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Installation and Maintenance Manual

IM 1049-5
Group: WSHP
Part Number: 910157589
Date: September 2014

Daikin Enfinity™ Horizontal Water Source Heat Pumps


R-410A Refrigerant
Model CCH, CCW Unit Sizes 007 – 070

People and ideas you can trust.™


Contents

Prior To Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Additional Accesories . . . . . . . . . . . . . . . . . . . . . . . . 33


Receiving and Storage . . . . . . . . . . . . . . . . . . . . . . . . 5 Motorized Isolation Valve & Relay . . . . . . . . . . . . . . 33
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pump Restart Relay Kit P/N 061419001 . . . . . . . . . 33
Installation Considerations . . . . . . . . . . . . . . . . . . . . 6 Multiple Unit Control (up to 3 units)
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (P/N 056794201) . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Filter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Air Discharge Conversion . . . . . . . . . . . . . . . . . . . . . 7 The in and outs of R-410A . . . . . . . . . . . . . . . . . . . . 34

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 34

Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Cleaning & Flushing System . . . . . . . . . . . . . . . . . . 13 MicroTech III Unit Controller LED Faults . . . . . . . . . 35

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 I/O Expansion Module LED Faults (For units with


optional boilerless electric heat) . . . . . . . . . . . . . . . . 36
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical Refrigeration Cycles . . . . . . . . . . . . . . . . . . 40
Standard Range Units: . . . . . . . . . . . . . . . . . . . . . . . 15
Cooling Refrigeration Cycle . . . . . . . . . . . . . . . . . . . 40
MicroTech® III Unit Controller . . . . . . . . . . . . . . . . . . 16
Heating Refrigeration Cycle . . . . . . . . . . . . . . . . . . . 40
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Use and Information . . . . . . . . . . . . . . . . . . 41
MicroTech III Controller With LonWorks®
Communication Module . . . . . . . . . . . . . . . . . . . . . . 20 Water Source Heat Pump Equipment Check, Test and
Start Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
MicroTech III Controller with BACnet® Communication
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Prior To Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . 26
Thermostats & Wall Sensors . . . . . . . . . . . . . . . . . . 31
Thermostat Connections . . . . . . . . . . . . . . . . . . . . . 31

www.DaikinApplied.com 3 IM 1049-5
Model Nomenclature

Category Code Item Code Option Code Designation & Description

Product Category 01 1 W = Water Source Heat Pump

Product Identifier 02 2-4 CCH = R410a, Ceiling Mounted, Standard Range


CCW = R410a, Ceiling Mounted, Geothermal Range

Design Series (Vintage) 03 5 4 = D Design


5 = E Design

Nominal Capacity 04 6-8 007 = 7,000 Btuh Nominal Cooling


009 = 9,000 Btuh Nominal Cooling (Available as CCW Only)
012 = 12,000 Btuh Nominal Cooling
015 = 15,000 Btuh Nominal Cooling
019 = 19,000 Btuh Nominal Cooling
024 = 24,000 Btuh Nominal Cooling
030 = 30,000 Btuh Nominal Cooling
036 = 36,000 Btuh Nominal Cooling
042 = 42,000 Btuh Nominal Cooling
048 = 48,000 Btuh Nominal Cooling
060 = 60,000 Btuh Nominal Cooling
070 = 70,000 Btuh Nominal Cooling

Controls 05 9 B = MicroTech® III Unit Controller


C = MicroTech III Unit Controller w/LonWorks® Communication Module
D = MicroTech III Unit Controller w/BACnet® Communication Module

Voltage 06 10 A = 115-60-1 (Sizes 007-009 only)


E = 208-230/60/1
J = 265/277-60-1
F = 208-230/60/3
K = 460/60/3*
L = 575/60/3
M = 230/50/1
N = 380/50/3

Return Air 08 12 L = Left


R = Right

Discharge Air 09 13 E = End Discharge


S = Straight Discharge

Blower Motor 10
14-15 03 = Low Static
04 = ECM

Construction Type 12 18 B = Standard w/2" Filter Rack

Refrigerant 20 33 A
=
R410A

Cabinet Electrical 22 35-37 75VA


=
75VA Control Transformer

Color 24 39 Y = None
Notes: * A 460 volt, 3-phase unit that utilize an ECM fan motor will need a 4-wire WYE voltage supply with 3 hot leads and a neutral wire. To power the ECM motor with
neutral and one hot for 277/60/1 voltage to the ECM motor.

IM 1049-5 4 www.DaikinApplied.com
Prior To Installing

Receiving and Storage Pre-Installation


1. To prevent damage, do not operate this equipment
CAUTION for supplementary heating and cooling during the
Sharp edges can cause personal injury. Avoid contact with them. construction period.
Use care and wear protective clothing, safety glasses and gloves
when handling parts and servicing heat pumps. 2. Inspect the carton for any specific tagging numbers
indicated by the factory per a request from the
Upon receipt of the equipment, check carton for visible installing contractor. At this time the voltage, phase
damage. Make a notation on the shipper’s delivery and capacity should be checked against the plans.
ticket before signing. If there is any evidence of rough
3. Check the unit size against the plans to verify that
handling, immediately open the cartons to check for
the unit is being installed in the correct location.
concealed damage. If any damage is found, notify
the carrier within 48 hours to establish your claim and 4. Before installation, check the available ceiling height
request their inspection and a report. The Warranty versus the height of the unit.
Claims Department should then be contacted.
5. Note the location and routing of water piping,
Do not stand or transport the machines on end. For condensate drain piping, and electrical wiring. The
storing, each carton is marked with “up” arrows. locations of these items are clearly marked on
In the event that elevator transfer makes up-ended submittal drawings.
positioning unavoidable, do not operate the machine until it
has been in the normal upright position for at least 24 hours. 6. The installing contractor will find it beneficial to
confer with piping, sheet metal, and electrical
Temporary storage at the job site must be indoor,
foremen before installing any unit.
completely sheltered from rain, snow, etc. High or low
temperatures naturally associated with weather patterns Notes: 1. Check the unit data plate for correct voltage
will not harm the units. Excessively high temperatures, with the plans before installing the equipment.
140°F (60°C) and higher, may deteriorate certain plastic Also, make sure all electrical ground connec-
materials and cause permanent damage. tions are made in accordance with local code

IMPORTANT 2. When installing a MicroTech III Horizontal


unit size 007, 009 or 012 which are provided
This product was carefully packed and thoroughly inspected
with a factory-mounted BACnet communica-
before leaving the factory. Responsibility for its safe delivery
was assumed by the carrier upon acceptance of the tion module, it is suggested that the MAC
shipment. Claims for loss or damage sustained in transit address dip switches on the communication
must therefore be made upon the carrier as follows: module be set prior to installing the unit in the
ceiling. Access to the dip switches may be
VISIBLE LOSS OR DAMAGE
limited when the unit is installed. Reference
Any external evidence of loss or damage must be noted IM 928 for addressing methods available.
on the freight bill or carrier’s receipt, and signed by the
carrier’s agent. Failure to adequately describe such external
7. The contractor shall cover the units to protect the
evidence of loss or damage may result in the carrier’s machines during finishing of the building. This is
refusal to honor a damage claim. The form required to file critical while spraying fireproofing material on bar
such a claim will be supplied by the carrier. joists, sandblasting, spray painting and plastering. If
plastic film is not available, the shipping carton may
CONCEALED LOSS OR DAMAGE
be modified to cover the units during construction.
Concealed loss or damage means loss or damage which
does not become apparent until the product has been 8. Remove all shipping blocks in the fan wheel.
unpacked. The contents may be damaged in transit due
to rough handling even though the carton may not show 9. Change the airflow direction from straight discharge
external damages. When the damage is discovered upon to end discharge or vice versa before the unit is
unpacking, make a written request for inspection by the installed in the ceiling. Refer to "Air Discharge
carrier’s agent within fifteen (15) days of the delivery date Conversion" on page 7.
and file a claim with the carrier.

CAUTION
The installer must determine and follow all applicable codes
and regulations. This equipment presents hazards of electricity,
rotating parts, sharp edges, heat and weight. Failure to read and
follow these instructions can result in property damage, severe
personal injury or death. This equipment must be installed by
experienced, trained personnel only.

www.DaikinApplied.com 5 IM 1049-5
Installation Considerations

Unit Location
1. Locate the unit in an area that allows for easy
removal of the filter and access panels. Leave
a minimum of 18" of clearance around the heat
pump for easy removal of the entire unit (if
necessary), and to perform routine maintenance,
or troubleshooting. Provide sufficient room to make
water, electrical and duct connections.
2. The contractor should make sure that adequate
ceiling panel access exists, including clearance for
hanger brackets, duct collars and fittings at water
and electrical connections.
3. Allow adequate room below the unit for a condensate
trap and do not locate the unit above pipes.
Figure 2: Hanger bracket location dimensions - sizes 007
4. Each unit is suspended from the ceiling by four thru 060
threaded rods. The rods are attached to the unit
corners by a hanger bracket through a rubber isolator. B

CAUTION Coil Control


Do not use rods smaller than shown in Figure 1. The rods must Box
Airflow
be securely anchored to the ceiling or to the bar joists.

E C
5. Each unit is furnished with a hanger kit. The kit A Fan Comp
is shipped unassembled and includes hanger Assembly
brackets, rubber isolators, washers, bolts and
lock washers. Lay out the threaded rods per the
dimension in Figure 2.
D
Figure 1: Hanger bracket detail - sizes 007 thru 060

3/8" Threaded Rod Table 1: Hanger bracket dimensions


(By Others)
Dimensions - inches (mm)
Unit Size
A B C D E
17.5 34 22 34 20
007 – 009
(445) (864) (559) (864) (508)

Bolt & Lock 17.5 40 22 40 20


012
Washer Vibration Isolator (445) (1016) (559) (1016) (508)
Washer 17.5 42 22 42 20
015 – 024
Hex Nuts (445) (1067) (559) (1067) (508)
(By Others) 18.5 46 23 46 21
030 – 036
(470) (1168) (584) (1168) (533)
25.5 52 30 52 28
042 – 070
(648) (1321) (762) (1321) (711)

6. When attaching the hanger rods to the unit, a


double nut is recommended since vibration could
loosen a single nut. The installer is responsible for
providing the hex nuts when installing hanger rods.
7. Leave minimum 3" (76 mm) extra threaded rod
below the double nuts or minimum 3" (76 mm)
clearance between top of unit and ceiling above to
facilitate top panel removal for servicing.

IM 1049-5 6 www.DaikinApplied.com
Installation Considerations

Filter Access 1. Turn off power to the unit at the breaker box.
Each unit is shipped with a filter bracket for side filter 2. Remove the top panel by removing the screws
removal. For bottom removal push the filter up into top around the perimeter of the top securing it to the
bracket to gain clearance of bottom bracket and remove lower cabinet (Figure 4).
the filter. Also, a sheet metal duct filter retainer can be
fabricated when return air duct work is used. Note: Retain all screws for reinstalling.
3. Remove the access panel to the fan motor by
Air Discharge Conversion loosening the two (2) screws at the bottom holding
Unit sizes 007 thru 060 are stocked as straight the panel (Figure 4). Remove the piece of insulation
discharge. A straight discharge unit may be converted to at the bottom on the side of the bottom panel.
an end discharge by doing the following: 4. If the unit being converted is installed and has been
Note: The information covered in this section of the operating, discharge the capacitor. Release the
blower assembly orientation is typical of Daikin wire clip shown in Figure 3 to provide slack in the
units. Regardless, if you are changing end to wires. If necessary remove the wire tie to provide
straight or straight to end the blower assembly additional free wire length (Figure 3).
has to turn 90 degrees and simultaneously rotate
Figure 3: Discharge capacitor and release wire clip
180 degrees to achieve the proper orientation.
Not all Daikin units will have the same air dis- Capacitor
charge location but will have the same general
results when following the instructions. Release wire clip to
provide slack in wiring

DANGER
Hazardous Voltage! Discharge
Disconnect all electric power including remote Capacitor
disconnects before servicing. Failure to disconnect
power before servicing can cause severe personal
injury or death.

CAUTION
Sharp edges can cause personal injury. Avoid contact with them. 5. Remove the screws securing the fan discharge
Use care and wear protective clothing, safety glasses and gloves
panel assembly (Figure 4).
when handling parts and servicing heat pumps.

Figure 4: Remove top and access panel to fan motor


Remove Top

Remove screws around


the perimeter of top

Remove Access
Panel to Fan
Motor Assembly

Loosen two (2) screws at Fan Discharge Panel Assembly


bottom of access panel to
fan motor (Bottom-Horizontal Orientation)

www.DaikinApplied.com 7 IM 1049-5
Installation Considerations

6. Lift the fan assembly out rotating it 180 degrees and 8. Reinstall the access panel in the fan motor access
position it within the opening at the end of the unit opening (Figure 6).
(Figure 5). With the fan motor in the end discharge
9. Reinstall the top panel and secure with screws
position the fan and housing orientation is top-
removed previously.
horizontal. A straight air discharge arrangement, the
housing is in the bottom-horizontal orientation. Note: If installed correctly the fan motor should be
7. Secure the fan assembly to the unit frame with the accessible when the fan motor access panel is
screws removed previously. removed.

Figure 5: Lift out the fan assembly, turn 90 degrees and rotate 180 degrees

Rotate the Fan Assembly 180 degrees

End Discharge Arrangement


(Top-Horizontal) Orientation

Position the fan assembly in the end


opening with the fan in the “top-horizontal”
orientation

Straight Discharge Arrangement Remove screws securing the fan assembly


(Bottom-Horizontal) Orientation to the cabinet. Note bottom-horizontal
orientation of fan assembly

Figure 6: Reinstall the top and access panel

Reinstall Top

Reinstall Access
Panel to Fan Motor

Completed End Discharge Assembly

IM 1049-5 8 www.DaikinApplied.com
Installation Considerations

Ductwork & Attenuation line the last five diameters of duct before each register
with a one-inch thick sound blanket. Elbows, tees and
Discharge ductwork is normally used with these
dampers can create turbulence or distortion in the
conditioners. Return air ductwork may also be required.
airflow. Place a straight length of duct, 5 to 10 times the
All ductwork should conform to industry standards of good duct width, before the next fitting to smooth out airflow.
practice as described in the ASHRAE Systems Guide. Diffusers that are located in the bottom of a trunk duct
The discharge duct system will normally consist of a can also produce noise. For this same reason, volume
flexible connector at the unit, a transition piece to the full control dampers should be located several duct widths
duct size, a short run of duct, an elbow without vanes, upstream from an air outlet.
and a trunk duct teeing into a branch duct with discharge For Hotel, Motel, Dormitory or Nursing Home
diffusers as shown in Figure 7. The transition piece must applications that use a single duct discharge, a velocity
not have angles totaling more than 30 degrees or severe of 500 to 600 fpm is suggested. These applications
loss of air performance can result. typically have static pressures as low as 0.05 inches of
Do not connect the full duct size to the unit without using water and duct lengths approximately six feet in length.
a transition piece down to the size of the discharge collar The discharge duct must be fully lined and have a
on the unit. With metal duct material, the sides only of the square elbow without turning vanes. Return air for these
elbow and entire branch duct should be internally lined applications should enter through a “low” sidewall filter
with acoustic fibrous insulation for sound attenuation. grille and route up the stud space to a ceiling plenum.
Glass fiber duct board material is more absorbing and For horizontal heat pumps mounted from the ceiling,
may permit omission of the canvas connector. an insulated return plenum is sometimes placed at the
As a general recommendation, the acoustic fibrous return air opening to further attenuate line-of-sight sound
insulation should be at least 1/2-inch thick over the transmission through return openings.
entire duct run (Figure 8). For better sound attenuation,

Figure 7: Suggested supply ducting per ASHRAE and SMACNA publications

Flexible Connector Ductwork Supported


Independent of Unit

Acoustic/Thermal Lining
3ft. (.9m) to 5ft. (1.5m)

Acoustic/Thermal Lining

Diffuser

Two 90° Turns


Diffuser (Ductwork Sized Based on Airflow)

Figure 8: Suggested return ducting per ASHRAE and SMACNA publications


Two 90° Turns Prior to the Intake
(Ductwork Sized Based on Airflow) Flexible Connector

Acoustic/Thermal Lining

Acoustic/Thermal Lining
Ductwork Supported
Independent of Unit

Flexible Connector
Return Air Intake Located Acoustic/Thermal Lining
Away from the Unit Blower 10ft. (3 meters)

www.DaikinApplied.com 9 IM 1049-5
Installation Considerations

Return air ductwork can be connected to the standard Ventilation Air


filter rack. See Figure 9 (side filter removal shown). The
Ventilation may require outside air. The temperature of
filter rack can be installed for bottom filter removal or
the ventilation air must be controlled so that mixture of
side filter removal by locating the brackets. For side filter
outside air and return air entering the conditioner does
removal the brackets should be located on the bottom,
not exceed conditioner application limits. It is also typical
left side, and top. For bottom filter removal the brackets
to close off the ventilation air system during unoccupied
should be mounted on the left side top and right side
periods (night setback).
with the spring clips supporting the filter.
The ventilation air system is generally a separate
Do not use sheet metal screws directly into the unit
building subsystem with distribution ductwork. Simple
cabinet for connection of supply or return air ductwork,
introduction of the outside air into each return air plenum
especially return air ductwork which can hit the drain pan
chamber reasonably close to the conditioner air inlet is
or the air coil.
recommended. Do not duct outside air directly to the
Figure 9: Standard 1"(25mm) Filter rack/return air duct collar conditioner inlet. Provide sufficient distance for thorough
mixing of outside and return air. See "Operating Limits"
on page 15.

Standard 2" (51mm)

Figure 10: Optional 2"(51mm) Filter rack/return air duct collar


Tool-less Filter Removal

IM 1049-5 10 www.DaikinApplied.com
Electrical

Electrical Data 036, 042 and 060, interchange the black wire with the
red wire. To change the 460 volt motor from high to
General low speed, interchange Black and Red wires, then add
1. Verify the compatibility between the voltage and jumper between Black and Blue wires. All the fan/motor
phase of the available power and that shown on the assemblies have a removable orifice ring on the housing
unit serial plate. Line and low voltage wiring must to accommodate motor and fan wheel removal without
comply with local codes or the National Electrical disconnecting the ductwork. The fan housing protrudes
Code, whichever applies. through the cabinet allowing adequate material for
connection of flexible duct. Each model unit is shipped
2. Apply correct line voltage to the unit. A 7⁄8" (22mm) from the factory for maximum performance and minimum
hole and/or a 1-1⁄8" (29 mm) knockout is supplied sound requirements. Fan sound levels and performance
on the side of the unit. A disconnect switch near can be affected by external static pressure.
the unit is required by code. Power to the unit must
Figure 11: CCH, CCW sizes 007 thru 060 (factory wired)
be sized correctly and have dual element (Class
RK5) fuses or an HACR circuit breaker for branch
circuit overcurrent protection. See the nameplate for
correct ratings.
3. Three phase 50 cycle units, 380/50-3, require a
neutral wire for 230/50-1 power to the fan circuit.
4. Connect the thermostat/subbase wiring with the
power “off ” to the unit.
5. Field supplied relays installed on the input terminals
W1, W2, Y1, Y2 or G may introduce electrical noise.
Never install relay coils in series with the inputs.

230 Volt Operation


Figure 12: CCH, CCW Sizes 042 thru 060 (Factory wired,
All 208-230 volt single-phase and three-phase units 460 volt motor only)
are factory wired for 208 volt operation. For 230 phase
operation, the line voltage tap on the 24 volt transformer
must be changed. Disconnect and cap the red lead
wire and interchange it with the orange lead wire on the
primary of the 24 volt transformer (sizes 007-060).
Fan Assembly
All fan motors are multi-speed PSC or optional ECM
(sizes 015-070) type with integral mounting brackets
and thermal overload protection. The motor is isolated
from the fan housing for minimum vibration transmission.
PSC Fan motors have a terminal strip on the motor
body for simple motor speed change without going
back to the control box. To change fan motor speed to
high on size 015 through 048, interchange the red wire
with the black wire. For low speed, sizes 012, 024, 030,

www.DaikinApplied.com 11 IM 1049-5
Unit Installation

Piping
1. All units should be connected to supply and return 5. Supply and return shutoff valves are required
piping in a two-pipe reverse return configuration. A at each conditioner. The return valve is used for
reverse return system is inherently self-balancing balancing and should have a “memory stop” so that
and requires only trim balancing where multiple it can always be closed off but can only be reopened
quantities of units with different flow and pressure to the proper position for the flow required.
drop characteristics exist in the same loop. Check
for proper water balance by measuring differential 6. No unit should be connected to the supply and
temperature reading across the water connections. return piping until the water system has been
To insure proper water flow, the differential flow cleaned and flushed completely. After the cleaning
should be 10°F to 14°F (5°C to 8°C) for units in and flushing has taken place, the initial connection
cooling mode. should have all valves wide open in preparation for
A direct return system may also work acceptably, water system flushing.
but proper water flow balancing is more difficult to 7. Condensate piping can be steel, copper or PVC.
achieve and maintain. Each unit includes a condensate connection.
2. The piping can be steel, copper or PVC. 8. The condensate disposal piping must be trapped.
3. Supply and return runouts usually join the unit via The piping must be pitched away from the unit
short lengths of high pressure flexible hose which not less than 1⁄4" per foot. The unit has a 3/4 inch
are sound attenuators for both unit operating noise female pipe fitting on each water source heat pump
and hydraulic pumping noise. One end of the hose to accommodate the condense drain connection.
should have a swivel fitting to facilitate removal for Factory supplied condensate hose assemblies have
service. Hard piping can also be brought directly to a pipe thread fitting to facilitate connection of a
the unit. This option is not recommended since no flexible vinyl or steel braided hose.
vibration or noise attenuation can be accomplished. A complete copper or PVC condense system can
The hard piping must have unions to facilitate unit be used. Union fittings in the copper or PVC lines
removal. See Figure 13 for typical piping setup. should be applied to facilitate removal.

4. Some flexible hose threaded fittings are supplied Figure 14: Condensate disposal trapping detail
with sealant compound. If not, apply Teflon tape to
assure a tight seal.

Figure 13: Sizes 007 through 060 shown


1-1⁄2" (38mm) Optional
Electrical Access Panel
Field- Installed Vent
Hanger Kits (4)
Flex Hoses

1-1⁄2" 1⁄4" Per Foot


(38mm) (21mm Per Meter)
Return Riser

Condensate Riser
9. Do not locate any point in the drain system above
the drain connection of any unit.

Supply Air
10. Automatic flow controlled devices must not be
Ball Valves
installed prior to system cleaning and flushing.
Supply Riser
11. A high point of the piping system must be vented.
12. Check local code for the need for dielectric fittings.
Note: Do not over-torque fittings. The maximum torque
without damage to fittings is 30 foot pounds. If a
torque wrench is not available, use as a rule of
thumb, finger tight plus one quarter turn.

IM 1049-5 12 www.DaikinApplied.com
Unit Installation

Cleaning & Flushing System 3. Shut off supplemental heater and circulator pump
and open all drains and vents to completely drain
1. Prior to first operation of any conditioner, the water
down the system. Short circuited supply and return
circulating system must be cleaned and flushed of all
runouts should now be connected to the conditioner
construction dirt and debris.
supply and return connections. Do not use sealers
If the conditioners are equipped with water shutoff
at the swivel flare connections of hoses.
valves, either electric or pressure operated, the supply
and return runouts must be connected together 4. Trisodium phosphate was formerly recommended
at each conditioner location. This will prevent the as a cleaning agent during flushing. However,
introduction of dirt into the unit. See Figure 15. many states and localities ban the introduction of
phosphates into their sewage systems. The current
Figure 15: Supply & return runouts connected together
recommendation is to simply flush longer with warm
80°F (27°C) water.
Return Runout 5. Refill the system with clean water. Test the water
using litmus paper for acidity, and treat as required
Supply Runout
to leave the water slightly alkaline (pH 7.5 to 8.5).
The specified percentage of antifreeze may also be
added at this time. Use commercial grade antifreeze
Mains designed for HVAC systems only. Do not use
automotive grade antifreeze.
Once the system has been filled with clean water
and antifreeze (if used), precautions should
Flexible Runouts Initially
Hose
be taken to protect the system from dirty water
Connected Together conditions. Dirty water will result in system wide
degradation of performance and solids may clog
valves, strainers, flow regulators, etc. Additionally,
2. Fill the system at the city water makeup connection the heat exchanger may become clogged which
with all air vents open. After filling, close all air vents. reduces compressor service life or causes
The contractor should start main circulator with premature failure.
the pressure reducing valve open. Check vents
in sequence to bleed off any trapped air, ensuring 6. Set the loop water controller heat add setpoint
circulation through all components of the system. to 70°F (21°C) and the heat rejection setpoint to
Power to the heat rejector unit should be off, and 85°F (29°C). Supply power to all motors and start
the supplementary heat control set at 80°F (27°C). the circulating pumps. After full flow has been
While circulating water, the contractor should check established through all components including the
and repair any leaks in the piping. Drains at the heat rejector (regardless of season) and air vented
lowest point(s) in the system should be opened for and loop temperatures stabilized, each of the
initial flush and blowdown, making sure city water conditioners will be ready for check, test and start-
fill valves are set to make up water at the same up, air balancing, and water balancing.
rate. Check the pressure gauge at pump suction
and manually adjust the makeup to hold the same
positive steady pressure both before and after
opening the drain valves. Flush should continue for
at least two hours, or longer if required, to see clear,
clean drain water.

www.DaikinApplied.com 13 IM 1049-5
Start-up

Start-up Measure the temperature difference between


entering and leaving air and entering and leaving
1. Open all valves to full open position and turn on
water. With entering water of 60°F to 80°F (16°C to
power to the conditioner.
27°C), leaving water should be 6°F to 12°F (3.3°C to
2. Set thermostat for “Fan Only” operation by selecting 6.6°C) cooler, and the air temperature rise through
“Off” at the system switch and “On” at the fan switch. the machine should not exceed 35°F (19°C). If
If “Auto” fan operation is selected, the fan will cycle the air temperature exceeds 35°F (19°C), then the
with the compressor. Check for proper air delivery. water flow rate is inadequate.
3. For those units that have two-speed motors, 6. Check the elevation and cleanliness of the
reconnect for low speed operation if necessary. condensate line. If the air is too dry for sufficient
dehumidification, slowly pour enough water into the
4. Set thermostat to “Cool.” If the thermostat is an condensate pan to ensure proper drainage.
automatic changeover type, simply set the cooling
temperature to the coolest position. On manual 7. If the conditioner does not operate, check the
changeover types additionally select “Cool” at the following points:
system switch.
a. Is supply voltage to the machine compatible?
Again, many conditioners have time delays which
protect the compressor(s) against short cycling. b. Is thermostat type appropriate?
After a few minutes of operation, check the
discharge grilles for cool air delivery. Measure c. Is thermostat wiring correct?
the temperature difference between entering and 8. If the conditioner operates but stops after a brief period:
leaving water. It should be approximately 1½
times greater than the heating mode temperature a. Is there proper airflow? Check for dirty filter,
difference. For example, if the cooling temperature incorrect fan rotation (3-phase fan motors only),
difference is 15°F (8°C), the heating temperature or incorrect ductwork.
difference should have been 10°F (5°C). b. Is there proper water flow rate within
Without automatic flow control valves, target a temperature limits? Check water balancing;
cooling temperature difference of 10°F to 14°F (5°C backflush unit if dirt-clogged.
to 8°C). Adjust the combination shutoff/balancing
valve in the return line to a water flow rate which will 9. Check for vibrating refrigerant piping, fan wheels, etc.
result in the 10˚F to 14°F (5°C to 8°C) difference.
10. Do not lubricate the fan motor during the first year of
5. Set thermostat to “Heat.” If the thermostat is the operation as it is prelubricated at the factory.
automatic changeover type, set system switch to the
11. Field supplied relays installed on the input terminals
“Auto” position and depress the heat setting to the
W1, W2, Y1, Y2 or G may introduce electrical noise.
warmest selection. Some conditioners have built-
Never install relay coils in series with the inputs.
in time delays which prevent the compressor from
immediately starting. With most control schemes,
the fan will start immediately. After a few minutes of
compressor operation, check for warm air delivery
at discharge grille. If this is a “cold building” start-
up, leave unit running until return air to the unit is at
least 65°F (18°C).

IM 1049-5 14 www.DaikinApplied.com
Operating Limits

Typical water source heat pump common design temperatures


Table 2: Typical water source heat pump common design temperatures
Entering Air °F Entering Water °F
Operating
Minimum Maximum Standard Range Extended Range
Mode
DB WB DB WB Minimum Maximum Minimum Maximum
Cooling 75 63 80 67 85 100 85 100
Heating 60 – 70 – 60 70 40 70

Water source heat pump operating temperature limits (for continuous duty)
Table 3: Water source heat pump operating temperature limits (for continuous duty)
Entering Air °F Entering Water °F
Operating
Minimum Maximum Standard Range Extended Range
Mode
DB WB DB WB Minimum Maximum Minimum Maximum
Cooling 65 55 85 71 55 110 50 110
Ambient 50 – 100 – – – – –
Heating 50 – 80 – 55 90 20 90
Ambient 50 – 85 – – – – –

Notes: In the heating mode, the sum of the entering air + entering water must be ≥ 100°F. MINIMUM WATER FLOW =
1.5 GPM/Ton. Maximum and minimum values may not be combined. If one value is at maximum or minimum, the
other two conditions may not exceed the normal condition for standard units. Extended range units may combine
any two maximum conditions, but not more than two, with all other conditions being normal conditions.

Water source heat pump operating temperature limits at start-up (not for continuous duty)
Table 4: Water source heat pump operating temperature limits at start-up (not for continuous duty)
Entering Air °F Entering Water °F
Operating
Minimum Maximum Standard Range Extended Range
Mode
DB WB DB WB Minimum Maximum Minimum Maximum
Cooling 50 40 105 87 45 120 30 120
Ambient 45 – 110 – – – – –
Heating 40 – 85 – 40 95 20 100
Ambient 40 – 85 – – – – –

Standard Range Units: Environment


Units are designed to start in an ambient of 50°F (10°C) This equipment is designed for indoor installation
with entering air at 50°F (10°C), with entering water at only. Sheltered locations such as attics, garages, etc.,
50°F (10°C), with nominal air flow and water flow (3.0 generally will not provide sufficient protection against
GPM/Ton), for initial start-up in heating. extremes in temperature and/or humidity, and equipment
performance, reliability, and service life may be
Note: This is not a normal or continuous operating adversely affected.
condition. It is assumed that such start-up is for
the purpose of bringing the building space up to Power supply
occupancy temperature. A voltage variation of +/-10% of nameplate voltage is
Geothermal Range Units: acceptable. Three-phase system imbalance shall not
exceed 2%.
Units are designed to start in an ambient of 40°F (5°C)
with entering air at 40°F (5°C), with entering water at
20°F (-7°C), with nominal air flow and water flow (3.0
GPM/Ton), for initial start-up in heating.
Note: This is not a normal or continuous operating
condition. It is assumed that such start-up is for
the purpose of bringing the building space up to
occupancy temperature.

www.DaikinApplied.com 15 IM 1049-5
Controls

MicroTech® III Unit Controller The MicroTech III unit controller fault output sends a
signal to an LED on a wall thermostat. Table 7 below
The MicroTech III Unit Controller includes built-in
lists the faults that cause the Alarm “A” terminal output to
features such as random start, compressor time delay,
indicate an alarm condition exists.
shutdown, condensate overflow protection, defrost
cycle, brownout, and LED/fault outputs. Refer to"Table 7: Remote Reset of Automatic Lockouts
MicroTech III Controller Status LED's" on page 18. The Remote Reset feature provides the means to
The unit has been designed for operation with a remotely reset some lockouts generated by high-pressure
microelectronic wall thermostat selected by the manufacturer. and/or low-temperature faults. When the MicroTech III unit
Do not operate the unit with any other type of wall thermostat. controller is locked out due to one of these faults, and the
Each unit has a printed circuit board control system. The low cause of the fault condition has been cleared, energizing
voltage output from the low voltage terminal strip is AC voltage the O-terminal for 11 seconds or more forces the
to the wall thermostat. R is A/C voltage output to the wall stat. MicroTech III unit controller to clear the lockout. Cycling
The 24 volt low voltage terminal strip is set up so R-G unit power also clears a lockout if the conditions causing
energizes the fan, R-Y1 energizes the compressor for the fault have been alleviated.
cooling operation, R-W1 energizes the compressor and The Intelligent Alarm Reset feature helps to minimize
reversing valve for heating operation. The reversing valve nuisance trips of automatic reset lockouts caused by low
is energized in the heating mode. The circuit board has temperature faults. This feature clears faults the first two
a fan interlock circuit to energize the fan whenever the times they occur within a 24-hour period and triggers an
compressor is on if the thermostat logic fails to do so. automatic lockout on the 3rd fault. The retry count is reset
The output to the wall stat is AC current. Terminal (R) on to zero every 24 hours.
the wall stat can be connected to terminal (R) on the PC The MicroTech III unit controller has built-in night setback
board for AC voltage. operation. A “grounded’ signal to the “U” terminal on TB3
R = AC current R to G = fan only of the unit control puts the unit into the unoccupied mode
for night setback operation. Fan operation terminates
R to Y1 = cooling R to W1 = heat and unit control will only respond to signal at the W2
terminal. Daytime heating and cooling operation is
The MicroTech III unit controller has a lockout circuit to
locked out. +24VAC to W2 energizes the compressor
stop compressor operation if any one of its safety switches
and reversing valve for heating operation. Night setback
opens (high pressure switch and low pressure switch on
operation can be overridden for two hours by energizing
unit sizes 024 through 060). If compressor low suction
the O on the TB2 terminal of the unit control for 4 to
temperature is detected, the unit will go into the cooling
10 seconds. Day thermostat setpoints then control the
mode for 60 seconds to defrost any slush in the water-
heating and cooling operation. The MicroTech III unit
to-refrigerant heat exchanger. If the condensate sensor
controller also accommodates shutdown operation
detects a filled drain pan, the compressor operation will
on receipt of a “grounded” signal to the “E” input,
be suspended only in the cooling mode. The unit is reset
respectively, on TB3 input terminal of the unit control.
by opening and closing the disconnect switch on the main
power supply to the unit in the event the unit compressor
operation has been suspended due to low temperature
(freezestat) switch, high pressure switch, or low pressure
switch on unit sizes 048 thru 060. The unit does not have to
be reset on a condensate overflow detection.

IM 1049-5 16 www.DaikinApplied.com
Controls
Table 5: MicroTech III unit controller terminals locations H7 – 2 No Connection
and descriptions H7 – 3 Red LED Output
H1 – 1 24 24 VAC Power Input H7 – 4 Green LED Output
H1 – 2 C 24 VAC common H7 – 5 Yellow LED Output
H2 – 1 SL1 Fan Low Speed Output – Switched L1 H7 – 6 Red-Green-Yellow LED Common
H2 – 2 Blank Terminal H8 – 1 1 Isolation Valve/Pump Request Relay N/O
H2 – 3 N Fan Low Speed Output – Neutral H8 – 2 Isolation Valve/Pump Request Relay N/C
H3 – 1 HP1-1 Comp High Pressure Switch (HP1) Input Terminal 1 H8 – 3 24 VAC Common
H3 – 2 HP1-2 Comp High Pressure Switch (HP1) Input Terminal 2 H9 – 1 1 Room Temp Sensor & Tenant Override – Signal
H4 – 1 1 Discharge Air Temp Sensor – Common H9 – 2 Room Temp Sensor & Tenant Override – Common
H4 – 2 Discharge Air Temp Sensor – Signal TB1 – 1 1 Room Sensor – Status LED Output
H4 – 3 Leaving Water Temp Sensor – Common TB1 – 2 2 Room Sensor – Fan Mode & Unit Mode Switches
H4 – 4 Leaving Water Temp Sensor – Signal TB1 – 3 3 Room Sensor – Setpoint Adjust Potentiometer
H5 – 1 1 I/O Expansion Module Common (Gnd) TB1 – 4 4 Room Sensor – Room Temp Sensor & Tenant Override
H5 – 2 I/O Expansion Module Common (Gnd) TB1 – 5 5 Room Sensor – DC Signal Common
H5 – 3 I/O Expansion Module +5 VDC TB2 – 1 R 24 VAC
H5 – 4 I/O Expansion Module SPI CE1 TB2 – 2 A Alarm Output
H5 – 5 I/O Expansion Module SPI CLK TB2 – 3 W2 Thermostat – Heat Stage #2 Input
H5 – 6 I/O Expansion Module SPI OUT TB2 – 4 W1 Thermostat – Heat Stage #1 Input
H5 – 7 I/O Expansion Module SPI IN TB2 – 5 Y2 Thermostat – Cool Stage #2 Input
H5 – 8 I/O Expansion Module +12 VDC TB2 – 6 Y1 Thermostat – Cool Stage #1 Input
H5 – 9 I/O Expansion Module 24 VAC TB2 – 7 G Thermostat – Fan Input
H5 – 10 I/O Expansion Module 24 VAC TB2 – 8 O Thermostat – Tenant Override Input
H5 – 11 No Connection TB2 – 9 C 24 VAC Common
H5 – 12 No Connection TB3 – 1 E Emergency Shutdown Input
H6 – 1 1 Condensate Overflow Signal Input TB3 – 2 U Unoccupied/Occupied Input
H6 – 2 Compressor Suction Temp Sensor (LT1) – Common L1 – 1 L1 - 1 Line Voltage Terminal 1
H6 – 3 Compressor Suction Temp Sensor (LT1) – Signal L1 – 2 L1 - 2 Line Voltage Terminal 2
H6 – 4 Compressor Low Pressure Switch (LP1) – Source Voltage L1 – 3 L1 - 3 Line Voltage Terminal 3
H6 – 5 Compressor Low Pressure Switch (LP1) – Signal N1 N1 Neutral Terminal 1
H6 – 6 Reversing Valve – Common N2 N2 Neutral Terminal 2
H6 – 7 Reversing Valve – Output N3 N3 Neutral Terminal 3
H7 – 1 1 No Connection COMP SWL1 Switch – L1 Voltage
Relay L1 No Connection

Table 6: MicroTech III Controller Configuration Jumper Settings


Baseboard Description Jumper(s) Jumper Setting Function
Open Normal Operation
Normal / Test Mode JP1
Shorted Service / Test Mode
Open Continuous Fan Operation (On), when not operating in the unccupied mode.
Fan Operation JP2
Shorted Cycling Fan Operation (Auto)

JP3 Open Water freeze protection (factory default setting)


Loop Fluid
(see warning) Shorted Systems with anti-freeze protection
Open Fault de-energizes alarm output to 0VAC.
Alarm "A" Terminal Output Polarity JP4
Shorted Fault energizes alarm output to 24VAC.

Room Sensor Setpoint Open Short Range: -3 to +3 ºF (-1.67 to +1.67 ºC)


JP5
Potentiometer Range Shorted Long Range: 55 to 95 ºF (12.78 to 35 ºC)

Open Thermostat Control


Thermostat / Room Sensor JP6
Shorted Room Sensor Control
Not Used JP7 Open –
Not Used JP8 Open –

WARNING
Proper antifreeze/water solution is required to minimize the potential of fluid freeze-up. Jumper JP3 is factory set for water freeze protection with the jumper open. Operation with anti-freeze
protection requires JP3 to be field configured for the jumper closed. If unit is employing a fresh water system (no anti-freeze protection), it is extremely important that JP3 jumper setting
remains in the open position (factory default setting) in order to shut down the unit at the appropriate water temperature to protect your heat pump from freezing. Failure to do so can result
in unit damage and fluid leaks.”

www.DaikinApplied.com 17 IM 1049-5
Controls

Table 7: MicroTech III Controller Status LED's


Description Type* Yellow Green Red
Emergency Shutdown Mode OFF Flash OFF
Low Voltage Brownout Fault OFF Flash OFF
High Pressure (HP1) Fault OFF OFF Flash
Low Pressure (LP1) Fault OFF OFF ON
Low Suction Temp (LT1) Sensor Fail Fault Flash Flash ON
Low Suction Temp (LT1) Fault Flash OFF OFF
Room Temp Sensor Fail (with Room Sensor Control Only) Fault Flash Flash ON
Condensate Overflow (Cooling & Dehumidification Modes Only) Fault ON OFF OFF
Low Entering Water Temp (Heating Compressor Inhibit; No Display with Boilerless EH) Fault Flash OFF Flash
Serial EEPROM Corrupted Fault ON ON ON
Service Test Mode Enabled Mode Flash Flash Flash
Unoccupied Mode Mode ON ON OFF
Occupied, Bypass, Standby, or Tenant Override Modes Mode OFF ON OFF

* Mode / Faults are listed in order of priority.

Table 8: I/O Expansion Module Jumper Settings


I/O Expansion Description Jumper(s) Jumper Setting Model
JP1 Open Single Compressor Model (factory default setting)
Compressor Options JP1
JP1 Shorted Dual Compressor Model

Hot Gas/Water Reheat (HGR) JP2 Open None (default)


JP2
Dehumidification JP2 Shorted Hot Gas / Water Reheat (HGR)
JP3 Open
None
JP4 Open
JP3 Shorted
Secondary Heating Options JP3 & JP4 Supplemental Electric Heat*
JP4 Open
JP3 Open
Boilerless Electric Heat*
JP4 Shorted
JP5 Open
Single Speed Fan (PSC motor)
JP6 Open
JP5 Shorted
Fan Speed Selection JP5 & JP6 Two-Speed Fan (ECM motor)
JP6 Open
JP5 Open
Three-Speed Fan*
JP6 Shorted
Not Used JP7 JP7 Open –

* I/O Expansion module supplied with Boilerless or Supplemental Electric Heat option.

Table 9: I/O Expansion Module LED & Fault Outputs


Description Type Yellow Green Red
Invalid Jumper Configuration Fault Flash Flash OFF
Baseboard Communication Fail Fault OFF Flash Flash
Entering Water Temp Sensor Fail (with Boilerless Electric Heating) Fault Flash Flash ON
Service Test Mode Enabled Mode Flash Flash Flash
Unoccupied Mode Mode ON ON OFF
Occupied, Bypass, Standby, or Tenant Override Modes Mode OFF ON OFF

Note: Mode / Faults are listed in order of priority.


I/O Expansion module supplied with Boilerless or Supplemental Electric Heat option.

IM 1049-5 18 www.DaikinApplied.com
Controls
Note: A random start delay time between 300 and 360 Figure 17: Location of configuration jumpers on the
seconds is generated at power up. MicroTech III unit controller

Figure 16: MicroTech III unit controller terminal locations

The IV/PR(H8) terminals of the


MicroTech III unit controller are used
for motorized valve / pump restart.
This terminal passes a voltage
signal whenever the unit compressor
is turned on. This signal is detected
by a pump restart relay providing a
N.O. or N.C. set of contacts for heat
pump loop circulation pump or
motorized valve control. When used
with a system control (by others),
the relay operation accommodates
turning off circulation pumps during
unoccupied periods with a safety
override dependent, at minimum, on
WSHP’s need. The IV/PR(H8)
terminals may be “daisy chained”
between 200 units.

www.DaikinApplied.com 19 IM 1049-5
Controls

MicroTech III Controller With Each unit controller orchestrates the following unit
operations:
LonWorks® Communication ■ Enable heating and cooling to maintain setpoint
based on a room sensor.
Module
This manual covers the installation of a Daikin Horizontal ■ Enable fan and compressor operation.
Ceiling Hung Unit - Model CCH, CCW Water Source
■ Monitor all equipment protection controls.
Heat Pump. For installation and operation information on
LonWorks Communication Module and other ancillary ■ Monitor discharge air temperature.
control components, see:
■ Monitor leaving water temperature.
• IM 927 - MicroTech III Water Source Heat Pump
LonWorks Communication Module ■ Relay status of all vital unit functions.
• IM 933 - LonMaker Integration Plug-in Tool: For use ■ Support optional control outputs.
with the MicroTech III Unit Controller
MicroTech III heat pumps with a MicroTech III unit
• IM 955 - MicroTech III Wall Sensor for use with controller are LonMark certified and designed to be
Microtech III Unit Controller linked with a centralized building automation system
through a LonWorks communications network for
Figure 18: LonWorks Communication Module centralized scheduling and management of multiple
heat pumps. Wall-mounted room sensors are available
to control the heating and cooling operation of each
MicroTech III Water Source Heat Pump Unit Controller.
Available room sensors include: room sensor with LED
status and tenant override button, room sensor with LED
status, timed-override button, room sensor with LED
status, timed-override button, and setpoint adjustment,
and room sensor with LED status, timed-override button,
setpoint adjustment.
The MicroTech III water source heat pump unit controller
provides control of Daikin water source heat pumps.
The controller enables the mode of operation, monitors
The LonWorks communication module will plug into the the water and air temperatures, and indicates fault
Microtech III unit controller at the CN_LON1 Header (see conditions. Each unit controller is factory programmed,
on page 22). wired, and tested for effective operation of your Daikin
Each Daikin water source heat pump can be equipped water source heat pump.
with a LonWorks communication module. The The MicroTech III water source heat pump controller
controller is microprocessor-based and is designed uses LonWorks technology.
to communicate over a LonWorks communications LonMark® 3.4 certified application code is the current
network. The unit controller is factory programmed and standard application code for MicroTech III units.
tested with all the logic required to monitor and control
the unit. The wall thermostat sets the unit mode of
operation. The unit controller monitors water and air
temperatures, and can communicate fault conditions to a
LonWorks communications network.
The MicroTech III unit controller with communication
module includes a unit-mounted return air, discharge air
and leaving water temperature sensor. Wall mounted
temperature sensors include setpoint adjustment and
tenant override. The user has the capability of substituting
the wall sensor with a duct-mounted return air sensor.

IM 1049-5 20 www.DaikinApplied.com
Controls

MicroTech III Controller with Figure 19: MicroTech III BACnet Water Source Heat Pump
Snap-in Communication Module
BACnet® Communication Module
For installation and operation information on MicroTech
III unit controller and other ancillary components, see:
■ IM 928 - MicroTech III BACnet Communication
Module
■ OM 931 - MicroTech III Unit Controller for Water
Source Heat Pumps Operation and Maintenance
Manual
■ IM 955 - MicroTech III Wall Sensor For use with MicroTech III Unit Controller with BACnet MS/TP
Microtech III Unit Controller Communication Module orchestrates the following unit
Daikin water source heat pumps are available with operations:
Daikin BACnet MS/TP communication module that ■ Enable heating and cooling to maintain setpoint
is designed to communicate over a BACnet MS/TP based on a room sensor
communications network to a building automation
■ Enable fan and compressor operation
system (BAS). It can be factory or field-installed.
The unit controller is programmed and tested with all the ■ Monitors all equipment protection controls
logic required to monitor and control the unit. An optional ■ Monitors room and discharge air temperatures
wall sensor may be used with the communication
module to provide limited local control of the water ■ Monitors leaving water temperature
source heat pump. The unit controller monitors water
■ Relays status of all vital unit functions
and air temperatures and passes information to the
communication module. The module communicates with The MicroTech III unit controller with
the BAS, to provide network control of the water source communication module includes:
heat pump.
■ Return Air Temperature sensor (RAT)(field-installed)
The module makes operational data and commands
available on a communications network using BACnet ■ Discharge Air Temperature sensor (DAT)(field-
objects and properties: installed)
■ The network cable is a shielded twisted-pair cable ■ Leaving Water Temperature sensor (LWT) (factory
■ Network communications run up to 76.8 Kbps installed)

■ DIP switches on the controller enable the MS/TP Note: Refer to IM 956-X for details to install (RAT) &
MAC address to be set in the range 0-127 (DAT) sensors.

NOTICE CAUTION
When an optional wall-mounted room temperature sensor is
When installing a MicroTech III Horizontal unit size 007, 009
connected to the unit controller, the Return Air Temperature (RAT)
or 012 which are provided with a factory-mounted BACnet
sensor must not be installed. A wall-mounted room temperature
communication module, it is suggested that the MAC address dip
sensor and the return air temperature sensor must not be
switches on the communication module be set prior to installing
connected simultaneously or the unit will not operate properly.
the unit in the ceiling. Access to the dip switches may be limited
when the unit is installed. Reference IM 928 for addressing
methods available. The communication module provides access to setpoints
for operational control

■ Four green status LEDs on the communication Available wall sensors include:
module indicate communication activity on the ■ Room sensor with LED status and tenant override
MS/TP communication network and with the unit button
controller
■ Room sensor with LED status, tenant override
button, and ±3°F setpoint adjustment
■ Room sensor with LED status, tenant override
button, 55° to 95°F setpoint adjustment

www.DaikinApplied.com 21 IM 1049-5
Controls
Figure 20: LonWorks® Communication Module Placement on MicroTech™ III Unit Controller

IM 1049-5 22 www.DaikinApplied.com
Prior To Start-up

Changing PSC Fan Motor Speed Unit Size 015 through 036 (208/230-60-1)
The fan motor can be changed from high to low speed or and (265-60-1)
vice versa by interchanging the wires on the black and Fan motors on unit sizes 019-036, in both 208/230-60-1
red labeled terminals on the motor terminal block. and 265-60-1 voltages (Figure 22) have a four-position
terminal block. To change between high and low speed,
DANGER interchange the red and black wires.
Hazardous Voltage! Figure 22:Sizes 019 through 036 (208/230-60-1), (265-60-1)
The installer must determine and follow all applicable
codes and regulations. This equipment presents
hazards of electricity, rotating parts, sharp edges,
heat and weight. Failure to read and follow these
instructions can result in property damage, severe
personal injury or death.

CAUTION
Sharp edges can cause personal injury. Avoid contact with them..

Table 10: Fan Motor Voltage and Terminal Slots


Unit Size 030 and 036 (460-60-1)
CCH, CCW R410-A
Fan motors on unit sizes 030 and 036, 460-60-1 (Figure
Volts and Number of Terminal Slots
23) have a four-position terminal block. High and low
Factory Fan
Unit Size
Speed
speeds can be interchanged by switching the wires on
208V 460V 575V
the black and red terminals.
007 n/a n/a n/a n/a
Figure 23: Sizes 030 through 036 (460- 60-1)
009 n/a n/a n/a High
012 n/a n/a n/a High
015 4 – – Low
019 4 – – Low
024 4 4 – High
030 4 4 – High
036 4 6 – High
042 4 6 6 High
048 4 6 6 Low
060 4 6 6 High

Unit Size 042 through 060


Unit Size 007 through 012 (115-60-1), Fan motors on unit sizes 042-060 (Figure 24 below and
(208/230-60-1) and (265-60-1) Figure 25 on page 24) have a six-position terminal
block. Motors for these sizes are factory wired for high
To change between high and low speed; interchange the
speed. For low speed operation, move the black terminal
red and black wires.
(3) to the red terminal (6) and the black and blue
Figure 21: Sizes 009 through 012 (115/60-1), (208/230-60-1), terminals (3 & 4) receive a jumper.
(265-60-1)
Figure 24: Sizes 042 through 060 (460-60-1)

www.DaikinApplied.com 23 IM 1049-5
Prior To Start-up

Figure 25:Sizes 042 through 060 (460/575-60-1) Low Speed Unit Size 024 through 036 (208/230-3)
Fan motors on unit sizes 024-036 in voltages 208/230-
3 (Figure 27) all have a four-position terminal block.
In order to change between high and low speed,
interchange the wires on the black and red terminals.
Figure 27: Sizes 024 through 036 (208/230-3)

Unit Size 042 through 060 (265-60-1), (208/230-


1) & (208/230-3)
Fan motors on unit sizes 042-060 in voltages 265-60-1,
208/230-1 and 208/230-3 (Figure 26) all have a five-
position terminal block. In order to change between high
and low speed, interchange the wires on the black and Notes: All motors have a wiring label that is keyed for
red terminals. proper wiring operation. Check unit wiring dia-
Figure 26: Sizes 042 through 070 (265-60-1), (208/230-1), gram (on electrical access panel) for proper unit
(208/230-3) operation. Not all labels are the same.
Units leaving the factory are wired for high or low
fan speed (see Table 10 on page 23 for fan
speed settings).
Label is located on the back of the terminal block.
(Optional) ECM Motor
The ECM motor will maintain the rated airflow as static
pressure increases or decreases within the unit’s
operating range. Contact the factory at 315-253-2771 or
800-432-1342 if an alternate airflow setting is required.

IM 1049-5 24 www.DaikinApplied.com
Start-up

discharge grilles for cool air delivery. Measure


CAUTION the temperature difference between entering and
Units must be checked for water leaks upon initial water system leaving water. It should be approximately 1-1⁄2
start-up. Water leaks may be a result of mishandling or damage times greater than the heating mode temperature
during shipping. Failure by the installing contractor to check for difference. For example, if the cooling temperature
leaks upon start-up of the water system could result in property difference is 15°F (8°C), the heating temperature
damage. difference should be 10°F (5°C).
Without automatic flow control valves, target a
1. Open all valves to full open position and turn on cooling temperature difference of 10°F to 14°F (5°C
power to the unit. to 8°C). Adjust the combination shutoff/balancing
valve in the return line to a water flow rate which will
2. Set the thermostat for "Fan Only" operation by result in the 10˚F to 14°F (5°C to 8°C) difference.
selecting "Off" at the system switch and "On" at the
fan switch. If "Auto" fan operation is selected, the 5. Set thermostat to “Heat.” If the thermostat is the
fan will cycle with the compressor. automatic changeover type, set system switch to
the “Auto” position and depress the heat setting to
3. For those units that have two-speed motors, the highest temperature. Some units have built-in
reconnect for low speed operation if necessary. time delays which prevent the compressor from
4. Set thermostat to “Cool.” If the thermostat is an immediately starting. With most control schemes,
automatic changeover type, simply set the cooling the fan will start immediately. After a few minutes of
temperature to the lowest temperature. On manual compressor operation, check for warm air delivery
changeover types, additionally select “Cool” at the at discharge grille. If this is a “cold building” start-
system switch. up, leave unit running until return air to the unit is at
Again, many units have time delays help protect the least 65°F (18°C).
compressor(s) against short cycling.
After a few minutes of operation, check the

www.DaikinApplied.com 25 IM 1049-5
Typical Wiring Diagrams
Figure 28: MicroTech III Unit Controller with PSC Motor – 208/230-60-1 Unit Sizes 015-060
Drawing No. 668991202
Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls access panel of the unit.

Table B Legend
208V RED
230V ORG Item Description
460V BLK/RED C1 Capacitor-Compressor
575V BLUE C2 Capacitor-Fan
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
DAT Discharge Air Temp Sensor
HP High Pressure Switch
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
R1 Relay - Fan Motor
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
TB1 Power Terminal Block
X1 Primary 24VAC Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)

Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.

Note: Gray tinted areas in the wiring diagram: Units with factory installed communication module include Discharge Air Temperature (DAT) and
Return Air Temperature (RAT) sensors shipped loose and are field installed. The Leaving Water Temperature (LWT) sensor is factory installed.
Entering Water Temperature (EWT) sensor is included with ECM and/or Secondary Electric Heat.

IM 1049-5 26 www.DaikinApplied.com
Typical Wiring Diagrams
Figure 29: MicroTech III Unit Controller with PSC Motor – 208/230/460/575-60-3 Unit Sizes 024-070
Drawing No. 668991202
Wiring diagrams are typical. For the latest drawing version refer to the wiring diagram located on the inside of the controls access panel of the unit.

Legend
Table B Item Description
208V RED C1 Capacitor-Compressor
230V ORG C2 Capacitor-Fan
460V BLK/RED CC Compressor - Contactor
575V BLUE CM Compressor - Motor
COS Condensate Overflow Sensor
DAT Discharge Air Temp Sensor
HP High Pressure Switch
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
R1 Relay - Fan Motor
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
TB1 Power Terminal Block
X1 Primary 24VAC Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)

Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.

Note: Gray tinted areas in the wiring diagram: Units with factory installed communication module include Discharge Air Temperature (DAT) and
Return Air Temperature (RAT) sensors shipped loose and are field installed. The Leaving Water Temperature (LWT) sensor is factory installed.
Entering Water Temperature (EWT) sensor is included with ECM and/or Secondary Electric Heat.

www.DaikinApplied.com 27 IM 1049-5
Typical Wiring Diagrams
Figure 30: MicroTech III Unit Controller with ECM Motor – 208 /230-60-1 Unit Sizes 024-070

Drawing No. 910104890


Wiring diagrams are typical. For the latest
drawing version refer to the wiring diagram
located on the inside of the controls access
panel of the unit.

Table B
208V RED
230V ORG

Legend
Item Description
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
HP High Pressure Switch
ISO-NC Isolation Valve - Normally Closed
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
X1 Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)

Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.

Note: Gray tinted areas in the wiring diagram: Units with factory installed communication module include Discharge Air Temperature (DAT) and
Return Air Temperature (RAT) sensors shipped loose and are field installed. The Leaving Water Temperature (LWT) sensor is factory installed.
Entering Water Temperature (EWT) sensor is included with ECM and/or Secondary Electric Heat.

IM 1049-5 28 www.DaikinApplied.com
Typical Wiring Diagrams
Figure 31: MicroTech III Unit Controller with ECM Motor – 208/230-60-1 Unit Sizes 015-060

Drawing No. 919194871


Wiring diagrams are typical. For the latest
drawing version refer to the wiring diagram
located on the inside of the controls
access panel of the unit.

Table B
208V RED
230V ORG

Legend
Item Description
C1 Capacitor-Compressor
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
DAT Discharge Air Temp Sensor
HP High Pressure Switch
ISO-NC Isolation Valve - Normally Closed
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
R1 Relay - Fan Motor
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
X1 Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)

Notes:
1. Main board jumpers:
JP3 Geothermal
Transformer:
Unused wire to be capped.

Note: Gray tinted areas in the wiring diagram: Units with factory installed communication module include Discharge Air Temperature (DAT) and
Return Air Temperature (RAT) sensors shipped loose and are field installed. The Leaving Water Temperature (LWT) sensor is factory installed.
Entering Water Temperature (EWT) sensor is included with ECM and/or Secondary Electric Heat.

www.DaikinApplied.com 29 IM 1049-5
Typical Wiring Diagrams
Figure 32: MicroTech III Unit Controller with ECM Motor and Optional Communication Module – 460-60-3 Unit Sizes 024-070

Drawing No. 910102101


Wiring diagrams are typical. For the
latest drawing version refer to the wiring
diagram located on the inside of the
controls access panel of the unit.

Table B
460V/N BLK/RED

Legend
Item Description
CC Compressor - Contactor
CM Compressor - Motor
COS Condensate Overflow Sensor
HP High Pressure Switch
ISO-NC Isolation Valve - Normally Closed
ISO-NO Isolation Valve - Normally Open
LED1 LED Annunciator / Harness
LP Low Pressure Switch
SLTS Suction Line Temp Sensor
LWT Leaving Water Temp Sensor
MIII MicroTech III Main Board
RAT Return Air Temp Sensor
RV Reversing Valve Solenoid
X1 Transformer
_____ Standard Unit Wiring
_ _ _ _ Optional Wiring (by others)

Notes:
1. Main board jumpers:
JP3 Geothermal

Transformer:
Unused wire to be capped.

3-phase service with a neutral is required


for ECM fan motor and 460 VAC
operation.

Note: Gray tinted areas in the wiring diagram: Units with factory installed communication module include Discharge Air Temperature (DAT) and
Return Air Temperature (RAT) sensors shipped loose and are field installed. The Leaving Water Temperature (LWT) sensor is factory installed.
Entering Water Temperature (EWT) sensor is included with ECM and/or Secondary Electric Heat.

IM 1049-5 30 www.DaikinApplied.com
Thermostats & Wall Sensors

Thermostat Connections Figure 35: Ferrite Core Noise Suppressor on Thermostat


Cord Cable
Figure 33: 7-Day Programmable Electronic Thermostat
(P/N 668375301) Low voltage, themostat wiring entry

MicroTech III Unit Control Board


Low Voltage Terminal Strip (Circuit 1)
TB2
Thermostat
24VAC Common C Terminals
Tenant Override O -
C
Fan G +
R
Cool 1 Y1 W1
Cool 2 Y2
Y1 Ferrite Core Noise Suppressor on
Heat 1 W1 thermostat cable
W2
Heat 2 W2
Y2
Alarm Output A
G
24VAC R

Ferrite Core Suppressor


(See NOTICE)

Notes: Includes Thermostat and Wall Plate. Optional Remote Sensor (P/N 66720401)
Refer to the installation, operation & application 1. Remove cover from remote sensor housing.
guide (LIA265) for thermostat 668375301.
Figure 34: Non-Programmable Electronic Thermostat
2. Select an appropriate location for mounting the
(P/N 668375401) remote sensor.
MicroTech III Unit Control Board 3. Mount remote sensor unit using hardware provided.
Low Voltage Terminal Strip (Circuit 1)
TB2 4. Install two strand shielded wire between remote
Thermostat
24VAC Common C Terminals sensor and thermostat. Shielded wire must be used.
Tenant Override O -
C Do not run remote sensor wire in conduit with other
Fan G +
R wires.
Cool 1 Y1 W1 • Wire 1 should run between the S1 terminal on
Cool 2 Y2
Y1 the thermostat and the S1 terminal on the remote
Heat 1 W1 sensor
W2
Heat 2 W2
Y2 • Wire 2 should run between the S2 terminal on the
Alarm Output A
G
thermostat and the S2 terminal on the remote sensor
24VAC R
O • Connect the shielding of the wire to the S2 terminal
Ferrite Core Suppressor
(See NOTICE)
on the thermostat
*Override (Optional)

Notes: Includes Thermostat and Wall Plate. 5. Disable the main sensor (R12) on the thermostat by
Refer to the installation, operation & application cutting it from the circuit board.
guide (LIA266) for thermostat 668375401. Figure 36: Optional Remote Sensor Wiring
* When remote reset of a lockout condition is re-
Thermostat
quired at the wall thermostat, it will be necessary
to utilize a conductor between terminal "O" on the
wall thermostat to terminal "O" on the MicroTech Remote Sensor
III unit controller (non-programmable stat only). S1 S2

NOTICE S1 S2
For 50Hz units, it may be necessary to install a Ferrite Core Wire 2
Noise Suppresor on the thermostat cord cable where it enters Wire 1
Cut R12 from
the unit “Low Voltage” opening (see Figure 35). The Installer circuit board
is responsible for checking local codes to determine if a Noise
Suppressor is necessary to meet CE compliance.

www.DaikinApplied.com 31 IM 1049-5
Thermostats & Wall Sensors

MicroTech III Wall-Mounted Room Wiring Sensors to the MicroTech III Unit
Temperature Sensors Controller
(P/N 668900801, 669088201, 669088101 Figure 39: Temperature Sensor Wiring to MicroTech III Unit
Controller (Kit Part No.s 669529101, 669529201)
Figure 37: MicroTech III Wall-Mounted Room Temperature
Sensors (669529201 Not Shown)

Temperature
Sensor Terminals

Sensor 668900801 Sensor 669088101

General
Microtech III Wall-Mounted Room Temperature Sensors
provide electronic sensing of room temperatures at
wall locations. All sensor models feature a thermistor
(10kΩ) and a green LED for unit status. Tenant override, MicroTech III Unit
setpoint adjustment potentiometer, thermometer, and a Controller TB1 Terminals

communications port are optional features available in


any combination
This manual provides general information for the
Microtech III Wall-Mounted Room Temperature Sensors.
For installation instructions refer to IM 955. Figure 40: Temperature Sensor Wiring to MicroTech III Unit
Figure 38: MicroTech III Wall Sensor Details Controller (669529001)

0 to 1.5 K ohm
Potentiometer Temperature
Sensor Terminals

3.75"

Status LED
(Green) Fan Control
Slide Switch

4.59"
Mode Control Tenant Override MicroTech III Unit
Slide Switch Momentary Push Button Switch Controller TB1 Terminals

Specifications
Thermistor resistance (10kΩ)
(Conforms to advance thermal products curve 2)
Ambient Temperature Limits:
Shipping and Storage: 40°F to 160°F (–40°C to 71°C)
Operating: 40°F to 140°F (4°C to 60°C)
Humidity: 5 to 95% RH, non-condensing
Locations: NEMA Type 1, Indoor only
Connections: Color Coded Leads

IM 1049-5 32 www.DaikinApplied.com
Additional Accesories

Motorized Isolation Valve & Relay This version of the control uses VAC relays and should
not be used in combination with any other accessories or
The motorized valve kit is available as a factory-installed
equipment that require VDC connections.
and wired option or may be ordered as a field-installed
accessory. Figure 42: Multiple Unit Control Panel and Board
Wired as shown in Figure 41, the motorized valve will open
on a call for compressor operation. Valves for unit sizes
007 to 019 are 1/2" while unit sizes 024 to 060 are 3/4".
Using a Normally Closed (N/C), power open valve, wire
as illustrated in Figure 41.
Figure 41: Normally Closed, Power Open Motorized Valve
Actuator & Valve
Assembly Anti-short Bushing Anti-short Bushing

Conduit
Connector Connector
Pin(s), female
connect to terminal H8

The multiple unit control board provides the components


necessary to protect the MicroTech III unit controller from
electrical damage that may occur when using standard
off-the-shelf relays.
Do not use the unoccupied (U-terminal) feature with the
multiple unit control board.
Figure 43: Wiring Multiple Unit Control Board (MUCP)
MicroTech III Unit Control Board
Multiple Unit Control Panel Low Voltage Terminal Strip
Circuit Board R A W2 W1 Y2 Y1 G O C
TB2 - Unit #1

Note: Connectors on valve must be cut off and stripped K3 Thermostat Terminals
back and the wires twisted to make connections TB3 G Y2 W2 Y1 W1 +R -C

to the IV/PR Terminals


Y G W
R

K2
Y G W C

Pump Restart Relay Kit P/N 061419001


TB4

TB2
R
Y G W

The MicroTech III unit controller has an internal Pump


R A W2 W1 Y2 Y1 G O C
K1 TB2 - Unit #2

Restart Relay connected to H8, Pin 2 for the Normally


R

TB1

Open (N/O) terminal of the internal relay.


Y G W

Connect to H8, Pin 1 for the Normally Closed (N/C)


R

R A W2 W1 Y2 Y1 G O C
TB2 - Unit #3
terminal of the internal relay.
The output of the internal pump restart relay is 24-
volts AC and the output is not available when the H8
connection is used to control a motorized valve. Notes: Dotted lines represent low voltage (Class II)
wiring; a color-coded thermostat cable is recom-
Multiple Unit Control (up to 3 units) mended.
MUCP may be mounted horizontally or vertically
(P/N 056794201) on heat pump cabinet or any convenient surface.
The multiple unit control board is an accessory used when Do not use if using night setback.
up to 3-units are controlled from a single thermostat. Thermostat must be A.C. voltage
Typically the control panel and board is centrally mounted
between the units and thermostat. A maximum of 2
boards may be used together if up to 6-units must be
connected and controlled from a single thermostat. For
detailed installation instructions refer to IM 952.

www.DaikinApplied.com 33 IM 1049-5
Maintenance

The in and outs of R-410A General Maintenance


R-410A is a non-ozone depleting blend of two 1. Normal maintenance on all units is generally
refrigerants - HFC-125 and HFC-32 in a fifty percent limited to filter changes. Units are provided with
mixture. R-410A exhibits higher operating pressure and permanently lubricated motors and require no oiling
refrigeration capacity than R-22. R-410A is intended even though oil caps may be provided.
for use in new air conditioning applications that have
2. Filter changes are required at regular intervals. The
traditionally been used HCFC-22 (R-22). Due to higher
time period between changes will depend upon
capacity and pressure of R-410A, it must not be used in
the project requirements. Some applications such
existing R-22 systems.
as motels produce a lot of lint from carpeting and
Although R-410A is non-flammable at ambient linen changes, and will require more frequent filter
temperature and atmospheric pressure, it can become changes. Check filters at 60-day intervals for the
combustible under pressure when mixed with air. first year until experience is acquired. If light cannot
Note: R-410A should not be mixed with air under pres- be seen through the filter when held up to sunlight
sure for leak testing. Pressure mixtures of dry or a bright light, it should be changed. A more critical
nitrogen and R-410A can be used for leak testing. standard may be desirable.
3. The condensate drain pan should be checked
Lubrication annually and cleaned and flushed as required.
R-410A should be used only with polyester (POE)
oil. The HFC refrigerant components in R-410A will 4. Record performance measurements of volts, amps,
not be compatible with mineral oil or alkylbenzene and water temperature differences (both heating
lubricants. R-410A systems will be charged with the and cooling). A comparison of logged data with start-
OEM recommended lubricant, ready for use with R-410A. up and other annual data is useful as an indicator of
general equipment condition.
Charging 5. Periodic lockouts almost always are caused by
Due to the zeotropic nature of R-­410A, it should be air or water problems. The lockout (shutdown) of
charged as a liquid. In situations where vapor is normally the unit is a normal protective result. Check for
charged into a system, a valve should be installed in the dirt in the water system, water flow rates, water
charging line to flash the liquid to vapor while charging. temperatures, airflow rates (may be a dirty filter),
­Make certain that the recycle or recovery equipment and air temperatures. If the lockout occurs in the
used is designed for R-410A. The pressure of R-410A morning following a return from night setback,
refrigerant is approximately 60 percent greater than entering air below machine limits may be the cause.
that of R-22. Pressure gauges require a range up to
800 PSIG high side and 250 PSIG low side. Recovery
cylinders require a 400 PSIG rating – do not put R-410A
in a 300 PSIG rated cylinder.

WARNING
Recycle/recovery equipment must be designated for R-410A.
R-410A pressure is greater than R-22. Improper equipment can
cause severe injury or death.

Note: Because a water source heat pump operates under


a wide range of water and air temperatures, the
values printed below are to be taken as suggested
pressure and temperatures.) All Daikin water source
heat pumps are designed for commercial use. The
units are designed for the cooling mode of opera-
tion and fail safe to cooling. The reversing valve is
energized for the heating mode of operation.
Superheat Head Pressure Water Delta T
8 to 14 degrees 335-355 PSIG 10° to 14°
Note: All information above is based on ISO standard
13256-1 and tested at these conditions.

IM 1049-5 34 www.DaikinApplied.com
Troubleshooting

MicroTech III Unit Controller LED Faults


Table 11: Low Voltage Brownout or Emergency Shutdown
Description Type Yellow Green Red
Low Voltage Brownout Fault OFF Flash OFF
Emergency Shutdown Mode OFF Flash OFF

* Same LED display for both conditions


• Verify the E terminal is not connected to common. Remove wire, if connected, and LED should change to solid green only
• Confirm the low voltage supply is between 19-32VAC at the H1 terminal of the main board. If the low voltage supply is out of range, verify the unit
supply voltage matches the nameplate voltage and the correct transformer primary wire has been selected
Table 12: Compressor High Pressure
Description Type Yellow Green Red
Compressor High Pressure Fault OFF OFF Flash

• Verify high pressure switch is connected to terminal H3 on the main board


• Check for continuity of the high pressure switch
If the high pressure fault resets when power is cycled
• Check water flow (cooling operation)
• Check airflow (heating operation)
• Entering water and air temperatures should be within the operating limits
Table 13: Compressor Low Pressure
Description Type Yellow Green Red
Compressor Low Pressure Fault OFF OFF ON

• Loose wire connection on low pressure circuit


• Failed low pressure switch
• Unit is low on charge
Table 14: Compressor Suction Temp Fail, Room Temp Sensor Fail, Leaving Water Temp Sensor Fail
Description Type Yellow Green Red
Compressor Suction Temp Sensor Fail Fault Flash Flash ON
Room Temp Sensor Fail (Room Sensor Control Only) Fault Flash Flash ON
Leaving Water Temp Sensor Fail Fault Flash Flash ON

• Check connection of low suction temperature sensor on terminal H6 pins 2 and 3


• Check resistance of low suction temperature sensor, leaving water temperature sensor, and room sensor or return air sensor. All sensors are
10kohm thermistor @77°F
• Return air sensor and room sensor shall not be connected simultaneously
Table 15: Compressor Low Suction Temp
Description Type Yellow Green Red
Compressor Low Suction Temp Fault Flash Flash ON

• Check water flow (heating operation)


• Check airflow (cooling operation)
• Entering water and air temperatures should be within the operating limits
Table 16: Low Entering Water Temp
Description Type Yellow Green Red
Low Entering Water Temp Fault Flash OFF Flash
(No Display with Boilerless EH)

• Low entering water temperature (below 35°F standard range or 13.5°F extended range)
Table 17: Condensate Overflow
Description Type Yellow Green Red
Condensate Overflow (Cooling & Fault ON OFF OFF
Dehumidification Modes Only)

• Poor condensate drain


• Check the resistance to ground on condensate wire. This should be open if there is no water in the pan

www.DaikinApplied.com 35 IM 1049-5
Troubleshooting

MicroTech III Unit Controller LED Faults (Continued)

Table 18: Serial EEPROM Corrupted


Description Type Yellow Green Red
Serial EEPROM Corrupted Fault ON ON ON

• Cycle power to see if problem is corrected


• Replace main board, only if problem persists after power cycle
Table 19: Service Test Mode Enabled
Description Type Yellow Green Red
Service Test Mode Enabled Mode Flash Flash Flash

• Jumper JP1 is shorted for service test mode operation. Note: Used only for testing purposes, control timing may damage actual hardware
Table 20: Unoccupied Mode
Description Type Yellow Green Red
Unoccupied Mode Mode ON ON OFF

• Terminal U on main control board is connected to common from external source, or the network is overriding occupancy mode
Table 21: Occupied, Bypass Mode, Standby or Tenant Override Modes
Description Type Yellow Green Red
Occupied, Bypass Mode, Standby or
Mode OFF ON OFF
Tenant Override Modes

• Unit is operating normal. It may currently have a control signal or ready to operate when a control signal is active

I/O Expansion Module LED Faults (For units with optional boilerless
electric heat)
Table 22: Invalid Jumper Configuration
Description Type Yellow Green Red
Invalid Jumper Configuration Fault Flash Flash OFF

• Verify jumper settings


Table 23: Baseboard Communication Fail
Description Type Yellow Green Red
Baseboard Communication Fail Fault OFF Flash Flash

• Verify connection of cable between H5 on main board and H1 on I/O expansion board
Table 24: Entering Water Temp Sensor Fail (Boilerless Electric Heat or Waterside Economizer Only)
Description Type Yellow Green Red
Entering Water Temp Sensor Fail Fault Flash Flash ON
(Boilerless Electric Heat or Waterside
Economizer Only)

• Verify connections at terminals H4 on the I/O expansion board


• Verify resistance of EWT thermistor is 10K @ 77°F
Table 25: Low Entering Water Temperature (No Display On Boilerless Electric Heat)
Description Type Yellow Green Red
Low Entering Water Temperature (No Fault OFF ON Flash
Display On Boilerless Electric Heat)

• Verify entering water temperature is greater than set point

IM 1049-5 36 www.DaikinApplied.com
Troubleshooting

I/O Expansion Module LED Faults (For units with optional boilerless electric heat) (continued)

Table 26: High Pressure Circuit #2


Description Type Yellow Green Red
High Pressure Circuit #2 Fault OFF OFF Flash

• Verify high pressure switch is connected to terminal H6 on the I/O Expansion board
• Check for continuity of the high pressure switch
If the high pressure fault resets when power is recycled:
• Check water flow (cooling operation)
• Check airflow (heating operation)
• Entering water and air temperatures should be within the operating limits
Table 27: Low Pressure Circuit #2
Description Type Yellow Green Red
Low Pressure Circuit #2 Fault OFF OFF ON

• Loose wire connection on low pressure circuit


• Failed low pressure switch
• Unit is low on charge
Table 28: Low Suction Temp #2
Description Type Yellow Green Red
Low Suction Temp #2 Fault Flash OFF OFF

• Check water flow (heating operation)


• Check airflow (cooling operation)
• Entering water and air temperatures should be within the operating limits
Table 29: Compressor Suction Temp Sensor Fail circuit #2
Description Type Yellow Green Red
Compressor Suction Temp Sensor Fault Flash Flash ON
Fail circuit #2

• Check connection of low suction temperature sensor


• Check resistance of low suction temperature sensor, leaving water temperature sensor, and room sensor or return air sensor. All sensors are
10kohm thermistor @77°F

www.DaikinApplied.com 37 IM 1049-5
Troubleshooting

Troubleshooting Refrigeration Circuit


Figure 44: Troubleshooting Refrigeration Circuit
Water
Suction Compressor Air Temp (loops)
Symptom Head Pressure Super Heat Subcooling Safety Lock Out
Pressure Amp Draw Differential Temp
Differential
Charge
Undercharge System Low Low Low High Low Low Low Low Pressure
(Possible Leak)
Normal
Overcharge System High High High Normal High Normal High Pressure
Low
High
Low Air Flow Heating High High High Low High Low High Pressure
Normal
Low
Low Air Flow Cooling Low Low Low High High Low Low Temp
Normal
Low Low
Low Water Flow Heating Low Low High Low High Low Temp
Normal Normal
Low Water Flow Cooling High High High High Low Low High High Pressure
High Air Flow Heating Low Low Low Low High Low Low Low Temp
High Air Flow Cooling Low High Normal High Low Low Normal High Pressure
High Water Flow Heating Normal Low Normal High Normal Normal Low High Pressure
High Water Flow Cooling Low Low Low Low High Normal Low Low Temp
Normal
TXV Restricted High Low High High Low Low
Low

IM 1049-5 38 www.DaikinApplied.com
Troubleshooting

Troubleshooting the Water Source Heat Pump Unit


Figure 45: Troubleshooting Guide - Unit Operation

Low voltage, check Fuse may be blown, Unit control, check thermostat
Wire may be loose or broken.
power supply voltage circuit breaker is open for correct wiring or faulty
Replace or tighten wires
thermostat

Check wiring - loose or Check capacitor


broken and check for faulty
connection
Neither fan, nor compressor Check wiring - loose or broken
Check relays and contacts, runs and all LED lights and check for bad connection
also capacitor and wiring are off
High or Low pressure lockout
Check high pressure switch, A. Cool mode, check water flow
low pressure switch and low B. Heating mode, check air flow
temperature switch to see if C. Check reversing valve for
Compressor runs Fan operates,
unit is cycling on the safety proper valve position
in short cycle compressor does not
Unit
Check compressor overload -
Check to see if the reversing
make sure it is closed
valve is not hung up and is
operating correctly
Check compressor to ground, or
Check condensate overflow for internal short to ground
switch in cool or dehumid-
mode of operation Compressor winding may be
open. Check continuity with
ohm meter
Check thermostat for
proper location

Compressor attempts to Insufficient cooling or


start but does not heating

Check compressor wiring Check thermostat for


for defective wiring or loose improper location
connection
Check for defective Check for proper air flow -
compressor internal windings filter could be dirty
with ohm meter
Check for faulty compressor Check blower assembly for
dirt or faulty fan motor
capacitor capacity
Check for lock rotor amp Check for low refrigerant
draw charge

Check amp draw on blower


assembly

Check for proper water flow


and delta T (°F)

www.DaikinApplied.com 39 IM 1049-5
Typical Refrigeration Cycles
Figure 46: Cooling Mode – (Single Circuit Only Shown)
Return Air

Thermal Co-Axial Heat


Expansion Valve Exchanger

Coil – Air to Refrigerant Water In


Heat Exchanger
Water Out

Sensing Bulb and


Capillary Tube

Compressor

Blower

Reversing Valve

Conditioned Air – (Cooling)

Cooling Refrigeration Cycle


When the wall thermostat is calling for COOLING, the reversing valve directs the flow of the refrigerant, a hot gas,
leaving the compressor to the water-to-refrigerant heat exchanger. Here the heat is removed by the water and the
hot gas condenses to become a liquid. The liquid then flows through a thermal expansion metering system to the
air-to-refrigerant heat exchanger coil. The liquid then evaporates becoming a gas, at the same time absorbing heat
and cooling the air passing over the surfaces of the coil. The refrigerant then flows as a low pressure gas through the
reversing valve and back to the suction side of the compressor to complete the cycle.
Figure 47: Heating Mode – (Single Circuit Only Shown)
Return Air

Thermal Co-Axial Heat


Expansion Valve Exchanger

Water In
Coil – Air to Refrigerant
Heat Exchanger Water Out

Sensing Bulb
and Capillary Tube

Compressor

Blower

Reversing Valve

Conditioned Air – (Heating)

Heating Refrigeration Cycle


When the wall thermostat is calling for HEATING, the reversing valve directs the flow of the refrigerant, a hot gas,
leaving the compressor to the air-to-refrigerant heat exchanger coil. Here the heat is removed by the air passing
over the surfaces of the coil and the hot gas condenses to become a liquid. The liquid then flows through a capillary
thermal expansion metering system to the water-to-refrigerant heat exchanger. The liquid then evaporates becoming a
gas, at the same time absorbing heat and cooling the water. The refrigerant then flows as a low pressure gas through
the reversing valve and back to the suction side of the compressor to complete the cycle.

IM 1049-5 40 www.DaikinApplied.com
General Use and Information

DANGER
To avoid electrical shock, personal injury or death, be sure that
field wiring complies with local and national fire, safety, and
electrical codes, and voltage to the system is within the limits
shown in the job-specific drawings and unit electrical data plate(s).
Power supply to unit must be disconnected when
making field connections. To avoid electrical shock, personal
injury or death, be sure to rigorously adhere to field wiring
procedures regarding proper lockout and tagout of components.

General Use and Information


The Microtech III unit controller is provided with two drive
terminals, R(24VAC) and C(0 VAC) that can be used
by the end user to drive the thermostat inputs (G, Y1,
Y2, W1, and W2) and control inputs (U, E, and O). Any
combination of a single board drive terminal (R or C)
may be used to operate the MicroTech III unit controller’s
control or thermostat inputs. However, only one drive
terminal (R or C) can be connected to any individual
input terminal or damage may result. Some control
inputs are not accessible to the end user (for example,
HP, LP, SLTS, and COF).
Typically the Microtech III unit controller’s R (24VAC)
terminal is used to drive the board’s thermostat inputs
and control inputs by connecting it to the R terminal of
an industry standard thermostat. The control outputs
of the standard thermostat are then connected to the
Microtech III unit controller thermostat inputs and control
inputs as needed. Any remaining board input(s) may
be operated by additional thermostat outputs or remote
relays (dry contacts only).
All Microtech III unit controller inputs must be operated
by dry contacts powered by the control board’s power
terminals. No solid state devices (Triacs) may be used
to operate the Microtech III unit controller inputs. No
outside power source may be used to operate the
Microtech III unit controller inputs.

www.DaikinApplied.com 41 IM 1049-5

Water Source Heat Pump Equipment Check, Test and Start Form
This form must be completed and submitted within ten (10) days of start‑up to comply with the terms of the Daikin warranty. Forms should
be returned to Daikin Warranty Department.
Installation Data
Job Name __________________________________________________________ Check, Test & Start Date _________________

City or Town___________________________________________ State__________________________ Zip_________________

Equipment Type (Check all that apply)


Who is Performing CTS______________________________________
□Closed Loop □Open Loop
□Geothermal □Other (specify)______________

General Contractor__________________________________________

Essential Items Check of System – Note: “No” answers below require notice to installer by memorandum (attached copy.)

Essential Items Check

A. Voltage Check___________ Volts Loop Temp.____________ °F Heating System Water P.H. Levels___________
Set For____________ °F Cooling

B. Yes No Condition Comments

□ □ Loop Water Flushed Clean __________________________________________________________________


□ □ Closed Type Cooling Tower __________________________________________________________________

□ □ Water Flow Rate to Heat Pump Balanced _______________________________________________________

□ □ Standby Pump Installed ____________________________________________________________________

□ □ System Controls Functioning ________________________________________________________________

□ □ Outdoor Portion of Water System Freeze Protected _______________________________________________

□ □ Loop System Free of Air ____________________________________________________________________

□ □ Filters Clean _____________________________________________________________________________

□ □ Condensate Traps Installed __________________________________________________________________

Note: “No” answers below require notice to installer by memorandum (attached copy.)

□ □ Outdoor Air to Heat Pumps: _________________________________________________________________


□ □ Other Conditions Found: ____________________________________________________________________

Please include any suggestions or comments for Daikin Applied:____________________________________________________


_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________

Above System is in Proper Working Order For Internal Use


Note: This form must be filled out and sent to the warranty administrator Release:
before any service money can be released.
SM _________________________

Date CTS _________________________

T _________________________
Signature for Sales Representative
Service Manager Approval
Signature for Customer
Date
Form WS-CTS-00.01 (Rev. 4/14)
IM 1049-5 42 www.DaikinApplied.com

Unit Check / Equipment Data


Installation Data

Job Name____________________________________________________ Check Test Date:___________________________

City ___________________________________________________________ State________________ Zip_______________

Daikin Model #_______________________________________________________

Daikin Serial #________________________________________ Job site Unit ID # (HP #)______________________________

General Contractor:______________________________________ Mechanical Contractor:______________________________

Technician Performing Start-Up: Name_______________________________ Employer:______________________________

Complete equipment data from measurements taken at the locatons indicated on the drawing below.

Equipment Data

Flow Rate EWP - LWP = ∆P

1 EWP - PSI In__________________minus 2 LWP - PSI Out___________ equals ∆P_____________


The first step in finding GPM is to subtract leaving water pressure from entering water pressure. The difference between the two
is referred to as ∆P. ∆P can be converted to GPM by looking in the equipment specificaton catalog. Caution ∆P ≠ GPM

Note: A conversion table must be used to find GPM from (Delta) ∆P measurements.

Loop Fluid Temperature Rise / Drop through Coaxial Heat Exchanger EWT - LWT = ∆T

3 EWT - °F Out__________________ minus 4 LWT - °F Out___________________ equals Fluid ∆T________________

∆T is the rise or drop in the fluid temperature as it passes through the Coaxial.

Air Temperature Rise / Drop through the air coil ∆T x CFM x 1.08 = BTUH Sensible

5 EAT - °F In____________________ minus 6 LAT - °F Out____________________ equals Air ∆T__________________

Note: Perform Check, Test and Start-Up in the Cooling Mode Only.

EWT - Entering Water Temperature EWP - Entering Water Pressure EAT - Entering Air Temperature ∆ - Delta (Differential)
LWT - Leaving Water Temperature LWP - Leaving Water Pressure LAT - Leaving Air Temperature CFM - Cubic Feet/Minute
BTUH - British Thermal Units/Hour

Check, Test & Start


A
IN OUT
I Reversing Valve
5 R 6
Discharge
V
V

Hot Gas
V

EAT C LAT
Air Temperature °F Suction
O
V

COAX
I Expansion
Valve
L Compressor

V IN OUT
Loop Fluid Pressure (In PSI) EWP 1 V 2 LWP

Loop Fluid Temperature °F EWT 3 4 LWT

Form No._____________________________

www.DaikinApplied.com 43 IM 1049-5

Commercial Check, Test and Start Worksheet
(Complete all equipment measurements indicated for each unit per installation on previous page)
Check
Amps Air Comments
EWT LWT EWP LWP EAT LAT
Model Serial # H.P. # Volts Cool- Filter (more comments on
3 4 1 2 5 6
ing and next sheet)
Coil
1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

Part No.______________________________

IM 1049-5 44 www.DaikinApplied.com

Notes / Comments

Form WS-CTS-00.01 (Rev. 4/14)

www.DaikinApplied.com 45 IM 1049-5
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IM 1049-5 46 www.DaikinApplied.com
Daikin Applied Training and Development

Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high
priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com
and click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty

All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin Applied representative for warranty details. Refer to Form
933-430285Y. To find your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.

Products manufactured in an ISO Certified Facility.

IM 1049-5 ©2014 Daikin Applied (09/14) | (800) 432–1342 | www.DaikinApplied.com

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