Thermoplastic

A thermoplastic, or thermosoftening
plastic, is a plastic material, a polymer,
that becomes pliable or moldable above a
specific temperature and solidifies upon
cooling.[1][2]

Most thermoplastics have a high

molecular weight. The polymer chains
associate through intermolecular forces,
which weaken rapidly with increased
temperature, yielding a viscous liquid.
Thus, thermoplastics may be reshaped by
heating and are typically used to produce
parts by various polymer processing
techniques such as injection molding,
compression molding, calendering, and
extrusion.[3][4] Thermoplastics differ from
thermosetting polymers, which form
irreversible chemical bonds during the
curing process. Thermosets do not melt
when heated: they decompose and do not
reform upon cooling.
Stress-strain graph of a thermoplastic material

Above its glass transition temperature and

below its melting point, the physical
properties of a thermoplastic change
drastically without an associated phase
change. Some thermoplastics do not fully
crystallize below the glass transition
temperature, retaining some or all of their
amorphous characteristics. Amorphous
and semi-amorphous plastics are used
when high optical clarity is necessary, as
light is scattered strongly by crystallites
larger than its wavelength. Amorphous
and semi-amorphous plastics are less
resistant to chemical attack and
environmental stress cracking because
they lack a crystalline structure.

Brittleness can be decreased with the

addition of plasticizers, which increases
the mobility of amorphous chain
segments to effectively lower the glass
transition temperature. Modification of the
polymer through copolymerization or
through the addition of non-reactive side
chains to monomers before
polymerization can also lower it. Before
these techniques were employed, plastic
automobile parts would often crack when
exposed to cold temperatures.These are
linear or slightly branched long chain
molecules capable of repeatedly softening
on heating and hardening on cooling.

Acrylic
Acrylic, a polymer called poly(methyl
methacrylate) (PMMA), is also known by
trade names such as Lucite, Perspex and
Plexiglas. It serves as a sturdy substitute
for glass for items such as aquariums,
motorcycle helmet visors, aircraft
windows, viewing ports of submersibles,
and lenses of exterior lights of
automobiles. It is extensively used to
make signs, including lettering and logos.
In medicine, it is used in bone cement and
to replace eye lenses. Acrylic paint
consists of PMMA particles suspended in
water.

ABS
Acrylonitrile butadiene styrene (ABS) is a
terpolymer synthesized from styrene and
acrylonitrile in the presence of
polybutadiene. ABS is a light-weight
material that exhibits high impact
resistance and mechanical toughness. It
poses few risks to human health under
normal handling. It is used in many
consumer products, such as toys,
appliances, and telephones.

Nylon
Nylon belongs to a class of polymers
called polyamides. It has served as a
substitute mainly for hemp, cotton and
silk, in products such as parachutes, cords,
sails, flak vests and women's clothing.
Nylon fibers are useful in making fabrics,
rope, carpets and musical strings, whereas
in bulk form, Nylon is used for mechanical
parts including machine screws, gears and
power tool casings. In addition, it is used
in the manufacture of heat-resistant
composite materials.

PLA
Polylactic acid (polylactide) is a
biodegradable thermoplastic aliphatic
polyester derived from renewable
resources, such as corn starch (in the
United States), tapioca roots, chips or
starch (mostly in Asia), or sugarcane. It is
one of the materials used for 3D printing
with fused deposition modeling (FDM)
techniques.

Polybenzimidazole
Polybenzimidazole (PBI, short for Poly-
[2,2’-(m-phenylen)-5,5’-bisbenzimidazole])
fiber is a synthetic fiber with a very high
melting point. It has exceptional thermal
and chemical stability and does not readily
ignite. It was first discovered by American
polymer chemist Carl Shipp Marvel in the
pursuit of new materials with superior
stability, retention of stiffness, toughness
at elevated temperature. Due to its high
stability, Polybenzimidazole is used to
fabricate high-performance protective
apparel such as firefighter’s gear, astronaut
space suits, high temperature protective
gloves, welders’ apparel and aircraft wall
fabrics. In recent years, polybenzimidazole
found its application as membrane in fuel
cells.

Polycarbonate
Polycarbonate (PC) thermoplastics are
known under trademarks such as Lexan,
Makrolon, Makroclear, and arcoPlus. They
are easily worked, molded, and
thermoformed for many applications, such
as electronic components, construction
materials, data storage devices,
automotive and aircraft parts, check
sockets in prosthetics, and security
glazing. Polycarbonates do not have a
unique resin identification code. Items
made from polycarbonate can contain the
precursor monomer bisphenol A (BPA).

Polyether sulfone
Polyether sulfone (PES) is a class of
specially engineered thermoplastics[5] with
high thermal, oxidative, and hydrolytic
stability, and good resistance to aqueous
mineral acids, alkalis, salt solutions, oils
and greases.

Polyoxymethylene
Polyoxymethylene (POM), also known as
acetal,[2] polyacetal and
polyformaldehyde, is an engineering
thermoplastic used in precision parts
requiring high stiffness, low friction, and
excellent dimensional stability. As with
many other synthetic polymers, it is
produced by different chemical firms with
slightly different formulas and sold
variously by such names as Delrin, Celcon,
Ramtal, Duracon, Kepital and Hostaform.

Polyetherether ketone
Polyether ether ketone(PEEK) is a
colourless organic thermoplastic polymer
in the polyaryletherketone (PAEK) family,
used in engineering applications. It was
originally introduced by Victrex PLC, then
ICI (Imperial Chemical Industries) in the
early 1980s. It has attractive properties
like good abrasion resistance, low
flammability and emission of smoke and
toxic gases.

Polyetherimide
Polyetherimide (PEI), produced by a novel
nitro displacement reaction involving
bisphenol A, 4, 4’-methylenedianiline and
3-nitrophthalic anhydride, has high heat
distortion temperature, tensile strength
and modulus. They are generally used in
high performance electrical and electronic
parts, microwave appliances, and under-
the-hood automotive parts.

Polyethylene
Polyethylene (polyethene, polythene, PE) is
a family of similar materials categorized
according to their density and molecular
structure.It is also known as poly and is
obtained by the addition polymerisation of
ethylene.It may be of low density or High
density depending upon the process used
in its manufacturing. It is resistant to
moisture and most of the chemicals. It is
flexible at room temperature. (and low
temperature) and can be heat sealed.
Since it one of the inexpensive plastic. It is
made in large amounts to cater demand.
For example:

Ultra-high-molecular-weight
polyethylene (UHMWPE) is tough and
resistant to chemicals. It is used to
manufacture moving machine parts,
bearings, gears, artificial joints and
some bulletproof vests.
High-density polyethylene (HDPE),
recyclable plastic no. 2, is commonly
used as milk jugs, liquid laundry
detergent bottles, outdoor furniture,
margarine tubs, portable gasoline cans,
 drinking water distribution systems,
water drainage pipes, and grocery bags.
Medium-density polyethylene (MDPE) is
used for packaging film, sacks and gas
pipes and fittings.
Low-density polyethylene (LDPE) is
flexible and is used in the manufacture
of squeeze bottles, milk jug caps, retail
store bags and linear low-density
polyethylene (LLDPE) as stretch wrap in
transporting and handling boxes of
durable goods, and as the common
household food covering.

Polyphenylene oxide
Polyphenylene oxide (PPO), which is
obtained from the free-radical, step-growth
oxidative coupling polymerization of 2,6-
xylenol, has many attractive properties
such as high heat distortion and impact
strength, chemical stability to mineral and
organic acids, and low water absorption.
PPO is difficult to process, and hence the
commercial resin (Noryl) is made by
blending PPO with high-impact polystyrene
(HIPS), which serves to reduce the
processing temperature.

Polyphenylene sulfide
Polyphenylene sulfide (PPS) obtained by
the condensation polymerization of p-
dichlorobenzene and sodium sulfide, has
outstanding chemical resistance, good
electrical properties, excellent flame
retardance, low coefficient of friction and
high transparency to microwave radiation.
PPS is principally used in coating
applications. This is done by spraying an
aqueous slurry of PPS particles and
heating to temperatures above 370°C.
Particular grades of PPS can be used in
injection and compression molding at
temperatures (300 to 370°C) at which PPS
particles soften and undergo apparent
crosslinking. Principal applications of
injection and compression molded PPS
include cookware, bearings, and pump
parts for service in various corrosive
environments.

Polypropylene
Polypropylene (PP) is useful for such
diverse products as reusable plastic food
containers, microwave- and dishwasher-
safe plastic containers, diaper lining,
sanitary pad lining and casing, ropes,
carpets, plastic moldings, piping systems,
car batteries, insulation for electrical
cables and filters for gases and liquids. In
medicine, it is used in hernia treatment
and to make heat-resistant medical
equipment. Polypropylene sheets are used
for stationery folders and packaging and
clear storage bins. Polypropylene is
defined by the recyclable plastic number 5.
Although relatively inert, it is vulnerable to
ultraviolet radiation and can degrade
considerably in direct sunlight.
Polypropylene is not as impact-resistant
as the polyethylenes (HDPE, LDPE). It is
also somewhat permeable to highly
volatile gases and liquids.

Polystyrene
Polystyrene is manufactured in various
forms that have different applications.
Extruded polystyrene (PS) is used in the
manufacture of disposable cutlery, CD and
DVD cases, plastic models of cars and
boats, and smoke detector housings.
Expanded polystyrene foam (EPS) is used
in making insulation and packaging
materials, such as the "peanuts" and
molded foam used to cushion fragile
products. Extruded polystyrene foam
(XPS), known by the trade name
Styrofoam, is used to make architectural
models and drinking cups for heated
beverages. Polystyrene copolymers are
used in the manufacture of toys and
product casings.

Polyvinyl chloride
Polyvinyl chloride (PVC) is a tough,
lightweight material that is resistant to
acids and bases. Much of it is used by the
construction industry, such as for vinyl
siding, drainpipes, gutters and roofing
sheets. It is also converted to flexible
forms with the addition of plasticizers,
thereby making it useful for items such as
hoses, tubing, electrical insulation, coats,
jackets and upholstery. Flexible PVC is
also used in inflatable products, such as
water beds and pool toys. PVC is also a
common material in vinyl action figures,
especially in countries such as Japan,
where the material is used extensively in
so-called Sofubi figures. As PVC bends
easily and has a tendency to be bent
during transit, a method to 'repair' this
deformation is to heat the plastic until it
becomes mobile, then 're-bend' the
material into the correct position.

Teflon
Teflon a brand name of DuPont for a
variety of the polymer
polytetrafluoroethylene (PTFE), which
belongs to a class of thermoplastics

References
1.
http://www.lgschemistry.org.uk/PDF/Therm
osoftening_and_thermosetting_plastics.pd
f
2. Baeurle SA, Hotta A, Gusev AA (2006).
"On the glassy state of multiphase and pure
polymer materials". Polymer. 47: 6243–
6253. doi:10.1016/j.polymer.2006.05.076 .
3. A. V. Shenoy and D. R. Saini (1996),
Thermoplastic Melt Rheology and
Processing, Marcel Dekker Inc., New York.
4. Charles P. MacDermott and Aroon V.
Shenoy (1997), Selecting Thermoplastics
for Engineering Applications, Marcel Dekker
Inc., New York.
5. D. R. Saini and A. V. Shenoy (1985), Melt
rheology of some specialty polymers, J.
Elastomers Plastics, Vol. 17, pp. 189-217.

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