Design of 100 KVA 380 by 220 V Transformer

HV winding

Tapping system
 Technical Requirements
1. Winding multi layer coil Cylindrical 4. Break on the dissatisfaction of turn layer
Winding left wound
5. Taped Line is along the axial length of the
2. Winding terminal end is 300mm; Starting, coil
End terminals and Tapping terminals use
6. HV and LV winging is together wound
Shrinkable tape at the end
7. Winding Terminal of each side of the
3. The outer most layer of the coil wound with
insulation is 4mm
cloth tape.

Rated Power Rated Voltage =

100 KVA 380V Conductor Phase Current =87.72A
Length (m)
Total number of Total No. of 3 Phase Delta Connection
plies of coil (No . of 3 Turns= 104 = 3 x 6 x 64.7
Layers)
Conductor Parallel wound
Specification 1.5 𝑥 3.75 Conductors Conductor Arrangement
1.8 𝑥 4.05 number= 6

Layer 1 2 3
TPL 37 36 31
Turns 37 73 104
Serial Name Number Unit Total Winding Remarks
no. weight Weight
Radial clearance Supporting strip 10x 4x 440 30
1 between core Press board 1.0 x.440x 540 3
and LV coil Supporting strip 10x 3 x 440 30
2 End Insulation 1
3 Conductor (1.5 𝑥 3.75)/ 2D x 3D
4 (1.8
Layer𝑥 Insulation
4.05) 36 &18 57.02 Kg
5 Crepe paper sufficient
6 Cloth tape sufficient
7 Shrinkable tape sufficient
8
9

DESIGN BY LEUL HAILU CHECKED BY 1. __________________________

2.____________________________
 100 KVA, 380/220 V CORE CHARACTERSTIC SPESFICATIONS
Material = CRGO Core dia. = 126 mm
C/L=238 mm
Grade = M4 W/H =384 mm No of step with =6
Thickness =0.27mm Stack = 121.50 mm Total Weight of steps =178.78Kg

NO. Stage B L L1 L2 Thickness No. plates Silicon steel shape

1 1 120 551 81.00 300

2 2 105 536 61.56 228

3 3 90 521 35.64 132

4 4 70 501 25.92 96

5 5 55 486 24.30 90
6 6 35 466 14.58 54
7

8 1 120 595 81.00 300

9 2 105 580 61.56 228

10 3 90 565 35.64 132

11 4 70 545 25.92 96

12 5 55 530 24.30 90
13 6 35 510 14.58 54
14

15

16 1 120 504 65 55 27 100

17 2 105 504 57.5 47.5 20.52 76

18 3 90 504 50 40 11.88 44

19 4 70 504 40 30 8.64 32
20 5 55 504 32.5 22.5 8.1 30
21 6 35 504 22.5 12.5 4.86 18

22

23

24 1 120 504 13.50 50

25 2 105 504 10.26 38

26 3 90 504 5.94 22
27 4 70 504 4.32 16
28 5 55 504 4.05 15

29 6 35 504 2.43 9
30
31
32

Design by Leul Hailu Checked by 1. ___________________________

2. ____________________________
 LH Winding

Rated Power 100 KVA Rated Voltage Rated phase current= 3phase Yn
220 V 262.432 A connecti
on
Total No.of turns of each coil 33 Conductor Conductor length (m)
T specifications 3 x 6 x 15.2
Parallel wound conductors 6 2.65𝑥 9
2.95𝑥 9.3
No. of Turns per layer 16.5
No. of Layers 2 Layer Insulation 3 x
Conductor Arrangement 0.08

Serial Name Name Number Total weight Remarks

No.
1 RC of core and LV coil Press board 2.0 x 360
x500
2 End insulation 18
3 End insulation 18
4 Conductor 2.36 3 x (2 x 2)
x11.2
5 End insulation
6 End insulation 18
8 Layer insulation 0.08 x 440x640 9
9 Crepe paper Sufficient 45.35 Kg
10 Cloth tape Sufficient
Starting Terminal Sufficient

Design by Leul Hailu Checked by 1. ___________________________

2. ____________________________