Pipe size calculation

S.No Description Forumula/Symbol Units Value

Input data as per system requirement for water flow
1 Required Flow of water Q= A x V cum/hr 2450
2 Velocity criteria V m/s 2
3 Design Pressure P kg/cm2(g) 20
4 Pipe material : Steel
Pipe size
5 Cross sectiioin of the pipe A= Q/V sq mm 340278
6 Inner Dia of pipe - required ID = 2 x sqrt (Q /(3.14 x V) ) mm 658.22
7 Pipe thickness where "A" is tr = [P x D / 2(SE+Py)]+A mm 14.20
corrosion allowance
8 Required OD of pipe mm 686.62
9 Selected OD of pipe as per mm 711
IS 3589

Pipe mate
SS 304 Units Pump outlet
Flow cmh 2450
Design Pr. kg/cm2(g) 20
Max.Velocity (say) m/s 2
ID of pipe, reqd. mm 658
Nominal Dia mm 700
OD (mm) mm 711.0
Corrosion allowance, C, mm 1.6
mm
Quality Factor,E 1
Selecte All. Stress,S kg/cm2 1171
d Pipe Coeff,Y 0.4
size tr = [P x D / 2(SE+Py)]+A mm 7.63
Mill Tolerance (-Ve) 12.5%
Calculated thk (mm) mm 8.72
Selected thk (mm) mm 14.20
ID (mm) mm 700
Flow velocity m/s 1.77
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
Remarks

As per
calc
 Pipe size calculation

S.No Description Forumula/Symbol Units Value

Input data as per system requirement for Oil flow
1 Required Flow of Oil Q= A x V cum/hr 2450
2 Velocity criteria V m/s 2
3 Design Pressure P kg/cm2(g) 20

4 Pipe material : Steel

Pipe size
5 Cross sectiioin of the pipe A= Q/V sq mm 340278
6 Inner Dia of pipe - required ID = 2 x sqrt (Q /(3.14 x mm 658.22
V) )
7 Pipe thickness where "A" is tr = [P x D / 2(SE+Py)]+A mm 14.20
corrosion allowance
8 Required OD of pipe mm 686.62
9 Selected OD of pipe as per mm 711
IS 3589

Pipe material SS 304 Units Pump

outlet
Flow cmh 2450
Design Pr. kg/cm2(g) 20
Max.Velocity (say) m/s 2
ID of pipe, reqd. mm 658
Nominal Dia mm 700
OD (mm) mm 711.0
Corrosion allowance, C, mm 1.0
mm
Quality Factor,E 1
Selected Pipe
All. Stress,S kg/cm2 1171
size
Coeff,Y 0.4
tr = [P x D / 2(SE+Py)]+A mm 7.03
Mill Tolerance (-Ve) 12.5%
Calculated thk (mm) mm 8.03
Selected thk (mm) mm 14.20
Remarks

As per calc
 Pipe size calculation

S.No Description Forumula/Symbol Units Value

Input data as per system requirement for Gas flow
1 Required Flow of Gas Q= A x V cum/hr 2450
2 Velocity criteria V m/s 2
3 Design Pressure P kg/cm2(g) 20

4 Pipe material : Steel

Pipe size
5 Cross sectiioin of the pipe A= Q/V sq mm 340278
6 Inner Dia of pipe - required ID = 2 x sqrt (Q /(3.14 x mm 658.22
V) )
7 Pipe thickness where "A" is tr = [P x D / 2(SE+Py)]+A mm 14.20
corrosion allowance
8 Required OD of pipe mm 686.62
9 Selected OD of pipe as per mm 711
IS 3589

Pipe material SS 304 Units Pump

outlet
Flow cmh 2450
Design Pr. kg/cm2(g) 20
Max.Velocity (say) m/s 2
ID of pipe, reqd. mm 658
Nominal Dia mm 700
OD (mm) mm 711.0
Corrosion allowance, C, mm 1.0
mm
Quality Factor,E 1
All. Stress,S kg/cm2 1171
Selected Pipe
Coeff,Y 0.4
size
tr = [P x D / 2(SE+Py)]+A mm 7.03
Mill Tolerance (-Ve) 12.5%
Calculated thk (mm) mm 8.03
Selected thk (mm) mm 14.20
ID (mm) mm 700
Flow velocity m/s 1.77
"C" Value 150
Hf=10.65. (Q/C)^1.852 / m/m 0.00277
D^4.87
GRP Pipe
 GRP Pipe
Length(l) m 10
Hf x l m 0.028
"C" Value 140
Hf=10.65. (Q/C)^1.852 / m/m 0.00314
D^4.87
DI Pipe
Length(l) m 0
Hf x l m 0.000
Kb SI units 0.168
hb=KbxV^2/2g m 0.00
90 deg bend
Nr. Nos 3
hb x Nr. m 0.00
Kb SI units 0.112
hb=KbxV^2/2g m 0.00
60 deg bend
Nr. Nos
hb x Nr. m 0.00
Kb SI units 0.084
hb=KbxV^2/2g m 0.00
45 deg bend
Nr. Nos
hb x Nr. m 0.00
Kb SI units 0.0560
hb=KbxV^2/2g m 0.00
30 deg bend
Nr. Nos
hb x Nr. m 0.00
Kb SI units 0.042
hb=KbxV^2/2g m 0.00
22.5 deg bend
Nr. Nos
hb x Nr. m 0.00
Kb SI units 0.0280
hb=KbxV^2/2g m 0.00
15 deg bend
Nr. Nos
hb x Nr. m 0.00
K 0.30
hf=KV^2/2g 0.00
Buterfly valves
Nr. 1
hf x Nr. m 0.00
Kb SI units 0.60
hb=KbxV^2/2g m 0.00
NRV
Nr. Nos 1
hb x Nr. m 0.00
Kb SI units 0.096
hb=KbxV^2/2g m 0.00
Expantion Joints
Expantion Joints
Nr. Nos 1
hb x Nr. m 0.00
Kb SI units 0.72
hb=KbxV^2/2g m 0.00
Tee
Nr. Nos
hb x Nr. m 0.00
Kb SI units 0.009
hb=KbxV^2/2g m 0.00
Tee Branch
Nr. Nos 2
hb x Nr. m 0.00

Pipe friction loss (PFL) m 0.028

friction loss in the fitting (FLF) m 0.000
Total Pipe friction loss (PFL) m 0.03
0.04
Remarks

As per calc