Date: 30-01-2018

File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

1 Worker's - Being struck or - Serious Injury/fatality -Drivers - Provide accommodation close to the work location
transportation run over by a - Property Damage -Passengers if possible to avoid travelling
(Transporting vehicle - Loss of Production -Pedestrians -Inspect vehicle prior to travelling
workers from yard - Falling from - Asthma due inhaling of -Workers & -Always follow road safety, rules and regulation
to site, vice versa) vehicles smoke employees -Vehicle should maintenance regularly
- Vehicles - low back disorders -Ensure vehicle is in good condition
overturning - Fatigue 5 5 25 -Ensure driver get sufficient rest
- Vehicles running - vision, coordination and the -Do not use Mobile phone while driving 2 5 10
out of control overall Function ability due to -Ensure driver not influence by alcohol and any
- Vehicles running vibration drugs
out of control -Fasten seat belt while travelling
-slip, trip due to oil -Follow and adhere to posted speed limit and signs
and waste from
vehicle
- Poor ergonomics
- Exposure to
vehicle fumes
- Exposure to noise
2 Moving vehicles on - Being struck or - Serious Injury/fatality -Drivers -All moving vehicles in the vicinity of the operation
site run over by a - Property Damage -Passengers to be guided and controlled by banks men provided
vehicle - Loss of Production -Pedestrians 5 5 25 by client 2 4 8
- Vehicles -Workers &
overturning employees
- Vehicles running
- All personnel to wear Hi-Visible PPE
out of control
- Poor ergonomics
- Exposure to noise
3 Mobilization and - Lack of awareness - Loss of Production -Operator -Conduct TBT prior to start the work, discuss hazards
set up of Lifting of surrounding - Serious Injury/fatality -Riggers and control measure with lifting crew
Equipment (Crane) hazards - Property Damage -Helpers -Ensure road close permit obtained prior to set up
i|Page
 Date: 30-01-2018
File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

-Poor -Trapped/crushed person -Supervisors

communication 4 4 16 the crane 3 3 9
-Strike existing -Identify & mark equipment's route
facilities -Prior to set up the crane, area must be inspected
-Over speeding and secured
-Improper manual -All the existing facilities to be identified and secured
handling properly
-slip, trip due to oil -Only competent driver manoeuvre Vehicle and
Equipment
-Appoint flagman or banks man while manoeuvring
Heavy Vehicle and Equipment.
-Proper communication to be established with
flagman while manoeuvring the vehicle and
Equipment
-Install barricade & Signboards prior to start of the
work at work area with exclusion zone
-Only authorized person within the barricaded area
-Wear appropriate PPE

-Fall , slip, trip - Property Damage -General site -A min 15m barrier exclusion zone around the
4 Working at height -Poor - Loss of Production Workers Outrigger/Carrier of the crane will set up and will be
communication - Serious Injury/fatality -General site communicated and enforced by the client.
-Exposure to heat - low back disorders staff
-Physiological -Fatigue -Site visitors
problems -Unconsciousness -Crane
- Personnel falling helpers &
-The supervisor and site management will agree the
from fixed ladders riggers
position for the duration of the work, incorporating
on the crane -Public
the min 15m exclusion zone around the work area at
structures.
this stage of the operations the exclusion zone must
ii | P a g e
 Date: 30-01-2018
File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

be checked and additional communication must take

5 5 25 place to all trades working at ground level. All items 3 3 9
to be carried up the crane in a suitable container.
Any parts removed will be placed securely in a
suitable position or suitable container to prevent any
item from falling. Only trained erectors/Riggers to
carry out the operation.

- A Full body harness with double lanyard will be

worn at all times during erection work at height

-The gotcha jib rescue system will be in position the

top of the crane to be deployed if a person falls from
height into their full body harness

- Ensure all access and egress platforms have been

closed before and after access/ egress

- Check ladder and platform bolts. Check cleanliness

of ladders (no grease, etc.). Prior to climbing ladder

-Sharp end -Crushing. -General site -When slinging and unslinging crane parts and
5 Slinging -trip and fall Workers sections packers of sufficient thickness to ensure the
Operations. -slip -General site chains and hooks can be easily removed must be
-hit by vehicles staff used. When unslinging the chains must be pulled
-Site visitors clear of the load by hand and held away from the
iii | P a g e
 Date: 30-01-2018
File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

-Trapping. load to prevent snagging before the crane operator

-Crane 4 3 12 is given the clear instruction to hoist up.
helpers & 2 2 4
riggers
-Impact Injuries
- Whilst hoisting the chains must be kept clear of the
load at all times

Anemometer - Limiting wind - Crane Collapse. -General site -Weather report should check with 24hr
6 checking speed exceeded Workers
-General site
staff 3 3 9 2 2 4
-Falling Objects. -Max erection /working wind seed 10.2mps
-Site visitors

-Crane
helpers &
riggers

-Defective lifting -Property Damaged -Operator -Crane inspection to be carried out prior to operate
7 Erection of chiller gears -Environment contamination -Riggers the crane
-Slips, trips and -Serious injury/fatality -Helpers -Identify and mark the underground utility
falls -Employees -Supervisors (Manhole, Pit, Tranches, cables and Pipes)
- communication -Loss of production -Ensure ground level firm, compact and free from
-Uncertified any impediments
operator/Riggers -Ensure outriggers are fully extended and lock pin
and lifting gears inserted into the respective place
-Overloading -Follow equipment's load chart capacity
-Damage existing 5 5 25 -Never attempt to move a load greater than SWL
facilities (Safe working load) 3 3 9
-Improper rigging -Only trained and competent operator appoint for

iv | P a g e
 Date: 30-01-2018
File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

practice the task with valid third party certification

-Uneven ground -Conduct TBT prior to start of work, discuss hazards,

level risk and control measure
-Install barricade around the Boom radius & display
Signboard (Lifting in progress)
-Use tag lines to manoeuvre the load
-Adequate Supervision and proper communication
to be established
-Equipment should be well maintained and out of
defect
-Ensure all belt unlashed prior to lift the load
-Do not leave the load suspended and never
stand/walk under lifting load. Avoid line of fire
-Only authorized personnel within the lifting area
-Wear adequate and proper PPE

- Radio cut-out or -collapse -Operator -Use of correct call and hand signals.
8 Rigging using interference during -Falling objects -Riggers
walkie-talkie and blind lifting. -property damage -Helpers
hand signals -incompetency -injury or fatality -Supervisors
-Continuous radio contact (if communication ceases,
-careless -loss of production
operation halts), Erection crew specific radio
frequencies.
5 3 15 3 2 6

-Check for interference before starting lift.

-Pinch points -Trapped body parts -General site -All waste removed from site and dispose in
9 Housekeeping -Sharp Objects -Injury Workers designated waste skip

v|Page
 Date: 30-01-2018
File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

-Protruding objects -Broken body parts -General site

-Slips, trips and -Property damage staff -Remove warning tape when hazard is
falls -Site visitors removed/when job is finished
Cuts 2 2 4 -Make sure area is safe before starting housekeeping
-Crane activity 2 1 2
helpers & -Do not keep hands and finger in trap points, Use
riggers appropriate tools
-Always use appropriate PPE

vi | P a g e
 Date: 30-01-2018
File No: DOCUMENT1

RISK ASSESSMENT
SYSTEM: OCCUPATIONAL HEALTH & SAFETY SCOPE : Erection of chiller using 350 T mobile crane
CLIENT: LOCATION:

Residual Risk
Who is at Risk Rating Necessary Control Measures
SI Activity Hazard Risk Rating
Risk
L S R L S R

RISK MATRIX
Severity / Impact
1 2 3 4 5
1 1 2 3 4 5
Likelihood of Harm / Environmental 2 2 4 6 8 10
Damage 3 3 6 9 12 15
4 4 8 12 16 20
5 5 10 15 20 25

KEY S= Severity 15 to 25 High

L=Likelihood 5 to 12 Medium
Rating =S X L 1 to 4 Low

SEVERITY LIKELIHOOD
1 - No potential for injury or incident 1 - Very Unlikely
2 - Potential for minor injury, illness or incident 2 - Unlikely
3 - Potential for a recordable injury, illness or incident 3 - Likely
4 - Potential for major incident, or major injury or illness causing short term disability 4 - Very Likely
5 - Potential for major incident, or major injury or illness causing a fatality or long term disability 5 - Certain

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