坯料数控倒角机床

CNC Hollow Cylindrical Blank Chamfering Machine

一、设备技术要求 Technical Requirements

1、设备适用加工范围 Machining Range
1.1 加工前坯料长度 350～1000mm，两端断面倾斜度≤3mm，坯料外径 Max.φ250，外径公差 0～
0.3mm,中心孔与坯料中心最大偏差≤2mm。
The length range of the blank: 350mm～1000mm;
The two-end surface inclination of the blank: ≤3mm;
The Max. OD of the blank: 250mm;
The OD tolerance of the blank: 0～0.3mm
The Max. deviation between the centre bore and the centre point of the blank: ≤2mm
1.2 加工内倒角：Internal Chamfering
管坯内孔直径 Min.(d)φ35mm，内孔倒角大端直径(d1) Max.160mm；采用刀具旋转进给，
工件固定的单旋转加工方式。
The Min. diameter of the inner bore(d)=35mm. The Max. diameter of the larger end of the
chamfered inner bore(d1)=160mm; Adopt the processing method of the tool feeding with
rotating while the workpiece fixed.
1.3 加工外倒角： External Chamfering
外倒角轴向长度 0～25mm；采用刀具旋转进给，工件固定的单旋转加工方式。
The axial length range of the external chamfering: 0～25mm; Adopt the processing method of
the tool feeding with rotating while the workpiece fixed.
1.4 加工端面 End Face Machining
平端面加工，加工深度为 0～3mm；采用刀具进给，工件旋转的加工方式。
Facing, the machining depth is 0～3mm; Adopt the processing method of the tool feeding while
the workpiece rotating.
1.5 倒圆角 Round Edge Cutting
倒圆角加工，采用 2 轴数控控制的加工方式。
Round edge cutting adopt the 2-axis CNC machining.
（详见附图 1 及相关要求）(see details in Figure 1 and related requirements)

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 附图 1 及相关要求
Figure 1 and Related Requirements
R1=10mm R2=5mm R3=5mm
1.6 加工材料：Raw Material
304、316、317L 等 300 系列不锈钢； 825 等 800 系列等镍基合金钢。
304、316、317L and such 300 serial stainless steel; 825 and such 800 serial nickel alloy steel
2、设备加工产品精度 Machining Accuracy
加工部位精度：表面粗糙度 Ra≤3.2μm。
Surface Roughness: Ra≤3.2μm
3、设备加工效率 Machining Efficiency
工件 φ204x1000mm，材料 316L,内倒角大端直径 160mm，角度 25°；外倒角轴向长 25mm，
角度 35°；端面加工余量 1～2mm 。
以 v=60～150mm/min, f=0.1～0.25mm/r，连续出料时间间隔为 4～5min。
For instance:
Workpiece: φ204x1000mm;
Material: 316L;
The diameter of the larger end of the chamfered inner bore and chamfer angle:160mm, 25°;
The axial length and chamfer angle of the external chamfering:25mm, 35°;
Facing allowance: 1～2mm.
Setting v=60～150mm/min, f=0.1～0.25mm/r, the interval of successive output is 4～5min.
4、控制系统为德国西门子 SIEMENS 数控系统，具备故障自诊断和报警功能。
The control system is SIEMENS numerical control system from Germany and equipped with
the function of fault self-diagnosis and alarm.
5、设备配置为标准配置：铸造床身、淬火研磨导轨；配置自动润滑系统；使用水性切削液。
The configuration of the machine is the standard configuration, including the cast lathe bed,
quenched and scraping guide rail. Automatic lubricating system is equipped and using
water-based cutting fluid.

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