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0051

AUTOCLAVE

E7
E7 NEW
service manual

ENGLISH
CONTENTS

1 - Introduction....................................................................................................................... 5
1.1 GENERAL PRECAUTIONS ...........................................................................................................................5
1.2 READING THE MANUAL: SYMBOLS AND CONVENTIONS .....................................................................5
1.3 HOW TO OBTAIN A NEW COPY OF THE MANUAL ..................................................................................6
1.4 SAFETY SIGNS ON THE UNIT .....................................................................................................................6

2 - Safety ................................................................................................................................. 7
2.1 SAFETY WARNINGS ....................................................................................................................................7
2.1.1 Quality of water........................................................................................................................................8

3 - Technical data ................................................................................................................... 9


3.1 OVERALL DIMENSIONS ..............................................................................................................................9
3.2 TECHNICAL DATA .......................................................................................................................................9

4 - Description of cycle and main performance data ........................................................ 10


4.1 WORK CYCLE: GENERAL INFORMATION ..............................................................................................10
4.2 TECHNICAL DATA .....................................................................................................................................11
4.2.1 Indicative pressure/temperature table E7 18/24 litres ...........................................................................12
4.3 GRAPH OF COMPLETE CYCLE ................................................................................................................13
4.3.1 Phase 1: Vacuum ..................................................................................................................................14
4.3.2 Phase 2: Filling with water.....................................................................................................................15
4.3.3 Phase 3: Pressure increase ..................................................................................................................16
4.3.4 Phase 4: Thermodynamic steam saturation venting .............................................................................17
4.3.5 Phase 5: Pressure increase ..................................................................................................................18
4.3.6 Phase 6: Pressure discharge and Vacuum ...........................................................................................19
4.3.7 Phase 7: Pressure levelling ...................................................................................................................20
4.3.8 Phase 8: Vacuum ..................................................................................................................................21
4.3.9 Phase 9: Pressure levelling ...................................................................................................................22
4.4 END OF CYCLE ..........................................................................................................................................23
4.5 EXAMPLES OF STERILISATION CYCLE REPORTS ...............................................................................24

5 - Maintenance .................................................................................................................... 26
5.1 SAFETY WARNINGS ..................................................................................................................................26

6 - Components and diagrams ........................................................................................... 27


6.1 WIRING DIAGRAM......................................................................................................................................27
6.2 HYDRAULIC DIAGRAM ..............................................................................................................................28

7 - Spare parts catalogue .................................................................................................... 29


7.2 INDEX OF PLATES E7 ...............................................................................................................................30
7.2.1 Plate 01: Cover assembly E7 ................................................................................................................31
7.2.2 Plate 02: Door assembly E7 ..................................................................................................................32
7.2.3 Plate 03: Control panel assembly E7 ....................................................................................................33
7.2.4 Plate 04: Tank assembly E7..................................................................................................................34
7.2.5 Plate 05: Power board assembly E7 .....................................................................................................35
CONTENTS AUTOCLAVE E7

7.2.6 Plate 06: Vacuum pump E7 .................................................................................................................. 36


7.2.7 Plate 07: Water injection pump E7 ...................................................................................................... 37
7.2.8 Plate 08: Power socket E7 ................................................................................................................... 38
7.2.9 Plate 09: Frame assembly E7 .............................................................................................................. 39
7.2.10 Plate 10: Inlet pump/solenoid valve block assembly E7 (till EDB030246-EDC030033) .................... 40
7.2.11 Plate 10: Inlet pump/solenoid valve assembly E7 (from EDB030247-EDC030034) .......................... 41
7.2.12 Plate 11: Boiler/electromagnet assembly E7 ...................................................................................... 42
7.2.13 Plate 12: Front panel assembly E7..................................................................................................... 44
7.2.14 Plate 13: Hydraulic circuit tubes E7 .................................................................................................... 45
7.2.15 Plate Kit: Accessories kit E7 ............................................................................................................... 46
7.3 INDEX OF PLATES E7 NEW ..................................................................................................................... 47
7.3.1 Plate 01: Cover assembly E7 NEW ...................................................................................................... 48
7.3.2 Plate 02: Door assembly E7 NEW ........................................................................................................ 49
7.3.3.1 Plate 03: Control panel assembly E7 NEW ....................................................................................... 50
7.3.3.2 Plate 03: Control panel assembly E7 NEW with printer .................................................................... 51
7.3.4 Plate 04: Tank assembly E7 NEW ....................................................................................................... 52
7.3.5 Plate 05: Power board assembly E7 NEW ........................................................................................... 54
7.3.6 Plate 06: Vacuum pump E7 NEW ........................................................................................................ 55
7.3.7 Plate 07: Water injection pump E7 NEW .............................................................................................. 56
7.3.8 Plate 08: Power socket E7 NEW .......................................................................................................... 57
7.3.9 Plate 09: Frame assembly E7 NEW ..................................................................................................... 58
7.3.10 Plate 10: Solenoid valves assembly E7 NEW .................................................................................... 60
7.3.11 Plate 11: Boiler/electromagnet E7 NEW ............................................................................................ 61
7.3.12 Plate 12: Front panel assembly E7 NEW ........................................................................................... 63
7.3.13 Plate kit: Accessories kit E7 NEW ...................................................................................................... 65

8 - Product versions ............................................................................................................ 66


8.1 REGISTRATIONS OF HARDWARE MODIFICATIONS AUTOCLAVE E7 18 – 24 L ............................... 66
8.2 SERIAL NUMBERS CODING .................................................................................................................... 68

9 - Troubleshooting ............................................................................................................. 69
9.1 SUMMARY OF ALARM SIGNALS ............................................................................................................. 69
9.2 TROUBLESHOOTING ................................................................................................................................ 70
9.3 FLOW CHARTS .......................................................................................................................................... 73
9.4 REPAIR BRIEFS......................................................................................................................................... 89
9.5 REQUIRED MAINTENANCE TOOLS ...................................................................................................... 105

10 - Demolition .................................................................................................................. 109


10.1 DEMOLITION INSTRUCTIONS.............................................................................................................. 109
10.2 RESALE .................................................................................................................................................. 109

E7 service manual – r3
4
1 - Introduction
1.1 GENERAL PRECAUTIONS

Before starting work, carefully read the instructions manual supplied with the unit.

WARNING: When replacing components that directly or indirectly affect safety, it is essential to
only use ORIGINAL SPARE PARTS.

WARNING: DISCONNECT THE POWER SUPPLY BEFORE STARTING WORK. Non-


observance may cause serious injury to people and damage the machine.

DANGER: HIGH INTERNAL VOLTAGE.

ALL MAINTENANCE OPERATIONS MAY ONLY BE PERFORMED BY THE RESPONSIBLE AUTHORITY


OR THE TECHNICAL ASSISTANCE SERVICE.

Have repairs carried out by EURONDA S.p.A. authorised centres using calibrated and certified instruments.
Otherwise, send the autoclaves directly to EURONDA S.p.A..

The drawings and any other documents delivered with the unit may not be divulged to third parties in that
Euronda S.p.A. is the sole owner and reserves all rights to them.

Euronda S.p.A. reserves the right to make modifications or improvements to the manual or unit
without notice and without being obliged to update previous production and manuals.

1.2 READING THE MANUAL: SYMBOLS AND CONVENTIONS

In this manual symbols are placed beside certain descriptions, notes, etc.. These symbols are used to attract
the attention of readers to a particular note or explanation. Their meaning is explained below.

SYMBOL DESCRIPTION
IMPORTANT SAFETY INFORMATION
This symbol is used to draw the attention of the reader to particularly important
notions for operator safety.

INFORMATION AND PRECAUTIONS


This symbol refers to general indications and advice.

STRICTLY FORBIDDEN
This symbol means it is strictly forbidden to perform the operation in question. Non-
observance may cause serious harm to the operator or damage to the equipment.

The manual is divided into chapters and subchapters; the figures are numbered with to chapter to which they
refer, with the addition of a progressive number. E.g.: Fig. 3.4-1 (figure n°1 relative to chap. 3.4).
INTRODUCTION AUTOCLAVE E7

1.3 HOW TO OBTAIN A NEW COPY OF THE MANUAL

If the manual is lost or destroyed, ask Euronda S.p.A. for a new copy. Provide the following information:
- name and model of the unit;
- name and address where the new manual should be sent.

Send your request to the following address:

EURONDA SPA
Via dell’Artigianato, 7
36030 Montecchio Precalcino
Vicenza - Italy
Tel. 0445 329811 - Fax 0445 865246
E-mail info@euronda.com

1.4 SAFETY SIGNS ON THE UNIT

Safety signs on the unit:

WARNING: DISCONNECT FROM THE POWER SUPPLY BEFORE


OPENING THE SAFETY GUARD

ATTENTION: HOT SURFACE

These signs must not be removed, covered or damaged.

6 E7 service manual GB r3
2 - Safety
2.1 SAFETY WARNINGS

Before using the autoclave, read this safety information carefully. Non-observance could
cause accidents or damage to the machine or to the operator.

- Before starting work, carefully read the instructions manual supplied with the unit.
- It is strictly forbidden to remove or neutralise the safety devices.
- Make sure the unit is powered at the correct voltage.
- Make sure the unit is earthed and conforms to the standards applicable in the country of installation.
- The high voltages inside the unit are dangerous.
- If it is not possible to disconnect the power supply, disconnect the mains supply. If this is distant or not
visible by the person carrying out the maintenance work, place the sign, “Work in progress” on the mains
switch after it has been turned "OFF".
- Keep the area around the autoclave clean and dry.
- Do not use solvents on the label.
- Do not remove the label on the unit. If necessary, ask for a new one.
- Clean the autoclave with a damp cloth after checking that the power lead is not connected (before using
the unit again, remove any traces of moisture).
- Do not pour water onto the unit or any other liquids that could cause short circuits or corrosion.
- Do not touch the unit with wet hands or if it is wet; always follow the safety precautions required for the
use of electrical equipment.
- The unit was not designed for use in the presence of gas or explosive vapours.
- Do not submit the unit to excessive mechanical stress such as impacts or strong vibrations.
- Do not lean over or stand in front of the door when opening it as there is a risk of scalding from escaping
steam (see chap. 4.4 “Residue risks” in the instructions manual supplied with the unit).
- The water used in the discharge tank could contain, in the case of incomplete or failed sterilisation, contaminated
residues; it is therefore advisable to use protective rubber gloves when unloading (see chap. 8.6 “Filling the
tank” and chap. 4.4 “Residue risks” in the instructions manual supplied with the unit).
- Before transporting the machine, drain both tanks of water. Use the supplied drain tube and follow the
instructions for draining (see chap. 8.6 “Filling the tank” in the instructions manual supplied with the unit).
2 - SAFETY AUTOCLAVE E7

2.1.1 Quality of water

Table relative to the quality of water to use for steam sterilisation, taken from European standard
(prEN13060:2002 - Annex C).
Table 1: Contaminants in inlet water and condensate

INLET WATER CONDENSATE


Evaporated residue ≤ 10 mg/l ≤ 1.0 mg/kg
Silicon oxide, SiO2 ≤ 1 mg/l ≤ 0.1 mg/kg
Iron ≤ 0.2 mg/l ≤ 0.1 mg/kg
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/kg
lead ≤ 0.05 mg/l ≤ 0.05 mg/kg
Heavy metal residues, other than iron, cadmium and lead ≤ 0.1 mg/l ≤ 0.1 mg/kg
Chlorine ≤ 2 mg/l ≤ 0.1 mg/kg
Phosphate ≤ 0.5 mg/l ≤ 0.1 mg/kg
Conductivity (at 20°C) < 15 µs/cm ≤ 3 µs/cm
pH value 5 to 7 5 to 7
colourless, clean, colourless, clean,
Appearance
sediment-free sediment-free
Hardness < 0.02 mmol/l < 0.02 mmol/l
NOTE 1:The use of water for generating steam containing contaminants at higher levels that those shown in this table
may considerably shorten the working life of a sterilizer and may invalidate the maker's guarantee.
NOTE 2: The condensate is produced by the steam that was formed by the empty chamber of the sterilizer.

8 E7 service manual GB r3
3 - Technical data
3.1 OVERALL DIMENSIONS
Overall dimensions (fig. 3.1-1):
E7/E7 NEW 18 L E7/E7 NEW 18 L
L = 450 mm L = 450 mm
H = 385 mm H = 385 mm
D = 500 mm D = 500 mm

Weight:
E7/E7 NEW 18 L E7/E7 NEW 18 L
Empty: 39.7 kg Empty: 44.2 kg
Maximum weight with Maximum weight with
tank full and maximum tank full and maximum
load: 48 kg load: 55 kg
Fig. 3.1-1

3.2 TECHNICAL DATA


CHARACTERISTICS E7/E7 NEW 18 L E7/E7 NEW 24 L
Power supply voltage 230 V
Mains frequency 50 Hz
Power output 1700 W 2000 W
Absorbed current 7.4 A 8.7 A
Fuses used (for phase and
F12A 250V~ (6x30mm)
neutral)
Sterilisation cycles 5 sterilisation cycles
Control cycles Vacuum test
- Indoor use
- Altitude up to 2000 m
Range of environmental - Temperature: +5 ÷ +40°C
conditions in which the unit - Max. relative humidity 85%
was designed to operate - Max. variation in mains voltage: ±10%
- Installation category (overvoltage category) II
- Pollution level 2
Maximum pressure * 250 kPa (2.5 bar)
Dimensions of sterilisation Diameter: 250 mm Diameter: 250 mm
chamber Depth: 370 mm Depth: 470 mm
Chamber capacity 18 litres 24 litres

Usable space 180 x 160 x 280 mm (LxHxD) 180 x 160 x 380 mm (LxHxD)

Usable volume 8 litres 11 litres


External dimensions 450 x 385 x 500 mm (LxHxD) 450 x 385 x 600 mm (LxHxD)
- Empty: 39.7 kg - Empty: 44.2 kg
Weight - Maximum weight with tank full and - Maximum weight with tank full and
chamber fully loaded: 48 kg chamber fully loaded: 55 kg
Clean water tank capacity 3 litres 4 litres
Operation control Microprocessor
Printer Yes
Bacteriological filter Yes
* N.B.: in this manual, the word “pressure” always refers to “gauge pressure”.
4 - Description of cycle and main performance data
4.1 WORK CYCLE: GENERAL INFORMATION

SWITCHING ON THE AUTOCLAVE. When the autoclave is turned on by pressing the POWER button (1 of
Fig. 4.1-1), the electromagnet disengages because it is powered by 24VDC (in the home position, the piston of
the electromagnet is in a safety condition). Whenever it is switched on, the autoclave calibrates the reference
zero atmosphere for the sterilisation cycle according to the instantaneous pressure of the installation area.
When the autoclave is switched on with the door closed (door micro switch ON) the message “wait for 90
seconds” appears on the display. After this delay the magnet disengages.
This is done to prevent the unit from considering a possible negative pressure inside the chamber as a
reference zero atmosphere. For example, if the chamber is left to cool with the door closed, the air inside cools
down and its volume consequently decreases, thereby creating a vacuum and preventing the door from being
opened. In 90 seconds, the autoclave always manages to perform a pressure levelling cycle and therefore
measure the real zero atmosphere. After reading the atmospheric pressure, the autoclave heats up to a pre-
heating temperature of:
- 70°C for the upper heater R1 (read by the TS2 pr obe)
- 90°C for the lower heater R2 (read by the TS3 pro be)
The R1 heater is also protected by a resettable safety thermostat calibrated to 200°C.
FILLING WITH WATER. Water is automatically delivered to the tank with the water injection pump WP2 which
is activated by pressing the CHARGE button (2 of Fig. 4.1-1). The pump stops in
the following cases:
1. After it has been working for 6’.
2. When the maximum level in the water tank is reached.
3. If the START/STOP button is pressed (3 of Fig. 4.1-1).
4. If the CHARGE button is pressed (2 of Fig. 4.1-1).
The water can also be delivered manually by removing the cap from the main
cover (chap. 7.2.1 Plate 01 item A.4).
GENERAL INFORMATION. If an alarm triggers during the cycle, the magnet
disengages automatically when the pressure transducer shows a value of more
than 0.10 bar over the initial atmospheric pressure reading. If the MENU button
(4 of Fig. 4.1-1) is pressed during a cycle, the type of cycle selected is shown on
the display. If the DOWN button (5 of Fig. 4.1-1) is pressed during a cycle, the
temperatures read by TS1, TS2 and TS3 are shown on the display. If the unit is
switched on while holding down the MENU button (4 of Fig. 4.1-1), a technical
page indicating all three temperatures at the same time is shown on the display.
LOGIC CHARACTERISTICS OF THE AUTOCLAVE. Autotest: The unit is fitted
with an AUTOTEST function (in English for all languages) which checks the
electrical connection and the main electrical components in sequence. To run it,
switch on the unit with the main switch (1 of Fig. 4.1-1) while holding down the
START/STOP button (3 of Fig. 4.1-1). Follow the instructions on the display to
check the following in sequence:
Fig. 4.1-1

1. Test Display 13. EV5 on


2. Check Led 14. Res1 on
3. Push menu 15. Res2 on
4. Push door 16. Vacuum Pump
5. Push charge 17. Injection Water Pump
6. Push up 18. Load Water Pump
7. Push down 19. Sensor Lev. Min. Clean (if the water is already at
minimum level this check is not displayed)
8. Push Start/Stop 20. Sensor Lev. Max. Clean
9. EV1 on 21. Sensor Lev. Max. Used
10. EV2 on 22. Door Switch
11. EV3 on 23. Printer Test
12. Lock System Control
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

The Autotest reveals if any components are faulty.


When the Autotest has finished, the unit automatically switches to the “test” mode.
Checking the water enters the chamber
If the unit is switched on with the CHARGE button (2 of Fig. 4.1-1) pressed, the water injection pump starts
working for the set time (this option is useful when checking to see if the pump is obstructed, especially if the
unit has not been used for a long time).

Checking the piston


If the OPEN DOOR button (6 of Fig. 4.1-1) is pressed while the door is still open, the piston comes out for a
second and then goes back in (useful for checking the state of the magnet).

Characteristics of incorporated printer (7 of Fig. 4.1-1)


The red LED of the printer showing the message “Error” indicates there is no paper inside the printer or that
the roll of paper has been inserted incorrectly. The FEED button (8 of Fig. 4.1-1) advances the paper. When a
new roll is inserted after some cycles have been performed without any paper, the printer prints out the previous
cycles. The cycle counter increases even if an alarm triggers after the sterilisation phase.

4.2 TECHNICAL DATA

- Heater: band-shaped, surrounds the sterilisation chamber.

- Overall power:
1580 W for the 18 litre version
1900 W for the 24 litre version
divided into two parts:
- R1 (lower part): 1050 W for 18 litres - 1300 W for 24 litres
- R2 (sides): 530 W for 18 litres - 600 W for 24 litres
- Current consumption: - R1: 4.6 A for 18 litres - 5.7 A for 24 litres
- R2: 2.3 A for 18 litres - 2.6 A for 24 litres

- Temperature probe
TS1: PT100 (100 OHM +/- 5%)
TS2: PT100 (100 OHM +/- 5%)
TS3: PT100 (100 OHM +/- 5%)

- Main board: general power input 24 V

- Vacuum pump: twin-headed with membrane - Input voltage: 230 V


- Power: 70 W
- Current consumption: 0.3 A

- Water pumps (EX5/EX7): - Input voltage: 230 V


- Power: 48 W
- Current consumption: 0.21 A

- Solenoid valves: input voltage 24 V


EV1: N.O. contact - water inlet in chamber/steam discharge
EV5: N.C. contact - water inlet in chamber
EV3: N.C. contact - bacteriological filter extraction
EV2: N.C. contact - excess pressure discharge
- Power consumption:
Electromagnet: 24 Vd.c.
Electromagnet micro switch MSE: N.C. contact
Door micro switch MSD: N.O. contact

11 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.2.1 Indicative pressure/temperature table E7 18/24 litres


Temperature Pressure Temperature Pressure Temperature Pressure
(°C) (bar gauge) (°C) (bar gauge) (°C) (bar gauge)
100 0.23 116 0.84 132 2.00
101 0.28 117 0.92 133 2.10
102 0.31 118 0.97 134 2.20
103 0.33 119 1.03 135 2.25
104 0.40 120 1.10
105 0.41 121 1.17
106 0.39 122 1.22
107 0.42 123 1.30
108 0.44 124 1.37
109 0.49 125 1.44
110 0.53 126 1.52
111 0.58 127 1.60
112 0.65 128 1.67
113 0.68 129 1.75
114 0.76 130 1.83
115 0.80 131 1.92

Checking temperature/pressure parameters with external probes


The autoclave E7 (both in the 18 and 24 litre versions) is fitted out to be able to simultaneously check
temperature and pressure parameters during the sterilisation cycle.
The sterilisation chamber can be directly accessed through the connectors located on the upper part of the
chamber and closed by caps A.14 and A.21 Plate 11 (chap. 7.2.11).

Preparing the autoclave for inspection:


- Remove the main cover (chap. 9.4 Brief 1 “Removing the main cover”).
- Unscrew cap A.14 1/8 (Plate 11) and screw in a straight snap-on connector (example A.28 Plate 11 part
number: A05006800). Apply two drops of LOCTITE 542 to the thread of the connector (see photo n° 16
chap. 9.5 “Required maintenance tools”). Connect the pressure gauge required to read the pressure to
the connector.
- Unscrew the cap A.21 1/4 (Plate 11) and screw on the TWINLOOK TEST connector (available on request.
See photo n° 18 chap. 9.5 “Required maintenance tools”). Apply two drops of LOCTITE 542 to the thread
before tightening.
- Unscrew the upper brass cap of the TWINLOOK TEST and insert the temperature probe in its place.

The TWINLOOK CONNECTOR can be used for probes with a maximum sheath diameter of
3.5 mm.

12 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3 GRAPH OF COMPLETE CYCLE

P (bar)

2,3
2,2
2,1
min 2,05

1,9
1,8
1,7
1,6
1,5
1,4
1,3
1,2
1,

0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door

H20 Pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C

E10

E12

E13
Key
E14

E15
CYCLE ALARMS

E16 220 V
E17

E19
220 V (2 sec ON - 3,2 sec OFF)
E20 Active on Vacuum test

E26

E31
220 V (2,72 sec ON - 3,2 sec OFF)

E32

E33 24 V

13 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.1 Phase 1: Vacuum


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Vacuum
Vuoto

P (bar)

PHASE 1: VACUUM
2,3
2,2
Press START to begin the sterilisation cycle.
min 2,05
2,1
The electromagnet C1 is de-energised and
1,9
1,8 disengages to ensure both electrical safety
1,7
1,6
1,5
(electromagnet micro switch MSE, Plate 11 item B6)
1,4
1,3
and mechanical safety (the pin of the magnet enters
1,2
1,
the hole, thereby preventing the door from being
0,9 opened.
0,8
0,7 Electrical safety is also guaranteed by the door micro
0,6
0,5
0,4
switch MSD which manages the closure of the door
0,3
0,2
before the cycle starts. The vacuum pump starts
0,1 End
working at the same time. This creates a vacuum
10 15 20 25 30 35
-0.1
-0.2
T (min)
inside the chamber through the solenoid valve EV1
-0.3
-0.4 (the only N.O. one).The vacuum reaches -0.75 bar; if
-0.5
-0.6 this value is not reached, at least 0.40 bar must be
-0.7
-0.75
-0.8
-0.9
reached within 8 minutes. If this does not happen, the
EV1
E16 alarm triggers (depression not reached).
EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 1

14 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.2 Phase 2: Filling with water


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Filling with water


Immissione acqua

P (bar)

2,3
2,2

min 2,05
2,1 PHASE 2: FILLING WITH WATER
1,9
1,8
After the set depression value is
1,7
1,6
reached, the vacuum pump stops, the
1,5
1,4
water injection pump EX7 pumps water
1,3
1,2 inside the chamber through the series
1,
EV1 (N.O. de-energised) - EV5 (N.C.
0,9
0,8 energised). The water feed pump works
0,7
0,6 for 17 seconds for the 18 L version and
0,5
0,4
0,3
23 seconds for the 24 L version.
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 2

15 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.3 Phase 3: Pressure increase


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Pressure
Pressione

P (bar)

2,3
2,2

min 2,05
2,1
PHASE 3: PRESSURE INCREASE
1,9
1,8 Only R1 heats during the pressure
1,7
1,6 increase.
1,5
1,4
1,3
1,2
1,

0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 3

16 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.4 Phase 4: Thermodynamic steam saturation venting


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Pressure
Pressione
Discharge
Scarico

P (bar)

2,3
2,2
2,1
min 2,05

1,9
1,8
1,7 PHASE 4: THERMODYNAMIC STEAM
1,6
1,5 SATURATION VENTING
1,4
1,3 When the pressure reaches + 0.4 bar, EV2 is
1,2
1, powered for 10 seconds.
0,9 This operation takes place four times and
0,8
0,7
0,6
eliminates residual air remaining inside the
0,5
0,4
chamber.
0,3
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 4

17 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.5 Phase 5: Pressure increase


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Pressure
Pressione
Scarico
Discharge

P (bar)

2,3
2,2 PHASE 5: PRESSURE INCREASE/SATURATION
min 2,05
2,1
When the internal probe S1 signals the setpoint temperature,
1,9
1,8 i.e. 2°C lower than the value of the selected cycle (121°C or
1,7
1,6 134°C), R1 is powered for 2” ON and 3.2" OFF, until S1
1,5
1,4 reaches the value of the selected cycle. This is done in order
1,3
1,2 to reach the cycle temperature with an increase curve as
1,
horizontal as possible and to avoid initial overheating during
0,9
0,8 the cycle. When S1 reaches the cycle temperature, it works
0,7
0,6
0,5
for 2.72 seconds ON and 3.2 seconds OFF until S1 reads
0,4
0,3
1°C higher than the value of the selected cycle (i. e. 122° or
0,2
0,1 End
135°C). This is to prevent the temperature from fal ling below
-0.1 10 15 20 25 30 35 T (min)
the minimum permitted value during the sterilisation phase,
-0.2
-0.3
even for a few moments. Sterilisation starts 30 seconds after
-0.4
-0.5
the minimum pressure values have been reached. During
-0.6
-0.7
sterilisation, any pressure excesses (value > 0.25 bar
-0.75
-0.8
-0.9
compared with the pressure value of the selected cycle) are
EV1 eliminated by powering solenoid valve EV2 for about 1
EV2
second.
EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

tromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 5

18 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.6 Phase 6: Pressure discharge and Vacuum


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Scarico
Discharge

P (bar)

2,3
2,2
2,1
min 2,05

1,9
PHASE 6: PRESSURE
1,8
1,7 DISCHARGE/VACUUM
1,6
1,5 After sterilisation, the pressure is
1,4
1,3 discharged through EV1.
1,2
1, When the pressure reaches 0.40 bar,
0,9
0,8
the vacuum pump starts to work for 4
0,7
0,6
minutes initially. It starts the drying
0,5
0,4
phase through EV1.
0,3
0,2
If the pressure does not reach 0.4 bar
End
0,1
for any reason, after 8 minutes the
-0.1 10 15 20 25 30 35 T (min)
-0.2 vacuum pump starts working in any
-0.3
-0.4 case.
-0.5
-0.6
-0.7
If a no-drying cycle has been selected,
-0.75
-0.8
-0.9
the vacuum pump works for 30 seconds
EV1
when the pressure reaches 0.40.
EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 6

19 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.7 Phase 7: Pressure levelling


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Pressure levelling
Livellamento Barico

P (bar)

2,3
2,2

min 2,05
2,1
PHASE 7: PRESSURE LEVELLING
1,9
1,8 After the initial 4 minutes of vacuum,
1,7
1,6 EV3 is powered for about 1 minute. The
1,5
1,4
1,3
pressure levelling air is filtered through
1,2
1,
the bacteriological filter.
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 7

20 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.8 Phase 8: Vacuum


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Vacuum
Vuoto

P (bar)

2,3
2,2

min 2,05
2,1
PHASE 8: VACUUM
1,9
1,8 Following the minute of pressure
1,7
1,6 levelling, the pump starts working again
1,5
1,4 to complete the drying phase.
1,3
1,2
1,

0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 8

21 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.3.9 Phase 9: Pressure levelling


EV3 EV2
EV5

EV1
WP2

SV

WP1

S1

VP

PT

Livellamento
Pressure Barico
levelling

P (bar)

2,3
2,2

min 2,05
2,1
PHASE 9: PRESSURE LEVELLING
1,9
1,8
After drying, the final pressure levelling
1,7
1,6
phase is always performed through
1,5
1,4
EV3.
1,3
1,2
1,

0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1 End

-0.1 10 15 20 25 30 35 T (min)
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.75
-0.8
-0.9

EV1

EV2

EV3
10 sec
EV5

Vacuum pump Open Door


Key
H20 pump

Electromagnet

R1 70˚C 150˚C

R2 90˚C 150˚C Phase involved

PHASE 9

22 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.4 END OF CYCLE

If the cycle has been selected without the drying phase (after 30” of Vacuum) and the pressure value is the zero
atmosphere measured at the outset, the message “sterilisation OK” appears on the display; press the
OPEN DOOR button (6 of Fig. 4.1-1) to open the door.
These messages appear in any case 2 minutes after drying terminates, even if the initial atmospheric pressure
has not been reached (in any case, the difference between the pressure reached and the initial 0 must be less
than 0.1 bar).

Press the OPEN DOOR button (6 of Fig. 4.1-1). The magnet disengages to allow the operator to open the door.

The drying phase lasts a total of 15 minutes and is equal for all cycles.
During drying, both R1 and R2 are thermostatted to 150°C.
The drying phase can only be excluded before starting the sterilisation cycle by selecting the option from the
MENU button (4 of Fig. 4.1-1).

If the door is not opened when the cycle finishes, the unit provides 1 minute of vacuum every 10 minutes.
This is done ten times, during which R1 is thermostatted at 70°C and R2 at 90°C. If the door is not op ened
within 3 hours after the cycle finished, the heaters are no longer powered.

The latter phases are not performed if the cycle was run without the drying phase.

23 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

4.5 EXAMPLES OF STERILISATION CYCLE REPORTS

24 E7 service manual GB r3
4 - DESCRIPTION OF CYCLE AND MAIN PERFORMANCE DATA AUTOCLAVE E7

25 E7 service manual GB r3
5 - Maintenance
5.1 SAFETY WARNINGS

Before starting work, carefully read the instructions manual supplied with the unit.

WARNING: When replacing components that directly or indirectly affect safety, it is essential to
only use ORIGINAL SPARE PARTS.

WARNING: DISCONNECT THE POWER SUPPLY BEFORE STARTING WORK. Non-


observance may cause serious injury to people.

DANGER: HIGH INTERNAL VOLTAGE.

ALL MAINTENANCE OPERATIONS MAY ONLY BE PERFORMED BY THE RESPONSIBLE AUTHORITY


OR THE TECHNICAL ASSISTANCE SERVICE.

- Observe the intervals prescribed or shown in this manual.


- It is strictly forbidden to eliminate the safety devices installed on the unit. Check them at regular intervals.
- If an effective danger situation arises, press the POWER button (1 of Fig. 4.1-1) immediately.
- Unauthorised people must stay at a safe distance from the machine during maintenance operations.
- Any maintenance operations that are not mentioned in this manual may only be performed after informing
Euronda S.p.A. and receiving its agreement.

After maintenance and before starting the unit, the responsible authority must make sure that work has been
done correctly, that the safety devices are active and that no-one is already working the unit.
6 - Components and diagrams
6.1 WIRING DIAGRAM

CENTRONICS
PARALLEL
INTERFACE

Key

TS1 Internal temperature sensor F1 Pump fuses


TS2 External temperature sensor HE1 Heater 1
TS3 External temperature sensor HE2 Heater 2
TC1 Safety thermostat 1 SC Sterilisation chamber
TC2 Safety thermostat 2 MSD Door micro switch
EV1 Steam discharge solenoid valve MSE Electromagnet micro switch
EV2 Air discharge solenoid valve BT Buzzer
EV3 Air re-entry through bact. filter solenoid valve FR Mains filter
C1 Electromagnetic piston FF Ferrite
EV5 Water pump solenoid valve T1 Distilled water tank
VP Vacuum pump T2 Used water tank
WP1 Boiler water pump L1 Maximum level sensor
WP2 Tank water pump L2 Minimum level sensor
PT Pressure sensor L3 Maximum level sensor
MSW General switch
6 - COMPONENTS AND DIAGRAMS AUTOCLAVE E7

6.2 HYDRAULIC DIAGRAM

Key

HE Heater WP2 Tank water pump


PT Electronic pressure sensor L1 Maximum clean water level sensor
BF Bacteriological filter L2 Minimum clean water level sensor
TS1 Internal temperature sensor L3 Maximum distilled water level sensor
TS2 External temperature sensor R1 Used water drain tap
TS3 External temperature sensor R2 Clean water drain tap
V1 One-way valve T2 Used water tank
EV1 Steam discharge solenoid valve T1 Distilled water tank
EV2 Air discharge solenoid valve SF Steam filter
EV3 Air re-entry through bact. filter solenoid valve WF Water filter
EV5 Water inlet solenoid valve TC1 Safety thermostat
VP Vacuum pump TC2 Safety thermostat
WP1 Boiler water pump SV Safety valve

28 E7 service manual GB r3
7 - Spare parts catalogue
7.1 EXPLODED GENERAL DIAGRAM OF E7 AUTOCLAVE

Plate
Plate
Plate

Plate

Plate

Plate
Plate

Plate
Plate
Plate
Plate
Plate

Plate
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2 INDEX OF PLATES E7


PLATE 10
PLATE 12 PLATE 08 PLATE 01

PLATE 02

PLATE 07

PLATE 04

PLATE 06

PLATE KIT PLATE 09

PLATE 11

PLATE 03
PLATE 05

Plate 01 Cover assembly


Plate 02 Door assembly
Plate 03 Control panel assembly
Plate 04 Tank assembly
Plate 05 Power board assembly
Plate 06 Vacuum pump
Plate 07 Water injection pump
Plate 08 Power socket
Plate 09 Frame assembly
Plate 10 Inlet pump/solenoid valve assembly
Plate 11 Boiler/electromagnet assembly
Plate 12 Front panel assembly
Plate 13 Hydraulic circuit tubes
Plate Kit Accessories kit

How to read the spare parts codes tables


All the various assemblies with the relative tables for ordering spare parts are shown in the following plates.
Some pieces are part of a single kit (e.g. Plate 01 item A: kit comprising 5 different pieces) that can also be
ordered separately (e.g. Plate 01 item A.1).

30 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.1 Plate 01: Cover assembly E7

REF. ITEM N° DESCRIPTION Q.TY


910318 complete cover for 18 litre version
A
910320 complete cover for 24 litre version
A.1 523264 painted cover for 18 litre version 1
523286 painted cover for 24 litre version 1
A.2 572374 screw 4x10 4
A.3 540514 adhesive gasket 1
A.4 533927 nylon cap for water tank 1
A.5 570386 nylon bushing for water tank 1

31 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.2 Plate 02: Door assembly E7

REF. ITEM N° DESCRIPTION Q.TY


A 910412 door assembly
A.1 532946 plastic handle 1
A.1.1 570719 burnished dowel 5 x 10 1
A.2 533482 door 1
A.3 530691 label with instructions for closing door 1
A.4 530682 "EURONDA" label 1
A.5 590831 lagging 1
A.6 571730 washer 5 x 15 4
A.7 572363 screw 3.5 x 13 4
B 320263 arm assembly + porthole
B.1 572504 screw 5 x 12 4
B.2 526393 rh door bracket 1
B.3 570380 cylindrical bushing 4
B.4 521973 shaft for handle 1
B.5 570730 dowel 5 x 6 1
B.6 524020 catch 1
B.7 572455 screw 5 x 10 1
B.8 570974 torsion spring 2
B.9 570499 nut M5 2
B.10 570973 compression spring 2
B.11 572454 screw 5 x 45 2
B.12 522442 arm 1
B.13 524817 fulcrum pin 1
B.14 572069 cylindrical peg 1
B.15 526394 lh door bracket 1
B.16 571176 snap-on connector 1
B.17 541141 silicone tube 1
B.18 524658 porthole 1
B.19 540523 silicone gasket 1

32 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.3 Plate 03: Control panel assembly E7

REF. ITEM N° DESCRIPTION Q.TY


A 330054 complete control panel
A.1 563240 micro switch 1
A.2 564539 alarm indicator 1
A.3 562851 two-way luminous switch 1
A.4 533153 control panel 1
A.5 532265 adhesive for control panel 1
A.6 571738 brass washer 1
A.7 523524 brass spacer 1
A.8 572348 screw 9 x 12 1
A.9 (item removed)
A.10 994205 black screw 4 x 12 1
A.11 display (supplied with the control panel board) 1
A.12 564246 control panel board E7 1
A.13 570497 nut M3 8
A.14 571728 flat washer 4
A.15 541145 silicone tube
A.16 572491 screw 3 x 30 4
A.17 printer interface board (supplied with the printer) 1
A.18 printer without interface board 1
A.17+ A.18 564645 complete printer 1
A.19 815002 thermal paper 57 mm 1

33 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.4 Plate 04: Tank assembly E7

REF. ITEM N° DESCRIPTION Q.TY


321084 complete tank for 18 litre version
A
321085 complete tank for 24 litre version
A.1 571142 brass coil connector 1
A.2 526185 copper coil 1
A.3 571164 connector F 1/8 1
A.4 571165 connector M 1/8 2
A.5 571741 copper washer 1/8 5
A.6 571156 elbow connector F 1/8 1
A.7 590052 aerstop adhesive
526125 tank for 18 litre version 1
A.8
526126 tank for 24 litre version 1
A.9 571134 nut 1/8 5
A.10 572177 cap 1/8 2
A.11 532198 plastic water filter 2
A.12 571169 bulkhead connector
A.13 541146 silicone tube Ø 6/10
A.14 590986 adhesive PVC 1
A.15 564398 minimum level sensor 1
A.16 564389 maximum load level sensor 1
A.17 564392 maximum discharge level sensor 1
1 572493 screw 3 x 8
2 523282 cover for 18 litre tank

34 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.5 Plate 05: Power board assembly E7

REF. ITEM N° DESCRIPTION Q.TY


A electronic board assembly
A.1 565119 transformer 24 V 1
A.2 360584 main board + support 1
A.2.1 564224 main board (without support) 1
A.2.2 526496 board support 1
A.3 571739 flat washer 4
A.4 572373 screw 3 x 8 4
A.5 525552 board protector 1
A.6 523576 ferrite 1
A.7 561039 board buffer battery 1
A.8 563297 microprocessor 1
A.9 main board fuse 315 mA 1

35 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.6 Plate 06: Vacuum pump E7

REF. ITEM N° DESCRIPTION Q.TY


A 320824 vacuum pump assembly
A.1 525102 vacuum pump 1
A.2 570604 two-wire clamp 1
A.3 534029 vacuum pump head 2
A.4 526477 vacuum pump support 1
A.5 pump shock absorber (supplied with the pump) 4
A.6 571721 notched washer Ø 4 4
A.7 572385 screw 4 x 6 4

36 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.7 Plate 07: Water injection pump E7

REF. ITEM N° DESCRIPTION Q.TY


A 320820 water injection pump assembly
A.1 564854 thermal fuse 1
A.2 571157 elbow connector 1/8 1
A.3 525106 water pump 1

37 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.8 Plate 08: Power socket E7

REF. ITEM N° DESCRIPTION Q.TY


A 563724 complete VDE socket 1
A.1
A.2
A.3
A.4
1 562667 fuses 5 x 20 12 A 2
A+1 360423 complete VDE socket + F12 A 1

38 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.9 Plate 09: Frame assembly E7

REF. ITEM N° DESCRIPTION Q.TY


A
A.1 564956 resettable safety thermostat 1
A.2 526510 coil support 3
A.3 562549 noise suppression filter 1
A.4 561213 main cabling 1
A.5 572283 safety valve 1
A.6 571163 connector F 1/4 for safety valve 1
A.7 321138 pre-mounted coil 1
A.7.1 526183 coil alone 1
A.7.2 570609 plastic clamp 2
A.7.3 541145 silicone tube 5 x 8
A.8 resettable safety thermostat cap (supplied with thermostat) 1
A.9 572374 screw 4 x 10 9
A.10 571721 notched washer Ø 4 4
526020 frame for 18 litre version 1
A.11
526023 frame for 24 litre version 1
A.12 540869 plastic foot 4
A.13 572375 screw 5 x 16 4
A.14 530668 "caution" label 1
A.15 530690 "danger - hot surface" label 1
A.16 530673 "12A fuse" label 1
A.17 530670 "clean water" label 1
A.18 531143 connector CPC F with nut 1
A.19 523281 rear frame cover 1
A.20 523278 painted rear cover E7 1
A.21 570498 nut M4 1
A.22 571729 flat washer 1
A.23 570609 plastic clamp 1
A.24 526450 pump support 1
A.25 572374 screw 4 x 10 1
A.26 572373 screw 3 x 8 1

39 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.10 Plate 10: Inlet pump/solenoid valve block assembly E7 (till EDB030246-
EDC030033)

REF. ITEM N° DESCRIPTION Q.TY


321350 pre-mounted crosspiece for 18 litre version
A
320331 pre-mounted crosspiece for 24 litre version
A.1 541080 vibration damping pump support 2
A.2 525108 vibrating pump 1
A.2.1 571157 elbow connector 1/8 1
A.2.2 533320 santoprene pipette 1
A.3 564854 thermal fuse 1
527134 painted crosspiece for 18 litre version 1
A.4
527135 painted crosspiece for 24 litre version 1
A.5 571730 flat washer 5/15 2
A.6 571721 notched washer D 4 2
A.7 570498 nut M4 2
A.8 572487 screw 4 x 10 2
A.9 541146 silicone tube 6 x 10 1
A.10 572495 screw 4 x 12 2
B 320210 solenoid valve block
B.1 571178 snap-on connector 1/8 1
B.2 572285 one-way valve 2
B.3 571112 connector T 1/8 1
B.4 571165 connector PG M 1/8 3
B.5 solenoid assembly 4
B.5.1 561089 solenoid 24 V 6.9 V 4
B.5.2 pin EV1 1
B.5.3 internal spring EV1 1
B.5.4 screw for solenoid valve coil 16
B.5.5 coil support 4
B.5.6 coil fixing spring 4
B.6 560001 4 valve block 1
B.7 571157 elbow connector 1/8 2
B.8 571165 connector PG M 1
B.9 541146 transparent silicone tube 1
B.10 541142 sheathed silicone tube 1
B.11 570109 metal clamp 2

40 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.11 Plate 10: Inlet pump/solenoid valve assembly E7 (from EDB030247-EDC030034)

REF. ITEM N° DESCRIPTION Q.TY


A water injection pump assembly
A.2 525108 water pump 1
A.2.1 533320 santoprene pipette 1
A.2.2 571157 elbow connector 1/8 1
A.3 564854 thermal fuse 1
A.4 541146 silicone tube 6 x 10 1
A.5 572374 screw 4 x 10 1
A.6 571721 flat washer 1
A.7 570609 plastic clamp 1
A.8 526450 pump support 1
A.9 flat washer 1
A.10 570498 nut M4 1
321350 pre-mounted crosspiece for 18 litre version
B
321351 pre-mounted crosspiece for 24 litre version
B.1 562322 solenoid valve EV1 1/4x3.2 24Vdc 1
B.1.1 solenoid valve coil EV1 1
B.1.2 solenoid valve body EV1 1
B.2 571119 elbow connector M 1/4 7 1
B.3 571140 straight connector 1/4 M1/8 F 1
B.4 571165 connector PG M 1/8 7 2
B.5 571178 snap-on elbow connector M 1/8 6/4 1
B.6 572285 one-way valve 1/8 V 2
B.7 562324 solenoid valve EV6 3
B.7.1 solenoid valve coil
B.7.2 solenoid valve body
B.8 571141 straight connector 1/8 M 1/8 M tapered 1
B.9 571132 cross connector 3 1/8 Gas M1/8 1
B.10 571157 PG elbow connector M. 1/8-7 Short 3
B.11 571117 T-connector 1/8 M 1
B.12 541142 sheathed silicone tube 6x12 1
B.13 572432 TCCE screw 4 x 8 2
B.14 526461 solenoid valve support E7 painted 1
B.15 572421 TCCE screw 3 x 6 4
B.16 572487 screw TS 4 x 10 stainless steel 4
527134 autoclave cross-piece E7 for 18 litre version 1
B.17
527135 autoclave cross-piece E7 for 24 litre version 1

41 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.12 Plate 11: Boiler/electromagnet assembly E7

REF. ITEM N° DESCRIPTION Q.TY


910302 boiler unit 18 litres
A
910303 boiler unit 24 litres
522497 boiler 18 litres 1
A.1
522498 boiler 24 litres 1
A.2 572488 screw 6 x 18 3
A.3 571139 straight connector M/F 1/8 1
A.4 571157 PG elbow connector M 1/8 3
A.5 572174 dam plug 1
A.6 523465 boiler dam 1
A.7 540525 dam gasket 1
571172 filter holder connector 1
A.8
523741 steam filter 1
A.9 541142 sheathed silicone tube 6 x 12 3
A.10 570109 metal clamp 1
591091 insulating panel for 18 litre version 1
A.11
591092 insulating panel for 24 litre version 6
A.12 570979 lagging anchor spring 12
A.13 524022 stainless steel hook 1
A.14 572177 cap 1/8 3
A.15 571741 copper washer 1/8 1
A.16 571178 snap-on elbow connector 1/8 1

42 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

REF. ITEM N° DESCRIPTION


A.17 541141 sheathed silicone tube 3 x 5 1
A.18 564962 heater safety thermostat 1
A.19 heater fixing screws (supplied with the band heater) 4
564048 heater for 18 litre version 1580 W 1
A.20
564056 heater for 24 litre version 1900 W 1
A.21 572175 cap 1/4 1
A.22 571740 copper washer 1/4 1
A.23 572457 screw 6 x 12 1
A.24 525181 copper bulb holder 1
A.25 bracket for TS2 probe (supplied with the band heater) 1
A.26 564478 TS2 lateral external temperature probe 1
A.27 564473 TS1 internal temperature probe 1
A.28 571181 straight snap-on connector 1/8 M 1
A.29 571114 connector T 1/8 FMF 1
A.30 564476 TS3 bottom external temperature probe 1
B 360265 electromagnet assembly
B.1 570497 nut M3 1
B.2 531822 plastic spacer ?
B.3 522025 travel stop ring ?
B.4 562440 electromagnet 24 V 1
B.5 563135 wire lever for micro switch 1
B.6 563239 micro switch 1
B.7 526462 electromagnet support 1
B.8 572507 screw 3 x 16 2
B.9 572385 screw 4 x 6 6
420165 aluminium tray for 18 litre version 4
1
526863 aluminium tray for 24 litre version 4
525285 tray holder for 18 litre version 1
2
525286 tray holder for 24 litre version 1

43 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.13 Plate 12: Front panel assembly E7

REF. ITEM N° DESCRIPTION Q.TY


A 320562 complete front panel assembly
A.1 571173 bacteriological filter holder connector 1
A.2 532199 bacteriological filter 1
A.3 570501 nut M14 1
A.4 571719 notched washer M15 1
A.5 530258 “danger - hot surface” label 1
A.6 571165 connector PG M 1
A.7 530674 "used water" label 1
A.8 571128 connector CPC F with nut 1
A.9 523965 painted front panel 1
A.10 571164 connector PG F 1
1 591403 drip collector sponge 1
2 524177 drip collector 1
3 572508 screw 5 x 16 2
4 570380 cylindrical bushing 2
5 522386 hinge block 1
6 524814 closing pin 1
7 572452 screw 10 x 60 4
8 571733 washer D10 4
9 524872 lh support plate 1
10 572018 seger safety ring 1
11 522388 closing block 1
12 524871 rh support plate 1

44 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.14 Plate 13: Hydraulic circuit tubes E7

2 C

C A
A

D E

C B

REF. ITEM N° DESCRIPTION Q.TY


1 340003 inlet tube assembly 1
2 340007 drain tube assembly 1
A 541145 silicone tube 5 x 8
B 541144 silicone tube 5 x 10
C 541146 silicone tube 6 x 10
D 541141 sheathed silicone tube 3 x 5
E 541142 sheathed silicone tube 6 x 12

45 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.2.15 Plate Kit: Accessories kit E7

REF. ITEM N° DESCRIPTION Q.TY


A 390080 accessories kit E7
A.1 571129 connector CPC M 1
A.2 816019 PVC tube 8 x 12 1
A.3 541132 PVC tube 6 x 10 1
A.4 570609 plastic clamp 1
A.5 532198 plastic water filter 1
A.6 562667 fuses 5 x 20 12 A F 1
A.7 591404 sponge for cleaning chamber 1
561727 power cable for Europe 1
A.8
850032 power cable for China-Australia 1
A.9 524442 tray extractor wrench 1

46 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3 INDEX OF PLATES E7 NEW

Plate 01 Cover assembly


Plate 02 Door assembly
Plate 03 Control panel assembly
Plate 04 Tank assembly
Plate 05 Power board assembly
Plate 06 Vacuum pump
Plate 07 Water injection pump
Plate 08 Power socket
Plate 09 Frame assembly
Plate 10 Solenoid valve assembly
Plate 11 Boiler/electromagnet assembly
Plate 12 Front panel assembly
Plate Kit Accessories kit

How to read the spare parts codes tables


All the various assemblies with the relative tables for ordering spare parts are shown in the following plates.
Some pieces are part of a single kit (e.g. Plate 01 item A: kit comprising 5 different pieces) that can also be
ordered separately (e.g. Plate 01 item A.1).

47 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.1 Plate 01: Cover assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


cover 18 l
A
cover 24 l
A.1 523290 painted cover 18 l 1
523292 painted cover 24 l 1
A.2 572374 screw TB 4x10 4
A.3 533944 water tank plug 1

48 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.2 Plate 02: Door assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A 910412 door assembly
A.1 532946 plastic handle 1
A.1.1 570719 dowel 5x10 1
A.2 533482 door 1
A.3 530691 closing door instructions label 1
A.4 530682 "EURONDA" label 1
A.5 590831 insulating panel 1
A.6 571730 flat washer 5/15 4
A.7 572363 screw TC+ 3,5x13 4
A.8 530691 open/close door label 1
B 320263 arm assembly + porthole
B.1 572504 screw TSEI 5x12 4
B.2 526403 rh door bracket 1
B.3 570380 cylindrical bushing 4
B.4 521973 shaft for handle 1
B.5 570716 dowel 5x6 1
B.6 524020 catch 1
B.7 572455 screw TCEI 5x10 1
B.8 570974 torsion spring 2
B.9 570499 nut M5 2
B.10 570973 compression spring 2
B.11 572454 screw TCEI 5x45 2
B.12 522442 arm 1
B.13 524817 fulcrum pin 1
B.14 572069 cylindrical peg 1
B.15 526404 lh door bracket 1
B.16 571104 elbow union Ø 4/6 M M5 1
B.17 541141 silicone tube Ø 3/5 1
B.18 524658 porthole 1
B.19 540523 silicone gasket 1
B.20 safety fastener (supplied with the shaft) 1
B.21 dowel 5x10 (supplied with the shaft) 1

49 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.3.1 Plate 03: Control panel assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A 330062 complete control panel
A.1 563240 microswitch 1
A.2 564539 alarm indicator 1
A.3 562851 two-way luminous switch 1
A.4 533163 control panel 1
A.5 532320 control panel sticker 1
A.6 571738 brass washer 1
A.7 523524 brass spacer 2
A.8 572531 screw TB 3x10 1
A.9 (item removed)
A.10 572531 screw TB 3x10 1
A.11 display (supplied with the control panel board) 1
A.12 564254 control panel board E7 1
A.13 570497 nut M3 8
A.14 571728 flat washer 4
A.15 541145 silicone tube Ø 5/8 4
A.16 572491 screw TS+ 3x30 4

50 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.3.2 Plate 03: Control panel assembly E7 NEW with printer

REF. ITEM N° DESCRIPTION Q.TY


A 330054 complete control panel
A.1 563240 microswitch 1
A.2 564539 alarm indicator 1
A.3 562851 two-way luminous switch 1
A.4 533153 control panel 1
A.5 532265 control panel sticker 1
A.6 571738 brass washer 1
A.7 523524 brass spacer 1
A.8 572348 screw 9x12 1
A.9 (item removed)
A.10 572348 black screw 4x12 1
A.11 display (supplied with the control panel board) 1
A.12 564246 control panel board E7 1
A.13 570497 dado M3 8
A.14 571728 flat washer 4
A.15 541145 silicone tube Ø 5/8 4
A.16 572491 screw TS+ 3x30 4
A.17 printer interface board (supplied with the printer) 1
A.18 printer without interface board 1
A.17+ A.18 564645 complete printer 1
A.19 815002 thermal paper 57 mm 1

51 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.4 Plate 04: Tank assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A large tank
A.1 571165 connector PG M 1/8 1
A.2 571743 silicone gasket 4
A.3 571164 connector PG F 1/8 1
A.4 541145 silicone tube Ø 5/8 6
A.5 571125 elbow connector Ø 4/6 F 1/8 1
A.6 816046 teflon tube Ø 4/6 1
A.7 564400 level sensor 2
A.8 540524 level sensor gasket 2
A.9 533696 large tank 1
A.10 541146 silicone tube Ø 6/10 1
A.11 571134 nut 1/8 2
A.12 571169 bulkhead connector 2
A.13 571108 T-shaped plastic connector 1
A.14 570609 plastic clamp 2
A.15 526183 copper coil 1

52 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

REF. ITEM N° DESCRIPTION Q.TY


B small tank
B.1 541146 silicone tube Ø 6/10 1
B.2 571108 T-shaped plastic connector 1
B.3 541146 silicone tube Ø 6/10 2
B.4 571134 nut 1/8 3
B.5 571743 silicone gasket 3
B.6 571169 bulkhead connector 3
B.7 564400 level sensor 1
B.8 540524 level sensor gasket 1
B.9 533695 small plastic tank 1
1 526520 tanks support 1
2 572487 screw TS 4x10 2

53 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.5 Plate 05: Power board assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A power board assembly
A.1 360586 power board + support 1
A.2 561039 power board battery 1
A.3 item (supplied with the power board) 1
A.4 pressure sensor (supplied with the power board) 1
A.5 item (supplied with the power board) 1
A.6 563310 microprocessor 1
A.7 523576 ferrite 1
A.8 power board fuse (supplied with the power board) 1
1 565119 transformer 24 V 1
2 526519 power board support 1
3 572487 screw TS 4x10 4

54 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.6 Plate 06: Vacuum pump E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A
525102 vacuum pump H5-P3 1
A.1
525109 vacuum pump H5 P3 220V 60Hz 1
A.2 pump shock absorber (supplied with the pump) 4
A.3 571721 notched washer Ø 4 4
A.4 572385 screw TB+ 4x6 4
A.5 pump pistons (supplied with the pump) 2
534029 pump head H5 2
540706 junta cazebal membrane H5 squared 2
540709 viton membrane H5-P3 VEC50100 squared 2
A.6
540708 viton membrane H5-P3 NUO50110 squared 2
540604 red rubber O-ring (supplied with head 534029) 2
390084 kit membrane with O-ring 1
A.7 541146 silicone tube Ø 6/10 3
A.8 570609 plastic clamp 4

55 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.7 Plate 07: Water injection pump E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A
A.1 565222 s22 valve 1
A.2 572291 nylon check valve 1
A.3 541141 silicone tube Ø 3/5 1
A.4 572495 screw TS+ 4x12 2
A.5 541080 vibration damping pump support 2
A.6 571730 flat washer 5/15 2
A.7 571721 notched washer Ø 4 2
A.8 570498 nut M4 2
A.9 541145 silicone tube Ø 5/8 5
A.10 571108 T-shaped plastic connector 1
A.11 564854 thermofuse 1
A.12 525106 water pump 1
A.13 533320 santoprene pipette 1
A.14 532198 plastic water filter 1

56 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.8 Plate 08: Power socket E7 NEW

REF. CODICE DESCRIPTION Q.TY


A 563724 complete VDE socket 1
A.1
A.2
A.3
A.4
1 562667 fuses 5x20 12 A 2
A+1 360423 complete VDE socket with fuses 12 A 1

57 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.9 Plate 09: Frame assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A
A.1 526020 frame 1
A.2 561272 main wiring 1
A.3 562549 electrical filter 1
A.4 541145 silicone tube Ø 5/8 2
A.5 526183 copper coil 1
A.6 533938 plug Ø 50,8 1
A.7 540869 plastic foot 4
A.8 572375 screw TB+ 5x16 4
A.9 570609 plastic clamp 1
A.10 washer (supplied with the filter) 1
A.11 dado (supplied with the filter) 1
A.12 526510 copper coil support 2
A.13 572374 screw TB 4x10 2
A.14 571721 notched washer Ø 4 2
A.15 570498 nut M4 2
A.16 560673 “FUSE 12 A” label 1
A.17 530668 “caution” label 1

58 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

REF. ITEM N° DESCRIPTION Q.TY


A
A.18 533936 plug Ø 34,5 2
A.19 533946 plug Ø 12,7 1
A.20 561277 port RS 232 1
A.21 533941 plug Ø 9,5 1
A.22 530670 “CLEAN WATER” label 1
A.23 571143 CPC connector 1
A.24 541146 silicone tube Ø 6/10 1
1 572487 screw TS 4x10 6
2 527144 narrow crosspiece 1
3 527140 crosspiece 1

59 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.10 Plate 10: Solenoid valves assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A
A.1 562322 complete solenoid valve 1
A.1.1 electromagnet 1
A.1.2 solenoid valve body 1
A.2 571127 elbow connector M 1/4 for tube Ø 4/6 1
A.3 816046 teflon tube Ø 4/6 2
A.4 571112 T- shaped connector M/F/F 1
A.5 571140 connector M 1/4 F 1/8 1
A.6 571729 flat washer Ø 4 1
A.7 571721 notched washer Ø 4 1
A.8 572432 screw TCCE 4x10 1
A.9 541141 silicone tube Ø 3/5 1
A.10 571181 connector M 1/8 for tube Ø 4/6 1
A.11 571178 elbow connector M 1/8 for tube Ø 4/6 1
B
B.1 570609 plastic clamp 2
B.2 541146 silicone tube Ø 6/10 1
B.3 571157 elbow connector PG M 1/8 2
B.4 572285 check valve 1
B.5 562332 complete solenoid valve 2
B.5.1 solenoid 2
B.5.2 solenoid valve body 2
B.6 816046 teflon tube Ø 4/6 1
B.7 571181 connector M 1/8 for tube Ø 4/6 1
B.8 541145 silicone tube Ø 5/8 1
B.9 571117 T-shaped connector M/F/M 1/8 1
B.10 571728 flat washer Ø 3 4
B.11 571720 flat washer Ø 3 4
B.12 572421 screw TCCE 3x6 4

60 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.11 Plate 11: Boiler/electromagnet E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A
A.1 (item removed)
522497 boiler 18 litri 1
A.2
522498 boiler 24 litri 1
A.3 572488 screw 6x18 3
A.4 572174 dam plug 1
A.5 523467 boiler dam 1
A.6 540525 dam gasket 1
A.7 571172 filter holder connector 1
A.8 (item removed)
A.9 (item removed)
A.10 816046 teflon tube Ø 4/6 2
A.11 571178 elbow connector M 1/8 for tube Ø 4/6 3
591095 insulating panel 18 l 1
A.12
591096 insulating panel 24 l 1
A.13 570606 plastic clamp 3
A.14 572177 plug M 1/8 1
A.15 572283 safety valve 1
A.16 571174 connector M 1/8 F 1/4 1
A.17 571105 elbow connector M 1/8 F 1/8 1
A.18 572175 plug M 1/4 1
A.19 564962 band heater safety thermostat 1
A.20 band heater screws (supplied with the band heater) 4

61 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

REF. ITEM N° DESCRIPTION Q.TY


564048 band heater 18 l 1700 W 1
A.21 564056 band heater 24 l 1900 W 1
A.22 524822 - 524824 spacer (524822 for 18 l / 524824 for 24 l) 1
A.23 572523 screw TCCE 6x30 1
A.24 525181 copper bulb holder 1
A.25 bracket for TS2 probe (supplied with the band heater) 1
A.26 564478 TS2 lateral external temperature probe 1
A.27 564473 internal TS1 temperature probe 1
A.28 816046 teflon tube Ø 4/6 1
A.29 564476 TS3 bottom external temperature probe 1
B
B.1 570497 nut M3 1
B.2 531822 plastic spacer 1
B.3 522025 travel stop ring 1
B.4 562440 electromagnet 24 V 1
B.5 wire lever for micro switch (supplied with the microswitch) 1
B.6 563241 microswitch 1
B.7 526400 electromagnet support 1
B.8 572379 screw TS 3x20 2
B.9 572385 screw TB+ 4x6 6

62 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.12 Plate 12: Front panel assembly E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A complete front panel
A.1 571173 bacteriological filter holder 1
A.2 532199 bacteriological filter 1
A.3 572385 screw TB 4x6 1
A.4 thermostat cap (supplied with the thermostat) 1
A.5 530679 serial number label 1
A.6 570501 nut M14 1
A.7 523970 front panel 1
A.8 530690 danger hot surface label 1
A.9 571140 connector M/F 1/4 1
A.10 572178 plug 1/8 1
A.11 530674 “USED WATER” label 1
A.12 (item removed)
A.13 571143 CPC connector 1
A.14 541146 silicone tube Ø 6/10 2
A.15 571163 connector PG F 1/4 1
A.16 564956 safety thermostat manually resettable 1

(segue a pagina successiva)

63 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

REF. ITEM N° DESCRIPTION Q.TY


1 591403 drip collector sponge 1
2 524178 drip collector 1
3 572508 screw 5x16 2
4 570380 cylindrical bushing 2
5 530690 danger hot surface label 1
6 522386 hinge block 1
7 524814 closing pin 1
8 572452 screw TCEI 10x60 4
9 571733 washer Ø 10 4
10 524872 lh support plate 1
11 572018 seeger safety ring 1
12 522388 closing block 1
13 524871 rh support plate 1

64 E7 service manual GB r3
7 - SPARE PARTS CATALOGUE AUTOCLAVE E7

7.3.13 Plate kit: Accessories kit E7 NEW

REF. ITEM N° DESCRIPTION Q.TY


A E7 NEW accessories kit
A.1 571130 CPC male connector 1
A.2 562667 fuses 5x20 12 A 2
A.3 591404 sponge for cleaning chamber 1
A.4 561727 power cable for Europe 1
A.5 533378 funnel for tank filling 1
A.6 524439 door adjustment tool 1
A.7 524499 tray extractor wrench 1
420186 aluminium tray18 l 4
1
420185 aluminium tray 24 l 4
525285 trays holder 18 l 1
2
525286 trays holder 24 l 1

65 E7 service manual GB r3
8 - Product versions
8.1 REGISTRATIONS OF HARDWARE MODIFICATIONS AUTOCLAVE E7 18 – 24 L

Description of modification Date Mod. From ser. n° Reason for modification

E7 18 EDB030013
To make sure any leaks
Plastic gutter mounted over main board
from the water tank do not
(A03029800 ref. Plate 5 item A.5)
damage the board.
E7 24 EDC030002

Metal strip (A01011500) mounted on the


lower part of the heater instead of the E7 18 EDB030062 Makes it easier to replace
existing jumper. Probe (ref. Plate 11 May the TS3 probe without
item A.30 A03024900) lengthened to 03 having to dismount the band
allow it to be replaced using a pair of E7 24 EDC03 heater.
pliers.
5x20 fuses transmit less
E7 18 EDB030062 heat to the fuse box thereby
Fuses Ø 6x30 replaced with Ø 5x20. preventing overheating and
June
The capacity is the same (ref. Plate 8 possible fusion. 6x30 fuses
03
item 1). can be replaced with 5x20
E7 24 EDC030014
fuses by tightening the fuse
holder wings.

E7 18 EDB030071
Plate on which the vacuum pump is
fixed eliminated; the latter has been
Simplifies maintenance of
turned upside down and fixed directly to Sett.03
the pump heads.
the rear cover of the frame (ref. Plate 6
item A.4). E7 24 EDC030024

E7 18 EDB030247
Stops water from dripping
Boiler dam modified (ref. Plate 11 item when the door is opened.
Ott. 03
A.6 - from A01000700 to B01006200). The new dam is interchan-
E7 24 EDC030014 geable with the old version.

Improved reliability in the


CPC water inlet and outlet connectors E7 18 EDB030247 event of residues in the
modified. water.
(ref. Plate 12 item A.8) (Plate 09 item Interchangeable with the
A.18): Ott. 03 CPC's: eliminate the anti-
(from A05004000 to A05011700 female) E7 24 EDC030034 rotation plate with a cutter
(from A05004100 to A05015500 male) and always send the male
with the female.
8 - PRODUCT VERSIONS AUTOCLAVE E7

Description of modification Date Mod. From ser. n° Reason for modification

E7 18 EDB030100
Sep 03
Temperature probe modified Improved reliability.
E7 24 EDC030014

E7 18 EDB030247
Homogeneity with all
Solenoid valve block replaced by four
Euronda autoclaves solenoid
separated solenoid valve Dec 03
valve.
E7 24 EDC030034

E7 18 EDB030247
100 Ohm resistance in series of sensor Dec 03 Improved reliability in case
level. of dispersion of current.
E7 24 EDC030034

E7 18
Jan 04 Fr A03020600 to P03006500
Code of water sensor level changed Fr A03010700 to P03006600
Fr A03019700 to P03006700
E7 24

E7 18 EDB040085
Hole support of electromagnet pivot The pivot of electromagnet
change Feb 04 can work with out obstacle
E7 24 EDC040025

E7 18 EDB040086 The modification is done to


Fit up two resistance 1.2Kohm and reduce the amplitude
10Kohm on the battery zone of Mar 04
signal jamming. The time
electronic board
E7 24 EDC 04 0016 can be better counted.

E7 18 EDB040073 Recycling shock resistant.


White carton package and policell shock
Improvement for preserve
available for overseas shipments
the shock to the autoclave
E7 24 EDC

The autoclave accept the START E7-18 EDB04 0166 Eliminate doubts on E26
however the pressure on the chamber is
Jul 04 alarm on START phase due
more than 0,1 bar with display
for inertial temperature.
E26 alarm. Advance to version 1.0.13 E7-24 EDC04 0127

67 E7 service manual GB r3
8 - PRODUCT VERSIONS AUTOCLAVE E7

8.2 SERIAL NUMBERS CODING

The autoclave serial number is composed by 3 letters and 6 numbers. Such a code gives the possibility to
identify the characteristics of the machine (chamber capacity and hardware composition as well).

E7 18 L EDB000000
E7 24 L EDC000000
E7 18 L NEW without printer EFL000000
E7 24 L NEW without printer EFM000000
E7 18 L NEW with printer EFP000000
E7 24 L NEW with printer EFQ000000

68 E7 service manual GB r3
9 - Troubleshooting
9.1 SUMMARY OF ALARM SIGNALS

Vacuum Test Sterilisation

Type of Press.
Description Prevacuum Maintenance Prevacuum Sterilis. Drying
alarm rise
E10 Cycle interrupted by operator ● ● ● ● ● ●
Temperature inside chamber
E12 ● ● ● ●
> 140 °C
Sterilisation pressure not reached

within 40’
E13 Internal pressure < 0.15 bar
compared with minimum ●
sterilisation value
Sterilisation temperature not

reached within 40’
E14 Internal temperature < 3°C
compared with minimum ●
sterilisation value
E15 Black-out ● ● ● ● ● ●
The vacuum failed to reach -0.40
E16 ●
within 8’ from start of cycle
E17 Door open ● ● ● ● ● ●
Pressure - temperature increase
E19 ●
time > 40’
4’ from start of test
Pressure > -0.50 bar.
E20 ● ●
Within 10 min pressure difference
from cycle pressure >0.03 bar
E26 Electromagnet not in home position ● ● ● ● ● ●

Internal probe
E31 ● ●
S1 temperature > 155°C
Internal probe S2 temperature
E32 ● ● ● ● ● ●
> 255°C
External probe
E33 ● ● ● ● ● ●
S3 temperature > 355°C
9 - TROUBLESHOOTING AUTOCLAVE E7

9.2 TROUBLESHOOTING
Alarm Description Reason Action Procedure

START-STOP button
Cycle interrupted
E10 by operator
deliberately held down for
two seconds
Press START-STOP for 3 seconds to reset alarm. -

Clean the gasket and the part of the chamber


touching it.
Pressure leak between Flow Chart 3
door and gasket: check for Replace gasket if worn.
water in the drip collector or
on the support. Move the porthole towards the boiler (stand in front
of the porthole and turn the fulcrum screw clockwise Flow Chart 22
with the tray extractor).

Unscrew the 4 screws fixing EV2 to the solenoid Flow Chart


Pressure leak from EV2: valve block and remove. Make sure there are no
impurities inside; check the state of the piston (the 9 (A or B) and
during the pressure- Viton rubber pad must be flat). 10
sterilisation rise, steam
leaks from the rear silicone Make sure the solenoid valve coil is in good
tube. condition. Check the board output voltage by
performing an Autotest. Replace the coil or CPU Flow Chart 8
board if necessary.

Unscrew the 4 screws fixing EV1 to the solenoid Flow Chart


valve block and remove. Make sure there are no
Pressure leak from EV1: impurities inside; check the state of the piston (the 9 (A or B) and
during the pressure- Viton rubber pad must be flat). If not, replace it. 10
sterilisation rise, steam
leaks from the cooling coil.
Make sure the solenoid valve coil is in good
condition. Check the board output voltage by
performing an Autotest. Replace the coil or CPU Flow Chart 8
board if necessary.

T chamber (TS1)>
Plate 13
Pressure leak from a
140 °C hydraulic circuit union.
Replace the damaged piping or repair the union. “Hydraulic circuit
Wait for autoclave to tubes”
E12 cool down. If the
alarm occurs again Check the water enters the
check: chamber by switching on the Chap. 4.1,
autoclave with the door open par. “Checking
while holding down the
CHARGE button. the water enters
the chamber”
If it fills up, OK.

If it doesn't: check the spring


Water injection inside the water injection
pump. pump (if the spring is broken
the pump vibrates but does
not pump water). Replace if
necessary. Make sure the ball
inside the pump is not Flow Chart 7
Water does not enter the blocked or stuck (if the ball is
chamber. stuck, the pump vibrates very
weakly and does not pump
water). Free the pump using
compressed air.

Start AUTOTEST and check


the electrical circuits of: EV5,
water pump power input, level Chap. 4.1,
sensors. Replace EV5, water par. “Autotest”
Water inlet circuit pump and CPU board if
obstructed necessary.

Make sure the water inlet Plate 13


circuit is clean by blowing “Hydraulic circuit
compressed air through it.
tubes”

E7 service manual GB r3
70
9 - TROUBLESHOOTING AUTOCLAVE E7

Alarm Description Reason Action Procedure

T chamber (TS1)>
(cont.) 140°C Wait for Start a cycle and make sure that the temperature-
Incorrect temperature-
autoclave to cool pressure parameters match the Mollier table. Flow Chart 11
E12 down. If the alarm
pressure ratio reading Replace the temperature probe if necessary
occurs again check:

P. insufficient P
rise 40’ or ≠ from P
Same solutions as E12
cycle > 0.15 bar
except for the water inlet
E13 Wait for autoclave to
cool down.
part. The pressure leaks Flow Chart 11
are weaker.
If the alarm occurs
again check.

T insufficient Rise Start a cycle and make sure that the temperature-
Temperature-pressure
E14 time > 40’. ∆T cycle
> 3°C
ratio reading error
pressure parameters match the Molier table.
Replace the temperature probe if necessary.
Flow Chart 11

Power failure, 10% When power returns, reset the alarm (press
E15 drop in power
input.
START STOP for 3'').
Check fuses if necessary.
-

Clean the gasket and the part of the chamber


touching it.
Pressure leak between
door and gasket: check for Replace gasket if worn.
water in the drip collector or Flow Chart 22
on the support
Move the porthole towards the boiler by turning the
fulcrum screw anticlockwise with the tray extractor).

Unscrew the 4 screws fixing EV2 to the solenoid


valve block and remove. Make sure there are no Flow Chart
Air enters through EV2. impurities inside; check the state of the piston (the 9 (A or B) and 10
Viton rubber pad must be flat).
8’ after cycle starts
P > -0.40.
Wait for autoclave to Plate 13
E16 cool down. If the Leak from hydraulic circuit. Replace damaged piping. “Hydraulic circuit
alarm occurs again
check. tubes”

Vacuum pump heads worn. Replace vacuum pump heads. Flow Chart 14

Perform an AUTOTEST and check the voltage Chap. 4.1,


(230V) at the vacuum pump terminals. par. “Autotest”
Vacuum pump: check
voltage at the vacuum If present:, check the ohm winding of the pump (26
ohms). Replace the pump if necessary. Flow Chart 4
pump terminals.

If absent, replace the CPU board Flow Chart 8

Check that the contact is N.C. when the door is


closed Replace the micro switch if necessary.
Check that the micro switch is pressed correctly Flow Chart 18
Door open when the door is closed. Adjust the stroke of the
Wait for autoclave to micro switch with the relative ring nut if necessary.
Door micro switch faulty
E17 cool down. If the
alarm occurs again
or not pressed correctly.
check.
Check that the micro switch is pressed correctly
when the door is closed. Adjust the stroke of the Flow Chart 18
micro switch with the relative ring nit if necessary.

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Alarm Description Reason Action Procedure

Check the R1 heater (46 ohms for 18 litre version, 37


ohms for 24 litre version); replace if necessary.
P-T rise > 40'
Wait for autoclave
Check the heater power input by performing an Flow Chart
E19 to cool down. If the
alarm occurs again
R1 heater faulty. Autotest; replace electronic board if necessary. 16 and 8
check. Check the safety thermostat (the Overheat LED
lights up if it trips); wait for the autoclave to cool
down and reset the alarm.

4' from start of test


Only VACUUM TEST: see Attention: this alarm also occurs if the test is
E20 P < -0.50 bar in 10'
? P>0.03 bar
alarm E16 performed while the machine is warm.
-

Make sure the pin of the electromagnet centres the


Electromagnet not Electromagnet safety hole of the closing mechanism. Adjust Repair briefs 6
with the 4 screws fixing the electromagnet.
in home position
Wait for autoclave to
E26 cool down. If the Check that the electromagnet micro switch
alarm occurs again connections and the electromagnet connections
Electromagnet
check: micro switch
are correct (when the electromagnet is out, the Flow Chart 5
micro switch is N.C.). Replace the micro switch
if necessary.

Make sure the probe has been correctly fitted onto


TS1 probe contact on
the board. Make sure the wires of the probe
S1> 155°C Reset board. have been correctly crimped.
alarm and wait for
E31 autoclave to cool
down. If the alarm
Make sure the temperature probe has been correctly Flow Chart 11
Incorrect TS1 probe read by measuring the ohms (100 ohms at
occurs again check: reading. ambient temperature). Replace the temperature
probe if necessary

Make sure the probe has been correctly fitted onto


TS2 probe contact on
the board. Make sure the wires of the probe
S1> 255°C Reset board. have been correctly crimped.
alarm, wait for the
E32 autoclave to cool
down. If the alarm
Make sure the temperature probe has been correctly Flow Chart 12
Incorrect TS2 probe read by measuring the ohms (100 ohms at
occurs again check: reading. ambient temperature). Replace the temperature
probe if necessary

Make sure the probe has been correctly fitted onto


TS2 probe contact on
the board. Make sure the wires of the probe
board. have been correctly crimped.

S3> 355°C Make sure the temperature probe has been correctly Flow Chart 12
Reset alarm, wait for Incorrect TS2 probe read by measuring the ohms (100 ohms at
E33 the autoclave to cool
down. If the alarm
reading. ambient temperature). Replace the temperature
probe if necessary
occurs again check:
See all solutions for the E12
alarm relative to the TS3 -
probe

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9.3 FLOW CHARTS

Index of Flow Charts


1 : Removing the main cover
2 : Replacing the display board
3 : Replacing the door gasket
4 : Replacing the vacuum pump
5 : Replacing the electromagnet assembly
6 : Replacing the level sensors
7 : Replacing the vibrating pump delivering water to the chamber
8 : Removing and replacing the main board
9 : Removing and replacing the solenoid valve block/solenoid valve assembly
11 : Removing and replacing the TS1 internal probe
12 : Removing and replacing the TS2 external probe
13 : Removing and replacing the microprocessor
14 : Removing and replacing the vacuum pump heads
15 : Removing and replacing the safety thermostat
16 : Removing and replacing the band heater
17 : Replacing the door and front panel assembly
18 : Replacing the door micro switch
19 : Replacing the safety valve
20 : Replacing the bacteriological filter
21 : Resetting the safety thermostat
22 : Adjusting the closing system
23 : Servicing the safety valve
24 : Cleaning the boiler filter
25 : Cleaning the porthole gasket, chamber and accessories
26 : Removing and replacing the band heater safety thermostat

Flow Chart 1 Removing the main cover

START

Remove the 4
fixing screws brief 1

END

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Flow Chart 2 Replacing the display board

START

Remove the
main cover Flow Chart 1

Remove the
display cover

Remove the
brief 2
display panel

Fit the new


display board

END

Flow Chart 3 Replacing the door gasket

START

Remove the
door gasket brief 3

END

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Flow Chart 4 Replacing the vacuum pump

START

Remove the
Flow Chart 1
main cover

Replace the
brief 4
vacuum pump

Reassemble

END

Flow Chart 5 Replacing the electromagnet assembly

START

Remove the
main cover Flow Chart 1

Dismount the
electronic brief 5
board

Replace the
electromagnet brief 6
assembly

Reassemble

END

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Flow Chart 6 Replacing the level sensors

START

Remove the
main cover Flow Chart 1

Replace the
brief 7
level sensor

Reassemble

END

Flow Chart 7 Replacing the vibrating pump delivering water to the chamber

START

Remove the
main cover Flow Chart 1

Replace the
brief 8
water pump

Reassemble

END

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Flow Chart 8 Removing and replacing the main board

START

Remove the
main cover Flow Chart 1

Replace
brief 5
the main board

Reconnect the
electrical and
hydraulic
connections

Run a P4 sterilisation cycle and check


that temperature/pressure parameters
match the plates
in Chap. 4
if not if so

Adjust the OK
temperature
reading with the
P3 trimmer

Run another
cycle with
a cold start

Reassemble

END

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Flow Chart 9A Removing and replacing the solenoid valve block

START

Remove the
main cover Flow Chart 1

Replace
electrovalve brief 9
block

Reassemble

END

Flow Chart 9B Removing and replacing the solenoid valve assembly

START

Remove the
main cover Flow Chart 1

Replace the
electrovalve brief 9

Reassemble

END

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Flow Chart 11 Removing and replacing the TS1 internal probe

START

Remove the
main cover Flow Chart 1

Disconnect the
probe from
the board
(conn. PTC1)

Replace the
brief 10
TS1 probe

Connect the
probe to the
power board

Perform a test
cycle to check
parameters in
Mollier table
(chap. 4.2.1)

if not if so

Adjust the OK
temperature reading
to the parameters
with the
P3 trimmer

Run another cycle


with a cold start
to check
everything

Reassemble

END

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Flow Chart 12 Removing and replacing the TS2 external probe

START

Remove the
main cover Flow Chart 1

Replace the
brief 14
TS2 probe

Connect the
probe to the
power board

Check
temperature
reading
parameters

END

Flow Chart 13 Removing and replacing the microprocessor

START

Remove the
main cover Flow Chart 1

Remove and
replace the brief 11
microprocessor

Perform an auto-
test (chap. 4.1)
to check it
works correctly

Reassemble

END

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Flow Chart 14 Removing and replacing the vacuum pump heads

START

Flow Chart 4

Replace the
vacuum pump brief 12
heads

Reassemble the
vacuum pump
with the reverse
procedure

Perform a Vacuum
Test to check it
works correctly
if not if so

Check OK
hydraulic
connections

Reassemble

END

Flow Chart 15 Removing and replacing the safety thermostat

START

Remove the
Flow Chart 1
main cover

Remove the
safety brief 15
thermostat

Reassemble

END

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Flow Chart 16 Removing and replacing the band heater

START

Remove the
main cover Flow Chart 1

Remove the
brief 16
cross-piece

Replace the
band heater brief 17

Run test cycle.


Check
sterilisation
parameters

Reassemble

END

Flow Chart 17 Replacing the door and front panel assembly

START

Remove the
main cover

brief 19
Dismount
porthole
arm assembly

Reassemble

END

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Flow Chart 18 Replacing the door micro switch

START

Remove the
main cover Flow Chart 1

Replace door
brief 18
micro switch

Reassemble

END

Flow Chart 19 Replacing the safety valve

START

Remove the
main cover Flow Chart 1

Dismount the
brief 20
safety valve

END

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Flow Chart 20 Replacing the bacteriological filter

START

Unscrew the
bacteriological
filter
(anticlockwise)

Screw in the new


bacteriological
filter (clockwise)

END

Flow Chart 21 Resetting the safety thermostat

START

Leave to cool
10 minutes)

Unscrew
projecting
black plug

Press the red


button with a
sharp object

Screw projecting
black plug
back on

END

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Flow Chart 22 Adjusting the closing system

START

Leave to cool
(10 minutes)

Fit extr./adj. lever


between the
porthole and
the cover

Centre the lever


into the nut in the
middle of the door

Turn the
adjustment pin
by 1/8 of a turn
(anticlockwise)

Check the door


closes. Adjust if
necessary

Run test cycle

END

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Flow Chart 23 Servicing the safety valve

START

Loosen the upper


cap of the safety
valve anticlockwise
until it turns idle

Screw up again
until it reaches its
original position

Repeat the
entire operation
twice

END

Flow Chart 24 Cleaning the boiler filter

START

Open the door

Remove the
dam filter brief 21

Clean the filter


with a brush or
an ultrasonic
tank

Reassemble. Make sure


that the holes of the filter
holder bulb are at the
right level on
the boiler wall

END

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Flow Chart 25 Cleaning the porthole gasket, chamber and accessories

START

Take a soft cloth Take a soft cloth


dampened with dampened
water or vinegar with alcohol

Clean the Remove the tray Clean the mirror


gasket support part of the
and porthole porthole

Clean the
sterilisation
END chamber END

Dismount the
tray support

Clean the
tray support

Reassemble

END

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Flow Chart 26 Removing and replacing the band heater safety thermostat

START

Remove the
main cover Flow Chart 1

Remove the
heater safety brief 22
hermostat

Reassemble

END

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9.4 REPAIR BRIEFS

Index of repair briefs


1 : Removing the main cover
2 : Replacing the display board
3 : Replacing the door gasket
4 : Replacing the vacuum pump
5 : Dismounting the main board
6 : Replacing the electromagnet
7 : Replacing the level probe
8 : Replacing the water injection pump
9 : Replacing the solenoid valve assembly
10 : Replacing the TS1 internal probe
11 : Removing and replacing the microprocessor
12 : Removing and replacing the vacuum pump heads
14 : Removing and replacing the TS2 external probe
15 : Removing and replacing the safety thermostat
16 : Removing the crosspiece
17 : Replacing the band heater
18 : Replacing the door micro switch
19 : Replacing the front panel assembly
20 : Replacing the safety valve
21 : Removing the boiler filter
22 : Removing the band heater thermostat

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Brief 1 REMOVING THE MAIN COVER

Maintenance tools required

- Standard pliers
- Medium Philips screwdriver

Procedure

- Remove the 4 screws (2);


- pull open the left-hand side slightly and
disconnect the internal earth con-
nection;
- hold the bottom of the cover (1) on
either side, lift it slightly and then push
back.

Brief 2 REPLACING THE DISPLAY BOARD

Maintenance tools required

- Socket wrench M3
- Medium Philips screwdriver
Procedure
- Remove the flat display connector from
the power board (1);
- remove the fixing screw from inside the
autoclave (2);
- grip the display panel (3) with two hands,
push towards the autoclave and upwards
at the same time until the three brass
spacers are released from the main frame;
- remove the M3 nuts (4) fixing the
board to the display panel;
- mount the new display board (5);
- when fixing the display board, exploit
the elasticity of the rubber spacers (6).
Tighten the nuts until there is sufficient
distance between the ON and OFF
positions of the buttons on the front
panel.
N.B. If the nuts are overtightened the
buttons may remain permanently
pressed down.

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Brief 3 REPLACING THE DOOR GASKET

Maintenance tools required

- Cloth or absorbent paper soaked in alcohol

Procedure

- Grip the lip of the gasket (1) with two fingers and remove it;
- clean the seat of the gasket with a cloth soaked in alcohol;
- fit the new gasket into the seat located in the door (2) and distribute it evenly around the circumference by
applying the same pressure on the entire gasket with your fingers. Then lift up the lip of the gasket to make
sure no points have been badly fitted;
- switch on the autoclave, close the door making sure the correct closing force is required; if necessary,
adjust the closing force with the relative adjustment wrench.

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Brief 4 REPLACING THE VACUUM PUMP


Maintenance tools required
- Medium Philips screwdriver
- Cutting nippers
- Standard pliers
Procedure
- Remove the vacuum pump support (1) from the
frame of the autoclave:
- loosen the 4 screws (2) and remove the vacuum
pump from its L-shaped support;
- cut the plastic clamp and remove the two-wire
clamp (3) fixing the hydraulic circuit tube to the
pump unions with the help of cutting nippers
(take care not to damage the silicone tubes).
Loosen the two-wire clamp from the pump union
using a pair of pliers. Disconnect the two tubes.
Disconnect the pump motor power cables;
- connect the silicone tubes to the unions of the
new pump keeping the same inlet-outlet position
and fix the two silicone tubes with the plastic and
two-wire clamps. Connect the wires to the motor;
- fix the new pump to the support (1) with the 4
screws (2);
- remount the assembly onto the frame making sure
that the pump turbofans turn without sticking and
without rubbing against the cover, wiring or silicone
tubes.

Brief 5 DISMOUNTING THE MAIN BOARD


Maintenance tools required

- Small Philips screwdriver


- Permanent marker pen
- Standard pliers

Procedure

- Disconnect the hydraulic tube of the


pressure transducer;
- number the connecting cables with a
permanent marker pen;
- disconnect the terminals of the level
probes, flat display connector, internal
printer, solenoid valves, pump power
input and heater power inputs;
- unscrew the 4 screws fixing the board
support and protective edge (1). Bend
the board (2) down to access the
bracket fixing the electromagnet;
- disconnect the board power wires from
the transformer (3).

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Brief 6 REPLACING THE ELECTROMAGNET

Maintenance tools required

- Small Philips screwdriver


- Loctite thread sealant 542 (red)
- Standard pliers

Procedure

- Remove the two screws fixing the electromagnet (1) to the electromagnet support (2);
- move the Matsushita wire control lever (3) a little without damaging it and remove the electromagnet;
- disconnect the two power terminals;
- dismount the safety pin of the electromagnet by clamping the coaxial pin and unscrewing the pin with a pair
of standard pliers. Some force is required to overcome the resistance of the thread sealant. Apply a drop of
LOCTITE thread sealant 542 onto the threaded part of the pin and screw it onto the new electromagnet.
Tighten thoroughly;
- connect the two power cables to the new electromagnet;
- with the door closed, attach the electromagnet to the bracket with the two 4x6 screws (4). Fix the
electromagnet to the bracket so that the pin of the electromagnet is perfectly centred with the hole in the L-
shaped bracket connected to the closing shaft. If necessary, mark the position of the electromagnet and
fully tighten the fixing screws;
- position the electromagnet lever so that it does not touch the threaded pin of the electromagnet, but only
the pumice spacer (5).
- after assembly, push the pin of the electromagnet to check that the micro switch makes its characteristic
"click", a sign that it works correctly both in its outward and return strokes (about 1 or 2 mm at the end of
the stroke). If this does not happen, move the spacer in or out until the micro switch works as described
above.

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Brief 7 REPLACING THE LEVEL PROBE

Maintenance tools required

- Small Philips screwdriver


- Open-ended wrench n°13
- Cloth or absorbent paper

Procedure

- Empty the water tank containing the level


probe;
- protect the area under the tank with
absorbent paper or a piece of cloth in order
to prevent water from the tank dripping
onto electrical components;
- unscrew the 6 screws fixing the cover (1)
and remove the metal cover of the inlet
and outlet water tanks (2);
- disconnect the two electric cables of the
probe by loosening the clamps on the
electronic board;
- unscrew the plastic hex head nut fixing the
level probe (3 or 4 or 5) located under the
tank with the help of an open-ended
wrench n° 13;
- pull out the level probe;
- after cleaning around the hole to remove
any impurities, mount the new level probe,
tighten the plastic lock nut until the o'ring
lies perfectly on the surface of the tank.
Take care not to ruin the thread of the
plastic nut;
- connect the two cables of the float to the
electronic board;
- switch on the autoclave and move the float
by hand to check the effective maximum
and minimum signals on the display.

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Brief 8 REPLACING THE WATER INJECTION PUMP

Maintenance tools required

- Cutting nippers
- BETA pliers for metal clamps

Procedure

- Cut the plastic clamp (1) fixing the water pump to the support;
- detach the two water inlet and outlet tubes from the pump (loosen the metal clamp on the upper tube with
a pair of BETA pliers);
- disconnect the two power terminals and remove the thermal fuse (2) from the pump housing;
- blow air down the shorter inlet tube to eliminate any residues of water;
- fit the thermal fuse into the housing of the new pump. Connect the power cables to the two pump
terminals and the two silicone water inlet-outlet tubes;
- attach the stainless steel and plastic clamps with a pair of pliers and make sure they are securely fixed. If
necessary, hit the clamping area with the pliers;
- fit the pump into its housing and secure it with a plastic clamp (1);
- switch on the autoclave with the CHARGE button held down and make sure the water injection pump
works properly.

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REPLACING THE SOLENOID VALVE BLOCK (till EDB030246-


Brief 9A EDC030033)

Maintenance tools required

- Medium Philips screwdriver


- Cutting nippers
- BETA pliers for metal clamps
- Permanent marker pen

Procedure

- Unscrew the two screws (1) securing the solenoid valve block (2) to the crosspiece (3);
- mark the electrical connections to the solenoid valves with a permanent marker pen in order to repeat the
same connections on the new block;
- cut the plastic clamps with cutting nippers. Loosen the metal clamps (4) securing the water tubes to the
connectors (5, 6) of the block with a pair of BETA pliers;
- disconnect the electrical and hydraulic connections and connect them to the new block in the same way.
- tighten the sheathed tubes (7) with metal clamps (4) and the unsheathed tubes with plastic clamps. Make
sure the metal clamps are well tightened. Use a pair of pliers if necessary;
- restore the solenoid valve electrical connections;
- fix the solenoid valve block to the frame. Switch on the autoclave with the MENU button pressed down and
perform an Autotest to make sure that solenoid valves EV1, EV3, EV5 and EV2 work correctly.

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REPLACING THE SOLENOID VALVE ASSEMBLY (from EDB030247-


Brief 9B EDC030034)

Maintenance tools required

- Medium Philips screwdriver


- Cutting nippers
- BETA pliers for metal clamps
- Permanent marker pen

Procedure

- Mark the electrical connections to the faulty solenoid valves with a permanent marker pen in order to repeat
the same connections on the new block;
- disconnect the hydraulic connections (cut the plastic clamps, for EV2), loosen the metal clamps (for EV3,
EV5, EV1);
- remove the screws (1) (for EV2, EV3) or (2) (for EV5, EV1);
- remove the solenoid valve assembly (EV2, EV3) or (EV5, EV1) between the crosspiece and the boiler;
- disconnect the electrical connections of the solenoid valve requiring replacement;
- disconnect the connectors from the solenoid valve assembly (EV2, EV3) (EV5, EV1);
- replace the faulty solenoid valve;
- fix the sheathed tubes with the metal clamps;
- fix the plastic tubes with the plastic clamps;
- make sure the metal clamps are well tightened, use a pair of pincers for clips if necessary (beta);
- restore the electrical connections to the solenoid valves;
- fix the solenoid valves to the solenoid valve support (3);
- switch on the autoclave with the Menu button pressed down and perform an Autotest to make sure that
solenoid valves EV1, EV3, EV5 and EV2 work correctly.

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Brief 10 REPLACING THE TS1 INTERNAL PROBE

Maintenance tools required

- Medium Philips screwdriver


- Socket wrench diam.18
- Screwdriver with long shank
- Loctite thread sealant 542 (red)

Procedure

- Unscrew the 7 screws (1) and move the panel (2) to the left (rear view):
N.B. it is not necessary to dismount the connector (3) from the panel;
- unhook the ferrite cage securing the three temperature probes;
- remove the cable of the TS1 internal temperature probe (4) from the rear opening. Fit the cable of the
temperature probe into the socket wrench;
- insert the diam. 18 socket wrench into the hexagonal seat of the TS1 probe (4) and (using a large screwdriver
with a long shank as a lever) unscrew the temperature probe and remove it from the sterilisation chamber;
- clean the thread of the chamber to remove any dry residues of thread sealant;
- fit the cable of the new temperature probe into the diam. 18 socket wrench in order to screw it into the seat of
the boiler;
- apply two drops of LOCTITE thread sealant 542 onto the threaded part of the new temperature probe and
screw it to the chamber using the socket wrench;
- thoroughly tighten using a large screwdriver with a long shank as a lever;
- pass the cable of the temperature probe to the left and attach it with the protective ferrite to the other two
temperature probes. Make sure that pump turbofans turn without sticking and without rubbing against the
cover, wiring or silicone tubes. Secure with plastic clamps if necessary.

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Brief 11 REMOVING AND REPLACING THE MICROPROCESSOR

Maintenance tools required

- Eprom extraction pliers


- Medium Philips screwdriver

Procedure

- Grip the eprom extraction pliers between


thumb and index finger. Position the two
jaws of the pliers on either side of the
eprom (1) and pull until it leaves its
socket;
- position the new eprom over the socket
ALWAYS taking care to keep the
reference dot upwards. N.B.: the eprom
is subject to electrostatic discharge;
before handling, touch an earthed
element to eliminate any charges from
your body.
- press the middle of the eprom with your
thumb until the eprom fits flat into the
socket;
- Make sure the pins of the eprom are in
good condition and make univocal
contact with the socket.

Brief 12 REMOVING AND REPLACING VACUUM PUMP HEADS

Maintenance tools required

- Standard pliers
- Medium Philips screwdriver

Procedure

- Unscrew the 4x2 screws fixing the head


to the vacuum pump;
- position the vacuum pump so that the
two heads are on the upper surface of
the pump. Dismount the worn heads (1);
- position the new heads on the surface of
the two cylinders. Make sure the gaskets
adhere correctly to the seat. Do not
tighten the fixing screws before checking
that the gaskets are well centred on the
heads;
- tighten the 8 screws.

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Brief 14 REMOVING AND REPLACING THE TS2 EXTERNAL PROBE

Maintenance tools required

- Medium Philips screwdriver


- Open-ended wrench diam. 5
- Plastic clamp

Procedure

- Detach the ferrite cage and cut the plastic clamp securing the three temperature probes (1, 2, 3). Remove
the temperature probe TS2 (1) from the board terminal;
- loosen (do not remove) the two M5 nuts (4) and pull off the temperature probe (1);
- fit the new temperature probe into its U-shaped housing and make sure the tip of the probe sticks out 1 mm
from the metal neck. Tighten the two M5 nuts (4) sufficiently to secure the probe to the heater.

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Brief 15 REMOVING AND REPLACING THE SAFETY THERMOSTAT

Maintenance tools required

- Standard pliers
- Medium Philips screwdriver
- Small Philips screwdriver

Procedure

- Unscrew the projecting black cap


(1);
- unscrew the two fixing screws
(2). Take care not to lose the
knurled washers D. 4 (3);
- disconnect the wires connected
to the thermostat (4);
- remove the copper probe from
the bulb using a standard pair of
pliers;
- remove the thermostat (4);
- install the new thermostat by
following the above procedure in
reverse order.
N.B.: check that the thermostat is
adjusted to half the available
stroke.

Brief 16 REMOVING THE CROSSPIECE

Maintenance tools required

- BETA pliers for metal clamps


- Medium Philips screwdriver

Procedure

- Detach the pipes connected to


unions 1, 2, 3 and tubes 4, 5;
- lift the grey adhesive aerstop
from the upper part of the frame
and unscrew the 4 screws (6).
N.B.: keep the solenoid valve
assembly fixed to the body.

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Brief 17 REPLACING THE BAND HEATER

Maintenance tools required

- Medium Philips screwdriver


- BETA pliers for metal clamps
- Hex wrench n°5
- Standard pliers
- Cutting nippers

Procedure

FOLLOW THESE INSTRUCTIONS WITH THE UTMOST CARE AND ATTENTION


- Detach the ferrite cage and cut the plastic clamp securing the three temperature probes. Remove the
temperature probe TS2 (1), TS3 (2) from the board terminal;
- remove the 7 fixing screws (3) from the rear cover (4);
- release the three upper and rear spring catches (5, 6) securing the glass wool insulation panel. Detach the
insulating panel from the heater and remove it from the autoclave;
- disconnect the three pairs of cables powering the separated heater (mark the terminals with a permanent
marker pen in order to allow it to be reassembled correctly). Mark the position of the heater around the
chamber in order to fit the new heater in the same position;
- unscrew the 4 hex-head screws (4) securing the heater around the chamber;
- turn the heater so that the seams face towards the tank, open the two edges and pull it out from the left-hand
side of the chamber;
- fit the new heater from the left-hand side of the autoclave following the above instructions in reverse order,
taking care not to let dirt get trapped between the chamber and the heater. Tighten the 4 screws of the heater
with a torque wrench set to 10 N/m using a hex-wrench n° 5;
- fix the TS2 external probe (1), making sure the tip sticks out 1 mm from the neck (7). Fit the lower TS3 (2)
external probe into its housing so that the stem sticks out by about 5 mm at the rear, then loosen and tighten
the tabs fixing the probe support;
- restore the electrical connections following the dismounting instructions in reverse order. Reposition the insulating
panel following the dismounting instructions in reverse order. Secure with the help of metal clamps so that the pump
turbofans turn without sticking and without rubbing against the cover, wiring or silicone tubes;
- remount the crosspiece and rear cover. Restore the block-pump hydraulic connections (see chap. 7.2.13 Plate
13 “Hydraulic circuit tubes”).

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Brief 18 REPLACING THE DOOR MICRO SWITCH

Maintenance tools required

- Standard pliers
- Medium Philips screwdriver

Procedure

- Unscrew the cross-slotted screw (1). Slide


the display panel (2) upwards until the
three brass supports are released;
- dismount the micro switch (3) by
unscrewing the two lock nuts (4).
Disconnect the electric wiring;
- mount the new micro switch and tighten
the two lock nuts. Make sure the thread
sticks out by about 3 mm;
- reassemble;
- switch on the autoclave. Activate Close the
door and check that the micro switch
makes the normal "click" with a fair margin
of tolerance. If necessary, adjust the lock
nuts and move the micro switch towards
the closing mechanism;
- reassemble.

Brief 19 REPLACING THE FRONT PANEL ASSEMBLY

Maintenance tools required

- Medium Philips screwdriver


- Hex wrench n° 3
- Standard hammer
- Pin punch diam. 6 mm

Procedure

- Unscrew the dowel (1) with a hex


wrench n° 3 and pull the handle ( 2)
up and off;
- unscrew the 4 screws (3) (take care
not to lose the knurled washers) and
pull the cover up and off from the
pin;
- remove the hinge peg (4) using a
pin punch and hammer;
- mount the new arm/porthole
assembly by inserting the peg from
above with a hammer;
- check the catch (5) is correctly
centred onto the bracket block and
the door micro switch;
- remount the cover following the
above instructions in reverse order.

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Brief 20 REPLACING THE SAFETY VALVE

Maintenance tools required

- BETA pliers for metal clamps


- Open-ended wrench n° 20
- Adjustable wrench
- Loctite thread sealant 542 (red)

Procedure

- Clamping the union (2) with the


adjustable wrench, unscrew the
safety valve (1) with the open-
ended wrench n° 20 ;
- remove any thread sealant from
the union;
- remount the safety valve using
Loctite thread sealant 542.

Brief 21 REMOVING THE BOILER FILTER

Maintenance tools required

- Open-ended wrench n° 14

Procedure

- Unscrew the 1/8 filter cap (1) with an


open-ended wrench n° 14;
- remove the dam and relative gasket
(2-3);
- remove the boiler filter (4) with the
open-ended wrench n° 14.

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Brief 22 REMOVING THE BAND HEATER THERMOSTAT

Maintenance tools required

- Medium Philips screwdriver


- Standard pliers
- Open-ended wrench n°55

Procedure

- Disconnect the two terminals from the


safety thermostat (1);
- unscrew the two M3 nuts fixing the
thermostat;
- replace the safety thermostat (1) with
another one of the same type;
- fix the thermostat following the above
instructions in reverse order. Screw up
the two M3 nuts;
- connect the two power cables;
- reassemble.

9.5 REQUIRED MAINTENANCE TOOLS

The following pages show a list of all the tools required by maintenance men together with photos to make it
easier to identify the tool or instrument.

- Only use good quality tools.


- Regularly check the tools for wear and replace worn or damaged ones.
- Store tools in suitable containers (e.g. a case).

Take care when handling the electronic validation board as this contains components
that are subject to electrostatic discharge; always put the board back into its antistatic
bag after use.

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Fig. Description Figure

1 Set of hex wrenches

2 Set of combination wrenches

Pliers with straight jaws for retaining


3
rings

4 Set of slotted screwdrivers

5 Set of Philips screwdrivers

6 Standard hammer

7 Standard pliers

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Fig. Description Figure

T-wrench with hinged hexagonal drive


8
D4

9 Cutting nippers

10 Pin punch D 5

11 BETA pliers for metal clamps

12 Eprom extraction pliers

13 Multimeter

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Fig. Description Figure

14 T-wrench D 18

15 Cutter

16 Red Loctite 542

17 Green Loctite

18 Twinlook union 1/4

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10 - Demolition
10.1 DEMOLITION INSTRUCTIONS

The E7 autoclave has been manufactured using ferrous materials, electrical components and plastics. To
scrap the unit, separate the various components according to the material they are made of in order to
simplify reuse or differentiated disposal.
No particular operations are required after demolition.
Do not dump the unit.
Take it to a disposal company.
Always comply with the current laws governing the scrapping of material in the country of use.

10.2 RESALE

If the unit is sold, hand over all the technical documentation to the new purchaser, inform him/her about any
repair work carried out and how to use and service the machine.
Also inform Euronda S.p.A. of the sale and provide it with data about the new purchaser.

EURONDA S.p.A.
via dell'Artigianato, 7 - 36030 Montecchio Precalcino (VI) - ITALY
Tel. +39 0445 329811 - Fax +39 0445 865246 - Internet: www.euronda.com - E-mail: info@euronda.com

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