INTERACTIVE SCHEMATIC

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 KENR7736-00
October 2010

390D Excavator
Hydraulic System
WAG1-UP
BYP1-UP
WAP1-UP
WBT1-UP
KCZ1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator GP - Charged (Return Line) 335-0538 1 C-2
Accumulator GP - Charged (Hydraulic) 335-0547 2 D-4
Breather GP 212-5467 3 A-8
Cooler GP - Hydraulic Oil 210-8157 4 B-7
Cylinder GP - Boom Note A 5 F-7
Cylinder GP - Bucket Note A 6 F-8
Cylinder GP - Stick Note A 7 F-8
Filter GP - Oil (Hydraulic Return) 242-6878 8 A-8
Filter GP - Oil (Hydraulic Return) 234-4531 9 A-8
Filter GP - Oil (Hydraulic) 185-0336 10 B-8
Filter GP - Oil (Hydraulic) (Case Drain-Motors) 6E-5534 11 A-7
Filter GP - Oil (Hydraulic) (Case Drain-Pumps) 6E-5534 12 A-7
Manifold and Valve GP - Load Sensing 310-0122 13 B-5
Motor GP - Fan 247-8978 14 A-6
Motor GP - Hydraulic Fan 225-4614 15 A-7
Motor GP - Swing (Front) 295-9447 16 F-4
Motor GP - Swing (Rear) 295-9446 17 F-3
Motor GP - Travel (Left) 209-5895 18 F-6
Motor GP - Travel (Right) 209-5895 19 F-5
Pump GP - Fan Motor 170-9918 20 A-5
Pump GP - Hydraulic (Swing) 295-9678 21 A-4
Pump GP - Hydraulic (Main) 334-9990 22 A-3
Pump GP - Pilot 155-9222 23 A-5
Sensor AS - Pressure (Load Sensing) 221-8859 24 B-6
Sensor AS - Pressure (Overload Warning) 221-8859 25 C-6
Sensor AS - Pressure (Main Pump) 260-2180 26 A-3
Sensor AS - Pressure (Swing Pump) 260-2180 27 B-5
Swivel GP 295-9595 28 E-5
Tank AS - Hydraulic Oil 227-0678 29 A-8
Valve GP - Check 173-3429 30 A-6
Valve GP - Check 201-9382 31 C-2
Valve GP - Check 201-9381 32 C-8
Valve GP - Control (Swing) 241-8929 33 E-3
Valve GP - Control (Main) 295-7745 34 C-3
Valve GP - Manifold and Reducing 140-0736 35 D-5
Valve GP - Solenoid (High Pressure Cutoff) 352-6819 36 B-5
Valve GP - Swing Cushion 116-3420 37 E-4
Valve GP - Travel Counterbalance (Left) 155-9200 38 F-6
Valve GP - Travel Counterbalance (Right) 155-9200 39 E-5
Note : Check Parts Manual For Your Specific Machine
Note A : Check Parts Manual For Proper Cylinder Part Number
TAP LOCATION

Tap Schematic
Number Description Location
A Drive Pump Output Pressure B-3
B Idler Pump Output Pressure B-3
LS2 Load Sense Pressure (Main Hydraulic Pump) A-2
M1 Stroking Pressure (Swing Pump) A-4
P Pilot Pump Output Pressure A-5
P1 Pilot Pressure to Swing Pump B-5
PG Pilot Accumulator Pressure E-4
PS1 Power Shift Pressure (Main Hydraulic Pump) A-3
 8 7 6 5 4 3 2 1
(5) CYLINDER GP (19) MOTOR GP (16) MOTOR GP SWING (FRONT)
(6) CYLINDER GP (7) CYLINDER GP (18) MOTOR GP
BOOM TRAVEL MOTOR (LEFT) TRAVEL (RIGHT) TRAVEL MOTOR (RIGHT) 295-9447
BUCKET STICK TRAVEL (LEFT) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
209-5895
209-5895 PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
(17) MOTOR GP HIGH PRESSURE CUTOFF CIRCUIT
DRIVE AND IDLER PUMPS COMBINED CIRCUIT
DB SWING MOTOR (FRONT) PG1 PG2 DB SWING MOTOR (REAR) SWING (REAR) FAN PUMP AND CIRCUIT
295-9446 SUPPLY LINE
STICK CYLINDER AND CONTROL CIRCUIT
PR LEFT TRAVEL MOTOR AND CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
PP3 PP3 PG PD SWING MOTOR AND CONTROL CIRCUIT
F DRAIN / RETURN LINE F
T1 T1 SWING BRAKES
IDLER PUMP OUTPUT
BUCKET CYLINDER AND CONTROL CIRCUIT
AL2 BL2 AR1 BR1 RIGHT TRAVEL MOTOR AND CONTROL CIRCUIT

B L BR T2 T2 BR L B BOOM CYLINDER AND CONTROL CIRCUIT

AL1 BL1 A A PB
PA PB PA

M M
(38) VALVE GP (33) VALVE GP
TRAVEL BG BG AG A1 B1 B A1 B1 CONTROL (SWING)
COUNTERBALANCE (LEFT) AG 241-8929
155-9200 A

(L) (R)

A B B A (R) (L) SP
(39) VALVE GP A B
SDr1 T P SDr2
TRAVEL
E COUNTERBALANCE
E
(BKWD) (FWD) PS3 (37) VALVE GP
(FWD) (BKWD) (RIGHT)
BR2 AR2 BR3 AR3 SWING CUSHION
155-9200 Pi2 MU
116-3420
(28) SWIVEL GP
PS4 PS2
295-9595
(35) VALVE GP
MANIFOLD AND REDUCING

PSA4
PSA3
PSA2
140-0736 PG

Pi5

Pi4
Pi3
Pi2
Pi1
PSA1

(2) ACCUMULATOR GP
PG
CHARGED (HYDRAULIC)
335-0547
Pi1 DR5
PS4 DR4
Pi6

PAC
T-OUT P-IN

DR5
DR6

DR4

DR2
DR1
DR3
(34) VALVE GP
D D
CONTROL (MAIN)
DR4 295-7745
DR3 DR2
aL3 aL2 aL1 DR1 aR1 aR2 aR3
(RET) (OPEN) (DOWN) (OUT) (FWD) (FWD)
BUCKET

BOOM

TRAVEL(R)
STICK

TRAVEL(L)
ATCH

C (25) SENSOR AS C
PRESSURE
(OVERLOAD
WARNING)
R1 (EXT) (CLOSE) (UP) 221-8859 HPC-OFF HPC-ON (IN) (BKWD) (BKWD) R2
MU bL3 bL2 bL1 bR1 bR2 bR3
PF (1) ACCUMULATOR GP
PR (31) VALVE GP CHARGED (RETURN LINE)
CHECK 335-0538
(13) MANIFOLD AND VALVE GP
(32) VALVE GP AL1 BL1 201-9382
LOAD SENSING
CHECK 310-0122
201-9381
G L1
(24) SENSOR AS Dr
PRESSURE C2
AL3 BL3 (LOAD SENSING)
221-8859 P C1 DR6
AL2 BL2 DR2 PS2 (36) VALVE GP BR2 AR2 BR3 AR3
T
Dr SOLENOID
(10) FILTER GP BR1 AR1 Pi2 PS3 DR3
OIL (HYDRAULIC) (HIGH PRESSURE CUTOFF)
L2 352-6819
B 185-0336 B

(21) PUMP GP
(3) BREATHER GP HYDRAULIC (SWING) PF PR B
212-5467 P1 (27) SENSOR AS 295-9678 A
(14) MOTOR GP (26) SENSOR AS
FAN PRESSURE M2 T1 T2 R G PRESSURE
(9) FILTER GP 247-8978 (SWING PUMP) PS1
(4) COOLER GP A (MAIN PUMP)
OIL (HYDRAULIC RETURN) DR A 260-2180 PS1 SA1 a1 P1 P2 a2 SA2 260-2180 PS2
HYDRAULIC OIL DR (22) PUMP GP
234-4531 210-8157 HYDRAULIC (MAIN)
LINE PATTERNS
334-9990
(8) FILTER GP P Pressure Line
OIL (HYDRAULIC RETURN) B Pilot / Load Sensing Pressure
A
242-6878
Drain / Return Lines
L1
A B P.P.O Component Group
Qmax Qmin
A (15) MOTOR GP LS2 CALLOUTS A
HYDRAULIC FAN (30) VALVE GP LS1 LS2 YY Taps (Pressure, Sampling, Sensor - by letter)
(12) FILTER GP 225-4614 CHECK (23) PUMP GP P.P.I L2
OIL (HYDRAULIC) (CASE DRAIN-PUMPS) 173-3429 PILOT
6E-5534 155-9222
S DR1 DR S M1
(11) FILTER GP (20) PUMP GP
OIL (HYDRAULIC) (CASE DRAIN-MOTORS) FAN MOTOR M1 D1 S1 D2 THIS SCHEMATIC IS FOR THE 390D EXCAVATOR HYDRAULIC SYSTEM
(29) TANK AS 6E-5534 170-9918 PART NUMBER: 297-0224, CHANGE: 00, VERSION: HE
HYDRAULIC OIL Components are shown installed on a fully operable machine with the key and engine off,
and with parking brake set.
227-0678 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

4 15 34

3
14 30
29
9

19 11
39
12
18
10
38
24

13

M1
P LS2 PS1

P1

22
37 16 28 33 17
A
23 20 27 21 B
26
MAIN CONTROL COMPONENT LOCATIONS
VIEW
VIEW ALL
VIEW ALL CALLOUTS
ALL CALLOUTS
CALLOUTS

25
31
36
32

REAR VIEW

FRONT VIEW

35

PG