1. Introduction 1
1.1 What is Siporex? 1
1.2 About our plant 2
1.3 Codes & Standards 3
2. Manufacturing 4
2.1 Manufacturing Process 5
2.2 Quality Control 6
2.3 Material Identification & Markings 7
2.4 Handling, Shipping & Storage 8
3. Properties & Benefits of Using Siporex 9
3.1 Benefits of Using Siporex 10
3.2 Properties of Siporex 11
4. Range of Products 17
4.1 Wall Panels 17
4.2 Lintels 20
4.3 Floor & Roof Slabs 22
4.4 Siporex Blocks 24
5. Design 27
5.1 General 27
5.2 Design Principle 30
5.3 Structural System 30
6. Erection 32
6.1 Guidelines for Estimating Erection Cost 32
6.2 Hand tools & Equipments 33
6.3 Erection Procedure 35
6.4 Repair of Siporex Panels 37
6.3 Illustrations Showing Erection Stages 38
7. Typical Connection Details 40
8. Electro-Mechanical 44
8.1 Chases & Penetrations 44
8.2 Electro-Mechanical 45
8.3 Plumbing 46
9. Finishes 47
10. Fixings to Siporex 50
11. Siporex Glue 51
12. Serpo Gesol 52
13. List of Projects 53
SIPOReX
AAC BUILDING SYSTEM
1. INTRODUCTION
S IP O R E X i s li g h tw e ig h t A u t o c la v e d A e r a t ed C o n cr e t e ( A A C) w h ic h i s a l s o
c a ll e d c e ll u la r c o n cr e t e .
S IP O R E X i s c o mp l e te l y c u re d m i x o f c a lc a re ou s m a t e ri a ls s u ch a s
c e me n t a n d s il ic e o u s f i n e m a t e ri a ls s u ch a s q u a r t z s a nd w it h
t h e ad d i ti o n of w a te r a n d a l u mi n u m p ow d e r a c t in g a s f o a m i n g
a g e n t to f o r m a h o m o g en o u s c e ll u la r s t ru c t u re k n o wn a s
C a lc iu m S i l i c a t e H yd r a t e .
S IP O R E X i s a h i g h q u a l it y s t r u c t u ra l m a t e ri a l , l o a d - b e a ri n g a n d e x t re m e ly
w e ll i n su l a ti n g m a t e ri a l d u e t o n u m e r ou s t in y n on - c o n n e ct in g
a i r b u b b le s w h ic h g i v e s S i p o re x i t s i n c re d i b ly d i v e rs e q u a l it ie s .
T h e h i g h p r e s su r e s t e a m- c u ri n g i n a u t o c la v e s a c h ie v e s a
p h y si ca l ly a n d c he m i ca l ly s t a b le p r od u c t w it h an a ve r a g e
d e n s it y b e i n g a p p ro x im a t e l y o n e f o u r t h o f n o r ma l c o n c r e t e .
S IP O R E X i s p r o d u ce d a s b l o ck s a n d p r e c a st r e in f o rc e d u n i ts , i .e . , w a ll
p a n e l s, l in t e ls an d f l oo r / ro of s la b s f o rm i n g a co m p l e te b u i ld i n g
system.
S IP O R E X h a s b ee n u s e d o n l a rge s ca l e p r o j e ct s s u ch a s h o u s in g s ,
s ch o o l s, h o s p it a ls , c o mm e r c ia l , i n d u st ri a l a n d g o v e rn m e n t
p r o j e ct s u n d e r a l l c li ma t ic c o n d it io n s s in c e t h e e a r l y n i n e t e en
t h ir t ie s w o rl d w id e .
S IP O R E X i s d e f i n it e ly o ne of th e m a j o r a c h ie ve m e n t s i n t h e f i e ld of
c o n st ru c t io n . It i s a r e v o lu t io n a r y m a t e r ia l t h a t o f f e r s a u n i q ue
c o mb i n a ti o n of s t re n g th , l ig h t we i g h t, t he r m a l i n su l a ti o n , s o u nd
a b s o rp t io n , u n su r p a s se d f i re r e s is t a n ce a n d u np r e c e d en t e d
buildability.
S IP O R E X i s a n a tu r a l a n d n o n -t o x ic c o n st ru c t io n m a te r i a l, s a ve s e n e r g y ,
a n d i s f r ie n d l y t o t h e e n v i ro n m e n t .
S IP O R E X a s a b u i ld i n g s ys t e m, m e e t s a ll t h e r e q u ir e m e n t s o f o u r mo d e r n
a g e t h ro ug h o u t th e w o rl d . It s p r o p e r t i e s e n s u re a b u i ld i n g
m a t e ri a l t h a t o ut p e rf o r m s a l l o t h e rs . In v ie w o f t h e r a p i d
d e v e lo p m e n t a n d i n cr e a s in g d e m a n d , we c a n c l a im w it h c e rt a in
j u st if i ca t io n t h a t S i po r e x i s t h e id e a l c h o ic e f o r b u i ld i n g
c o n s t ru c t io n .
1
SIPOReX
AAC BUILDING SYSTEM
1. INTRODUCTION
Industrial production of this versatile building After more than thirty years and having used by
material was started in 1929 and it has been several thousands of projects, LCC Siporex
produced and used for building construction became the leading supplier of this truly
ever since. First in Europe and now world- amazing material not only within the kingdom
wide. but also to GCC countries, Yemen, Jordan,
Here in the Kingdom of Saudi Arabia, LCC Sudan, Ethiopia and as far away as Djibouti,
Siporex Company was established in 1977 Taiwan and Japan.
and has been producing Siporex AAC material Builders, engineers, architects and contractors
at our plant in the Second Industrial Estate, not only appreciate the excellent properties of
AlKharj Road. With our continued expansion of Siporex, but also energy-saving and pollution-
additional manufacturing plant to sustain the free techniques used in its production. In fact,
growing demand, our current total production Siporex manufacturing process produces neither
capacity has intensified to about 350,000 cubic polluting waste gases nor dangerous residues
meters of Siporex AAC products per year. and there is no waste of costly raw materials.
2
SIPOReX
AAC BUILDING SYSTEM
1. INTRODUCTION
Various international codes and standards had been developed to provide engineers and designers
with provisions for the analysis and design of AAC factory-produced reinforced panels and blocks
based on various research studies and experiences on its use. These include guidelines or
recommended practice addressing the materials, manufacture and structural design of AAC including
design considerations such as erection and construction details incorporating the use of AAC products
in conventional construction. Some of these Codes & Standards are listed below:
3
SIPOReX
AAC BUILDING SYSTEM
2. MANUFACTURING
Siporex is produced by a highly complex and advanced manufacturing process in our factory under the
careful control of chemists and engineers. Siporex is made either as steel reinforced panels using
moulds 6 meters long, 1.5 meters wide and 600 mm deep or as non-reinforced blocks using moulds 6
meters long, 1.5 (or 1.2) meters wide and 600 mm deep. A schematic diagram of manufacturing
process is shown on fig. 1.
4
SIPOReX
AAC BUILDING SYSTEM
2. MANUFACTURING
5
SIPOReX
AAC BUILDING SYSTEM
2. MANUFACTURING
ISO Certification
6
SIPOReX
AAC BUILDING SYSTEM
2. MANUFACTURING
Siporex Blocks:
After autoclaving, Siporex blocks are ready for
packing and distribution. Blocks are strapped in
bundles and marked with a stamp denoting
block dimension, density type and batch
number. Bundles of blocks are arrange in
stacks laid on wooden pallets and sent to
storage or distribution.
Reinforced panels:
Reinforced panels are marked after autoclaving
and demoulding, with stamp code containing
information about the type of product, density,
permissible load, dimensions, batch number
and order number. An arrow indicating the top
side of the panels will be marked at one end of
the floor/roof slabs and lintels.
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SIPOReX
AAC BUILDING SYSTEM
2. MANUFACTURING
Siporex products are designed to resist normal handling and transport. Siporex blocks should be
handled by forklifts and/or cranes with appropriate straps to avoid damage to the material.
Siporex materials are shipped by trucks or flat-bed trailers and can be transported by road, train and by
sea for international projects.
They have unlimited storage stability, provided that they are not exposed to extreme conditions. They
must be supported by properly placed bearers and stored in such a way that they cannot absorb water
from the ground or be splashed with sea water. Siporex is an inorganic material and is not affected by
termites and other insects.
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SIPOReX
AAC BUILDING SYSTEM
The manufacturing process as well as the basic ingredients used provides Siporex its unique
properties and benefits not found in other traditional building materials and will radically change
the construction practices in this industry.
3.1.1 Lightweight
Siporex weighs less than a quarter compared to conventional
concrete. Due to the lightweight property of Siporex, the
foundation loads are greatly reduced resulting to big savings
in the overall construction cost especially at areas having
poor soil bearing capacity. Its light weight also means
significant advantage in transportation cost.
3.1.4 Workability
Siporex products can be sawn, cut, slot, drilled, chased and
nailed with ordinary woodworking tools which makes them
easier to install than other building materials. This also
simplifies the installation of electro-mechanical services and
other utilities, which means more cost savings.
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SIPOReX
AAC BUILDING SYSTEM
3.1.7 Non-toxic
Siporex itself is ecologically harmless, since it neither
contains gases nor fibers, it is neither dangerous to ground-
water nor does it releases any radioactive radiation. No
pollutants or toxic by-products are produced in the
manufacturing process or even when subjected to fire.
3.1.8 Durability
Siporex products do not contain any organic matter subject to
deterioration and will not degrade even under severe weather
conditions. Structures built several decades ago are still in
active use today.
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SIPOReX
AAC BUILDING SYSTEM
3.2.1 Weight
Siporex products are supplied with nominal dry density of Siporex products is 550 kg per cubic meter
and weigh less than a quarter compared to conventional concrete. Other densities such as 450 or 600
kg per cubic meter can also be produced upon request. Due to its light weight, the number of trailers
required to transport Siporex materials is much less than those required to transport conventional
precast panels and handling at site can be carried out with ease.
1.6
1.4 1.355
1.2 1.097 1.129
1
0.8
THERMAL CONDUCTIVITY
("K" VALUE") 0.6 0.55
0.4
0.2 0.144
0
SIPOREX CLAY CONCRETE SANDLIME PREFAB
BRICKS BLOCKS BRICKS CONC.
11
SIPOReX
AAC BUILDING SYSTEM
Thickness (cm) 10 15 20 25
Fire ratings (hrs) 4 7 7+ 8
3.2.7 Shrinkage
Loss of moisture in AAC results in drying shrinkage. It is determined according to European Standard
as the relative length change for specimens at specified moisture contents of 30% and 6% by mass
respectively. The average shrinkage for AAC is 200x10-6 as compared to 500x10-6 for ordinary
concrete. The lower shrinkage for AAC is attributed mainly to the high pressure steam curing
(autoclaving) that the fresh material is subjected to during production.
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SIPOReX
AAC BUILDING SYSTEM
The unique structure of Siporex also provides superior sound absorption better than normal concrete
and is more apparent at higher frequencies. This property reduces the echo effect (i.e. reflecting sound)
in empty rooms.
200mm thk Siporex wall panel with 3mm Serpo externally and 2mm
Serpospack internally 48
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SIPOReX
AAC BUILDING SYSTEM
3.2.12 Airtightness
Even with normal construction procedures, Siporex buildings have excellent airtightness qualities. Test
on AAC buildings measured 1 to 2.5 air changes per hour at a reference pressure of 50 Pa. This
compares favorably well with other types of construction, such as concrete block, where normally the
average air change rate at 50 Pa is about 7. (Ref. NPCA , June 26, 2000)
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SIPOReX
AAC BUILDING SYSTEM
Cross Section of panel / slab showing Bar position for possible reinforcing
standard rebar position and spacing configuration
No. of Bars
2 AG
3 ADG
4 ACEG
5 ABDFG
6 ABCEFG
7 ABCDEFG
The number and diameter of bars varies, depending on the panel / slab design. Details of reinforcement
can be obtained from our technical department on request.
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SIPOReX
AAC BUILDING SYSTEM
16
SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
Above values were calculated based on the allowable compressive stress in low density concrete load-
bearing walls as stipulated in ACI 523.2R-96 (Guide for Precast Cellular Concrete Floor, Roof and Wall
Units), Chapter 4.3.2.
Non load-bearing partitions or curtain walls should be limited to a height/thickness (h/t) ratio of not
greater than 48.
4.1.6 Maximum Length of WV & WH with Various Design Lateral Loads using Siporex Standard
Reinforcements
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
Wall panels are milled along their edges to suit various construction conditions and appearance using
standard profiles. They may be chamfered or fluted on one or both faces. Following are various shapes
of wall panel millings:
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
4.2 Lintels :
The minimum permissible end bearings for all types of lintels are as follows:
for L ≤ 2400 mm 200 mm each end
for L > 2400 mm 300 mm each end
Due to the special reinforcement arrangement, lintels must never be cut.
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
4.2.4 Maximum Clear Span of Panel Type Lintels with Various Design Loads
(Height = 60 cm)
4.2.5 Maximum Clear Span of Box Type Lintels with Various Design Loads
(Height = 25 cm)
Other heights and spans of lintels can be designed by our technical department depending on their
particular condition and considering the clear span of openings as well as design loads. Since Siporex
lintels are constructed with the same materials as the wall panels or Siporex masonry blocks, the
surfaces are easily finished and the possibility of cracks due to different thermal expansion is
eliminated.
4. RANGE OF PRODUCTS
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
Above design loads are in addition to the self-weight of the Siporex slabs. Siporex slabs are reinforced
with double steel welded mats and anti-corrosion coated in Siporex factory. Quantity and sizes are in
accordance with Siporex steel reinforcement tables.
The minimum required end-bearing supports are 75 mm for masonry & concrete supports and 50 mm
for steel beam supports.
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
Length : 60 cm
Width : 37/38 cm or 40 cm
Thickness : 20, 25, 30, 35 cm
24
SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
No. of No. of
No. of No. of
Blocks Bundle m3 per m3 per
Block Dimensions Blocks Blocks
per per Bundle Pallet
per m3 per m2
Bundle Pallet
10 x 25 x 60 cm 66.66 6.67 75 2 1.125 2.25
15 x 25 x 60 cm 44.44 6.67 50 3 1.125 3.375
20 x 25 x 60 cm 33.33 6.67 35 3 1.05 3.15
25 x 25 x 60 cm 26.66 6.67 30 3 1.125 3.375
30 x 25 x 60 cm 22.22 6.67 25 3 1.125 3.375
25
SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
The first course should be laid on cement-mortar bed of thickness about 1 to 3 cm depending on the
evenness of the base and should maintain a correct level for fast installation progress in the following
courses. It is recommended to spray the mortar face of the block before installation to keep damp at
erection time especially during the hot seasons. After installation, spray with water twice a day for 3
consecutive days for curing of the mortar.
Three types of Mortars can be applied on the succeeding courses:
4.4.6.1) Siporex Glue (for thin joints):
Pre-mixed mortar – only water is to be added. Thickness of glue should not exceed 3 mm in
horizontal and vertical joints in order to achieve the ideal consumption rate as follows:
· 7 kg/m2 for Siporex blocks 25 cm thick
· 6 kg/m2 for Siporex blocks 20 cm thick
· 5 kg/m2 for Siporex blocks 15 cm thick
4.4.6.2) Ordinary Mortar with Gesol
1:6 Cement : Sand (by volume) respectively in addition to water (with 10% of Gesol). The
erection can be carried out normally as for conventional blocks. (Gesol is a liquid material used
as bonding agent and retardant for the mortar especially during hot weather. Gesol is available
at Siporex factory in 3 kg and 25 kg plastic containers).
Before plastering, dirt and loose particles should be removed from walls. Spray walls with water and
follow one of the two methods mentioned below:
4.4.7.1) Traditional Plastering:
Similar to plastering of conventional block walls with the following mix:
· Splattering (3mm): Use 1 cement : 3 sand mixed with solution of water and Gesol (20% of
the volume). Spray with water twice a day.
· Ordinary Plastering Mortar: (1 – 1.5 cm thick, apply 24 hours after the splattering)
Use 1 cement : 6 sand mixed with solution of water and Gesol (10% of volume).
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SIPOReX
AAC BUILDING SYSTEM
4. RANGE OF PRODUCTS
Marble or artificial stones are fixed using hooks and screws. It is necessary to use screws with plastic
plugs like Fisher and Hilti anchors in addition to several other types specially made for use in cellular
concrete. Refer to figure 7.9 on page 43 showing the typical section of wall with stone cladding.
Various type of bolts and fixings applicable for both Siporex blocks walls and reinforced panels are
discussed in section 10. These types of fixings are used in installation of doors and windows, as well as
wall accessories with weights not exceeding the allowable loads of the type of fixing used. Through-bolts
should be used in case of heavy fixtures such as water tanks and hanging lavatories (please refer to fig.
7.7 & 7.8 on page 43).
27
SIPOReX
AAC BUILDING SYSTEM
5. DESIGN
5.1 General
Siporex system consists of various product types: wall panels, floor/roof slabs and lintels
which can be combined to form a load-bearing structure. By using this system, costly labour
and material intensive in-situ concrete structures of columns, beams, floor and roof slabs can
be eliminated. This fact makes it particularly suited for the construction of buildings up to six
storeys.
The width of the units in the Siporex system is in accordance with the international modular
standard of 60 cm. Thickness and length of the units can be selected to suit requirements of
each particular project. Therefore the Siporex system offers high degree of flexibility which
can easily be adapted to various design requirements. Figure 5.1 shows how the component
parts of the Siporex system fits together to form complete structure.
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SIPOReX
AAC BUILDING SYSTEM
5. DESIGN
5. DESIGN
FIG. 5.2 Sample Siporex shop drawings developed from client’s architectural plans
30
SIPOReX
AAC BUILDING SYSTEM
5. DESIGN
Optimum results and savings can be obtained through careful design work and meticulous planning
before and during execution. Before commencing the architectural design for a project, the following
guidelines should be noted:
1. The maximum span of Siporex panels is 6.00 meters. This means that the maximum clear
span between the load bearing walls should not exceed 5.85 meters considering 7.5 cm end
bearing of floor/roof slabs. The distance between the non-load bearing walls is immaterial. If
the clear span is more than 5.85 meters, then steel or concrete beams supported on steel or
concrete columns should be used to support the roof slabs.
2. Upper walls are recommended to be aligned with walls of the lower floor. Walls at upper floor
supported directly on Siporex slabs are not allowed. When unsupported walls cannot be
avoided, intermediate steel beam can be used or convert the wall to non-load bearing
lightweight dry wall partition, in order to achieve maximum economy.
3. The foundation should be made high enough such that the external wall panels will not absorb
moisture from the ground.
4. Width of door/window openings are recommended to be limited to the allowable spans shown
in Sections 4.2.4 & 4.2.5 in order to utilize Siporex lintels and avoid the use of in-situ concrete
lintels.
31
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
32
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
33
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
Grinding board
34
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
35
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
6.3.12 Floor and roof slabs are lifted with a grab and
carefully positioned with specified end
bearings on leveled wall panels. Minimum 50
mm side bearing is required on walls parallel
to the span. Tongue and groove joint faces
provide firm connection between the units
which ensures the stability of the building.
36
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
6.4.1 Guidelines
Damage to Siporex panels may be repaired at site subject to certain limitations. Siporex units
which are structurally defective and unfit for the purpose for which they are designed must not
be repaired but should be rejected and replaced with sound units.
Broken floor/roof slabs must be rejected. A broken floor/roof slab is a unit which due to fracture
on its lower face (tension side) or through breakage and/ or fracturing of the bearing faces at
the ends is no longer able to fulfill its structural functions for which it has been designed.
Slabs with transverse cracks which extend through the thickness of the slab should be
rejected. Slabs with hair-line cracks which do not penetrate to the tensile reinforcement will
normally be suitable for use.
Damage which exposes extensive parts of the reinforcement should not be repaired. Panels
with major damage to the bearing surface which exposes the cross bars on the tensile steel
should not normally be repaired.
6.4.2.2 Place a suitable amount of Siporex glue in a bucket. Add clean potable water with
10% Gesol and mix thoroughly with a mason’s spoon till a soft putty consistency is
achieved. Do not mix more mortar than can be consumed before the mortar starts to
set. Do not add water when mortar starts to set in order to restore workable
consistency.
6.4.2.3 Deep repairs shall be reinforced with galvanized cut nails before Siporex glue is
applied. Apply Siporex glue to the damaged area with a mason’s spoon. During
application, use slightly more material than is needed to fill the damaged area.
6.4.2.4 After application, leave the material untouched till the mortar starts to harden slightly.
Then level with a wood float. If necessary apply a small amount of water to the
surface during leveling. Level by moving the wood float towards the Siporex material.
37
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
A) Starter bars are laid in position. B) Siporex glue is applied for bedding.
E) Provide temporary wall bracings. F) Top joints are stitched and grooves are
grouted.
38
SIPOReX
AAC BUILDING SYSTEM
6. ERECTION
G) Lintels are laid above openings. Dowel H) Siporex glue is used as leveling bed at top.
bars are provided for next level. Dowel bars are positioned for next level.
I) Floor/roof panels are laid. J) Provide steel reinforcement for ring beams
K) Continuity bars between spans are laid. F) Cast concrete along grooves and ring
beams. Proceed with next upper level.
39
SIPOReX
AAC BUILDING SYSTEM
7.3) External wall & slab connection 7.4) Internal wall & slab connection
7.5) External wall & foundation connection 7.6) Internal wall & foundation connection
40
SIPOReX
AAC BUILDING SYSTEM
7.7) Siporex wall cladding, fixed to R.C. main frame (External wall)
7.8) Siporex wall cladding, fixed to R.C. main frame (Internal partition)
41
SIPOReX
AAC BUILDING SYSTEM
42
SIPOReX
AAC BUILDING SYSTEM
7.13) Marble / artificial stone fixing 7.14) Wooden / aluminum door & windows
43
SIPOReX
AAC BUILDING SYSTEM
8. Electro-Mechanical
Large cut-outs and pipe-runs passing through the Panel board recesses can be provided neatly
floor / roof slabs can be accommodated during and economically by using a lining panel to
design stage to avoid unplanned cuttings. Panels avoid large recesses in the wall as shown on the
with large cut-outs will have reinforcement above section.
specially designed around these cut-outs.
44
SIPOReX
AAC BUILDING SYSTEM
8. Electro-Mechanical
45
SIPOReX
AAC BUILDING SYSTEM
8. Electro-Mechanical
46
SIPOReX
AAC BUILDING SYSTEM
9. FINISHES
Various types of finishes used in conventional concrete construction are also applicable to Siporex
system. Before applying finishes, damages should be repaired and chases or openings should be
made good with Siporex glue mortar. Deep holes and chases can be dubbed with ordinary cement-
sand mortar (1:6) to within 5 mm from the surface and finished with Siporex glue.
A comprehensive range of finishing products suitable for use on Siporex surfaces such as internal /
external walls and ceiling can be supplied by Saudi Serpo Company. Saudi Serpo products are
available in wide range of colors to choose from. Samples are shown below.
9.3 Ceiling
47
SIPOReX
AAC BUILDING SYSTEM
9. FINISHES
9.4 Floors
9.5 Roofs
Above sections shows the suggested arrangements of finishes on top of Siporex roof slabs (Accessible
& Non-accessible roofs).
48
SIPOReX
AAC BUILDING SYSTEM
9. FINISHES
49
SIPOReX
AAC BUILDING SYSTEM
Special types of commercially available fixings can be used with Siporex structures. In fixing built-in
units and other items; galvanized nails, bolt fastenings and wall plugs are used. Ordinary wire nails
should not be used since their anchoring ability to Siporex is low. The type of anchoring method to be
used depends on the holding capacity required. The manufacturer’s recommendations should be
consulted as to the maximum loads suitable for use with their products. Some of the types of fixings
and anchors suitable for use with Siporex AAC materials are as follows:
Description
Siporex glue is an adhesive mortar for quick and secure laying of Siporex blocks with a thin joint and for
providing a leveling bed for the erection of Siporex wall panels and slabs. It is in powder form consisting
of white cement, limestone and special additives that improve workability and adhesion.
Properties
51
SIPOReX
AAC BUILDING SYSTEM
Description
Serpo Gesol is a highly concentrated, non-toxic, non-flammable copolymer which serves as a bonding
agent in mortar and plaster mixes or as a primer sealer for these substrates. Serpo Gesol has excellent
adhesive and cohesive strength.
Technical Data:
Solids: 55 ± 1%
Viscosity (20 °C): 1500 mpa. s.
Mechanical stability: Excellent
Density: 1.05 g/cm3
Color: White
Application:
Serpo Gesol is used in the following applications:
· To prevent too rapid setting in lime/cement materials and improve curing under hot and dry
conditions.
· To seal and prepare substrates with a strong absorbent background, particularly in hot climatic
regions.
· As a primer to improve adhesion.
· As a bonding agent for screeds, leveling compounds, repair mortars, plasters and renders. To
boost adhesion, compressive and flexural strength, abrasion resistance, etc.
Instructions on usage:
· Substrates must be sound, clean, free from oil
and loose materials.
· Moisten porous subfloors until saturated before
applying SerpoGesol.
· As a bonding agent (Mixing with cementitious
products):
Use a mixture of 1 : 5 to 15 (by volume) of Serpo
Gesol and water.
52
SIPOReX
AAC BUILDING SYSTEM
53
SIPOReX
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54
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55
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56
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241 Azmeel Contg. Royal Commission Housing (329 villas) Jubail 2009
242 Redico Royal Commission Housing (405 villas) Jubail 2009
Quwaizah,
243 Contraco Substations Teiam, 2009
Thuwal
244 Saudi Archirodon RSF Expt. Camp Jeddah 2009
245 Sahel Areej Trading Secondary School Jizan 2009
246 Al Ali Engineering Cont. Labour Accommodation Qatar 2009
247 Al Marasem Co. Housing Project Umluj 2009
248 Al Mabani Gen. Cont. Power Plant Project (PP10) Riyadh 2009
249 Al Refaie Co. SWCC Housing Project 5 sites 2009
250 Al Fanar Co. Substation – Jizan Economic City Jizan 2010
251 National Prawn Co. Accommodation Buildings Ghallah 2010
252 Al Ali Engineering Cont. Shopping Complex Qatar 2010
253 Al Saad Gen. Contg. Qassim Power Plant Qassim 2010
254 Al Fawzani SWCC – Housing Project Diff. Loc. 2010
255 Assad Said Corp. Princess Noura University Substation Riyadh 2010
256 Azmeel Contracting Royal Commission Housing (491 villas) Jubail 2011
257 Royal Air Force Housing Project Qahma 2011
258 King Saud University 460 Villa Extensions Riyadh 2011
259 BEMCO PP10 – Turbine Building Riyadh 2011
260 SCECO 5 Substations Diff. Loc. 2011
261 Nesma Co. Olaya Towers Riyadh 2011
262 Drake & Scull Jawhara Tower Jeddah 2011
263 AlMa’awdah Const. Different Tower Projects Bahrain 2011
264 D.C.C. Burj Rafal Riyadh 2012
265 Al Fanar Co. New Haramain Hi-Speed Railway S/S 6 sites 2012
266 Gulf Elite Co. Shaybah RIC Expansion Project Shaybah 2012
267 Azmeel Corporation Royal Commission Housing, Ph.8, C13 Jubail 2012
268 Azmeel Corporation GOSI Housing Project Jubail 2012
62
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63