CI/SfB Xt6
May 2010
Introduction
The concept of reinforcement
continuity strip has been in
widespread use throughout Europe
for over 20 years and repeatedly
demonstrates itself to be a simple,
time saving and cost effective
method of maintaining reinforcement
continuity across construction joints
in concrete.
The system comprises special
pre-bent reinforcement housed in
a purpose designed carrier casing –
all of which is fabricated off site in
a factory controlled environment.
On site, the entire unit is cast into
the face of the wall. After
the formwork is struck, the lid is
removed to reveal the connection
legs (or starter bars) laying inside
Halfen the casing. These legs are bent out
Halfen Limited is a leading supplier Technical support including: by the contractor, ready for lapping
of building fixings and • Application advice the main reinforcement of the
components, with manufacturing subsequent pour.
• Design guidance
and marketing centres worldwide. The casing remains embedded in
• Software training
For over 75 years Halfen has the wall, providing a rebate into
• Proposal drawings
maintained a position at the which the concrete of the adjoining
• Working drawings member is poured and eliminates
forefront of the construction fixings
market, establishing a reputation • Site visits the need for traditional preparation
for technological innovation, (i.e. scabbling) at the joint.
product reliability and customer Estimating support including:
service.
• Budget quotations
• Priced alternatives
• Product schedules
QA System including:
• BS EN ISO 9001: 2000
• Certificate of Conformity
• Design Warranty
Benefits Application
• Simplifies formwork design – Quite simply, any construction joint
bypasses construction joints in concrete has the potential to be
• Accelerates pour schedules – suits formed by this method. Normal
today’s fast track build methods applications include:
• Easy to use – an answer to skills • Walls
shortages of ‘chippies’ and steel • Floor slabs
fixers
• Staircase landings and flights
• No formwork damage or wastage
• Brick support nibs
– no drilled holes in shutters/no
• Corbels
wasted stop ends
• Pile caps
• Enables ‘system formwork’ to be
used – e.g. steel forms/climbing • Underpinning
and slip forms • Gulleys and chambers
• Starter bars remain protected and
clean – they are inside the casing
until needed
• No projecting bars – better working
access in confined areas and
improved site safety
• Improved shear connection –
provides additional formed
joint rebate
Installation of Kwikastrip
The Kwikastrip unit is either nailed Anchorage is achieved via the The available straightening tool (see
(through casing) to the shutter face, reinforcement delivered projecting opposite) enables the connection leg
or the projecting anchorage out of the casing. Lap is achieved via to be straightened correctly and
reinforcement is securely wired back the bent out connection legs, which efficiently.
to the main reinforcement cage and are spliced to the main reinforcement
The use of other implements (e.g.
the shutter offered up to it. of the subsequent concrete pour
hammers, scaffold tubes) will result in
(see figure 4).
The Kwikastrip unit is therefore adversely kinked starter bars and
sandwiched in position between the unacceptable work hardening of the
shutter and the main reinforcement Straightening of bars reinforcement that may adversely
cage. The concrete is then poured Reinforcement should only be affect performance of the system.
and the entire unit is cast into the straightened when the temperature The straightening tool is a steel tube
face of the concrete element/wall of the steel is 5ºC or above. Where with a specially shaped end and an
(see figure 1). the temperature of the reinforcement internal diameter only slightly greater
Stripping the shutter reveals the lid is below 5ºC, reinforcement may be than the diameter of the bar to be
on the wall face. The lid is removed indirectly warmed to a temperature straightened. The tube wall thickness
to reveal the connection legs (see not exceeding 100ºC but no form of adequately ensures that the tube will
figure 2), which should be bent out direct heat treatment shall be applied not flex under load.
using the available straightening tool to the reinforcement.
(see figure 3).
Figure 1 Figure 2
The length of the tube provides the The straightening operation should Typical counter-bending tool
Figure 3 Figure 4
State only the quantity, Kwikastrip Unit type Dimensions Bar type Bar spacings Lap ‘L’
unit type, bar type and bar centres.
e.g. 50 no. Kwikastrip M8.5S B12 M
B12 C150/C200 500
C150 STD 8.5S
35
The engineer should confirm the
application suitability of all
dimensions.
M
B12 C150/C200 500
Kwikastrip is available off the shelf in 15S
casing lengths of 1200mm. This 35
200
M
170 B12 C150/C200 500
22S
35
Single leg hook bar 220
M
B12 C150/C200 500
25S 35
M
B16 C150/C200 650
12D
Double leg ‘U’ bar
120
M C150 600
B16
19D C200 650
Bar spacings
200
M
170 B16 C150/C200 650
22D 50
220
C150
M
B16 C150/C200 650
25D
C200
N.B Safety
All safety regulations and tool
manufacturer’s instructions
must be observed when
cutting Kwikastrip. Cutting
may leave sharp edges so
suitable personal protection
equipment must be used.
Care must be taken Re-seal cut end Projecting bars Remove polystyrene
not to cut projecting with polystyrene end plug to accommodate
bars unless reduced end plug & tape projecting bars
lap length is acceptable
Technical approval
Kwikastrip was the first-ever product Some concern is understandable, as system in its application entirety
to attain Technical Product Approval BS8110 states that high yield (i.e. casing and reinforcement cast
by the UK CARES Certification reinforcement should not be re-bent into concrete construction joints and
Authority for Reinforcing Steels. or straightened without the those joints then subjected to load).
In the UK, due to the absence of any engineer’s approval. The UK CARES Technical Approval
definitive British Standard covering As specialists, Halfen has been active fills this void, and offers
the subject, it has historically been a for many years in regularly testing reinforcement engineers sound data
matter of individual engineer opinion carefully selected reinforcement for by which they can design with
as to product application suitability. its suitability to be rebent, and increased confidence.
Such opinion had been reliant upon defining its subsequent performance
few factors; the manufacturer’s data, once rebent. Whilst this information
elements of relevant British Standards had served engineers well, there had
4449, 8666, and 8110, together with never before been any full-scale UK
individually gained experience. tests for a reinforcement continuity
The most fundamental consideration
had been the aspect of rebending
high yield reinforcement, which is a
prerequisite of the system.
Product testing
A copy of the In all wall/slab specimens the continuity moment. In all cases the samples exceeded
CARES
Technical Technical Approval reinforcement was 16mm diameter the ultimate loads calculated from BS8110.
Approval
Report TA2-5001 Report can be deformed bar, chosen as being the largest
Assessment of the Kwikastrip The structural tests showed that flexural
Product and the Quality System
for Production
downloaded from bar size normally used in the Kwikastrip
strength and shear strength of construction
www.halfen.co.uk system and which imposes the greatest
joints formed with the Kwikastrip system
or from stresses on the surrounding concrete and
are no less than those of equivalent
www.ukcares.co.uk the most severe demands on the
traditionally formed construction joints.
reinforcement in relation to bending and
straightening. The results of the comprehensive test
Several wall/slab joints and column/nib programme, together with the quality of
constructions were formed in reinforced The series of reinforced concrete samples
expert opinion within UK CARES, mean
concrete, incorporating construction joints (some of which were cast in a manner
the approval is virtually equivalent to a
formed with Kwikastrip. These tests were simulating poor compaction) were
British Standard.
full-scale in terms of bar sizes and member subjected to various loading conditions
depths. representing high shear or high bending
Halfen Limited
Humphrys Road Woodside Estate Dunstable LU5 4TP
Tel: +44 (0)1582 470 300 Fax: +44 (0)1582 470 304
Email: reinforcement@halfen.co.uk Web: www.halfen.co.uk