Welding Variable (QW-350) Actual Qualified Rang
Welding Process GTAW GTAW
Type (Manual / Semi Automatic used) Maual Maual
Backing (with / without) Without Backing Without Backing
Plate / Pipe (Enter dia in case of Pipe) Plate Plate
Base Metal P Number to P Number 44 to 44
Spec. No. (SFA) 5.14
Electrode Flux Classification
Filler Metal F Number 44
Consumable Insert (GTAW/PAW)
AWS (Class) Nickel C276 -ERNiCrMo-4
A Number
Size of Filler Metals 1.6 - 2.4
Filler Metal Product Form
Deposit Thickness for each Process 1.6 mm 1.5 - 3.2 mm
Process 1 GTAW GTAW
Process 2
(QW-405 ) Welding Position Qualified 1G 1G
Welding Progression : Up Down Up
(QW-408 ) Type of Fule Gas (OFW) Argon
Inert gas backing (GTAW, PAW, GMAW) Argon
Transfer Mode NA
(QW-409 ) GTAW welding current polarity -
Welding Parameters
Filler Metal Current Travel
Type Speed
Weld Passes Process Dia. Amps Volts
Classification Polarity mm/min

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 Classification
mm Range Range Range
Root run GTAW Nickel C 276 1.6 DC/EN 50-95 9-12 50-100
I layer GTAW Nickel C 276 2.4 DC/EN 50-95 9-12 50-100
II layer GTAW Nickel C 276 2.4 DC/EN 50-95 9-12 50-100

RESULT
Welder’s Name : Mr.
Welding Supervised by : Mr. Sanjay Raut
Test Conducted By : Mr. Anand Kesarkar
Laboratory Test No. :
Bend Test Results :
Bend Test Report No :
Radiography Test Report No :
Tests witnessed By : Mr. Sanjay Raut

We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirements of Sec.IX of the ASME Boiler & Pressure Vessel Codes.

Manufacturer : M/s Samarth Engineers.

Date : Certified By :

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Date :25-09-2017
Date :25-09-2017

Production Weld

Other

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 NA
NA
NA

rrect and that the test welds were prepared welded & tested in
ASME Boiler & Pressure Vessel Codes.

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