ELECTRICALS PVT. LTD.

AN ISO 9001:2008 COMPANY

progressive partner in
power development...

ELECTRICALS PVT. LTD. Q

UALITY

TQCSI TQCSI
AN ISO 9001:2008 COMPANY
PPCE

1503-4, GIDC Estate Ph. : +91 2692 235023, 237185

Vitthal Udyognagar-388121 Fax : +91 2692 237203
(VIA-Anand) Gujarat, India Mail : sales@atlantaelectricals.com ISO 9001 : 2008 ISO 14001 : 2004 OHSAS 18001 : 2007
Quality Environment Safety

www.atlantaelectricals.com
ELECTRICALS PVT. LTD. Incorporated in the year 1983, Atlanta Electricals Pvt.
AN ISO 9001:2008 COMPANY
Ltd., has consolidated its position in the power
generation and transformer industry as a manufacturer of wide range of special
application transformers that match national as well as international quality standards.
Having ISO-9001-2008, ISO 14001-2004 & OHSAS 18001-2007 certification, the
company today is proud of have designed, manufactured and successfully commissioned
more than 4500 Transformers. Our clientele include various State Electricity Boards and
other domestic as well as foreign Enterprises such as Private Electricity supplying
companies, Steel Plants, Hydel Power Projects, Windmill Plants, Textile units, Oil units,
etc.

Committed to highest level of services and excellence, the company initially emerged as a
partnership firm under the name Atlanta Electricals. Our top-notch infrastructure at
Vitthal Udhognagar near Anand is instrumental to our world class quality products, which
is one of the fastest developing industrial cities in India.

Built upon an area of about 26000 square meters, Atlanta is now a private limited company
that has witnessed a multi-fold growth in manufacturing Power, Distribution and Special
transformers up to and including 220k V class.

We at Atlanta Electricals accentuate conscientious Corporate Citizenship and strongly

follow the concept of CSR. Hence, we have tied-up with Government Women ITI, Anand,
in form of a public-private partnership agreement.
 Quality
• We are committed to manufacture, service & timely supply of Power,
Distribution and special type of transformers conforming to the
specifications as per the client requirements
• Our supplier chain is well assessed as per our QAP which serves as a
solid foundation for us to put up the best quality product in the market
• Close inspection of incoming materials, controlling in-process
parameters, timely assessment, upgradation of supplier chain, thorough
inspection and testing of the transformer ensure consistent high quality
standards
• We are committed to continuous improvement in performance
through effective implementation of quality management system

The Human Factor

As one of India's leading transformer manufacturing companies, and one that is held in high esteem, a great deal
of relevance is attached to living up to the image as a value based organization. The company is managed by Safety
skilled, dedicated and enthusiastic technocrats with an experience of more than four decades in the field of
designing and manufacturing transformers.
Atlanta Electricals is an ethically responsible company operating with
In its quest for quality, Atlanta has garnered various quality certification, accreditation and awards. This is the transparency. The company is committed to their employees for
clear testimony to the company's “Quality & Delivery at the right time each and every time” approach in terms providing all kinds of services related to their health and safety from all
of production, distribution and services. hazardous/ accidental events that may occur at the plant. The following
Health and Safety standards are adhered to by our company:
Over the years, the company has successfully carved a nice for itself in the industry. Providing conducive • Training employees to follow the safety rules for safe working
environment for the professional and personal growth of employees Atlanta has inculcating a spirit of integrity practices
both vertically and horizontally.
• Endowment of Health treatments under the company's scope
• Providing safe and modern tools and equipments
• We have a human and environment friendly technological base for our
The 'all-in-one' facility at Vithal Udyognagar manufacturing process
works cover 26000 square meter land and 7000
Square meter built up area with a production
capacity of 7000MVA per annum. Here
production, fabrication, storage, painting,
testing, oil handling, sales and admin functions
are undertaken under one roof increasing
production efficiency, reducing transport related
emissions and most importantly for reducing
costs & direct supervision on quality aspects.
Environment
Infrastructure

Driven by passion for excellence and future

vision Atlanta have successfully designed, Atlanta Electricals is aware of its environmental responsibility. We take
manufactured, type tested and installed 31.5 MVA, 220 kV & 60MVA, 132kV Class Transformers. The factory is equipped for huge amount of interest in the environmental impact of our business
manufacturing 160MVA, 220kV Class Transformers. activities to ensure minimal effects on the same. And therefore, our
products are designed to contribute to the improvement in power
This facility is equipped with world class modern equipment and managed by a highly skilled and experienced team of production generation and distribution system whilst reducing environmental
personnel who consistently ensure that each and every production activity factors in an adhere to the high quality benchmarks impact. Continual system upgrading and enhancement has enabled to
established by the organization. increase production and growth steadily with minimum damage to the
surroundings.
• In order to serve the customers with lower lead times and higher capacity & capability Atlanta has newly established 4000 Sq.
meter built up area for manufacturing 160MVA, 220kV Class Transformers The company aims for continuous improvement in the environment,
• For expansion of capabilities up to 315MVA, 400kV Class Transformers an additional land of 18000 Square meters has been prevention of pollution in compliance to environmental regulations. The
purchased company trains and motivates all its employees to implement
• The manufacturing facility is equipped with all the modern machineries that are required for a manufacturing capacity of 7,000 environmental policies and simultaneously enhance their own
MVA per annum performance in their respective area of operation.
 Winding

Transformer windings are designed to meet three fundamental requirements, viz. mechanical, thermal and electrical. They
are cylindrical in shape and are assembled concentrically. Paper insulated conductors of high conductivity & soft drawn E.C.
Grade copper is used which comply with the latest Indian as well as international Standards.
Windings are made with great care by well experienced skilled workers in dust free & temperature controlled
environment.
Insulation between layers and turns is based upon the electrical and mechanical strength level. Interlayer cooling ducts
(Axial & Radial) are provided to minimize the temperature gradient between windings and oil, and hence the hot spot
temperature is kept to a minimum. This also ensures that the rate of insulation deterioration is minimized and high life
expectancy is achieved.

Disc Winding Helical Winding

Product Range And Types Of Transformers

A) Oil filled Transformers

• Power Transformers (Up to and including 160MVA, 220 kV )
• Mobile Transformers (Up to and including 60MVA, 132 kV )
• Distribution Transformers (Including Corrugated type - Starting from 5KVA, 6.6 kV )
• Furnace Transformers (Up to and including 50MVA, 66 kV)
a. Induction Furnace Duty
b. Arc Furnace Duty
• Motor Starting Transformers (For L T & H.T. Motors)
• Neutral Grounding Transformers Transpositions are made in multiple conductor windings, to ensure uniform current distribution, minimize circulating
• Rectifier Duty Transformers currents, decrease eddy current loss and improve the lamination factor.
• Testing Transformer Helical/Layer windings are most suitable for low voltage windings of large power transformers to mitigate high current
B) Encapsulated & VPI transformers design requirement. For High voltage windings the disc coils with excellent mechanical strength are used to take the
• Air Cooled Transformers (Up to 2000 KVA, 22 kV class) stresses due to voltage level. Special interleaved or shielded construction offers most uniform voltage distribution despite
system transient. Specialized disc winding and inter-leaved disc windings are used having very high series of capacitance
• Cast Resin Transformers ( Up to 500 KVA,11 kV) giving a very good impulse voltage performance.
• Boosters & Voltage Regulators
C) Reactors Interleaved Winding Layer Winding
a. Air Core Reactors
b. Gap Core Reactors

Short Circuit withstand capability is always Manufacturing Process

stand as a big challenge for any designer. In
order to prevent deformation when
Transformer Technology and Design
Short Circuit Capability

subjected to short circuit forces, the

windings are axially and radially supported.
Solid block end insulation, adequate number
of spacer rows and anchoring and bracing
tapes, backed-up by substantial supporting
frames are utilized. The axial end thrust
under fault conditions is minimized by the
suitable distribution of ampere turns over
the length of the windings, and by ensuring
that the design dimensions are closely
adhered during manufacture.
Our experience of transformer designing since last 4 decades is our power
tool to mitigate customer specification. Our team of well qualified expert
engineers & technocrats have developed optimized designs, which are
most reliable and affordable for recent market scenario. Our design activity
confirms to the various standard like IS/IEC/BS/ANSI, NEMA. All the
drawings are in CAD for quick review while getting approval and thereafter,
the final drawings can be submitted on a CD along with a print copy as
required. Transformer design (Electrical & Mechanical) comprising to take
care of Losses, % Impedance, Guaranteed Temperature Rise, AT balancing,
Pressure & Vacuum withstand capability etc. Further our fault detection,
Analysis and their solutions are gracefully welcomed by many reputed
customers with their entire satisfaction.
Core
Core is built with Cold Rolled Grain Oriented Silicon Steel, low
loss silicon steel lamination . Bonded core design/ technique is
used to eliminate hole punching and to minimize fixed losses and
Magnetizing Current. Use of Hib grade & Laser scribed
Laminations and Rigid clamps significantly reduce vibrations and
noise level. Cooling ducts are provided in large transformers for
efficient circulation of oil to keep temperature of core well within
limit without affecting the flux distortion and also in the core
suitable insulation paper are inserted between some laminations
for the purpose of reducing eddy currents and also minimizing
magnetic short circuit.
The steplap or Mitred joints at the core corners ensure a stream
line magnetic flux path. The core limb are held with resin bonded
glass bands to eliminate limb bolts. Yokes are clamped by solid
mild steel plates with yoke stud ensuring high rigidity for
withstanding mechanical socks during transportation & Short
Circuits. The leg core in which hard wooden bars are inserted,
are tighten with synthetic resin impregnated fibre glass tape.
Core & Winding Assembly
L.V. Windings are normally placed near core over
insulating cylinder and oil ducts. HV Windings are
assembled co-axially placed with respect to LV.
Spacers between coils are 'T' shaped for added
firmness. Coils are assembled with best insulating
materials and are adequately clamped. SPA
methodology is now a day widely adopted to have
it's special beneficial characteristics. The winding
is rigidly supported by a common spacer ring of
densified wood at the top and bottom for precise
alignment. Well profiled angled rings are placed
between LV & HV windings to reduce voltage
stress level. The ends & tapping leads of all
windings are connected by special extra flexible,
insulated copper cables which are rigidly braced
in position.
Drying Out Procedure
The core- coil assembly is placed in Vacuum Auto Enclave to
eliminate moisture content which is targeted less than 0.5 %
moisture. Drying process is to be carried out @ 90°C &
respective vacuum cycle at rated interval to improve
Insulation resistance and remove ingress of moisture in
insulation material.
Tank Construction
Protection of active part in transformer is very important.
While achieving the optimized size of transformer to suit the
site condition for installation. The main role of the tank is to
protect the active part and tank is manufacture to have
sufficient strengths to withstand internal & external faults that
may occur during operation. Tanks are fabricated from low
carbon M.S. Sheet of best quality proceed by qualified
welders. The tank is designed to withstand vacuum and
pressure test as per Indian / International standards. A robust
skid under base is provided, and guide bars are located inside
the tank to securely fix the core and windings assembly in
position, and to prevent any movement during
transportation.
Welding is done as per ASME section lX by qualified welders
as per approved WPS and leak test assured 100 % leak proof
seams and maximum mechanical strength.
During fabrication process, welding quality is assessed by DP test. Completed tank fabrication is followed by
shot blasting process to remove all dust & spatters before painting.
Dried out Core & Coil Assembly is tightened before application of hot oil
shrinkaging for 24 hours. The oil shrinkaging process avoids looseness of active
parts during it's service at site. At last uniform pressing is done on Core & Coil
Assembly. High mechanical rigidity is achieved by hydraulic pressing at circulated
force and tightening all pressure screws. Pressed Core & Coil Assembly is put in
to the tank with proper locating & locking arrangements which is of prime
Tanking & Final Fitting
importance to achieve high resistivity against transient damages, vibrations
during service and Forces develop during fault occurrence.
After completion of Core & Coil Assembly insertion in tank, hot, degassed oil is
then allowed into the transformer tank under vacuum. This oil is then circulated
through the transformer and the oil degassing plant until all gas trapped in the
core, windings, and the insulation is removed. This ensures a high degree of
stability in the insulation structure and early attainment of its mature condition,
which would not otherwise be achieved until the transformer had been in
service for some time.
The transformer is made ready for testing after assembly of bushings,
conservators, radiators & all other protective devices .All the joints are gasketed
to avoid leakage with the help of rubberized cork sheets/Nitrite Rubberized O-
Ring, which can withstand high oil temperature and do not deteriorate nor
contaminate oil in its contact.
Cooling System Terminations
The transformer while in service gets heated and having Electrical Terminals to suit Customer's requirements can be provided. Outdoor
Losses like Load Loss & No - Load Loss which must be dissipated to bushings are normally provided for the HV & LV terminals. HV outdoor
avoid the crossing of Temperature Rise specified by Customers. To bushings are supplied with arcing horns as standard. Air insulated and
achieve Temperature rise well within limit, a suitable cooling method compound filled cable boxes, with or without disconnecting chambers, can be
should be adopted. provided to suit customer's specification. The terminals of our transformers
Generally, the cooling method suitable for the transformer is can be made suitable for heat shrinkable cable termination system.
determined by the customer after due consideration of transformer
capacity and the circumstances at the installation site. ATLANTA can
design and manufacture transformer with various types of cooling
Metal which has been pre-treated by means of shot blasting to remove rust and welding scale is thoroughly cleaned, and

Painting
systems according to the customer's requirement.
then a coat of epoxy zinc chromate primer paint is immediately applied to all external surfaces. This anticorrosive primer
1. ONAN 2. ONAF 3. OFAF has rust inhibitive properties and excellent chemical resistance. Two coats of Epoxy or PU paint , which is highly resistant to
4. AN 5. OFWF 6. ODAF chemicals and oil, are then applied. Inside surface of the tank is applied with HOR paint.
7. ODWF

Before dispatch, each and every transformer is subjected to all routine tests
as specified by IS/IEC/BS/ANSI standards. The company has fully equipped
test laboratory for conducting all routine tests and temperature rise test in
accordance with Indian & International Standards.
Arrangement can also be made to carry out relevant type tests, if required,
at recognized laboratories.
Transformers up to 20MVA, 66kV class are Short Circuit and Impulse tested.
Our 31.5 MVA, 220 kV and 60MVA, 132/33kV transformers are impulse
tested at NABL laboratories like CPRI, ERDA etc which stands us as a

Testing
Tappings & Tap Changer reputed & quality transformer manufacturer.
In addition to the normal routine test facilities, the following type test
Generally Taps are provided on HV Windings for HV Variation facilities are available in house as per Indian / international standards.
or LV Variation as specified by customer. These are brought up
to a gang operated switch, suitable for external manual 1. Partial discharge test
operation and can be locked in any desired position to avoid 2. Noise level measurement
unauthorized operation.
3. Temperature rise test
All the moving contacts are spring loaded to ensure proper 4. Harmonic measurement & analysis
pressure and good contacts.
5. SFRA Test
To achieve precise voltage regulation on load tap changer is used
instead of OCTC. Usually Higher capacity transformers i.e 6. Tan delta and capacitance measurement
above 5000 KVA ratings, can be supplied with On Load Tap
Changer along with necessary controls to make it suitable for
manual, local electrical or remote Electrical operation.
Packing & shipment
Main body of transformer is covered by
polyethylene sheets. Seaworthy packing
is done for other loose accessories
Fittings & Accessories required to be shipped along with the
transformer. Many transformers are
All the standard fittings conforming to respective standards are provided on each transformer. In addition to dispatched with VCI packing, to suit
this, the following optional accessories, wherever applicable, can be provided if ordered: climatic conditions of ultimate
• Oil Temperature Indicator • Flow Indicators & Differential Gauge customer's destination. We take care of
balancing of the weight while loading the
• Winding Temperature Indicator • RTCC panels (With & Without AVR) & Marshalling Box transformer on to the transport vehicle.
• Double Float Buchholz Relay • Drain/Filter/ Sampling/Radiator Valves Proper welding is done on the base so
that there is no scope of vibrations

• Magnetic Oil Level Gauge
• Pressure Relief Valve / Explosion Vent
• Disconnecting Chambers for Cable Box
• Heat Exchanger/ Radiators
• Oil & water circulating Pumps
Customer Service
As having progressive partner in power development, it
• Bushings & accessories during transportation irrespective of is our responsibility responsibility to take care of
• Bidirectional Rollers quality of roads. customer complains. We also offer a full range of after-
sales maintenance and repair service for transformers.
• Silica gel Breather
• Conservator Tank