2000Z TB123

Parts Manual TB123
Serial No. 3147901 & Up

PARTS MANUAL
Machine Serial No. .. . . ..................................................................... .
Engine Model ...................................... SeriaJ No. ............................ ..
Transmission Part No. ...... .............. Serial No. ......................... ..
Front' Axle Part No. ....... ..... ..... ...... Serial No... ...... ................... ..
Rear Axle Part No................... ......... Serial No. ............................. -
MODEL 2000Z
MANUAL T8 123
MANUAL PART NO. 4607318
SERIAL NUMBER 3147901 & UP
REVIS-ION 1,AUGUST,1989
TAOd• • • •OUIlTAI• • •NC.

TROIAN
This manual illustrates and identifies maintenance parts for the

Mode12000ZLoader, to enable you to determine the part number
and name assigned to the part you wish to order. Ordering
by proper part number and name will help ensure the receipt
of "the proper part the first time without time-consuming exchanges
of correspondence or other annoying delays.
An index is provided in the front of this manual to help you
determine which illustration contains the part you. want to order.
Determine the basic" system or assembly in which the part is
used, and find this system or assembly in the Index. It will
reference the pages which illustrate and list the part.
This manual contains the latest information available at the time
of printing. However, at the discretion of Trojan Industries Inc.
its contents are subject to change without notice. This reservation
is in keeping with the Company's policy of constant progressive
improvement and refinement of all our products. As a result of
such policy, certain changes may be made from time to time which
will not be covered in this manual.
This manual has been indexed .by group numb~rs, which identifies tne area of
the machine that requires servicing. The first two digits in the group
numbers indicates the area of the machine.
Example: Group 32 05 Q..!.
32 - Indicates - Hydraulic System
05 - Indicates - Hydraulic Tank Assembly
01 - Indicates - Hydarulic Filter
These group numbers are for easy reference £!i!.l.

The group numbers are provided for easy access to the area in which the part
is used. Find the basic group number, turn to the illustration and find the
part (item number) you want to order.
TRDlAN
Because we are constantly upgrading our equipment, it is necessary

that the SERIAL NUMBER of your machine accompany every repair
parts order. To assure the receipt of the proppr part, it ;s
essential that the following information be included with your
parts order:
MACHINE MODEL NUMBER-
MACHINE SERIAL NUMBER
PART NUMBER OF THE DESIRED PART
PART NAME OF THE DESIRED PART
QUANTITY OF ITEM WANTED
NAME AND ADDRESS TO WHICH PART SHOULD BE SENT
USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO
ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.
Certain abbreviations are used in the parts list to cal' your attention
to specific situations. These abbreviations are explained as follows:
AIR - As Required: No specific quantity can be assigned
to the part since the number usp.d varies from machine
to machine.
N.S.S. - Not Serviced'Separately: This part is not
serviced by itself but, for reasons of matching
fit with another part or for other reasons, it
is serviced only as part of another assembly.
N.1. - Not Illustrated: The part is used on the
machine, but is not shown on the parts illustration.
WHEN YOU RECEIVE PARTS:
Check immediately to assure that you have received the correct parts,
the correct quantity, and that they are in good condition.
Report any errors to your Trojan Distributor.
In case of shipment damage, make any claims to the carrier immediately.
3
TROIAN
65 11 30 26 07 20
01 03 25 17 10 32 03 16
4
TROIAN
~
TABLE OF CONTENTS
Part Number Index Is Located At The End Of Sections
GROUP PAGE
01 - FRAME GROUP
0000 - Front Frame 11
0100 - Rear Frame 13
2100 - Pivot Group - Main 15
03 - AXLES GROUP
3100 - Front Axle 17
3101 - Planetary Hub 19
3102 - Brakes 21
3103 - Differential, Front 23
3200 Rear Axle 25
3201 - Planetary Hub 27
3202 Brakes 29
3203 - Differential Assembly, Rear 31
04 - AXLE MOUNTING GROUP
1100 - Front 33
1200 - Rear 33
07 ~ ENGINE, CONTROLS & FILTERS GROUP See Engine Section
10 - TRANSMISSION, TORQUE CONVERTER GROUP
0000 - Transmission Assembly & Mounting 35
0100 - Transmission Hydraulic System 37
1001 - Damper Assembly 39
1002 - Torque Converter 41
.1003 - Drive Assembly 43
1004 - Transmisssiop Housing 45
1005 - Lubric.ation 47
1006 - Oil Fill Inlet 49
1007 - Plug Installation 50
1008 - Pressure Valve 51
1009 - Control Valve Mounting 53
1010 - Control Valve Assembly 55
1011 - Counters haft 57
1012 - Clutch Assy., Forward & 1st 59
1013 - Clutch Assy., 2nd & Reverse 63
1014 - Clutch ASsy., 3rd & 4th 67
1015 - Final Drive 71
1016 - Parking Brake 73
10166- Brake Shoe 72
1017 - Filter, Transmission. 74·
1018 - Emergency·pump Cover 75
1019 - Speedometer Drive (Option) 76
1020 - Power Take Off - 1st 77
Rev. 2-11/89 5
.4.iPTROIAN
GROUP PAGE
11 - STEERING GROUP
0000 - Hydraulic System 79
0001 - Cylinder, Steer 81
0900 ~ Emergency Steer Installation (Optional) 83
0902 - Pump, Emergency Steer (Optional) 85
12 - PROPELLER SHAFTS GROUP

0000 - Propeller Shafts & Linkage 87
14 - TRANSMISSION" CONTROLS GROUP

0000 Parking Brake Linkage 89
15 AUTOMATIC BUCKET LE\~LER
6200 - Hydraulic System 93
6~01 Electrical System 93B
6202 Switch Box Assembly 930
6203 Solenoid Valve 93F
6204 Bucket Indicator 93H
16 - BRAKE SYSTEM GROUP

2000 - Brake Controls & Lines 95
2001 - Brake Valve Installation - 1 Pedal 99
2002 - Braek Valve Installation - 2 Pedal 101
17 - ELECTRICAL SYSTEM GROUP

0000 - Battery & Wiring 103 - 1040
0001 "Lights & Electrical Components 107
0002 Battery Box 109
0003 Instrument & Switches III
2700 Ventilator, Roof 112
3300 Windshield Wiper, Rear 113
35QO Work Light/Installation (Option) 114
20 - SHEET METAL - ENGINE GROUP

0000 - Hood Assembly & Exhaust Pipe 117
1300 - Hood Panel & Accoustical Installation 119
22 - FENDERS & MUDFLAPS GROUP 121
23 - FUEL TANK GROUP

2000 - Fuel Tank/Installation 123
25 - WHEELS & TIRES GROUP 125
26 CAB GROUP
1300 - Floorplates 127
1600 Cab Assembly/Windshield Wiper & Washer 129
1601 Cab Door Frames/Locks 131
1602 Acoustical Installation, Cab 133
2200 Seat Assembly Installation 135
2201 Seat Assembly l36A
6 Rev. 2-11/89
4i>TROIAN
GROUP PAGE
29 - COVERS GROUP - TANK
0600 - Headlight Mount Assembly 137
30 - HEATER GROUP
0000 - Heater System 139
1500 - Defroster System 141
32 - HYDRAULIC SYSTEM GROUP
0500
0501
- Tank Assembly, Hydraulic
Filter
143
145
4000
4001
-- Main Hydraulic Syst~m
Servo Hydraulics
147
151
4002
4003
-- Main Control Valve
Unloading Valve
153
155
4004 - Pump Assembly
4005 - Flow Divider Valve Assembly
156
l56C
33 - 3RD FUNCTION HYDRAULIC SYSTEM
3000 - 3rd Function (Air/Electric) l56E
3rd Function (3rd Spool Valve) 156J
61 - COUNTERWEIGHT
0000 - Counterweight 157
65 - LIFT ARMS GROUP
--
0000 Lift Arm Linkage 159
0001 Cylinder, Bucket 161
0002 Cy.linder, Hoist 163
9000 - Bucket Assembly 165
9100 - Bucket Attachments 190
79 - MISCELLANEOUS GROUP
1200 - Lubricating System 194
1204 - Alcohol Injector 195
1205 - Safety Walk Installation 196
Rev. 2-11/89 7
~TROIAN
QUICK REFERENCE
*- Filter Kit (Complete) 4610645

AIR CLE-ANER
*Large Element 0747093 1
*Sma11 Element 0747092 1
Indicator, Vacuum 0746461 1
FILTERS
*Fue1 Pump Strainer Kit 4201350 1
*Transmission Filter 7381004 1
*Hydrau1ic Element 1696145 1
*Oi1 Element 4134377- 1
*Fue1 Element 4795772 1
BELTS
Air Compressor 0048091 1
Air Cooling Blower (Set) 4791564 1
Alternator 4600023 1
TOOL KIT - COMPLETE (Option) 4177158 1
BASIC (Option) 4616378 -1
DECAL KIT 4602551 1
TEST KIT - COMPLETE 4189602 1
4189603 1
Rev. 2-11/89 9
TRDlAN 01 0000
FRONT FRAME
Trojan Faun
Item Part No. Part No. Description Qty.
1 4179291 Frame Assembly, Front 1

2 4175022 Cover 1
4 4125256 Bushing 1
5 0012027 Snap Ring 4
7 7121361 Bolt 4
8 1500065 Washer 4
9 4151163 Molding, Fabric 4
10 3300008 Grease Fitting. 1
March, 1986 11
0198A-5417A
01 0100
REAR FRAME
Item Qty. Part No Description
1 1 4181616 Frame Assembly, Rear

2 1 4127467 Pin, Draw Bar
Rev.1-9/89 13
TROIAN
14
~TROIAN 01 2100
MAIN PIVOT GROUP
Item Qty Part No Description
1 1 4181381 Safety Link, Frame Lock

2 2 4127489 Pin
4 1 4773648 Plate, Lock
5 1 4178644 Plate, Lock
6 1 4178645 Plate, Lock
7 1 4178643 Plate, Lock
8 1 4178512 Pin
9 1 4178642 Pin
11 1 4174074 Seal
12 1 5088679 Bearing, Pivot (Upper)
13 1 4125151 Bearing, Pivot (Lower)
14 1 5069515 Inner Race
15 1 4156641 Inner Race
16 2 4178479 Seal
17 1 4148999 Seal, Slip
18 1 4149103 Seal
19 2 4155977 Pin, Hair
20 2 4138460 Shim '
21 6 7120974 Bolt
22 3 7120075 Bolt
23 6 4154637 Bolt
24 3 7120576 Bolt
25 1 4155114 Bolt, Socket Head
26 1 4155633 Lock Nut
Rev. 1-9/89 15
-03 3100
AXLE ASSEMBLY FRONT
Item Qty_ Part No Description
1 1 8472861 Axle Assembly - Front(Ref Faun 9324112)

A - REF Planetary Hub Assy.(See Group 033100)
B - REF Brake Disc Assy.(See Group 033102)
C - REF Differential Assy.· (See Group 033103)
D - REF Diff. Case & Gears(See Grotip 033104)
E - 4607531 Axle wINo-Spin (Optional)
Rev. 1-9/89 17.

.~
18
<Q>TROIAN 03 3101
PLANETARY HUB ASSEMBLY

(FRONT AXLE)
1 12 0026738 Thrust Washer

2 6 5088662 Roller Set
3 6' 0309066 Gear, Planetary
4 6 0012165 Snap Ring
5 6 0039933 o Ring
6 4 0343049 Pin
7 4 2162045 Seal
8 4 0784001 Plug
9 4 0039868 Button, Thrust
10 6 1578023 Snap Ring
11 2 0308057 Spider, Planetary
12 58 7121279 Bolt
14 2 0012139 Snap Ring
15 2 0313106 Gear, Sum
16 4 5088643 Inner Race
17 4 1335028 Nut
19 2 0311122 Gear, Ring
20 2 0360076 Hub, Ring Gear
21 2 0012136 Snap Ring
22 2 0352133 Hub Housing
23 24 0010114 Stud
25 24 4601310 Nut
26 2 0026703 Disc, Brake
27 40 7120459 Bolt
28 40 0026589 Washer
29 40 1251072 Nut
30 2 5051020 Bearing, Roller
32 2 0015481 Seal, Shaft
33 1 0359451 Shaft, Axle (1028 MM Lg.)
1 0359452 Shaft, Axle (1088 MM Lg.)
34 1 0368461 Housing, Axle
35 1 2162045 Seal
36 1 4155204 Plug
37 1 0784007 Plug
38 1 2162035 o Ring
39 2 0912007 Breather
40 2 0269077 Spindle
41 32 7122229 Bolt
42 32 0026777 Washer
43 32 1251037 Nut
60 1 0398975 Spider ASsy. (Incl. Items 1-6,10,11,13)
61 1 0298318 Spindle & Bearing (Incl. Items 16 & 40)
Rev. 1-9/89 19
<'i>TR.OIAN
20
4iPTAOIAN 03 3102
DISC BRAKE
(FRONT AXLE)
Item Qty Part No Descri pt ion
34 REF Housing, Axle (See Group 033101)

44 6 1693298 Breather
45 6 7122226 Bolt
46 6 0045112 Bolt
47 24 0026589 Washer
48 12 0026754 Washer
49 12 1251077 Nut
50 4 7384622 Seal Kit (Was 7397129 Thru SiN 3147101)
51 12 7395369 Plate
52 3 1696462 Lining Kit (Services 2 Calipers)
53 4 4123943 Cover
54 1 4921003 Caliper Assembly
54A 2 1696499 o Ring "(NI)
55A 4 1696499 o Ring (NI)
56A 2 1696499 o Ring (NI)
57A 4 1696499 o Ring
58 AIR 0762454 Piston, Caliper (NI)
Rev. 1-9/89 21
22
~TROIAN 03 3103
DIFFERENTIAL ASSEMBLY
(FRONT AXLE)
A 1 9325858 Differential Assembly

1 1 0398916 Housing Assy., Differential
2 20 7121308 Bolt
2.2 2 0039075 . Button, Thrust
4 1 0323068 Cover
6 1 0003891 Spacer
7 AlB 0026651 Shim (.2 MM)
8 AlB 0026652 Shim (.5 MM)
9 AlB 0026653 Shim (1.25 MM)
10 1 0208069 Cover
11 2 7121024 Bolt
12 8 7120823 Bolt
13 2 0049109 Lockwasher
14 1 00154.69 Seal, Shaft
15 1 0017402 Flange
16 1 0023092 Nut, Flange
17 1 0398984 Gear Set, Bevel
18 1 0308033 Spider
19 4 0309050 Pinion
20 4 0057929 Washer
21 2 0307057 Pinion
22 2 0306046 Washer
23 1 0398869 Case
24 16 6220038 Bolt
26 20 7121383 Bolt
28 2 0053100 Nut
29 2 0049160 Plate, Locking
30 2 0027401 Bolt
31 4 0026589 Washer
32 4 6220141 Bolt
33 1 0040388 Seal
34 1 0326072 Block, Slide
35 1 0886095 Screw
36 1 1252020 Nut
Rev. 1-9/89 23
TROJAN 03 3200
AXLE ASSEMBLY REAR
1 1 8472835 Axle Assembly(Ref Faun 9323133)

A - REF Planetary Hub Assy.(See Group 033201)
B
C
-- REF
REF
Brake Disc Assy.(See Group 033202)
Differential Assy.(See Group 033203)
D
E
-- REF
4607532
Diff. Case & Gears(See Group 0332040
Axle wiNo Spin (Optional)
Rev. 1-9/89 25
-.~
26
03 3201
PLANETARY HUB ASSEMBLY

(REAR AXLE)

2 6 5088641 Roller Set
3 6- 0309064 Gear, Planetary
4 6 0012165 Snap Ring
5 6 0039933 o Ring
6 6 0343046 Pin
7 4 2162045 Seal
8 4 0784001 Plug
10 4 1578023 Snap Ring
11 6 0308051 Spider, Planetary
12 2 7121279- Bolt
14 2 1578019 Snap Ring
15 2 0313098 Gear, Sun
16 2 4920003 Imier Race
17 4 4155721 Nut
19 2 0311121 Ring Gear
20 2 0360071 Hub, Ring Gear
21 2 0012136 Snap Ring
22 2 0202139 Hub
23 24 0010114 Stud
25 24 4601310 Nut
26 2 0026671 Disc, Brake
27 40 7120459 Bolt
28 40 0026589 Washer
29 40 1251072 Nut
32 2 0015434 Seal, Shaft
33 2 0359449 Shaft, Axle
34 1 0368401 Housing, Axle
35 1 2162045 Seal
36 1 4155204 Plug
37 1 0784007 Plug
38 1 2162035 Seal
39 1 0912007 Breather
40 2 4920001 Spindle
41 32 6220321 Bolt
42 32 0026686 Washer
43 32 1251208 Nut
60 1 0398936 Spider ASsy. (Incl. Items 1-6,10,11,13)
Rev. 1-9/89 27
N
tI'I
28
03 3202
DISC BRAKE .
(REAR AXLE)
44 4 1693298 Breather
45 4 7122226 Bolt
46 4 0045112 Bolt
47 16 0026589 Washer
48 8 0026754 Washer
49 8 1251077 Nut
50 4 7384622 Seal Kit (Was 7397129 thru SiN 3147101)
51 8 7395369 Plate
52 2 1696462 Lining Set (Services 2 Calipers)
53 4 4123943 Cover
54 1 4921003 Caliper ASsy.
54A 2 1696499 o Ring (NI)
55 1 4921004 Caliper Assy.
55A 2 1696499 o Ring (NI)
56 1 4921004 Caliper Assy.
56A 2 1696499 o Ring (NI)
57 1 4921003 Caliper ASsy.
57A 2 1696499 o Ring (NI)
58 AIR. 0762454 Piston, Caliper (NI)
Rev. 1-9/89 29
30
TROIAN 03 3202
DISC BRAKE
(Rear Axle)
Trojan Faun Qty.

Item Part No. Part No. Description
34 REF Housing, Axle (See Group 033101 Front & 0332UI Kear) -
44 1693298 Breather 6
45 7122226 Bolt 6
46 0045112 Bolt 6
47 0026589 Washer 24
48 0026754 Washer 12
49 1251077 Nut 12
50 7397129 Seal Kit 6
52 1696462 Lining Kit, Brake 3
53 4123943 Cover 6
54 7395897 Caliper Assy. 1
55 7395899 Caliper Assy. 2
56 7395898 Cal iper Assy. 1
57 7395900 Cal iper Assy. 2
March, 1986 30A

0198A-5422A
TROIAN
30B
~TAIIJAN 03 3203
DIFFERENTIAL ASSEMBLY
(REAR AXLE)
A 1 9324858 Differential Assembly

1 1 0398895 Housing Assy., Differential
2 16 7121308 Bolt
2.2 2 0039075 Button Thrust
4 1 0323067 Cover
5 2 5055Q10 Bearing, Roller
6 1 0003888 Spacer
7 AIR 0026615 Shim (. 20 MM)
8 AIR 0026616 Shim (.50 MM)
9 AIR 0026617 Shim (1.25 MM)
10 1 0208070 Cover
11 2 7121023 Bolt
12 8 7120296 Bolt
14 1 0015468 Seal, Shaft
15 1 0017369 Flange
16 1 0023093 Nut, Flange
17 1 0398915 Gear Set, Bevel
18 1 0308040 Spider
19 4 0309056 Pinion
20 4 0026607 Washer
21 2 0307055 Pinion
22 2 0306048 Washer
23 1 0398867 Case
24 16 6220102 Bolt
26 16 7121383 Bolt
28 2 0053094 Nut
29 2 0049160 . Plate, Locking
30 2 0027401 Bolt
31 4 0026589 Washer
32 4 6220141 Bolt
33 1 0040397 Seal
Rev. 1..;,9/89 31
~TROIAN
Axle Mounting-Front
Axle Mount i ng-Rea r
2-- •.-
32
4.iPTAOIAN 041100
04 1200
AXLE MOUNTING
FRONT AXLE
1 8 4154609 Bolt (M 24x220)
2 8 4155704 Nut, Lock (M24)
3 16 ' 1500078 Washer (M24)
REAR AXLE
1 1 4174436 Cradle, Axle
2 2 4127386 Pin
3 2 4136153 Bushing
5 8 4154540 Bolt (M20x180)
6 2 4155111 Bolt (Ml2x100)
7 8 4155711 Nut, Lock (Ml2)
8 2 4155633 Nut, Lock (M20)
9 8 1500069 Washer (M2 0 )
10 3 3300008 Grease Fitting
11 4 4148840 Wiper
Rev. 1-9/89 ,33

TRDlAN
232.L. 20
21~ ~
13 "9
22 15
34
10 0000
TRANSMISSION MOUNTING

A 1 8853055 Transmission Assembly (Thru SIN 384~jUU)
1 8853074 Transmission Assy.(S/N 384130 & Higher)
B 1 7383266 Gasket Set (Thru SIN 3841300)
.1 7383713 Gasket Set (SIN 3841301 & Higher)
C 1 73832,65 Seal Kit (Thru SIN 3841300)
1 7383712 Seal Kit (SIN 3841301 & Higher)
1 1 4178038 Block, Mount
3 2 4179552 Lug
8 4 7120342 Bolt
9 2 7120135 Bolt
12 4 15000.69 Washer
13 2 1500068 Washer
15 2 1578010 Snap Ring
16 2 1747024 Snap Ring
17 1 2041172 p'in
18 2 4155753 Cotter Pin
20 1 4158838 Switch, Temperature
21 1 1726237 Switch, Pressure
22 2 4125352 Bushing
23 1 1631021 Back-up Ring
24 1 0039421 o Ring
Rev. 1..;..S1/89 35
· ,TROIAN
36 '
~TROJAN 10 0100
TRANSMISSION HYDRAULIC SYSTEM
1 1 4168044 Hose (47.25")

2 1 4168045 Hose (49.25")
5 3 1633714 Fitting, Hose
6 2 1640759 Fitting, Hose·
Rev. 1-9/89 37
w
(X)
t
IMI
184
~,,-..-\
I
I
~
250 -~ \ 020
'200 \
~-~-',
\
130 \
~~~-- \
\ "".
,,--
,,'
-'"\ .,
\
120 I \
028 026 \
140 "
\
\
..---- ------- \
~
'~
-----
\
--..-- ---- (\.

o ,', ,..--'
\
..----- ----- 060 ~ ~ 070
U~ ~~~'()a~-/';' . ~ ,-
050 I 280 440' 090 \' . \
<P-~ I-
\
~.
__
\ ,- . (,.1
\
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e. 220
\. --0-'- .
.
210 • ,::-:::>'
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270
"
'A'
. •'(J-
.,
\
050
-436 080''
. . A
},
\
\
\
\
\
\
010
190
018 . \
~----
<9.iPTROJAN 10 1001
DAMPER ASSEMBLY
10 1 7382475 Housing
18 3 0593141 Bolt
20 9 4154658 Bolt
26 2 2434078 Roll Pin
28 2 2434139 Roll Pin
34 1 4138701 Gasket
50 12 7832124 Bolt (Thru SIN 3841300)
12 7121036 Bolt (SIN 3841301 & Higher)
60 4 1500065 Washer
70 1 7381119 Disc
80 1 0040572- o Ring
90 1 1747070 Snap Ring
120 1 7395262 Disc
130 2 4154682 Bolt
140 1 7397927 Plate, Lock
160 1 7_382476 Cover
180 11 7120038 Bolt
184 1 7120039 Bolt
190 12 1251006 Nut
200 1 4156781 Bearing, Ball
210 1 7397932 Washer
220 1 1747051 Snap Ring
250 1 7381156 Flange
270 1 7382825 Adapter
280 1 7394349 Plate, Capture
436 1 7399557 Spacer
440 1 7399558 Shim (1.40 MM)
7399559 Shim (1.30 MM)
7399560 Shim (1.20 MM)
7399561 Shim (1.10 MM)
7399562 Shim (1.00 MM)
7399563 Shim ( .80 MM)
3469203 Shim ( .50 MM)
0057791 Shim ( .30 MM)
0057790 Shim ( .10 MM)
0026778 Shim ( .20 MM)
Rev. 1-9/89 39
TROIAN 10 .1002
'
~ ----,
o
"
,
\
\
. ~,
o 0~
~J
. .........,'
10 ---
TORQUE CONVERTER ASSEMBLY
Item Trojan Faun Description Qty.

Part No. Part No.
10 7382477 Torque Converter Assembly 1
41
March, 1986
0198A-5435A
.,::a.
I\)
230
~
260
() t
-1
I
I
, 210 220 ~ 210
260 '
z-
~
I' ~ ~ ~ ()\t)~ 240
"',~
,
\, 110 190
.'
244 ___ ~1
I
---.-- -- .
--- \
\
\a-.---- .-- .---- ---- .-'--
050
\
090
,/
012 ..... ,
014
t(\f\
w\J o-J 060
•
040
o~ 020
030
070
~~a~
U'
140 1J1II'--
120
TROJAN 10 1003
DRIVE ASSEMBLY
10 1 7399566 Shaft, Drive

12 1 2434250 Roll Pin
14- 1 2434251 Roll Pin
20 1 5092008 Bearing, Ball (Thru SIN 3841300)
1 7383314 B~aring, Ball (SIN 384301 & Higher)
30 -I 7398194 Gear, Drive
50 1 1091334 Shim (2.10 0)
1 1091155 Shim (1.90 0)
1 1091165 Shim (1. 80 0)
1 1091164 Shim (1. 75 0)
1 109.1156 Shim (1.70 0)
1 1091163 Shim (1.65 0)
1 1091162 Shim (1.60 0)
1 1091161 Shim (1.55 0)
1 1091157 Shim (1.50 0)
1 1091160 Shim (1.40 MM)
1 1091158 Shim (1.30 0)
1 1091159 Shim (1.10 0)
1 7390430 Shim (1.0 0)
1 7397885 Shim
60 1 1578015 Snap Ring
70 1 7399567 Ring, Piston
80 1 7399568 Flange
90 1 7399569 Gasket
100 1 7397888 Gasket
110 1 7399647 Cover, Bearing
120 8 7121311 Bolt
130 1 7397890 Ring, Piston
140 1 7397891 Bearing, Needle
150 1 2271250 Seal, Shaft (Thru SIN 3841300)
1 7381240 Seal, Shaft (SIN 3841301 & Higher)
160 1 7397892 Shaft, Output
170 1 1092518 Ring, Piston
190 1 7397893 Gasket
200 1 7398195 Gear Pump (Thur SIN 3841300)
1 7384710 Gear Pump (SIN 3841301 & Higher)
1 7384711 Bearing, Ball (SIN 3841301 & Higher)
220 1 3041181 Key, Woodruff
230 4 7120029 Bolt
240 2 7120026 Bolt
244 2 7120306 Bolt
260 2 1578010 Snap Ring
Rev. 1-9/89 43
010 370 (40 0)
I Q-650
I 570 (M 8x14)
.J
734 (AM 26x1,5)
410
t.\~- ~~
830 411,..
~
~
I 210
- f 216
- 'Q/
" _-:.1>
~Q
170
---i /180
.
'l:) 190
818
\ I
a-r---
o o--""""v
\
_-
24.0
~_s
~'\
816 250 216
814 490
\ f' . _---.,
~{\------ \
'O\J . \.... ----
~{}:--.
I "-
320 310
44
<9#>TAIUAN 10 1004
TRANSMISSION HOUSING ASSEMBLY
10 1 7382826 Housing
170 1 2162102 Seal
180 1 0784011 Plug (Thru SIN 3841300)
1 0784035 Plug (SIN 3841301 & Higher)
190 1 7397912 Cover
200 1 7397913 Cover
210 3 7121047 Bolt
216 3 1500062 Washer
220 2 73823.17 Cover
240 1 2162105 Seal
250 1 7398389 Plug
310 1 2162051 Seal
320 2 0771014 Plug
370 1 1548004 Disc
410 2 0784011 Plug (Thru SiN 3841300)
2 0784035 Plug (SIN 3841301 & Higher)
414 2 2162102 Seal
450 1 0771016 Plug
460 1 4149778 Seal
490 1 2152132 Seal (SIN 3841301 & Higher)
570 8 7121462 Bolt
605 1 7397789 Gasket (Thru SiN 3841300)
610 1 7382478 Cover (Thru SIN 3841301 & Higher)
650 1 7398215 Breather (Thru SIN 3841300)
1 7384417 Breather (SIN 3841301 & Higher)
734 1 0056180 Plug
814 1 4155277 Plug (SIN 3841301 & Higher)
816 1 0071004 Plug
818 1 2162170 Seal
830 1 7381122 Cover (Thru SIN 3841300)
1 7384713 Cover (SIN 3841301 & Higher)
840 1 7380390 Cover (SIN 3841301 & Higher)
850 1 1548011 Cover (SIN 3841301 & Higher)
Rev. 1-9, 89 45
~
en
11- 060
t.1
410
\7/
070<~~>070
0
Q 100 =R 1.1
~
~~
0800· _
_ F . {}
120 = 2nd
130 = 3 rd
Co
170
070
I
;
140· = 4th
410
lt
070~~ • 110 =!1st
010
·2nd
1st
~TRIUAN 10 1005
TRANSMISSION LUBRICATION
10 1 7397895 Tube, Suction

30 1 7395493 Gasket
50 2 7120022 Bolt
60 2 4132942 Fitting, Hollow Bolt
70 15 2162052 Washer, Sealing
80 1 7383061 Hose Assembly
110 1 7383063 Hose.
170 11 1633062 Fitting
460 1 0040218 o Ring
Rev. 1-9/89 47
iRDIAN 10 1006
50
150
31 '"~, ..
'\ ~_ ...... 6:i
~ "-.~
130
OIL FILL INLET

TRANSMISSION
Trojan Faun
10 7382521 Tube, Dipstick 1

20 7395493 Gasket 2
30 7120022 Bolt 2
31 7395493 Gasket 1
50 7382522 Dipstick 1
80 7398214 Deflector 1
130 7397915 Cover· 1
150 7121003 Bolt 2
March, 1986 49
0198A-5443A
TROIAN
10 1007
030
020
I 030
PLUG INSTALLATION
Trojan Faun
Item Part No. Part No. . Description Qty.
20 2162112 o Ring 2
30 0784005 Plug 2
50 March, 1986
0198A-5444A
<e>TROIAN 10 1008
11OT31
PRESSURE CONTROL VALVE
710 1 0004045 Ball

720 1 7397917 Spring
730 1 4136179 Bushing
740 1 4117682 Piston
750 1 7397922 Spring
760 1 4138307 Washer
7.70 1 1747063 Snap Ring
780 1 7380552 Roll Pin
790 1 1747015 Snap Ring
Rev. 1-9/89 5.1

4.iPTROIAN
-..... ...
......
-,
_0-
0"=0--0
o .~ --~
o
o
-I
N
,,
4. _ _ _ _ _
I
I~ .
I
-------"
~~---~
. . . \ /' ,/ I 0
~:::.--- ~
"/,/ ,
..... _ _ _ _ _ .J
/
o
aJ
("I') o
7!;-~------~. ~..
•
..
•
o
.-0 .-.d.-
-'-Po
"'--1
q ~
/
/
loC'l_1oO
.,
o
("I')
~:;
" 0
/I / ()
ffl ;' \; / _.g
....- - -" -"\'. "/J}g
• \...,-P"""
/;' ....
("I')
/
/
·0
o o
o o. o
a
-. --~ (""\_~O~_ _--l
52
~TROIAN 10 1009
CONTROL VALVE MOUNTING

TRANSMISSION
10 1 7399666 Intermediate Plate

20 2 7382481 Gasket
24 1 7382482 Gasket
30 1 7382483 Body
40 1 7399669 Diaphragm
50 1 7381124 Diaphragm
60 2 0004030 Ball
70 2 7399670 Spring
80 3 6220013 Bolt
100 3 0593078 Bolt
120 6 6220015 Bolt
140 1 7381125 Cover
150 1 7399672 Gasket
154 1 7383130 Gasket
160 10 6220017 Bolt
180 6 4154783 Bolt
260 1 0782005 Plug
270 1 2162170 Seal
280 1 4154975 Set Screw
350 1 0782005 Plug
360 1 2162170 Seal
370 1 7382484 Hose Assy. (Thru SIN 3841300)
1 7384725 Hose ASsy. (SIN 3841301 & Higher)
390 2 7832913 Seal
410 2 2162170 Seal
Rev. 1-9/89 53
CJ1
~
_-----1
~r,410
380
. '-'1400
r
· 20
O
_--
,
~ ~
060
050 '\.
,.;...00" ~~I,Q?0
~, ~I'" 08'.
"
t.~" C>
I Qa
110~!"""1::,.0 ~"~~V("
030 070 040
350
()(1i~~
_- _ 100'
~ • I:
I
,qo ..-r'«l /)
,.9. ----
a
I
..,
~~._.-- ~: ~
_---- I
_-J 140 144 150 - () "1
~JY~'" _-- __-----,1-_--- '~(),

120
L-:
090 __ 1 ' t ..
._ ----'
, .-
~.....-;-
I 330 I -
"11~ ~2&~2;"'~~~J _--------t~(f,~~

_--- I
k-
_------'-'10
170
r... '"
\Ii
1,80-
190
\
194
:\),
()
' '
'
I,
- 160 270
II
II
()(W~--
230 210
__
_-J r--
I
""
" ..... '- "
24' 0 ' 260
~
_-----
300 280
___ JI - " -".....-'-"->
'-','
.,-,:_-- J
31'0 290 "'0 500
, ~
490 _____ '...--- ---- ---- ; -
----- ----- ..... ---- ----- ---
r-- V 690 670 660
~
I 700 . -~~/
'~,~'..
.~
\
~-\
.~. \--~
\ "\ ...4
.\ \ 3~4
610 "620
\...-~-
320 340
10 1010
TRANSMISSION CONTROL VALVE ASSEMBLY
A 1 7383267 Control Valve Assembly

10 1 7382488 Housing
'20 1 7391332 Detent
30 1 7391400 Spring
40
50
-
1
NSS
7395478
Piston (Order Item A)
Spring
60 1 7395477 Spacer
70 4 7382489 Shim
AlB - 7382490 Shim
AlB 7391401 Shim
AlB 7382491 Shim
AlB 7382492 Shim
80 1 7391334 Bushing
90
100
-1 NSS
7399681
,Spool
Spring
110 1 7391336 Detent
120 1 0039253 o Ring
130
140
-
1
NSS
7382494
Spool (Order Item A)
Spring
144 1 7382495 Spring
150
160
-
1
NSS
7391340
Detent (Order Item A)
Piston
170 1 7391341 Detent (Thru SIN 3841300.)
1 7384730 Detent (SIN 3841301 & Higher)
174 1 1500083 Washer (SIN 3841301 & Higher)
180
190
-1 NSS
7399685
Piston (Order Item A)
Spring
194 1 7380129 Spring
200 1 7399681 Spring
210
220
-1 NSS
7391336
Detent
230 1 0039253 o Ring
240 1 7399687 Detent
250 1 7391340 Detent
260 1 7399681 Spring
270
280
-
1
NSS
7399681
Spring
290
300
-
1
NSS
7391336
Detent
310 1 0039253 o Ring
320 1 7382498 Cover
330 1 7382499 Gasket
340 7 6220413 Bolt
342 3 4154936 Bolt
34.4 4 7832209 Bolt
350 4 7393420 Solenoid
360 8 7832165 Bolt
370 8 1574045 Loc kwas her
Rev. 1-9/89 55
~TRD.IAN . 10 1010
TRANSMISSION CONTROL VALVE ASSEMBLY
380 1 7391349 Harness, Wire

400 4 6702081 Screw
460 1 7391347 Cover
470 1 0039948 o Ring
480 1 7391348 Clip
490 6 7382005 Plug
500 6 2162170 Seal
590 1 7382500 Gasket
600 1 7382501 Valve
610 1 7382502 Gasket
620 1 7382503 Cylinder, Air
630 1 7382504 Piston
640 1 7382505 Seat, Spring
650 1 7382506 Spring
660 1 4155177 Plug
670 1 2162170 Seal
680 1 7382485 Spring
690 1 7382486 Check
700 1 7382487 Pin, Roll
56 Rev. 1-9/89
10 1011
~ ,
040
I~ ~----~~~,,~
020 064- 064) 230 • .' !"
~
~ / ~~
") ~'
100 01 0 \ b 8\' '9
\.. 1
'<I: r{J \J0
\j\ 220
'\ ( Q
" . \ 240 050
*-190
I
09 0.
--200
- ..,
I COUNTERSHAF
(TRANSMISSIOi)
""-
Ite m
I
Qty.
I
Part No
I
Description
-
....
10 1 7382507 Shaft
20 1 7397810 Gasket
40 1 4155952 Pin
50 1 7382508
4620461
Thrust
. Roller ~~sher
64 :1 Gear et of 28)
90 1 7398509
100 4 7121023 Bolt
190 1 2434232 Pin
200 1 2434174 Pin
220 1 1500065 Washer
230 1 7121016 Bolt
240 2 7382510 Washer I Thrust
L· r I
- - I·
Rev. 1-9/89 57
01
(»
470
.... t~
\
\ 060
~
\ 014
\ ~/ ~\\ it
~ ~
I
\ 244 25,0
\ __ ~.I., I" ~.Da·
\
\
~
H ~ .
32.!! ~ ,(\~C) ~]i .
\
. 170 150
,.~~.-
300
t:lJU
~
__ ---
___ - -
.....,
. \
\
I
-\J
,(\1\ \J Y
\~ 200
·'.~2~!~
160
-, 140
230 210
__
.
~
__ --- - - -- ____ --
180 (\
120
I
380 \
~ ___---- -- 170 ~I t\)n.",..oLJ..-J

\ 190 __ - - - 170 _ ""f\\l~\. .
\ . ___ - - - - - - - - . 210 ~311 .' __ ~ GU~!'IV 200'V 19q __ --~----\
\ - __ ----. .:.... 094 35,4 ~\~--')\' \J 140 ~~~ ______ -------- \
~-~~\J
l~)
" \ ~
\..__---- 390 •
340 104
r- --- - - - -
\
\~
\
440
10 1012
CLUTCH ASSEMBLY FORWARD & 1ST
Item Qty Part No Descri pt ion'
12 1 7381133 Shaft (Inc1s. Item 14)

14 4 2434232 Roll Rin
40 1 7397816 Gasket
50 3 7397817 Ring, Piston -
60 3 7121023 Bolt
.80 AlB 7398424 Shim ( .2 MM)
AlB 7398425 Shim ( .4 MM)
AlB 7398426 Shim ( .6 MM)
AIR 7398427 Shim ( .8 MM)
AlB 7398428 Shim (1.0 MM)
AlB 7398429 Shim (1.2 MM)
AlB 7398430 Shim (1.4 MM)
AlB 7398431 Shim (1.6 MM)
AlB 7398432 Shim (1.8 MM)
A/F 7398433 Shim (2.0 MM)
A/F. 7398434 Shim (2.2 MM)
A/F 7398435 Shim (2.4 MM)
A/F 7398436 Shim (2.6 MM)
AlB 7398437 Shim (2.8 MM)
84 1 7380557 Washer, Thrust
100 1 7383060 Gear, Spur
104 1 7398199 Ring
114 1 7382827 Ring
116 1 4620461 Roller (Set of 28)
140 2 7397849 Guide Ring
150 2 0012160 Snap Ring
160 2 7397850 Spring
170 4 7397851 Ring, Guide
180 2 7397852 Piston, Clutch
190 2 7397853 Seal
200 2 7399587 Seal
210 2 7397855 Snap Ring
230 2 73984.60 Plate, Backing
240 1 7382512 Bearing
300 1 7382514 Gear
380 1 73'99597 Drum, Clutch
Rev. 1~9/89 59
~TROJAN 10 1012
CLUTCH ASSEMBLY FORWARD 1ST
390 11 7383064 Disc, Outer Tooth (Thru SIN 3841300)

11 7382519 Disc, Outer Tooth (SIN 3841301 & Higher)
420 8 7381130 Disc, Inner Tooth (2.0 MM)
AIr-. 7381132 Disc, Inner Tooth (1.5 MM)
Alp, 7381131 Disc, Inner Tooth (2.5 MM)
60 Rev. 1-9/89
Ol
I\)
~
~, I 0161 4 . . ~
490 1
470 '" '\ 0 Iill 060,
'~ (\~:;;J ~
"
~. '~~ '" !"\\
t'~,<fJ~tr'-J
.' ~l)\)",,-2~4
"'" .' \ ,
.,-1 . \ ~I
IIiii
~',J" ;.'
.~t\' ':)
- -\ r
\g"\
---- - - - - 320.\ 040 ___ ---1\\
\ - -- -- --- ~- \- ---- G ---
450 --.-- 254 . __ .--
,.~~,)
• -\.----
\ -
'-
180
--
Af\\\J
170 (\1
170
'Y "
150
---
_..v-
\
---230
--
\_ , " .
'"
,210
350
___
,
__ _ ___ ,
~()O.\J
r Cj190
1\, Y 160
~~' -
140
-- __
_
200
---------- _------
--'
\
\
\\..- - - "--
-'--="-
\
340
104
\
\
__ --- --
\ 430
\ 420
, 440
~TROIAN 10 1013
CLUTCH ASSEMBLY
REVERSE & 2ND
12 1 7381136 Shaft (Incls. Items 121,14,16 & 20)

14 2 2434003 ·Roll Pin
16 9 2434'232 Roll Pin
20 2 2434174 Roll Pin
40 1 7397816 Gasket
60 3 7121023 Bolt
80 1 7398424 Shim ( .2 MM) (.008)
AR 7398425 Shim ( .4 MM) (.016)
AR 7398426 Shim ( .6 MM) ( .024)
AR 7398427 Shim (.8 MM) (.031)
AR 7398428 Shim (1.0 MM) ( .039)
AR 7398429 Shim (1.2 MM) ( .047 )
AR 7398430 Shim (1.4 MM) (.055)
AR 7398431 Shim (1.6 MM) (.062)
AR 7398432 Shim (1.8 MM) (.071)
AR 7398433 Shim (2.0, MM) (.079)
AR 7398434 Shim (2.2 MM) ( .086)
AR 7398435 Shim (2.4 MM) (.094)
AR 7398436 Shim (2.6 MM) (.102)
AR 7398437 Shim (2.8 MM) ( .110)
100 1 7380428 Gear, Spur
140 2 7397849 Ring, Guide
150 2 0021260 Snap Ring
160 2 7397850 Spring
170 4 7397851 Ring, Guide
190 2 7397853 Seal
200 2 7399587 Seal
210 2 7397855 Snap Ring
230 2 7398460 Plate, Backing
254 2 7383059 Bearing
300 1 7382517 Gear, Spur
344 3 7382518 Snap Ring
350 2 7397864 Plate, Thrust
380 1 7399597 Drum, Clutch
430 1 73'81131 'Disc, Innder Tooth (2.5 MM)
-Rev. 1~9/89 63
<9.iPTROIAN 10 1013
CLUTCH ASSEMBLY
REVERSE & 2ND

AR 7381130 Disc, Inner Tooth (2.0 MM)
450 8 7383064 Disc, Outer Tooth (Thru SiN 3841300)
8 7382519 Disc, Outer Tooth (SIN 3841301 & Higher
64 Rev. 1-9/8 9
0)
0)
470 ~ 490 .'
060~
.., 1.1
480
. . . ~\\\ I
.J)
~J------ \ ,I . <>I •• .' ,
'jr!4"~
~'J~t~~ 450 -- .--~-
j &18 ;
\.---- \ ~a ~
\ .-- ____ - - __ \ __ . 320
If\: ~\9J
,, I
. . P10aer -__ ~
~
180 170. 170 150 \ .__----
~J ~ 350
380 ,
(() ~. ()~l'~~!P ----------- ~

. .::-';: :~
~ .......-~ ~
-.:-: ~- ~
140 230 210 ---
--~---
.
' 200 160 --- -----
. _____ .-- . 180 120
\\ 190 __ __
----- 17n 113\(\ CC'\ ""
:>'to • --- .•
. __ ()GU"U~ '"
0~80~~4 ~~ ~I ,_~IJ1J ~\'\J~. ~9.:----I\
'J
.0 \\\JI------
• .; \ - 140 160 200 __
() OIJ \ 350 230 _ \ -- - -----
..J- 390 \
110 100
\
f-- \ \\
090 \ 430
\
\
410
TAOIAN 10 1014
CLUTCH ASSEMBLY 3RD & 4TH
Item Qty Part No Descripfion
12 1 7382829 Shaft (Inc!. Items 14,16 & 18)

14 2 2434003 Roll Pin
16 2 2434232 Roll Pin
-
18 AR 2434174 Roll Pin
40 1 7397816 Gasket
60 3 7121023 Bolt
80 1 7398424 Shim ( .2 MM)
AR 7398425 Shim ( .4 MM)
AR 7398426· Shim ( .6 MM)
AR 7398427 Shim ( .8 MM)
AR 7398428 Shim (1.0 MM)
AR 7398429 Shim (1.2 ·MM)
AR 7398430 Shim (1.4 MM)
AR 7398431 Shim (1.6 MM)
AR 7398432 Shim (1.8 MM)
AR 7398433 Shim (2.0 MM)
AR 7398434 Shim (2.2 MM)
AR 7398435 Shim (2.4 MM)
AR 7398436 Shim (2.6 MM)
AR 7398437 Shim (2.8 MM)
100 1 7382524 Gear, Spur
140 2 .7397849 Ring, Guide
150 2 0012160 Snap Ring
160 2 7397850 Spring
170 4 7397851 Ring, Guide
190 2 7397853 Seal
200 2 7399587 Seal
210 2 7397855 Snap Ring
230 2 7398460 Plate, Backing
240 16 7397859 Roller
244 1 7392525 Snap Ring
254 16 7397859 Roller
300 1 7382526 Gear
350 2 7397864. Plate, Thrust
380 1 7399638 Drum, Clutch
390 8 7382519 Disc, Outer Tooth
420 3 73'81130 Disc, Inner Tooth (2.0 MM)
Hev. J. ... ~/H~ 67

~TRQlAN 10 1014
CLUTCH ASSEMBLY 3RD & 4TH

1 7381132 Disc, Inner Tooth (1.5 MM)
1 7381131 Disc, Inner Tooth (2.5 MM)
450 8 7383064 Disc, Outer Tooth (Thru SiN 3841300)
ots Rev. 1-9/89

~TROIAN
;g
.
-. \,
..
.,-- _---1
\ \\
\~
\
\
\
\
\
\
\
_0
-
o
\
\
~]~
\ '!Io-.....-
\ \
\ \
\ \
'------
\ .-l
10
<§iPTRDIAN 10 1015
FINAL DRIVE
10 1 7397800 Shaft, Output

30 1 7382520 Gear, Output
44 1 4136657 Shim (1.0 MM)
1 4136655 Shim ( .30 MM).
1 4136656 Shim ( .50 MM)
1 0057302 Shim ( .10 MM)
50 1 1747045 Snap Ring
80 1 7397804 Flange
110 2 7397805 Disc
120 2 7397806 Plate, Lock
130 4 7121227 Bolt
150 2 1747045 Snap Ring
160 1 0026718 Shim
1 7394499 Shim
1 0026717 Shim
1 7394500 Shim
1 0026716 Shim
180 2 7399523 Seal, Shaft
Rev. 1-9J89 71
10 10166
310
330
~---
~
'320
BRAKESHOE ASSEMBLY
(PARKING BRAKE)
A 1 7399572 Brake Shoe Assembly

10 2 7398634 Shoe, Brake
20 2 7398635 Spring
30 1 7399762 Pin
40 1 7399825 Pin
50 1 7398638 Washer
60 1 1578063 Snap Ring
70 1 7398639 Cam
72 Rev. 1-9/89
~TAOIAII 10 1016
150 ,~
(~ IP1I
~ 140
270~~_
244 '
~~~O
250 230
,-
\
--
260 \
244 " \
~'~~O ij_.l
I
2~0 240 170
PARKING BRAKE
10
30
-1 REF
7297798
Brake Shoe Assy.(See Group 1010166)
Flange, Output
100 1 7397799 Drum, Brake
140 8 7121133 Bolt
150 8 1500065 Washer
170 2 1251006 Nut
180 1 7398213 Plate, Cover
230 1 7383316 Washer
240 1 7398085 Washer
244 2 1500065 Washer
250 2 7121145 Bolt
260 1 0039404 o Ring
270 1 7822600 o Ring
Rev. 1-9/89 73
TRDlAN
10 1017
--- ----
FILTER TRANSMISSION
Trojan Faun
Item Part No. Part No. Description aty.
10 7381004 Filter 1
74
March, 1986
0198A-5454A
TROIAN 10 1018
10
~
___ ----- U
--- -
.....
EMERGENCY PUMP COVER

(REF-AUX. STEER)
Trojan Faun
10 7380390 Cover 1
Rev. 1-9/89
75
~TROIAN 10 1019
'-..
'-...
'-...
'-..
'-... '-... O~O 030
'G@'<}060
070
~ ,"~
<}
, o .. R . /
/ I
010 .~ '-..j
, "7,040
020 '"
Q)
080
SPEEDOMETER DRIVE
(OPTIONAL)
Item Qty, Part No Description
10 1. 7399644 Shaft, Connecting

20 1 2271249 Seal, Shaft
30 1 7397780 Gasket
50 1 7397782 Pinion
60 1 7397784 Dowel
70 3 7121023 Bolt
80 1 7397783 Cap End
90 1 7397801 Gear, Worm
76 Rev. 1-9/89
. ~TROIAN 10 1020
120
050 r..1 130

I
-"
\
,~~ \
030 \ 080
070
1ST POWER TAKE OFF
10 1 7382527 Adapter
30 A/R 1800050 Snap Ring
40 1 1578019 Snap Ring
50 1 7382528 Flange
70 3 0842018 Stud
80 3 1251083 Nut
130 1 7382529 Gasket
110 1 7397794 Gasket
120 9 7121017 Bolt
Rev. 1-9/89 77
():)
~
I
.1
46-,,,. t{~"''--~
20---r
f7
27-1000Ig. 26-550Ig. 21.=470lg. 26=550Ig. ~--""'--~1~'6'63

~
I I• -
18
56 5 46
4PTROIAN 11 0000
STEER HYDRAULICS

1 REF Cylinder, Steer (See 'Group 110001)
4 1 4165703 Bracket, Mount
5 4 4175018 Pin, Steer Cylinder
6 8 4175019 Washer
9 1 7198581 Orbitro1 Assembly
9A 1 7380581 Seal Kit
9B 1 7381427 Kit
10 1 7198453 Column, Steer
11 1 1106053 Wheel, Steering
12 1 1108009 Knob, Steering
13 1 1107010 Cap
14 1 1191646 Valve, Servo
14A 1 7382474 Seal Kit
17 4 5069762 Bushing
18 8 4165542 Seal, Slip
19 1 1920897 Clamp
20 1 4145250 Clamp
21 1 1919116 Clamp
24 AR 4181822 Hose Assembly
31 4 4165594 Fitting, Reducer
33 1 1634735 Fitting
35 2 1636750 Tee
37 1 1636714 Tee
41 1 3229246 Fitting, Test
44 2 7120043 Bolt
45 2 7121361 Bolt
46 1 7121024 Bolt
48 4 6220032 Bolt
50 3 0886034 Set Screw
53 4 1251006 Nut
54 4 1251083 Nut
55 2 1251028 Nut
56 4 4155509 Locknut
58 2 1500065 Washer
59 2 4137240 Washer
60 1 4138096 Washer
61 3 1500062 Washer
63 4 1747089 Snap Ring
65 2 33-00015 Grease Fitting
66 REF Flow Divider Valve (See Group 324005)
Rev. 1..;9/89 79
8 7 1
12
80
~TROIAN 11 0001
STEER CYLINDER ASSEMBLY

(TWO CYLINDERS PER MACHINE; QTY. SHOWN IS FOR ONE)
A 1 4178524 Cylinder Assembly, Steer

B 1 4613385 Seal Kit (Items 11-18) (Inc1s. Kit 4183503)
1 1 4189863 Body (Was 4178525)
2 1 4183419 Stuffing Box
3 1 4178526 Rod,. Piston
4 1 4175012 Piston
5 1 0022223 .Locknut
6 1 4169015 Snap Ring
7 1 4177999 Cap, End
8 1 0012144 Snap Ring
11 1 4149147 Seal
12 1 0042431 Seal Set
13 1 4149367 o Ring
14 1 4149335 o Ring
15 1 0040764 Back-Up Ring
16 1 0040553 Ring, Slotted
17 1 0040610 Wiper
18 2 0040450 Ring, Guide
Rev. 1~9/89 81
TROIAN 11 0800
, MACHINES
WITHOUT EMERGENCY STEER
(STANDARD)
Part No. Part No.
1 1629021 Nut, Union 1
2 0782016 Plug 1
4 1638217 Plug 1
5 2162051 Seal 1
7 4160600 Cap Plug 1
82 March. 1986 .
0229A-6657A
11 090'0
14
15
7= 11
1200Ig.
EMERGENCY STEER INSTALLATION

(OPTIONAL)
Item . aty. Part No Description
1
2
-
1
REF
7398399
Pump Assembly (See Group 110902)
Gear
6 1 4180678 Hose ASsy.
7 1 4175798 Hose ASsy.
9 1 1633728 Adapter
11 -2 1633729 Fitting, Hose
14 1 4158417 Indicator Light
14A 1 1190510 Switch
15 1 1706038 Bulb
17 4 7120030 Bolt
20 2 1578093 SNap Ring
Rev. 1-9/89 83
TROIAN
\
\
\
\ N.
\
\
\
\
\
\
\
\
\
\
\
....
....
\
\
\
\
@ \
\
GO \
Q \
o
\
,.. \
\
\
\
\
ID \
. \
\
\
\
11'1 \
84
TROIAN 11 0902
PUMP ASSEMBLY - EMERGENCY STEER
Trojan . Faun
A 4120257 Pump Assembly 1

B 7398144 Seal Kit (Items *) 1
1 1578008 Snap Ring 1
2 5003004 Bearing, Ball 1
3 7395529 Ring, Intermediate 1
4* 7395530 Seal Shaft 1
5* 4149559 o Ring 1
7* 7398071 o Ring 2
8 5069050 Bearing, Needle 2
9 7395532 Washer, Spring 1
10 7395533 Washer 1
11 7395534 Washer 2
12 7395535 Bushing 1
13 7395536 Bushing 1
14 7395537 Shaft, Eccentric 1
15* 7398072 o Ring 1
16 7395538 Housing, Pump 1
17 ' 7395539 Piston 8
18 7395540 Spring 8
19* 4149278 o Ring 8
20 7395541 Plug 8
21 7395531 Cover, End 1
March, 1986 85
0198A-5467A
TRIUAN
86
<9i>TAOIAN 12 0000
DRIVE TRAIN INSTALLATION

3 '1 7207715 Shaft, Drive
4 1 4113073 Pillow Block
7 2 7121045 Bolt
8 2 4155710 Locknut
9 4 1500068 Washer
11 4 0027482 Bolt
14 1 1216125 Yoke
14A 1 1500028 Washer
14B 1 1216123 Nut
15 3 1216124 Universal Joint
16 4 1251125 Locknut
Rev. 1-9 '89 87

TROIAN·
88
TROIAN 14 0000
PARKING BRAKE LINKAGE
Trojan Faun Qty.

1 4173895 Bracket, Mount 1

4 7411623 Cable, Control 1
5 1032427 Lever, Handbrake 1
6 0049110 Lockwasher . 2
8 7121115 Bolt 2
9 7121054 Bolt 2
11 1251006 Nut ·2
13 1546030 Wa·sher 2
14 1500067 Washer 1
16 2042197 Pin 1
17 2433028 Cotter Pin 1
18 4119527 Pin l'
19 0026586 Washer 1
20 0011191 Spring 1
21 4155673 Nut 1
March, 1986 89
0198A-5469A
TROIAN 14 1QOO
1-~
LIFT ARM LOCK INSTALLATION
Trojan Faun
Itern Part No. Part No. Description Qty.
1 4171250 Bracket 1
2 4171251 Lug 1
3 4171252 Pin 1
4 4142603 Spring 1
5 2434041 Roll Pin 2
,
.
March, 1986 91
0198A- 5471A
~TRIUAN
,----
D~ ~====_L-(~[
92
~TROJAN .15 6200
AUTOMATIC BUCKET LEVELER HYDRAULICS·

.
1
5
-2 REF
4181697
Solenoid Valve (See Group 15-6203)
Hose Assembly
7 4 1633798 Fitting
8 1 1640729 Fitting
10
11
-
1
REF
1726226
Servo Valve (See Group 324001)
Switch, Pressure
12 2 4138826 Tie
14 1 4149363 o Ring
17 2 6220177 Bolt (M10x70)
19 1 7832913 Seal
Rev. 1-9189 93
4.i,9TROIAN
-C' \
93A
<9i>TROIAN 15 6201
BUCKET LEVELER ELECTRICAL SYSTEM-
Item Qty Part

. No Description
1
2
-1 REF
4186016
Switch Box (See Group 156202)
Wire Assembly
4 4 0043130 Gasket
5 2 1727159 Switch, Proximity
6 1 4510159 Switch.
9 2 1793314 Housing, Terminal
10 2 1793559 Terminal
11 AR 4138826 Tie
13 1 4175084 Decal
20 2 7121003 Bolt
Rev~ 1~9;89 93B

93C
4i>TAOIAN 15 6202
SWITCH BOX ASSEMBLY
A 1 4185991 Switch Box Assembly

1 1 4185860 Circuit Board
3 1 4185664 Wire Assembly
4 2 4185667 Wire AssembLy
11 1 4HJ5810 Housing
12 4 1731216 Relay
13 4 1731217 Clip
14 7 1749163 Union, Wire
16 AR 4160261 Sleeve
18 4 0077102 Washer
19 4 1500003 Washer
21 4 7832171 Bolt
22 2 4159655 Plug
23 2 1793533 Plug
~ev. 1-9/89 930

TROIAN 15 ·6203
(9)
0 4
0 1
0 0
00
7 6
SOLENOID VALVE
(BUCKET LEVELER)
. Item aty . Part No Description
A 1 4181514 Valve Assembly

1 1 4181513 Main, Fold
3 2 3224877 Solenoid
2 3224701 Solenoid (Alternate)
4510195 Solenoid (Alternate)
.4 1 4133942 Orfice
6' 8 4154936 Screw
7 1 7832913 Seal
Rev. 1-9/89 93F

TAIUAN
93G
~TROIAN 15 6204
BUCKET INDICATOR INSTALLATION
1 1 4176541 Rod*
2 1 4181819 Clamp
4 1 4178719 Lug
5 1 4171486 Bushing
6 1 4175427 Lug
8 °1 1578010 Clip
9 1 2434150 Pin, Rol1-
11 1 7121050 Bolt
12 1 4155509 Lock Nut
14 2 7121361 Bolt
*Note: Flag (Pointer) Not Required

On This Model
93H
co
.a::.
t
IJI
I
('19
53
I
t .
54l
31
1~
5692
~
19~~
I /~
///'..:
20
1~'00
52
108
05
~
"
16 2000
BRAKE CONTROLS & LINES
1
2
-
1
REF
4173703
Brake Valve Assy.(See Group 162001)
Guard
-3 1 4173704 Guard
4 1 4181049 Guard
5 1 4181050 Guard
8 1 4175503 Brake Line Assy. (47.64" Lg. )
9 1 4175504 Brake Line Assy. (50.78" Lq. )
10 1 4175505 Brake Line ASsy. (32.25" Lg. )
17 1 4175512 Brake Line Assy. ( 38 • 58" Lg.)
18 1 4181403 Brake Line Assy. (15" Lg.)
19 1 4181326 Brake Line ASsy. (29" Lg.)
20 1 4181327 Brake Line Assy. ( 34 • 64" Lg.)
21 1 4181328 Brake Line ASsy. ( 69 . 30" Lg.)
24 1 4148128 Tube (68" Lg.)
25 1 4181447 Tube (27.56" Lg.)
27 1 4169412 Bracket, Mount
28 2 1641424 Clamp Ba~e
29 2 4153949 Band, Reservoir
31 1 1601063 Reservoir~ Air
32 1 1619369 Chamber, Brake (WABCO)
32A 1 1696454 Service Kit (WABCO)
32 1 1619330 Chamber, Brake (KNORR)
32A 1 1696129 Service Kit ( KNORR)
32B 1 4109214 Reservoir, Brake Fluid
33A 1 1696146 Service Kit
34 1 1612048 Governoe (Unloading Valve)
34A 1 1695857 Service Kit
35 1 1614225 Valve, Drain
36 1 4124096 Switch, Brake Light
38 2 4133377 Manifold
39 2 4132894 Adapter
40 1 4133117 Fitting, Banjo
41 .1 4132960 Fitting, Hollow Bolt
42 3 1649005 Support, Hose
46 AR 1650216 Hose
47 AR 1650003 Hose
48 AR 1610565 Hose (118" Lg.)
49 AR 3000185 Hose, Plastic
52 AR 1920863 Clamp
53 AR 00.47302 Clamp, Hose
54 3 0047726 Clamp, Tube
55 1 0047770 Clamp, Hose
Rev. 1-9/89 95
16 2000
BRAKE CONTROLS & LINES
56 AR 4142498 Clamp', Tube

57 2 1649·003 Clamp, Hose
58 2 4146865 Clamp, Tube
60 1 1693114 Nipple, Hose
61 2· 1693280 Nipple, Hose
62 1 1633717 Adapter
63 2 1633116 Adapter
67 AR 1635073 Nipple, Hose
72 AR 1629009 Nut, Union
73 2 1629007 Nut, Union
74 2 1629001 Nut, Union
76 AR 1630009 Ferrule
77 AR 1630001 Ferrule
79 AR 2162051 Seal
80 3 2162102 Seal
81 3 2162170 Seal
82 2 1632001 Seal
83 2 4790365 Seal
85 2 1631001 Ring, Thrust
86 1 1631007 Ring, Thrust
87 1 1691196 o Ring
90 AR 7121023 Bolt
91 1 7121024 Bolt
92 3 7121048 Bolt
93 5 7121081 Bolt
94 2 7120026 Bolt
95 8 7121361 Bolt
96 3 7121006 Bolt
97 6 7121050 Bolt
98 6 7121065 Bolt
99 2 7122013 Bolt
100 1 7121049 Bolt .
102 1 0782005 Plug
105 AR 4155508 Locknut
106 4 4155633 Locknut
108 AR 1500062 Washer
109 6 1500065 Washer
110 6 1500067 Washer
III 4 1540001 Washer
112 1 4138096 Washer
113 8 4137240 Washer
116 3 Q049110 Lockwasher
119 2 4138826 Tie, Cable
96 Rev. 1-9/8 9
~TROIAN 16 2001
BRALE VALVE/INSTALLATION
(ONE PEDAL)
1 1 4174589 Floor Plate

2 1 4135201 Plate, Haunt
5 1 7310002 Cover, Pedal
6 1 1617133 Valve, Brake
6A 1 4134051 Service- Kit
8 1 1635061 Elbow
9 1 1633116 Adapter
10 1 1636787 Tee
13 1 4133225 Adapter, Reducer
17 6 7121024 Bolt
18 6 1251083 Nut
19 6 1500062 Washer
20 1 0782016 Plug
21 4 2162051 Seal
22 1 7832913 Seal
Rev. 1-9/89 99
TROIAN
100
TROIAN 162002
BRAKE PEDAL INSTALLATION

(Two Pedal)
Trojan Faun Qty.

1 1617133 Valve, Brake 1

lA 4134051 Service Kit 1
2 4133476 Valve Assembly, Check 1
2A 1696063 Service Kit 1
3 7310002 Cover, Pedal 1
6 1633116 Adapter 1
7 1636826 Tee 1
8 1635072 Reducer 1
9 1639001 Nut 1
10 1635073 Fitting, Hose 2
11 1638340 Fitting, Hose 2
12 1631007 Ring, Thrust 1
13 1691196 o Ring 1
14 0047302 Clamp, Hose 4
15 1650216 Hose AIR
18 0782016 Plug 2
19 2162051 Washer, Sealing 7
March, 1986 101

0198A-5477A
173'6497 4158995
4100507 4158819 4100505
Blk
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~ ~65 ,BlkP Black/Purple RBlk Red/Black
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'BlkR , Black/Red WR White/Re d
1710218 BlkW Black/lUte WBlk tofui te/Black
6689 BlkGn Black/Green YW Yellow/White
BlY Blue/Yellow YR Yellow/Red
Bl Blue P Purple GBlk Gray/Black
BlGn 'Blue/Green Pt~ Purple/Hhite
B Brown W Wite GGn Gray/Green Otl Orange/1ofuite
GR Green/Red BlBlk' Blue/Black
Y Yellow Pk Pink Blue/Red OR Orange/Red
G Gray 0 Orange GnY Green/Yellow BlR B\~ Brown/White
Green/Hite Bm Blue/White
Gn Green T Tan GnW BlkWGn Black/White/Green
Brown/Red RGn Red/Green
R Red Tr Transparent BR BlkYBl Black/Yellow/Blue
Black/Yellow RW Red/Hhite_
Blk Black GR BlkY
~TROJAN 17 0000
BATTERY & WIRING

(FOR MACHINES THRU SIN 3147900)
1 1 4100507 Speedometer (Optional)

A 1 4179161 Main Harness
2 1 4158819 Gauge, Fuel
3 1 4100505 Hourmeter
4 1 4158817 Gauge, Brake Pressure
4A 1 1635061 Fitting, Hose
4B 2 0047257 Clamp
4C 2 4139623 Hose (1=70.9" Lg) (I-57" Lg)
5 1 4100506 Gauge, TIC Temperature
6 1 4158994 Gauge, Trans. Pressure
7 1 1710220 Signal Light
8 2 4159013 Head Light
9 1 1710221 Signal Light
10 4 4159016 Work Lights
11 1 1736497 Windshield Wiper, Front
12 1 4158995 Windshield Wiper, Rear
13 1 ·4100313 Fan, Ventilator
14 1 4158653 Light, Dome
15 1 1721110 Switch, Fan
16 1 4610266 Terminal Block
17 1 1710282 Rotary Light (Optional)
18 1 4159399 Switch
19 1 1721024 Switch, Heater
20 1 3'098354 Heater
21 1 1709026 Horn
22 1 4158449 Indicator Light, Green Signal Light
22A 1 1706038 Bulb
23 1 4158417 Indicator Light, Red Engine Oil Temperature
23A 1 1706038 Bulb
24 1 4158417 Indicator Light, Red Steer Pump
24A 1 1706038 Bulb
25 1 4158488 Indicator Light, Yellow Glow Plug
25A 1 1706038 Bulb
26 1 4158417 Indicator Light, Red Engine Oil Press.
26A 1 1706038 Bulb
27 1 4158148 Indicator Light, Blue Work Light
27A 1 1706038 Bulb
28 1 4158417 Indicator Light, Red Battery Charging
28A 1 1706038 Bulb
29 1 1713115 Flasher
30 1 4159416 Switch, Hazard Warning
30A 1 1706054 Bulb
32 1 1731134 Relay
33 1 1720038 Socket 24V
35 1 4159716 Switch, Windshield Wiper (1 Speed)
1 17,21124 Switch, Windshield Wiper (2 Speed)
36 1 1731134 Relay, Back-Up Alarm
Rev.1-9/89 103
.17 0000·
BATTERY & WIRING
37 1 1713081 Flasher
38 1 1!731134 Relay, Neutral Start
39 1 1717005 Switch, Glow Plug
40 1 4159461 Switch, Ignition
41 1 1722070 Fuse Block
42 1 1727093 Switch, Directional/Rear Work Light & Horn
42A 2 0036781 Sleeeve
43 1 4158689 Fuel Sender
44 1 4158838 Switch, T/C Temperature
45 1 1726237 Switch, Transmission Pressure
46 1 1190510 Switch, Steer Pump
47 1 4788736 Solenoid, Glow Plug
48 1 4192445 Switch, Engine Oil Temperature
49 1 4158833 Ammeter
50 1 1765034 Resistor, Glow Plug
51 1 1013083 Electric Shift
52
53
-1 REF
1774009
Control Valve, Transmission
Fuse, Glow Plug
54 1 1714062 Glow Plug
55 1 4600021 Alternator
55A 1 4600022 Pulley
55B 1 4600023 V-Belt
55C 1 4601385 Bushing
56 1 4159015 Starter
---
57 REF Solenoid
58 REF Batteries
59 REF Solenoid, Bucket Leveler
60 1 4159399 Switch, Bucket Leveler
61 1 4159052 Switch, Oil Pressure
62 1 4787843 Switch, V-Belt Warni~g
63 1 2110152 Back-Up Alarm
64 1 4158831 Brake & Signal Lights, Rear
65 1 1710218 Light, License Plate (Optional)
67 1 4124096 Switch, Brake Light
68 1 4159259 Diode
l.U·4 Rev. 1-9/8 9

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54 55 54 &2 Bm Blue/White
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RGn
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Red/Black
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YW Yellow/llhite
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B Bro·wn I~ 'lite GGn Gray /Green PI~ Purple/lo/hite
Y Yellow Pk Pink GR Green/Red O\~ Orange/ 1o/hite
G Gray 0 Orange GnY Green/Yellow OR Orange/Red
Gn Green T Tan Gnll Green/IH te Bli Brown/White
R Red Tr Transparent BR Brown/Red BlkllGn Slack/White/Green
Blk Black GR BlkY Black/Yellow BlkYB, Black/Yellow/Blue
4.iPTROIAN 17 0000
BATTERY & WIRING

(FOR MACHINES SIN 3147901 & HIGHER)
A 1 4183601 Main Harness

1 1 1796043 Gauge, Fuel
3 1 1766091 Gauge, Air Pressure
4 1 1767139 Gauge, Torque Converter, Temperature
5 1 1766090 Gauge, Trans. Pressure
6 2 4197919 Signal Light, Front
7 2 4195720 Headlight
8 1 4195721 Light, Work
9 1 1736497 Windshield Wiper
10 1 4100313 Fan, Roof
11 1 1721110 Switch,_ Fan
12 1 4158653 Light, Dome
13 1 4160266 Terminal Block, 4 Pole
14 1 4159790 Switch, Steer
15 1 1721024 Switch, Heater
16 1 4197991 Buzzer
17 1 4118306 Solenoid, Valve
18 1 3098354 Heater
19 1 1709026 Horn
20 1 4158449 pilot Light Signal (Green)
21 3 4158417 Pilot Light (Red)
22 1 4158488 Pilot Light, Glow Plug (Yellow)
23 1 4158418 Pilot Light, Work Light (Blue)
24 1 1713115 Flasher
25 1 4159416 Switch, Flasher Indicator
26 1 4159295 Diode
27 1 4159716 Switch, Windshield Wiper
28 1 1731134 Relay
29 1 1726203 Switch, Pressure, Clutch Disconnect
30 1 1731134 Relay
31 1 1720038 Socket, Electrical
33 1 1717006 Switch, Glow Plug/Starter
34 1 1765034 Resistor, Glow Plug
35 1 1774009 Fuse, Glow Plug
36 REF Control Valve (See Trans. Section)
37 REF Glow Plug (See Engine Section)
38A 1 4603829 Voltage Regulator
39 1 4159461 Switch, Ignition
40 1 1766089 Ammeter
41 REF Starter (See Engine Section)
42 1 1731134 Relay
43 1 1722070 Fuse Block
43A 1 1722071 Cover
43B 1 1722072 Screw
Rev • .1-989 104C

~TAOJAN 17 0000
BATTERY & WIRING

(FOR MACHINES SIN 3147901 & HIGHER)
Item Qty Part No Oescri pt ion
44 REF Solenoid, Glow Plug (See Engine Section)

45 1 4191450 Switch, Air Pressure
46 REF Solenoid, Bucket Leveler
47 1 4159399 Switch
48 1 4792445 Switch, Engine Oil Temperature
49 1 1726237 Switch, Trans. Pressure
50 1 4159052 Switch, Engine Oil Pressure
51 1 4158838 Switch, Torque Conv. Temperature
52 REF Switch, V-Belt Warning (See Engine Section)
53 1 4158689 Sender, Fuel Level
54 2 4197919 Signal Light, Rear
55 2 4601354 Tail Light
56 2 4195673 Light, Work
58 1 4198222 Back-Up Alarm
59 1 4124096 Switch, Stop Light
60 1 1727093 Switch, Signal Light/Horn/Work Light
60A 2 0036781 Sleeve
62 2 4602724 Battery
1040 Rev. 1-9/89

TROIAN
127
, b
~~
~
/
/
1s
.~.:,,;/
~
~
~I
132
106
~TROIAN 170001
LIGHTS & ELECTRICAL COMPONENTS
2 1 1727093 Switch, Directional Light

2A 2 0036781 Sleeve
4 4 2089483 Light Assembly, Directional
4A AR 6954530 Bulb
5" 2 2074851 Headlight
5A AR 2048234 Bulb
"0
6 2 4601354 Light Assembly, Work

6A AR 6952366 Bulb
7 2 2060809 Tail & Brake Light
7A AR 6951356 Bulb
8. 6 2103472 Nut, Spring
9 1 4159885 Terminal
10 2 4600025 Frame, Tail Light
13 2 4195721 Headlight, Additona1 Work
14 1 2110152 Back-up Alarm
15 1 1709026 Horn
126 1 4158653 Light, Dome
127 AR 1706055 Bulb
131 1 4159015 Starter
132J 1 4600022 Pulley
132] 1 4600023 Belt
132( 1 4601385 Bushing
REF - 4605644 Floodlights, Front & Rear (Optional)
Rev. 1.-9/89 107

6 7
\
\
I 9 ~ 'P. 1 ~8
~.~
108
TROJAN 17 0002
BATTERY INSTALLATION
Trojan Faun Qty.

1 4159846 Cable, Ground 2

2 4101869 Plate, Mount 1
3 4159814 Termi na 1 2
4 1731015 Switch, Main Battery 1
6 4160510 Cab le, Battery 1
7 4160510 Cable, Battery 1
8 4159808 Termi na 1 2
9 4159809 Termi na 1 2
10 4160510 Cable 1
11 1251009 Nut 1
12 0002036 Lockwasher 3
13 4147255 Hold Down Battery 1
14 4119836 Rod, Threaded 1
15 4158874 Battery 2
16 4160561 Strap, Ground 1
March, 1986 109

0198A-5479A
TROIAN
35
r,--~I ....." - -_ _,
27
110
~TROIAN 170003
INSTRUMENT PANEL
Item aty Part No Description
1 1 4176220 Console, Instrument Panel

1A 1 4176131 Decal Strip, Light
2 1 4176283 Instrument Panel - RH
3 1 4176221 Instrument Panel - LH
5 9 7121038 Bolt
6 4 7121361 Bolt
8 4 1251006 Nut
10 4 0049110 Loc kwas her
12 9 0056103 Cap, Protective
13 - N/A Not Applicable
14 1 1720038 Plug, 24V
15 1 1717006 Switch, Preheat.& Starter
16 1 4159416 Switch, Hazard Warning
16A 1 1706054 Bulb
17 1 4159461 Switch, LightlIgnition
18 1 4159640 Cap, Protective
19 1 2809003 Key
20 1 4159716 Switch, Windshield Wiper (1 Speed)
1 1721124 Switch, Windshield Wiper (2 Speed)
21 1 4160298 Plug
22 1 1722070 Fuse Block
22A 1 1722071 Cover, Fuse
22B 1 1722072 Screw
22C AR 1774002 Fuse
23 1 4159647 Cover
24 3 4158417 Indicator Light, Red
24A 1 1706038 Bulb
25 1 4158418 Indicator Light, Work Light - Blue
25A 1 1706038 Bulb
26 1 4158449 Indicator Light, Signals - Green
26A 1 1706038 Bulb
27 1 4100507 Speedometer (Optional)
28 1 1766089 Ammeter
30 1 4158819 Gauge, Fuel (Thru SIN 3147000)
1 1796043 Gauge, Fuel (SIN 3147001 & Higher)
31 1 4158817 Gauge, Brake Press. (Thru SIN 3147000)
1 1766091 Gauge, Brake Press. (Thru SIN 3147001 & Highe~
32 1 4158994 Gauge, Trans. Press. (Thru SIN 3147000)
1 1766090 Gauge, Trans. Press. (Thru SIN 3147001 & High~r)
33 1 4100506 Gauge, Temp., TIc (Thru SIN 3147000)
1 1767139 Gauge, Temp., TIc (SIN 3147001 & Higher)
34 1 2119260 Tachometer (Optional)
35 8 1706038 Bulb, Indicator Light
36 1 4158488 Indicator Light, Glow Plug - Yellow
36A 1 1706038 Bulb
37A 1 17-74016 Fuse (5A)
Rev. 1-9/89 III

TRDlAN
5
17 2700
t---8
/'
I
I
)'-2
~ 7""'7"-.
/,
10
""""'" 7' :;:::;.>'"
ROOF-VENTILATOR
(OPTIONAL)
Item TrOjan Faun Description Qty.

Part No. Part No.
1 4100313 Ventilator, Roof 1

2 1721110 Switch, Toggle A/R
3 4159819 Grommet 1
6 1795541 Hood 1
7 1795542 Brush, Carbon 1
8 1795543 Motor 1
9 1795544 Housing 1
10 1795545 Strainer 1
II 1795546 Holder, Carbon Brush 1
12 2695269 Molding, Fabric (NI) A/R
112
Rev. 1-9/89
17 3300
REAR WINDSHIELD WIPER INSTALLATION
Item aty. Part No Description
A 1 4174244 Wiper Kit

1 1 4158995 Motor
2 1 1736110 Arm, Wiper
3 1 1736064 Blade, Wiper
4 8" 1743649 Wire, Brown (NI)
5 99" 4159821 Wire, Black (NI)
Rev. 1-9/89 113

TRDlAN 17 3500
4
,
\ 2
"\
WORK LIGHT/INSTALLATION
Trojan Faun
1 4159016 Work Light Assembly 2

2 7121038 Bolt 4
3 7121003 Bolt 2
4 1251004 Nut 4
6 1706051 Bulb 2
12 4173229 Bracket, Mount 1
114 Rev. 1-9/89

TROIAN
5
19 21 12 3
1
2 9
13 18
20 3 19
\ 17--17
y=--21 8--t j
18~
*====~ 13
116
~TRIUAN 20 0000
ENGINE HOOD ASSEMBLY
1 1 4181559 Rear Cowl Assembly

2 1 4181568 Hood Assembly
3 1 4123695 Grating, Protective
4 1 4129762 Support, Panel
5 1 4188372 Pipe, Exhaust
8 1 4179576 Panel, LH Side
9 1 4179577 Panel, RH Side
12 AR 4153163 Molding, Fabric (1550 MM)
13 22 4137240 Washer
17 4 7121050 Bolt
18 6 7121008 Bolt
19 16 7121016 Bolt
20 4 1251006 Nut
21 4 1500065 Washer
22 1 1500067 Washer
23 1 2433012 Cotter Pin
24 2 4166142 Hinge
-Rev. 1-9/89 117

....
....
co
-I
44
46 III
51 I
55
56
38
4- ,
36 y~
2
<9i>TROJAN 20 1300
HOOD PANELS & ACCOUSTICAL TREATMENT
1 1 4179750 Plate, Cover

8 6 4177406 Angle
11 6 7121007 Bolt
12 6 7121055 Boit
13 12 4137240 Washer
28 1 4179805 Support
29 16 4155970 Pin
30 20 4156326 Plate, Clamp Spring
31 1 4181537 Plate
32 ·2 4178177 Plate
35 1 4179807 Mat, Insulating
42 1 4179813 Mat, Insua1ting
51 2 4179857 Strip
52 AR 4181534 Strip
53 2 4181535 Tape, Sealing
62 6 4154876 Screw, Tapping
Rev. 1-9/89 119

TROIAN
LaeG===10~
. ...----
17-1'
5<ff
1714 4
1
9'-------1
120
~TRQ.IAN 22 0000
FENDERS/MUDGUARD
1 1 4178941 Fender Assembly - LH Front

2 1 4178942 Fender Assembly - RH Front
3
4
1
1
4503026
4181553
Fender Assembly
Fender Assembly
--
RH Rear
LH Rear
5 1 4175270 Angle, Mount
6 1 4179587 Plate, Mount
9 2 2205131 Mudf1ap
10 4 7121008 Bolt (MI0x30)
11 4 7121083 Bolt (Ml2x20)
12 4 7121065 Bolt (Ml2x35)
13 1 7121016 Bo1t- (MlOx20)
14 4 7121006 Bolt (MlOx25)
15 4 1251006 Nut (MI0)
16 4 1540013 Washer (Al3)
18 4 1500065 Washer
19 AR 4151384 Molding, Fabric (22" Lg.)
Rev. .1-9, '89 121

4iPTROJAN
21--
18~
7
12 --'='~
~6
h·
16 19
--
122
<§iPTROIAN 23 2000
FUEL TANK/MOUNTING
1 1 4503019 .Fue1 Tank Assy. (Was 4179540)

1A 1 4158689 Sensor, Fuel Level (NI)
2 1 4500965 Cover/Fill Tube (Was 4176588)
3 1 REF Dipstick (Was 4175117)
4 2 4178843 TUbe, 90°
5 1 4149829 Gasket
6 1 1638151 Cap, Fitting
7 1 REF Cover (Was 4135228)
8 1 4134111 Strainer, Fuel
1 2306044 Strainer (Side Fill)
9 1 2306049 Cap, Fuel (Top)(4619645-Key)
1 4134132 Cap, Fuel (Side Fill) (4619647 Key)
10 1 1638175 Plug
11 1 1629007 ·Nut, Union
12 1 REF Gasket (Was 4149842)
13 2 1629010 Nut, Union
14 2 1630010 Ferrule
15 2 1500065 Washer
16 3 1500068 Lac kwas her
19 2 7121126 Bolt (Ml6x30)
20 8 1121016 Bolt (MlOx20)
21 6 7121019 Bolt (M6x16)
22 2 7121050 Bolt (M10x35)
23 2 1251006 Nut
24 1 4134723 Cover
25 1 4178100 Step
26 1 1638216 Plug
27 1 1629004 Nut
28 2 6220067 Bolt
Rev. 1-9189 123

<9,i.9TRIUAN
1-7
f __-----------------A~----------------~,,
5 2 3 6 4
124
4iPTROIAN 25 0000
TIRES & WHEELS
COMMON PARTS FOR 20.5 WHEEL

2 4 2505296 Rim, Assy. (Incl. Item 2A " 3)
2A 4 4109538 Lockring
3 4 4109416 Ring, Sealing
4 4 2516087 Stem Valve
6 4 4109417 Adapter, Stem
20.5 - 25 - 12PR - L2
1 2 4178799 Wheel & Tire Assembly - La
5 4 4109373 Tire
7 2 4178800 Wheel & Tire Assembly - RH
20.5 - 25 - 16PR - TBL
1 2 4178801 Wheeel,. & Tire Assemby - La
5 4 2506733 Tire
20.5 - R25 - X*TBL, Hi.che1in
5 4 2506732 Tire
7 2 4178808 Whee1- & Tire Assembly - RH
20.5 - R25X* - TBL - L2
5 4 2506751 Tire
125
TROIAN 261300
12
1~ I
1
2
\\0
FLOORPLATES
Trojan Faun
1 4179607 Floorplate 1
2 4179608 Floorplate 1
3 4175287 Support 1
4 4181575 Support 1
7 7121361 Bolt 6
8 7121055 Bolt 9
10 4137240 Washer 13
11 1500065 Washer 2
12 4151604 Molding AIR
13 4151163 Molding, Fabric AIR
127
March, 1986
0229A-6661A
~
1'0)
0)
.~
iI
I
I
~~r.U
34
50
26 1600
CAB ASSEMBLY
(FOR DOOR FRAMES/HANDLES SEE GROUP 261601)
A 1 4615282 ROPS Certification Plate

1 1 4185996 Cab Supplement
3 1 1736497 Motor Wiper
4 1 4158917 Arm, Wiper
4A 2 1736488 Nut
5 1 1736548 Guide, Wiper
6 1 1736498 Blade, Wiper
7 1 1736499 Connector, Blade
10 2 6702007 Bolt
11 4 4154506 Bolt
12 2 7120921 Bolt
14 1 6702083 Bolt
16 4 4155704 Locknut
17 8 1500078 Washer
18 1 1545002 Washer
19 2 1500069 Washer
22 1 4177161 Windshield
23 1 4170064 Window, Rear
24 3 4170065 Window, Side
25 1 4176865 Window, Door
26 1 2647325 Mirror, LH Outside
1 4607361 Mirror, RH Outside (Optional)
27 1 2647310 Mirror, Inside
28 1 2641672 Sun Visor
29 1 4150571 Bumper, Rubber
30 3 4617231 Molding, Rubber
33 AR 4151683 Seal
34 AR 2641639 Seal
35 AR 4150664 Seal
39 1 4185974 Panel
40 5 1500062 Washer
41 2 7121003 Bolt
42 8 7121024 Bolt
43 1 4158166 Reservoir
44 1 4158167 Cap
45 1 1794382 Nozzle
46 1 4158169 Pump, Hand
47 1 174];022 Grommet
48 1 4160614 Plug
49 AR 4139011 Hose, Plastic
50 2 7121023 Bolt
51 3 4160628 Clip'
52 AR 4138826 Tie, Nylon
Rev. 1-9 89 129

<9.iPTAOIAII
.....
-
c:::I
--
"'"'co
-"'"'
130
4i>TAOIAN 26 1601
CAB DOOR/WINDOW INSTALLATION
Item Oty Part No Description
13 2 4500312 Hinge
16 1 4174068 Arm, Guide
17 1 0646021 Latch
18 2 1251083 Nut.
19 1 4169187 Rail, Window
21 2· 7121030 Bolt
22 1 2638406 Latch
23 1 4153195 Handle
24 1 4500302 Pin, Square
25 1 4169190 Spacer
27 1 7121015 Bolt
28 1 1251004 Nut
30 2 7832168 Bolt
31 1 4174069 Pin
33 2 1251003 Nut
80 1 4178303 Door Frame Assembly
81 1 4500060 Window Frame Assy.(Incl. Items 13-33)
87 1 4175242 Spacer
88 2 1578053 Snap Ring
91 1 4178301 Knob
92 1 0602157 Stop, Rubber
93 2 2434097 Pin, Dowel
96 2 7121080 Bolt
98 2 6705082 Screw
99 2 4128403 Roller
100 1 4155232 Plug, Spring (Tool Box)
105 1 4154198 Lock, Spring
106 1 2608548 Handle, Outside (4613836-Key Blank)
107 1 4153195 Handle, Inside
108 6 0026852 Shim
110 1 4179262 Guide, Door
1101 1 4179258 Support, Guide
III 4 1721016 Bolt
112 4 1500065 Washer
114 2 5088678 Seal
116 1 1578007 Snap Ring
131
TROIAN
132
~TROJAN 26 1602
CAB INTERIOR/ACOUSTICS
Item. Qty Part No Description
1 1 4174294 . Panel, Ceiling (Thru SIN 3148800)

1 4186723 Panel, Ceiling (Thru SIN 3148801 & Higher)
2 1 4174470 Panel, LH Front (Gray)
1 4188158 Panel, LH Front (Black)
3 1 4174471 Panel, RH Front (Gray)
1 4188159 Panel, RH Front (Black)
4 1 4174472 Panel, RH Side (Gray)
1 4187442 Panel, RH Side (Black)
5 1 4176882 Panel, Heater/Tool Box (Gray)
1 4188268 Panel, Heater/Tool Box (Black)
6 1 4174474 Panel, Door (Gray)
.1 4187441 Panel, Door (Black)
7 1 4175342 Panel, Reservoir (Gray)
1 4186552 Panel, Reservoir ,Black)
8 1 4174370 Molding, LH Instrument Panel
9 1 4174371 Molding, RH Instrument Panel
10 1 4174372 Molding, RH Side
11 1 4174457 Panel, Heater Console Top
12 1 4174458 Panel, Tool Box Top
15 1 4179664 Linning, Tool Box
16 1 4179517 Linning, .Too1 Box
20 1 4179562 Linning, Tool Box Cover
24 1 4179660 Mat, LH Rubber Floor
25 1 4179661 Mat, RH Rubber Floor
27 1 4179662 Pad, LH Insulating
28 1 4175244 Pad, RH Insulating
31 2 6702024 Screw
32 2 1251004 Nut
33 2 1540032 Washer
36 28 0022310 Nut, CAge
2 4614123 U-Fastener
37 39 0027586 Screw
40 2 4174592 Bracket
42 1 4179665 Acoustic
43 1 4179668 Acoustic
133
·<Q>TROIAN
--
·0 0 0
4
5-'
6 .:=e========~ 16
______~~~
134
26 2200
SEAT ASSEMBLY INSTALLATION
1 -. REF Seat Assy. (See Group 262201)

2 1 4182637 Arm Rest
3 1 2695634 Knob, Adjusting
4 1 4180401 Support
5 8 7121006 Bolt (MI0x25)
11 1 4182636 Support Assembly
12 2 6702105 Bolt (M6x12)
13 2 -0049108 Lockwasher (M6)
16 4 1500067 Washer
17 1 0074136 Belt, Lap
18. 1 0074135 Belt,· Tether
19 1 4181848 Console, Servo
19A 1 4183109 Insulating Material, Front
19B 1 4183110 Insulating Material, Side
20 8 7121006 Bolt (MlOx25)
21 8 -0049110 Lockwasher (VSI0)
Rev. 1-9J89 135

<9.iPTROJAN
13
12"1,
I.
136
<9.iJ>TROIAII 26 2201
SEAT ASSEMBLY
(BELTS &.MOUNTING SEE GROUP 262200)
A 1 2657900 Seat Assembly

B 1 8476925 Suspension Assembly
1 1 2695673 Cushion
2 1 2695674 Back, Seat
3 1 2695644 Bellows
4 1 2695675 Shock Absorber
5 I' 2695670 Adjusting Assembly
6 1 4611471 Rod Assembly
7 2 2695637 Spring
8 4 2695666 Roller
9 4 4611472 Bushing
10 4 2695668 Spring
11 2 2695669 . Pin
13 1 4611472 Spring
< - :- ~,
-.;;- - "-
Rev. 1-9J 89 136A

TROIAN 29 0600
2
<
.~
5 4
HEADLIGHT MOUNT ASSEMBLY
Trojan Faun
1 4178951 Mount Assembly 1

2 4178952 Mount Assembly 1
4 7121065 Bolt 6
137
March, 1986
0229A-6664A
·<Q>TROIAN
\
\
~
)
-.-_._-- /
138
TROIAN 300000
HEATER/INSTALLATION
1 1 4179211 Console
2 1 4179216 Flange
3 1 4179217 Flange
4 1 3098354 Heater Assembly
5 1 3098353 Cover, Outlet
6 1 0030152 Cover
7 2 4171945 Hose
8 2 1640130 Fitting
9 1 0723185 Control Cable Assembly
10 1 4158347 Flue, Air
11 1 1721024 Switch
12 1 3014716 Flue, Air
13 1 0047851 Clamp
14 1 0814116 Knob
15 1 7412050 Sleeve
16 1 4139704 Clamp, Hose
17 3 4174532 Spacer
18 1 4139359 Hose (.12M)
19 1 4151679 Band, Grommet
20 1 4159818 Grommet
21 3 7121016 Bolt
23 3 7121047 Bolt
25 3 7121015 Bolt
26 3 6710026 Screw
31 3 1500065 Washer
32 2 1500062 Washer
37 3 4186850 Mat, Insulation
38 1 7412136 Nut,Union
39 1 4828691 Ring
40 1 7412135 Fitting
41 2 1252040 Nut
42 1 3094383 Impeller
43 1 3094323 Blower
44 1 3094324 Motor
45 1 3094381 Rotor
46 1 3094382 Holder, Carbon Brush
47 1 3094243 Brush, Carbon
48 1 3094384 Core, Heater
Rev. 1-9/89 139

TROIAN 301500
1
~ .....
.... :.
~ ".
~10
DEFROSTER INSTALLATION
Trojan Faun
1 4176295 Flue, Air 1

2 4176294 Bracket, Outlet 1
3 3098346 Cover 1
5 7121080 Bolt 4
6 4155469 Nut 4
8 0047865 Clamp, Hose 2
9 3011404 Hose A.R
10 1740015 Clamp 1
11 1740010 Clamp 1
141
Rev. 1-9/89
TROIAN
142
<Q>TROUUI 32 0500
HYDRAULIC TANK ASSEMBLY
1 1 4179435 Hydraulic Tank Assembly

2 1 4179451 Steps
3
4
-1
REF
3239170
Filter Assy. (See Group 320501)
Breather
5 1 4134430 Sight Gauge
6 1 4181378 Cover
7 'I 4179266 Tube
8 1 1629007 Nut, Union
9 1 1638413 Fitting
10 1 1638373 Plug
11 1 1638412 Plug
13 4 7121008 Bolt
14 1 7121009 Bolt
15 1 4132934 Nut, Union
16 4 1251006 Nut
17 3 7121126 Bolt
18 7 7121050 Bolt
19 11 0049110 Lac kwas her
20 8 1500065 Washer
21 1 0004049 Ball
22 3 1500068 Washer
23 1 .4150158 Gasket
24 1 1630001 Ferrule
25 2 2162009 Seal
26 1 4149771 Washer
27 2 6220067 Bolt (NI) (Tank to Frame)
Rev. 1-9, 89 143

TROIAN 32 0501
~~
3
2
6
7
14
FILTER ASSEMBLY HYDRAULIC
Trojan Faun
A 3239171 Fi 1ter Assembly 1

1 1696136 Head~ Fi lter 1
2 1696137 Cover 1
3 0844017 Stud 4
4 1251083 Nut 4
5 1500062 Washer 4
6 1696138 o Ring 1
7 1696139 Gasket 1
8 1696140 Seat~ Spri ng 1
9 1696141 Magnet 1
10 6220026 Bolt, Socket Head 1
11 1696142 Seat~ Element 1
12 1696143 Spring 1
13 1696144 Gasket 1
14 1696145 Element 1
145
March~ 1986
0198A-5498A
.....
~
0)
0-\
t
~
;n ---- I
ji \1
,!~==~\~'-
o~
./ I
""~
~
~~-o
IC7f
\ I
lLL~ ..
oliO ,o;t ~I 14tm
·12
,. .' I' 36
· 37
........ " -~ ....

324000
MAIN HYDRAULIC SYSTEM
1 REF Control Valve ASsy. (See Group 324002)

2 REF Valve, Unloading (See Group 324003)
3 1 4178874 Manifold
4 1 4183872. Manifold
5 1 4179113· Tube Assembly
6 1 4181323 Support, Hose
11 1 4132779 Flange
12 1 4133398 Fitting
15 REF Pump Assy. (See Group 324004)
16 1 7381253 Gasket
17 REF Valve Assy.,F1ow Divider(See Group 324005)
22 2 4175791 Hose Assy.
23 2 4181429 Hose Assy.
24 1 4181430 Hose Assy.
25 1 4181431 Hose Assy.
26 2 4181432 Hose ASsy.
27 1 4181433 Hose Assy.
28 1 4181434 Hose ASsy.
29 1 4181435 Hose Assy.
30 1 4181436 Hose Assy.
31 1 4170244 Hose. Assy.
32 2 4166892 Hose Assy.
33 1 4180634 Hose Assy.
36 4 1920757 Clamp
37 1 1616952 Hose (900 MM)
39 4 0047283 Clamp, Hose
40 AR 1616734 Hose
41 2 4139719 Clamp, Hose
42 1 4168936 Hose (275 MM)
44 4 0017311 Flange Half
51 1 1633798 Fitting, Jiose
55 1 4149419 o Ring
56 1 4149511 o Ring
57 3 4149356 o Ring
58 11 4149227 o Ring
59 1 4149231 o Ring
~ev.1-91 19 147
4i>TROIAN 324000
MAIN HYDRAULIC SYSTEM
60 1 0047922 . Plate
61 6 1919101 Clamp
62 6 0047925 Plate, Clamp
63 1 0047872 Clamp
66 2 0047851 Clamp, Hose
67 2 1740010 Tie, Hose
72 2 7121024 Bolt (M 8x25)
73 2 7121115 Bolt (M 20x35)
74 3 7121067 Bolt
75 1 7121072 Bolt (M 10x50)
76 4 7121020 Bolt
77 3 7120048 Bolt (M 10x100)
78 12 7120043 Bolt (M 10x70)
78A 1 0047922 Washer
79 2 7121008 Bolt (M 10x30)
80 1 7120024 Bolt (M 8x70)
82 2 4154891 Bolt (M 12x120)
83 8 6220034 Bolt (M 12x30)
84 4 6220032 Bolt (M 10x80)
85 3 6220030 Bolt eM 10x55)
86 44 6220025 Bolt (M 10x30)
90 3 4155509 Locknut
91 1 4155508 Locknut
94. 2 1500069 Washer
95· 4 4174389 Washer
96 3 1500065 Washer
97 1 3223176 Valve, Ball (Emergency Lowering)
97A 1 0814115 Lever
97B 1 1634836 Fitting
97C 1 7121164 Bolt
970 1 1540025 Washer
97E 1 1546014 Washer
148 Rev. 1-9/89

-
CD
~~~C?Ea
. ~
(\-
~~
(-)
I ?-)
,
H
. c) -
150
32 4001
SERVO HYDRAULICS
.
A 1 4510159 Switch, Float

1 1 3297762 Pump Assembly
2 1 3224770 Servo Valve Assy. (w/o Switch)
1 3224790 Servo Valve Assy. (w/Switch)
2A 1 4510204 Switch Kit, Handle
2B 1 4612393 Handle & Switch Kit
2C 1 4510205 Seal Kit, Valve
3 1 4186143 Filter, Pump
12 AR 3000039 Hose (.34" Lg)
15 7 1633798 Fitting
16 6 1633710 Fitting
17 1 2490467 Elbow, Flange
20 1 4148499 Clamp
21 2 0047878 Clamp
22 1 0047431 Clamp
23 1 8081609 o Ring
24 1 8081612 o Ring
25 1 4149765 Seal
27 AR 4138826 Tie
28 AR 1740010 Tie
32 2 7120793 Bolt (MlOx90)
33 1 7121023 ' Bolt (M8x20)
34 2 7121003 Bolt (M8x16)
35 4 7121002 Bolt (M6x18)
37 3 4154501 Bolt (M6x45)
38 4 6220337 Bolt (M6x22)
40 4 1251085 Nut
41 4 4155603 Cap
42 1 0782002 Plug
43 2 1500065 Washer
45 8 0049108 Washer
Note: Servo ose Connections
T = Re urn Line
P = Pr !ssure Line
1 = Ow [lP
2 = Ho st
3 = Ro 1 Back
4 = Lo ITer
Rev. 1~9/89 151

152
TROJAN 32: 4002
MAIN CONTROL VALVE ASSEMBLY
A 1 4179023 Control Va1v~ Assembly

1 1 4179022 Housing
4 1 4179027 Cap, Spring
5 1 4179020 Cap, Spring
6 1 4179017 Cap, Spring .
7 4 4179335 Spring
8 4 4179336 Spring
9 4 4179328 Seat, Spring
10 . 1 4179327 Piston
11 1 4501941 Relief Valve ASsy.
12 1 4501940 Relief Valve ASsy. (3915 PSI)
13 1 4501034 Valve Assy. (3450 PSI)
14 1 4501034 Valve Assy. (3450 PSI)
15 16 6220015 Bolt
16 16 --
0049109 Lockwasher
17 4 4149395 o Ring
18 4 0912017 Plug
20 1 4125416 Fitting, Test Port
21 2 4500854 Spool
22 2 4155443 Plug
23 1 - 4155393 Plug
24 1 4149327 o Ring
25 1 4149144 Seal Set
26 1 3224773 Relief Valve Servo
27 1 4155374 Plug
28 1 4149312 o Ring
29 1 4500853 Spool
30 1 4136093 Bushing
- 31 1 4142509 Spring
32 1 3224877 Solenoid (Alternate 3224701. or 4510195)
34 2 4500847 Bushing
35 2 4142509 Spring
36 2 4149231 o Ring
37 1 4181362 Cap, End
38 1 0782003 Plug
Rev. 1-9J89 153

TROIAN
. '19. 6 16
21·22
1 16 4 3 18 14 17 '11 10
154 .
. ~TROIAN 32 4003
UNLOADING VALVE
Item Oty Part No Description
A 1 4179152 Valve, Unloading

1 - NSS Housing (Order Item A)
2
3
-
1
NSS
4133969
Relief
4 1 4179269 Plug
5 1 4179268 Plug
6 1 4155443 Plug
7 1 4500854 Piston
8 1 4500847 Bushing
9 1 4165553 Plug
11 1 4142708 Spring
12 1 1251040 Nut
13 1 4165934 Set Screw
14 2 3229213 Test Port
15 2 3223247 Orifice
16 2 4149231 o Ring
17 1 4149219 o Ring
18 2 4149319 o Ring
19 1 4142509 Spring
20 1 4179337 Spring
21 1 7200022 Wire
22 1 4156209 Seal, Lead
Rev. 1-9/ ~9 155

TROIAN
324004
PUMP ASSEMBLY
Trojan Faun
Item Part No. Part No. Description Qty,
A 4510304 Pump Assemb ly 1

1 7398633 Seal, Shaft 1
156 Rev. 1-9/89

TRCUAN
1568
<Q>TRIUAII . 32 4005
VALVE ASSEMBLY
(FLOW DIVIDER)
A 1 3225322 Valve Assembly

B 1 4610071 Seal Kit, Complete (Items *)
C 1 4610072 Seal Kit, Small (Items **)
1
2
-
1
NSS
4610039
Housing (Order Item A)
Switch, Flow
*3 1 4610040 o Ring
4 1 4610041 Spool, Primary
5 1 4610042 Spring
6 1 4610043 Plug
7 1 4610044 Valve, Throttle
**8 1 4610045 V-Ring
**9 1 4610046 V-Ring
10 1 4610047 Insert, Valve
*11 1 4610048 o Ring
*12 1 4610049 o Ring
13 1 4610050 Cover
14 4 4610051 Bolt
*16 3 4610053 Seal
*17 1 4610054 o Ring
*18 1 4610055 o Ring
*19 1 4610056 o Ring
*20 1 4610057 Seal
*21 1 4610058 o Ring
22 1 4610059 Plug·
*23 1 4610060 O·Ring
24 1 4610061 Spool, Primary
**21 1 4610063 Snap Ring
27 1 4610064 Spring
28 1 4610065 Spring
30 1 4610067 Plug
31 1 4610068 Spring
32 1 4610069 Adapter
*33 1 4610070 o Ring
Rev. 1-9/89 156C

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<9iPTRIUAII 333000
3RD FUNCTION SYSTEM

(AIR/ELECTRICAL)
A 1 4188889 3rd Functi~n Kit

1 1 4180293 Va1~e ASsy. 3rd Function
2 1 4181618 Cover
3 1 4175772 Cover
4 1 4177009 Hose Assembly .
7 2 1636819 Fitting
8 2 1633798 Fitting
9 2. 1635112 Flange
10 2 3244125 Flange, Blind
12 1 1614080 Check Valve
13 2 4149287 o Ring
14 4 4149227 o Ring
15 1 1640729 Elbow
16 2 1919117 Clamp
17 4 1919101 Clamp Half
18 2 0047925 Plate
19 2 0047922 Clamp
20 1 1636204 Tee
21 1 1633220 Adapter
22 3 7121008 Bolt
23 3 7121021 Bolt
24 2 7121048 Bolt
25 4 7120054 Bolt
28 1 4155683 Nut
29 2 4155508 Nut
30 3 4155509 Nut
33 20 4138826 Tie
34 1 1639001 Nut
35 1 1691196 o Ring
36 1 1631007 Seal
37 1 1638339 Adapter
38 1 1254007 Nut
39 2 1632001 Seal
40 1 2162051 Seal
41 1 4159399 Switch
42 1 1721108 Knob
43 1 1731091 Relay
44 1 4160336 Connector
47 6 4160303 Terminal, Spade
Rev. 1-9/89 156E

<§.iPTRD.IAN 333000
3RD FUNCTION SYSTEM

(AIR/ELECTRICAL)

49 AR 1743083 Wire (8") Red
50 AR 1743081 Wire (8") Yellow
52 1 1765049 Diode
156F Rev. 1-9/89

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<9.iPTROIAN 333000
3RD FUNCTION SYSTEM

(3RD SPOOL VALVE)
A 1 4500182 3rd Function Kit

2 2 4500131 Bracket
3 1 4500208 Bracket
4 1 4500206 Bracket
7 1 4500020 Cover
8 1 4199370 _ Manifold
11 1 4500136 Clamp Half
12 2 4500135 Clamp Half .
16 1 4500181 Hose A~semb1y
24 1 1636810 Tee
25 1 1634587 Adapter
26 1 1640762 Tee
27 1 1636784 Tee
28 1 1629015 Nut
29 1 1630015 Ferrule
30 2 1633755 Fitting
31 8 1633710 Fitting
33 1 3225369 Valve Assembly
34 1 3224909 Servo Valve Assy., 3rd Function
35 2 0047893 Clamp
36 2 1920743 Plate
37 1 0047826 Clamp
38 1 4135286 Plate
39 6 4144828 Clamp
41 1 00223.22 Nut
43 1 4149364 Cap Nut
45 AR 4139342 Tie
46 AR 1740012 Tie
47 2 0038759 o Ring
48 1 4125416 Connection, Test
49 4 7120044 Bolt
50 3- 7121051 Bolt
51 6 7121016 Bolt
52 3 4154589 Bolt
53 1 7121081 Bolt
54 6 7121028 Bolt
Rev. 1-9/89 156J

4i>TRIUAN 333000
3RD FUNCTION SYSTEM

(3RD SPOOL VALVE)
55 3 7121003 Bolt
56 4 4154501 Bolt
57 2 7121004 Bolt
59 2 0782009 Plug
61 9 4155509 Locknut
62 1 1251083 Nut
64 1 1540017 Washer
65 3 1500062 Washer
69 2 2162102 Seal
156K Rev. 1-9/89

TROIAN 610000
2
'---- 1
COUNTERWEIGHT
Trojan Faun
1 4179623 Counte rwe i ght (589#) 1

2 7120918 Bolt 4
3 4155728 Locknut 4
4 1547019 Washer 8
157
March, 1986
0229A-6666A
--
en
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11-
'r .24
0~~
32
III
I~' I
J~
23 14 i
34
~TAOIAN' ·650000
LIFT ARM LINKAGE
I - REF Cylinder, Hoist (See Group 650002)

2
3
-
1
REF
4179331
Cylinder, Bucket (See Group 650001)
Lift Arm Assembly
4 1 4179329 Lever Assembly
5 1 4199381 Link Assembly (Was 4179330)
7 1 4179339 Pin
8 1 4179386 Pin
9 4 4175123 Pin
10 2 4178547 Pin
11 2 4127061 Pin
12 2 4127389 Pin
15 2 4-165090 Plate, Lock
16 1 4175126 Spacer
17 1 4175125 Spacer
18 4 4175221 Spacer
19 6 4175222 Spacer
20 8 4181506 Shim
22 2 4125355 Bushing
23 8 4149103 Seal
24 8 4148999 Seal
25 2 0040408 Seal
26 4 4149111 Seal
27 4 0039975 V-Packing
28 6 7121016 Bolt (M 10x20)
30 1 4154794 Bolt (M 20x200)
31 2 6220395 Bolt (M 16x120)
32 6 7832200 Bolt (M 16x120).
33 2 4155111 Bolt (M 12x100)
34 4 0593048 Bolt (ML 23x30)
36 1 4155711 Locknut
37 8 4155710 Locknut
38 2 4155633 Locknut
43 4 4504950 Bushing
44 2 4125150 Bushing
46 4 4179457 Spacer
47 4 7121081 Bolt (M 8x55)
48 4 ·1251083 Nut
49 4 1546013 Washer
51 1 4188496 Bushing (Was 4179373)
52 1 0012027 Snap Ring
53 1 0921027 Set Screw
54 2 4125256 Bushing
Kev • .l-~ H~ 159

TROIAN
20
15
160
650001
CYLINDER, BUCKET
Item Qty Part No Descri pt ion
A 1 4179370 Cylinder Assembly, Bucket

B 1 4613386 Service Kit, Seal (Items 13-22)
(Incls. Kit 4179380)
1 1 4179371 Body
2 1 4179372 Rod Assembly
4 1 4179379 Piston
5 1 4155735 Locknut
6 1 4155988 Snap Ring
7 12 4154419 Bolt
8 12 1500068 Washer
9 1 0782016 Plug
10 1 4149769 Washer, Sealing.
13 2 0042424 Guide
14 1 0040700 Ring, Guide
15 I 0042468 Seal Set
16 1 4149246 o Ring
17 1 4149263 o Ring
21 l 4149158 Seal
22 1 0040698 Wiper
161
TROIAN
10 11 9
~
162
<Q>TROJAN 650002
CYLINDER HOIST
.( TWO CYLINDERS PER MACHINE; QUANTITY SHOWN IS FOR ONE)
A 1 4179298 Cylinder Assembly, Hoist

B 2 4611243 Service Kit, Sea1(Inc1. Items 14-23)
(Incl. Kit 4178514)
1 1 4179299 Body
3 1 4179300 Rod, Piston
4 1 4174868 Piston
5 1 4155559 Nut
6 1 4155987 Snap Ring
7 10 7121308 Bolt
8 10 1546014 Washer
10 1 4125150 Bearing
11 1 1747051 Snap Ring
14 1 0042440 Seal Set
15 1 4149235 o Ring
16 1 4149424 o Ring
18 1 4149150 Seal
21 1 0040702 Wiper
22 2 0040435 Ring, Guide
23 1 0040436 Ring, Guide
Rev • .l ... ~ 'H~ 163

659000
BUCKET ASSEMBLIES
(PURCHASED)

SIZE
CU. YD.
1 1 4607409 2.5 4 in 1 JRBBucket Assy~(Mod.D10572)
2 1 4619555 2.5 MP JRB Bucket ABsy. (Mod.D11630)
(w/8 Bolt-on Teeth)
3 1 4619267 2.5 4 in 1 JRB Bucket Assy.(Mod.Dl1548)
(w/8 Hensley Bolt-on Teeth)
Note: Main Cutting Edge is Drilled

To Accept Trojan Bolt-on Edge
4616115.
4 1 4616784 2.5 Side Dump Bucket Assy.(Mod.250SD)
(w/Bolt-on Cutting Edge)
5 1 4615503 2;5 ACS Bucket ABsy. (Incls. Hoses) & 3
4615504 Piece Reversible Bolt-on Cutting Edge
wI Hardware
6 1 4616625 2.5 ACS Bucket ABsy. (Mod 0-7511)
(w/Bolt-on Cutting Edge)
Note: Drilled For 9 Hensley Teeth
Kit pIN 4616626
7 1 4618551 2.75 JRB Bucket ASsy. (Mod 011412)
165
65900.0
SIDE
CUT:rING
EDGE
BUCKET ASSEMBLY
(*GP W/BOLT-ON CUTTING EDGE)
SIZE
CU.YD.
1 4619746 2.0 Bucket Assembly
1 4608639 Cutting Edge, Main
1 4619832 Cutting Edge, RH Side
1 4619833 Cutting Edge, LH Side
1· 4125150 Bearing Sperical
2 4175734 Ring, Retaining
1 3300008 Grease Fitting
2 4619837 Wear Pad, Rear
2 4619836 Wear Pad, Front
2 4608689 Cutting Edge, Bolt-on Corner
2 2100933 Cutting Edge, Bolt-on Center
16 2040950 Plow Bolt (5/8-11~2 1/2)
16 2031621 Nut
*Note:
Designed For Special Dump Height
. 165A
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(~'P\
SIZE
CU.YO
2 4606409 Cutting Edge, Side
1 4125256 Bearing, Spherical
166
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/DRILLED CUTTING EDGE)
SIZE
CU.YD.
2 4606409 Cutting Edge
167
TROIAN 659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/BOLT-ON CUTTING EDGE & ACS FEMALE ADAPTER)
SIZE
CU.YD.
1 4603924 Adapter, Female ACS
10 2110881 Plow Bolt (1-8x3 1/2
10 2031624 Nut (1-8)
168
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/JRB FEMALE ADAPTER & DRILLED FOR BOLT-ON EDGE)
(SIN 20-2017 & HIGHER)

SIZE .
CU.YD.
2 4606409 Cutting'Edge, Side
1 4618679 Female Adapter
2 4619406 Skid Plate
169
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP wI BOLT-ONCUTTING EDGE & FEMALE JRB)
(SIN 20-2017 & HIGHER)
SIZE
CU. YD.
2 4619407 Wear Plate
2 4607272 . Cutting Edge, Bolt-on Corner
10 2110881 Plow Bolt (1-8x3 1/2)
10 2031624 Nut (1-8)
170
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/FEMALE JRB ADAPTER & BOLT-ON TEETH)
Item Qty .. Part No Description
SIZE
CU.YD.
1 4608880 Female Adapter w/Sk~ds
2 4605513 Pad, Drilled
6 4604861 Spacer
6 4606456 Adapter, Center Tooth
2 4606457 Adapter, Corner Tooth
12 2031584 Bolt (3/4-10x3 1/2)
12 2031622 Nut (3/4":10)
4 i037749 Bolt (1-8 x 3 1/4)
4 2031624 Nut (1-8)
8 2094853 Point
8 2063552 Flex Pin
171
<§.iPTRDIAII 659000
SIDE
CUTTING
EDGE
BUCKET.ASSEBMLY
(MH W/BOLT-ON TEETH)
SIZE
CU.YD.
6 4604861 Spacer
12 2031584 Bolt (3/4-10x 3 1/2)
12 2031622 Nut (3/4)
4 2037749 Bolt (1-8x3 1/4)
4 2031624 Nut (1-8)
8 2094853 Point
8 2063552 Flex Pin
'172
~TROIAN 659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/BOLT-ON TEETH)
SIZE
CU.YD.
2 4605513 Pads, Drilled
1 4612233 Tooth Kit (8-ESCO)
·173
~TAOJAII' 659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(ME: W/ACS FEMALE ADAPTER & BOLT-ON CUTTING EDGE)
SIZE
CU.YD.
10 2110881 Plow Bolt (1-8x3 1/2)
10 2031624 Nut (1-8)
174
<§.iPTROIAN 659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/BOLT-ON EDGE & BOLT-ON SPILLGUARD)
SIZE
CU.YD.
10 2110881 Plow Bolt (1-8x3 1/2)
10 2031624 Nut (1-8)
1 4618272 Spi11guard
9 7121308 Bolt (M12x40)
9 1572007 Lockwasher (M12)
9 1251009 Nut (M12)
175
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP wI BOLT-ON TEETH)
SIZE
CU.YD.
1 4606470 Tooth Kit (8-H & L)'
176
~TROIAN 659000
SIDE
CUTTING
EDGe
BUCKET ASSEMBLY
(GP W/BOLT-ON TEETH)
/tem aty. Part No Description
SIZE
CU.YD.
1 3300008 Grease. Fitting
8 4606459 Point, Tooth
8 4603583 Flex Pin
12 2031584 Bolt, Center Teeth (3/4-10x3 1/2)
12 2031622 Nut, Center Teeth (3/4)
4 4611205 Bolt, ·Corner Teeth (1-8x3 1/4)
4 2031624 Nut, Corner Teeth (1-8)
177
659000
SIDE
- CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/DRILLED CUTT~NG EDGE & FEMALE JRB * )
SIZE
CU.YD.
Note: JRB Quick Coupler Has

Special 108" Dump-Light
178
659000
BUCKET ASSEMBLY
(GP W/DRILLED CUTTING EDGE & FEMALE JRB)
SIZE
CU.YD.
1 4608880 Female JRB Coupler
179
659000
TROJAN
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/BOLT-ON EDGE & FEMALE JRB W/SKIDS)
Item . Qty. Part No Description
SIZE
CU.YD.
1 4607276 Cutting Edge, Main.
10 2110881 Plow Bolt (1-8x3 1/2)
10 2031624 Nut (1-8)
180
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(MH W/DRILLED CUTTING EDGE & ACS FEMALE)
SIZE
CU.YD.
1 4602586 . Cutting Edge, RH Side
1 4602587 Cutting Edge, LH Side
1 4614229 Spi11guard
181
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(GP W/DRILLED CUTTING EDGE & PADS)
SIZE
CU.YD.
·1 3300008 Grease Fitting
182
~TROIAN 659000
SIDE
CUTTING
EDGE
BOCKET ASSEMBLY
(GP W/BOLT-ON EDGE & FEMALE JRB)
SIZE
CO.YD.
2 4602548 . Cutting Edge, Bolt-on Center
10 2110881 Plow Bolt (1-8x3 1/2)
10 2031624 Nut (1-8)
183
~TRIUAN 659000
SIDE
CUtTING
EDGE
BUCKET ASSEMBLY
(MH W/BOLT-ON TEETH & DRILLED FOR BOLT-ON EDGE)
SIZE
CU.YD.
2 4605513 Pad, Drilled Corner
2 4606416 Wear Plate
1 4606470 Tooth Kit (8-H & L)
184
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(MH W/DRILLED CUTTING EDGE)
SIZE
CU.YD.
2 .4607522 Cutting Edge, Side
1 3300008 Grease. Fitting
185
4iPTROIAII 659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(MH W/BOLT-ON EpGE & DRILLED FOR TEETH)

SIZE
CU.YD.
1 4125256 Bearing Spherical
2 4607273 Skid Plate, Front
2 4607274 Skid Plate, Rear
10 2110881 Plow Bolt (1-8x3 1/2)
10 2031624 Nut (1-8)
186
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(LM W/DRILLED CUTTING EDGE & FEMALE JRB)
SIZE
CU.YD.
-
187
659000
SIDE
CUTTING
EDGE
BUCKET ASSEMBLY
(LM)
SIZE
CU.YD.
188
659100
BUCKET ATTACHMENTS
CUTTING EDGE
1 1 4607269 Bolt-on Kit w/Straight Corner Bits (104")
1 4607270 Installation Diagram
2 4602548 Cutting Edge, Center
2 4607272 Cutting Edge, Corner
2 4607273 Skid Plate, Front
10 2110881-419903E Plow Bolt
10 2031624-419549] Nut
2 1 4608856 Bolt-on Kit(104") (Bucket 4608614)

2 4608868 Skid Bar
10 2110881-4199039 Plow Bolt
10 2031624-4195491 Nut
3 1 4608930 Bolt-on Kit(104") (Bucket 4608842)

2 460888-5 Skid Bar
10 2110881-4199039 Plow Bolt
10 2031624-4195491 Nut
4 1 4607454 Bolt-on w/Str. Corner Edge(Bucket 4606421)

1 4607"456 Installation Diagram
2 4610709 Corner Edge
2 4607273 Skid Plate, Weld-on Front
10 2110881-4199038 Bolt, Plow (1-8x3 1/2)
10 2031624-4195491 Nut (1-8)
5 1 4607455 Bolt-on Kit w/Angled Corner Edge(Bucket

4606521)
1 . 4607457 Installation Diagram
1 4600740 Corner Edge, LH
1 4600739 Corner Edge, RH
2 4607273 Skid Plate, Weld-on Front
2 46072·74 Skid Plate, Weld-on Rear
10 2110881-4199038 Bolt, Plow (1-8x3 1/2)
10 2031624-·4195491 Nut (1-8)
189
.~TROIAN 659100
BUCKET ATTACHMENTS
TEETH
1 1 4606470 Bolt-on Tooth Kit(w/Corner Teeth)
(8) (H&L)
1 4605511 Installation Diagram
6 4606456 Adatper, Center
2 4606457 Adapter, Corner
8 2094853 Points
8 2063552 Flex Pin
6 4604861 Spacer
12 2031584 Bolt (3/4-10x3 1/2)
12 2031622 Nut
4 2037749 Bolt (1-8x3 1/4)
4 2031624 Nut
2 4605513 Pad
2 1 4612233 ESCO Bolt~on Tooth Kit (8)

6 4612429 Adapter, Center
2 4612430 Adapter, Corner
8 4605518 Quadrilok
8 4605517 Point
12 2037722 Bolt (3/4-10x3 1/2)
12 2031622 Nut
4 2037752 Bolt (1-8x4)
4 2067440 Locknut
6 4604861 Spacer
2 4605513 Pad
SPILLGUARD
1 4610379 Spil1guard (104")Weld-on (Bucket 4607275)
190
~TROIAN 659100
BUCKET ATTACHMENTS
ATTACHMENTS
1 1 4607765 Male Master - ACS 50
2 1 4608810 .Male Master - JRB (Air Actuated)
3 1. 4615341 Male Master - Combo - Amer. Coupler
4 1 4616860 48" Fork w/ACS Female & Double Top Clamp
(Incls. Hoses to Lift Arm)
1 4618550 JRB Male Master (Hydraulic)(011411)
1 4618552 60" Fork Attachment (011413)
1 4618073 Snow Plow (JRB QC-SP-I0H) w/Female Adapter
1 4610745 Hook Bucket
1 4618678 48" Fork Paddle Style,Floating Tines)
(JRB 011417)
1 4619556 48" Fork Attachment (JRB-011631)
191
TROIAN
22
26-~
25-==~
20
193
4iPTROIAN . 791200
. LUBRICATION SYSTEM
1 1 4181374 Tube (48.25")

2 1 4181375 Tube (48.25")
3 2 4178928 Tube (39.37")
4 1, 4181376 Tube (66.34")
5 5 4178973 Fitting, Bulkhead
9 3 4178930 Hose
10 5 1633183 Fitting;' Reducer
12 1 1640813 Fitting, 90°
12A 2 1540013 Washer
13 10 16.29004 Nut, Union
14 10 1630005 Ferrule
15 7 1920863 Clamp
19 2 7121081 Bolt
20 1 7120026 Bolt
22 3 4155508 Nut
32 8 4159009 Nut
25 4 4138096 Washer
26 3 1500062 Washer
~ev. L-9 '89

194
<9i>TRD.IAN 6
791204
I .i I
, ,
"2
I i I
I. I J
S"'71
4
~\
'~'- -
5
"'~--I·
~
ALCOHOL INJECTOR
Item Qty_ Part No Description
1 1 1658022 Alcohol Injector

1A 1 1691769 Bowl
1B 1 0039398 o Ring
1C 1 1695691 Cover
2
3
1
1
1635072 .
1639001 .
Adapter
Nut
.
5 1 1691196 o Ring
6 2 2162051 Seal
195 Rev. 1-9/89

I ROlAN 791205
2-1000 Ig:
2-200lg.
1=545Ig.
2,,330lg.
I
2"1000 19.
2-2.00Ig.
SAFETY WALK INSTALLATION

/
Trojan Faun
1 4151163 Pad AIR

2 4151913 Safety Walk, Anti Skid AIR
March, 1986 196

0200A-5511A
TROJAN
ENGINE SECTION
TABLE OF CONTENTS
ENGINE GROUPS PAGE
07 - 0000 Engine & Related Parts 3

0001 Drive Coupling Assembly 5
0100 Accelerator Linkage 7

0300 Air Intake System 9
1001 Crankcase & Related Parts 11-25
1002 Oil Pan 26
1004 Cylinder Body 27
1005 Vibration Damper/Crankshaft & Flywheel 28-31
1006 Piston Rod . 32
1007 Piston 33
1008 Cylinder Head Assembly 34
. 1010 Camshaft 37
1011 Rocker Arm & Related Parts 39
1014 Oil Pump 40
1015 Oil Cooler & Related Parts 41-45
1016 Oil Lines 46
1017 Pump, Fuel Injection & Lines 49-51
1018 Pump Drive, Injection 52
1019 Fuel Injector 53
1020 Fuel Filter 54
1021 Fuel Overflow Valve/Fuel Lines 55-60
1022 Air Intake Manifold 61
1033 Air Compressor & Related Parts 62-67
1039 Air Cooling Blower & Related Parts 68-69
1040 Covers, Cooling Air 70-76
1041 Exhaust Manifold ' 77
1043 Turbocharger & Related Parts 78-81
1,044 Alternator Mount & Starter 83-83
10.48 Switches, Belt Failure, Oil Pressure,
Oil Temperature 84-85
1051 Engine Oil Temperature 86
1052 Adapter Housing (Flywheel) 87-88
1053 Starting Aid Cold Weather 89
1083 Hydraulic Pump Drive 90
Rev. 2-11/89 1
N
-I
46 29 10
~.
39
I
I
5
1350lg
~'15 ~3
b"~;"
4
14
-
43 31
.. -;-
22
. 24
.~ n ~'? 20,! Lg 1 I.'
_J:~~~
,. \.~~~;: - ...
.... Q II
/'1 ~734
~
.. -:-:.;;;;..~ 2500L9 fL. .;. '-..~J ~.
~ff~ ~ "..·c,;:;/1
070000
ENGINE & RELATED PARTS
A 1 7799130 Engine Assembly

B 6 4791585 Gasket Set, Cylinder
C 1 4791586 Gasket Set, Complete Engine
1 1 4179137 Intake Funnel, Air
3 1 4179138 Elbow
4 1 4179349 Tube
5 1 4179344 Tube (Thru SIN 3148420)
6 4188378 Tube (SIN 3148801 & Higher)
6 1 4113049 Support, Engine
7 1 4133376 Fitting
8 1 4128724 Support, Clamp
9 1 4166281 Sleeve
10 1 4129971 Clip
11 1 7207712 Shaft, Propeller
1lA 2 6950025 Cross & Bearing Assy.
lIB 8 0027482 Bolt
12 REF Damper Assy. (See Group 070001)
13 1 4123724 Muffler
14 1 4123009 Tube
15 4 0015384 o Ring
16 1 4168562 Brush
17 1 3000039 Hose
18 1 0047683 Clamp, Hose
19 3 0047739 Clamp, Pipe
19A 1 7121099 Bolt
20 1 0047010 Clamp, Pipe
21 1 4137240 Washer
22 4 0047276 Clamp, Hose
23 AR 4139533 Hose
24 2 4138826 Clamp, Cable
25 AR 4151782 Intake Funnel Rubber
26 1 4156209 Seal, Lead
~7 1 7200022 Wire, Locking
32 4 4155633 Nut, Lock
33 2 2162167 o Ring
34 2 2152102 o Ring
35 4 7121021 Bolt
36 2 4154494 Bolt
37 2 7120081 Bolt
38 1 7121099 Bolt
39 5· 7121148 Bolt
40 1 7121048 Bolt
41 4 7121019 Bolt
42 4 4151073 Support, Engine Bearing
ENGINE & RELATED PARTS
43 12 7832188 Bolt
44 1 7121024 Bolt
45 4 4154781 Bolt
46 2 1251083 Nut
47 4 1251004 Nut
48 1 1251006 Nut
49 4 4137747 Washer
50 3 1500062 Washer
51 8 1500065 Washer
52 4 0027482 Bolt
53 4 7121058 Bolt
54 8 1500067 Washer
55 AR 4139697 Tie, Hose (NI)
,
l.f Rev. 1-9/89

~TAOIAN· 070001
.7
6 --+---+--r
DAMPER ASSEMBLY
/
A 1 0898316 Damper Assembly

1 1 0898315 Drive Ring ASsy.
5 1 7398498 Flange
Rev. 1-9/89 5
TROIAN
6
070100
ACCELERATOR LINKAGE
1 1 4173659 Bracket, Mc;)Unt

2 1 4173660 Plate
3 1 4165474 Lever
4 1 4165475 Lever
5 1 0723038 Knob, Cable .
7 1 2114181 Pedal, Accelerator
8 1 7411570 Cable, Control
9 1 0723139 Cable, Control
9A 1 0047431 Cable Hold Down
9B 1 7121023 Bolt
10 2 1252040 Nut
11 1 4142533 Spring, Tension
12 1 7412035 Nipple, Screw
13 2 0007324 Pin, Clip
16 2 2060022 Yoke
17 2 7121023 Bolt
18 2 7121030 Bolt
19 3 7121004 Bolt
20 1 7121038 Bolt
21 1_ 7121238 Bolt
22 5 1251004 Nut
23 2 4155584 Nut, Acorn
24 2 7412021 Bellows
25 3 4160112 Fastener, Cable
,
26 1 7412135 Tube, Threaded
27 1 4828691 Ring
28 1 7412136 Nut, Union
29 1 4179287 Tube
30 1 1500065 Washer
31 1 0017431 Clamp (NI)
Kev. J. ... ~ ti~ 7

<@>TAOIAN
2 19 3 24 25 22 21 23 20 4
~
11
9 12
8
23
16
-
"
..
14 .-
550 lB-
Z7 26
8
~TROIAN 070300
AIR INTAKE SYSTEM
1 1 4178368 Mount Clamp Assy. ,Air Cleaner

2 1 4181595 Tube Assembly
3 1 4181511 Bracket
5 1 0747085 Air Cleaner Assembly
6 1 0746433 Pre Cleaner
6A 1 0746349 Bowl
6B 1 0746351 Cover
7 1 4177435 Tube
8 1 0746649 Vacuum Indicator
9 1 4784040 . Elbow
10 1 4139610 Hose, Flex
11 2 0047772 Clamp, Hose
12 1 4139373 Clamp
13 1 4139336 Sleeve
14 AR 0746633 Hose (550& Lg.)
18 2 7121050 Bolt· (MlOx35)
19 1 7121004 Bolt (M6x20)
20 8 7121006 Bolt (MlOx25)
21 10 1251006 Nut
22 1 1251004 Nut
23 17 1500065 Washer
24 1 1500003 Washer
26 1 0747092 Element (Sma1~) /
27 1 0747093 Element (Large)

28 1 4608739 Nut, Wing (NI) (Outside)
29 1 6952792 Nut, Wing (NI) (Inside)
30 1 6950663 Cup (NI)
31 2 4155509 Nut (M10)
Rev . .1-9 89 9
TROIAN
~8
10
07100101
TROIAN
CRANKCASE & COMPONENTS
Trojan Faun
1 4788604 Crankcase (Incl. Items 2-6, 8-13, 21-30) 1

2 4791582 Cap, Bearing 1
3 4791583 Cap, Bearing 6
4 4797075 Washer 14
5 4790836 Bushing 14
6 7120905 Bolt 14
7 4789346 Bearing, Main 7
7A 4789347 Bearing, Main (74.75 MM) AIR
7B 4789348 Bearing, Main (74.50 MM) AIR
7C 4789349 Bearing, Main (74.25 MM) AIR
70 4789350 Beari ng, Main (74.0 MM) AIR
7E 4789351 Beari ng, Main (73.75 MM) AIR
7F 47~9352 Bearing, Main (73.50 MM) AIR
7G 4789353 Bearing, Main (74.75 MM) AIR
8 4790837 Bushing 1
9 4790839 Plug 7
10 0784002 Plug 7
11 7832913 Seal 7
12 4790840 Washer 1
13 4790841 Bushing 2
14A 4791234 Ring, Thrust (3.25 MM) AIR
14B 4791235 Ring, Thrust (3.50 MM) AIR
14C 4791236 Ring, Thrust (3.75 MM) AIR
140 4791237 Ring, Thrust (4.0 MM) AIR
15A 4791238 Ring, Thrust (3.25 MM) AIR
15B 4791239 Ring, Thrust (3.50 MM) AIR
15C 4791240 Ring, Thrust (3.75 MM) AIR
150 4791241 Ring, Thrust (4.0 MM) AIR
16 4788605 Cover 1
17 4790844 Seal, Shaft 1
18 4795724 Gasket 1
19 7121023 Bolt 8
20 1500005 Washer 8
21 4790842 Defector 1
22 2439048 Ri vet 2
23 4790846 Plug 2
24 2162092 o Ring 1
25 0795014 Plug 5
26 4790890 Washer 5
27 0771011 Plug 5
28 2162170 Seal 5
29 0771016 Plug 1
30 4149778 Seal 1
970 0796516 Compound, Sealing 1
Marche 1986 11
0200A-5518A
TRDlAN
07 1001 02
OIL INJECTION NOZZLE

(Piston Cooling)

Part No. Part No.
1 4188607 Nozzle 1
2 4788608 110 11 Ring 1
950 4789310 Compound, Seal i ng 1
12 March, 1986
0200A-5520A
<§.j>TROIAN 07100103
IDLER GEAR INSTALLATION /
Item Qty .. Part No Description
1 1 6220256 Bolt
2 1 4790872 Pin
3 1 4790873 Bushing
4 1 4785715 Gear, Ring
5 1 4790875 Bushing
Rev. 1-9/89
<i9TROIAN 07100104
FRONT COVER
Item Qty. .. Part No Description
1 1 2434022 Sleeve, Tension

2 1 4201124 Seal, Shaft
3 1 0797762 o Ring
4 1 7121046 Bolt
4A 1 1572071 Lockwasher
6 3 8708360 Compound, Sealing
7 1 4784007 Cover
14 Rev. 1-9/89
07100105
FRONT COVER HARDWARE ,
1 1 7121122 Bolt
2 3 1500062 Washer
3 1 7120044 Bolt
4 1 1572075 Washer
5 1 7120027 Bolt
6 1. 1572071 Washer
7 16 1581012 Washer
8 4 6220018 Bolt
9 4 ·1574054 Washer, Lock
10 1 7120024 Bolt
Rev. 1-9/89 15
TROIAN
. 16
07100106
V-BELT TENSIONER ASSEMBLY
Item Qty Part No Descript ion
1 1 4784124 Tensioner ABsy., V-Belt

2 1 4784125 Tensioner Sub ABsy., V-Belt
3 1 4787752 Pul:1ey ABsy., V-Belt
.4 1 4787753 Pulley, V-Belt
5 1 4787754 Bushing
6 1 4787755 Washer
7 1 4787756 Bushing
9 1 7120041 Bolt
11 1 1500008 Washer
12 1 1251006 Nut
13 1 4788760 Cover
14 3 6711113 Screw
15 1 4791050 Gasket
16 1 4784126 Lever
23 1 4785760 Cover ASsy.
24 1 4785738 Cover, Bearing
25 2 4788764 Bushing
26 1 4788765 Spring, Elbow
27 1 4788766 Shaft
28 1 4788767 Disc
30 1 2434013 Roll Pin
31 3 4799959 Washer
32 2 4787771 Washer
33 2 1747032 Snap Ring
34 1 4788769 Spacer ,
35 1 4788770 Seal, Shaft
35A 1 4785651 Washer, Thrust
-Kev. l.-!I !j!l 17

TROIAN 07 100107
1
'1.:\ 2
a. ~~
END COVER
Trojan Faun
1 4797076 Washer 3
2 1251005 Nut 2
3 0797762 "0" Ring 1
4 7121048 Bolt 1
5 4788713 Stud 1
6 4788714 Stud 1
March, 1986 19
0200A-5524A
TROIAN
17
t.(,ir-.,s
~~16
~~4
20
<§iPTRIUAN 07100108
. DIPSTICK TUBE
2 1 0047691 Clamp, Hose

3 1 4790831 Bracket
4 1 4797640 Clip
5 1 712;1.019 Bolt
6 3 1251004 Nut
8 1 4789578 Bracket ASsy."
9 1 4789579 Clamping Assy.
10 2 4791250 Spacer
11 2 7121004 Bolt
12 1 4791251 Hose
13 1 1500003 Washer
14 1 4789422 Adapter
15 1 1629009 Nut, Union
16 1 1630009 Ferrule
17 1 4790834 Sleeve
19 1 4791253 Plate
20 1 4791254 Clip
21 1 4788657 Clamp, Hose
Rev . .l-~ 'H~ 21

07100109
2
1 ....
_ .... 0
11
I I
I I
I I
OIL DIP STICK
Item Q.ty. Part No Description
1 1 4789581 Dipstick
2 1 4795810 o Ring
22 Rev. 1-9/89
TROJAN 07 10011 0
ENGINE BREATHER
Trojan Faun
1 4787749 Pot, Breather 1

2 4791219 P1 ate 1
3 4791220 Hose 1
4 4790251 Tie, Hose 1
5 4791221 Tie, Hose 1
950 4789310 Compound, Seal ing 1
March, 1986 23
0200A-5527A
TROIAN
07 100111
ENGINE OIL FILL CAP
Trojan Faun
1 4791243 Cap Assy. (Incl. Item 2) 1

2 4795727 Ring, Sealing 1
24 March, 1986
0200A-5528A
07 100112
. D~ 2
.~O 5
f0
LOCKING PARTS
(CAMSHAFT) ,

3 1 4790881 Bushing
4 1 4790880 Spring, Compression
5 1 0771001 Plug
6 1 4790882 Plug
.
Rev. 1-9/89 ·25
~TR""'II 071002
10
11~~
OIL PAN
2 1 0797276 Bushin9
4 26 4154781 Bolt
5 1 6220012 Bolt
6 1 4784047 Guide, Deflector
7 1 4791262 Gasket
8 27 1546013 Washer
9 1 4784044 Pan, Oil
11 2 0771002 Plug
12 1 4791538 Gasket
103 AR 0796516 Sealing Compound
26 Rev .1-9/89'
071004
2(0.2mml
l
.
3 (0. 5mm)
4 (O,8mml
5!1.0mml
CYLINDER BODY
/
1 1 4786966 Cylinder (102.0 MM)

2 2 4790886 Shim (.20 MM)
3 3 4200852 Shim (.5 MM)
4 1 4786521 Shim (.8 MM)
5 1 4786522 Shim (1.0 MM)
Rev. 1-9/89 27
~TROIAN 07100501
VIBRATION DAMPER/PULLEY
1 1 4790946 Bolt
2 1 4795753 Washer
4 1 4791267 Pulley
5 1 4789356 Vibration Damper
6 8 4790891 Washer
28 Rev. 1-9/89
TROJAN 07 100502
PULLEY - V-BELT
Trojan Faun
1 4791268 Pulley, V-Belt 1

March, 1986 29
0200A-5533A
TRDlAN
07 100503
CRANKSHAFT
Trojan Faun
1 4791269 Crankshaft Assy (Incl. Item 2-9) 1

2 4791476 Counterwe i ght 6
3 6220260 Bolt 12
4 4797077 Washer 12
5 0795014 Plug, Locking 6
6 4790890 Disc 6
7 2434216 Roll Pin 1
8 4788884 Gear 1
9 2432142 Pin, Drive 1
30 March, 1986
0200A-5534A
TROIAN 07 100504
FLYWHEEL
Trojan Faun
1 4790892 F1ywhee 1 1
2 4790893 Gear, Ring 1
3 7122205 Bolt 10
March, 1986 31
0200A-5535A
TROIAN
07 100601
PISTON ROD
Trojan Faun
1 4791272 Rod Assy., Connecting 1

2 4791274 Pin 1
3 4791275 Bushing 1
4 4791273 Bearing Shells (66.0 MM) 1
4A 4789357 Shells, Bearing (1) (65.75MM) 1
4B 4789358 Shells, Bearing (2) (65.50MM) 1
4C 4789359 Shells, Bearing (3) (65.25MM) 1
40 4789360 Shells, Bearing (4) (65.0 MM) 1
4E 4789361 Shells, Bearing (5) (64.75MM) 1
4F 4789362 Shells, Bearing (6) (64.50MM) 1
5 4791276 Bolt 2
32 March, 1986
0200A-5536A
071007
PISTON
,
1 1 4791296 Piston ASsy. (4 Ring Piston)

1 4618460 Piston Assy.(3 Ring Piston)
2 1 4791284 Pin
3 2 1747020 Snap Ring
4 1 4789583 Ring Set, Piston (102MM) (4 Ring)
1 4618459 Ring Set (3 Ring)
5 1 4791298 Ring, Piston (T) (102MM)
6 1 4791299 Ring, Piston (M) (102MM)
7 1 4791300 Ring, Piston (D) (102MM)
8 1 4789584 Ring, Piston (M) (102~)
950 AR 4787872 Piston (102.5MM)
951 AR 4786561 Ring Set, Piston (102.5MM)
952 AR 4791304 Ring, Piston (102.5MM) (T)
953 AR 4791305 Ring, Piston (102.5MM) (M).
954 AR 4791306 Ring, Piston (102.5MM) (D)
955 AR 4786562 Ring, Piston (102.5MM) (M)
Rev. 1-9/89 33
TROIAN
@13
15
"07100801
CYLINDER HEAD ASSEMBLY

.
1 4 4786932 Bolt
2 3 4786933 Washer
3 2 4790921 Plug
4 2 4749778 o Ring
5 3 1251005 Nut
6 1 4790922 Clip
8- 1 1251006 Nut
9 1 4790923 Pin
10 1 4786934 Washer
11 1 4786935 Cylinder Head ABsy.
12 1 4790924 Ring, Seat Insert (45.66 MM)
1 4790927 Ring, Seat Insert (45.76 MM)
13 1 4790925 Ring, Seat Insert (40.16 MM)
1 4790930 Ring, Seat Insert- (40.26 MM)
14 2 4790934 Guide, Valve (15 MM)
2 4790936 Guide, Valve (15.25 MM)
2 4790926 Guide, Valve (15.50 MM)
15 1 4795736- Valve, Exhaust
16 2 4795734 Snap Ring
17 2 4795735 Bushing
18 1 4786525 Valve, Intake
20 4 0796989 Wedge (Half Cone) ,
21 2 4790920 Spring
22 3 0844159 _ Stud
23 - I 0844160 Stud
24 2 4786936 Gasket
Kev . .L-!:f ts!:f 35

~TROIAN; 07100802
CYLINDER HEAD COVER
Item Q~y. Part No Description
1 1 7121048 Bolt
2 I 4794785 Seal
3 1 1500005 Washer
4 I 0796467 Gasket
5 1 4790690 Cover
-
.
36 Rev. 1-9/89
TROIAN 07 1010 01
CAMSHAFT ASSEMBLY
Trojan Faun
1 4788601 Camshaft 1
2 4790938 Washer 1
3 4790939 Bolt 1
March, 1986 37
0200A-5540A
TROIAN
It 18
16 ,17
12~7~.119
~f~~_~~l
9
13, 10 8 LJ®J 8
15~ ~O)3
~3 ~
20~@
112 \3
9
2
38
4i>TROJAN 071011
ROCKER ARMS AND RELATED PARTS
1 2 4790940 Tappet, Valve

2 2 4795739 Rod, Push
3 4 0796838 o Ring
4 2 0796983 Washer
5 2 4798332 Spring, Compression
6 AR 0796988 Tube
7 2 4201130 Washer
8 2 0842024 . Stud
9 2 1251006 Nut
10 2 4200851 Bushing .
11 1 4201110 Bracket, Rocker Arm
13 2 4201109 Arm, Rocker
15 2 0795144 Screw
16 2 1252019 Nut
17 2 4790941 Nozzle
18 2 1251004 Nut
19 2 4790942 Pin
20 2 4786526 Bushing
39
4.iPTROIAN 071014
1-14.5.6)
OIL PUMP
1 1 4789547 Pump Assy., Oil (Incl. Items 4-6)

2 2 4788609 Washer
3 2 6220344 Bolt
4 1 4788610 Cover
5 1 4788611 o Ring
6 1 4788612 Bolt
"
40 Rev. 1-9i89
07101501
,
18{2rJ
13~
OIL COOLER INSTALLATION

(ENGINE) /
1 1 4786548 Oil Cooler Assy.(Incl. Items 2,3,4 & 13)

2 1 4799305 Piton, Valve
3 1 4791540 Plug
4 1 2162190 a Ring
6 1 7120361 Bolt"
7 1 1500065 Washer
8 2 1433333 Gasket
9 3 4791315 Lug
10 1 .4791316 Lug
13 1 4799306 Spring
14 1 0771001 Plug
15 1 2162183 o Ring
16 1 0771017 Plug
17 1 2162010 o Ring
18 1 4786550 Piston Assy.
Rev. 1-9/89 41
TROIAN
34
42
~TROIA" 07101502
RELIEF VALVE OIL PRESSURE

.4 2 7120341 Bolt
5 2 1500008 Washer
10 1 4791543 Fitting .
12 2 4791553 Fitting
13 3 2162051 Seal
15 1 4791544 Spool
16 1 4791545 a Ring
19 1 4792597 Piston
20 1 4791549 Spring
22 1 4155218 Plug
23 1 4785668 Bracket
24 1 4790229 Lever
25 2 7121038 Bolt
26 2 1500003 Washer
27 1 7120008 Bolt
28 1 4155952 Roll Pin
29 1 0771020 Plug
32 l 4785670 Adapter
33 1 4784129 Valve, Oil Control (Incl. Items 1-3,
15-30,32,34,37)
37 1 4786392 Service Kit
/
Rev . .l-~ H~ 43
07101503
OIL FILTER CARTRIDGE
Item aty, Part No Description
1 1 4134377 Cartridge' , Filter (Wrench-4182808)
44 Rev. 1-9/89
'~TROIAN 07101504
OIL COOLER
(TRANSM~SSION) /
1 1 4791319 Bar, Mount

2 1 4791319 Bar, Mount
3 4 0796508 Spacer
4 2 7120040 Bolt
5 2 7120046 Bolt
6 2 7120038 Bolt
7 4 1251222 Nut
8 2 1500065 Washe+,
9 1 4784012 Cooler, Oil
11 2 0771001 Plug
Rev. 1-9/89 45
07101601
LUBE OIL SUCTION TUBE
1 1 4791326 Line, Oil'

2 1 4791327 Fitting
3 1 4791328 Ferrule
4 2 7121047 Bolt
5 2 1572071 Washer, Lock
6 2 7121019 - Bolt
8 2 1251004 Nut
9 2 4791329 Clamp
46 Rev. 1-9/89
TROJAN 071016 02
10~
OIL LINE INSTALLATION

(Oil Coo ler)
Trojan Faun
1 4791323 C1 amp, Pi pe 2
2 4791324 Tube 1
3 7120026 Bolt 1
5 7121038 Bolt 1
6 1251004 Nut 1
8 4791325 Tube 1
9 4201182 Ferru 1e 2
10 4790949 Adapter 2
47
March, 1986
0200A-5549A
TRDlAN
071016 03
2
#¥)___
~ . ~.
c---:-.. _-":,,
~""'--..
I' J
.•.....-,;
or"
""-
• t.,
/(,1
\~;;.-
~,
.~"W ... ' / " - , '

~ ....;;/) i;::\' .. \
,-/ i~' i! I':",,' ':
tf;.~/ I! i ! '
k"·:!"
• "
'\'
I
..ilI t.: ~ c·(~l ,
~, I I 1.\
;' , 1'1
1'; , !: .A'~
" "1-':.~~..,.-
, '.....,./; !it~
,\....
if"
,
..........
OIL DELIVERY PIPE
Trojan Faun
1 4786555 Li ne, Oil 1

2 4786292 "0" Ring 2
3 4791331 Clamp 1
48
March, 1986
0200A-5550A
07101701
~.
5.?~
~O 2 3
FUEL INJECTION PUMP & COMPONENTS

/
1 1 4784195 Pump Assy., Injection

2 4 0842114 Stud
3 1 4791035 o Ring
4 4 1500065 Washer
5 4 1251006 Nut
7 1 4786432 Pump, Fuel
9 3 1251004 Nut
10 1 0039803 o Ring
11 1 4201350 Service Kit, Pump
12 1 4791063 Service Kit, Pump
13 1 4786444 Housing, Pump
Rev. 1-9/89 49.

4#>TROIAII · 07101702
OIL LINE
/
1 1 4787910 Hose, Assembly

3 4 2162200 Seal
Rev'. 1-9/89 51
071018
INJECTION PUMP DRIVE
1 3 4790447 Washer
2 3 7122095 Bolt
3 1 4791036 Hub
4 1 4790964 Gear
6 1 1251078 Nut·
8 1 4791037 Washer
52 Rev •• 1-9/89
TROJAN 07 1019 01
1 @)
FUEL INJECTOR
Trojan Faun

2 4790965 Bushing 1
3 4791558 Valve, Injection 1
4 4791341 Orfice, Injection 1
53
March, 1986
0200A-5555A
TRDlAN
071020 01
~()
5
FUEL FILTER
Trojan Faun
2 7121008 Bolt 2
3 4798871 Washer 4
4 0771017 Plug 2
5 2162102 Seal 2
6 4791559 Head, Fi lter 1
7 4795772 Cartridge, Filter 1
8 7121015 Screw 1
9 2162002 Seal 1
10 1500008 Washer 2
54
March, 1986
0200A-5556A
07102101
1 @)
FUEL OVERFLOW VALVE ,
1 3 2162009 Seal
2 1 4791358 Valve, Overflow
Rev. 1-,9/89 55
07102102
FUEL FILTER PIPING
Item Qty. Part No. Description

2 8 2162102 Seal
3 1 4791562 Line, Fuel
4 1 4789587 Line, Fuel
56 . Rev. 1-9/89
TROJAN 071021 03
2(Cyl.2)
\ 3(CyIJ)
/ 4(Cy141
/"
~~'~:[::6J
~12
11 ~
10~
INJECTION LINE INSTALLATION
Trojan Faun
1 4791346 Line, Injection 1

7 4791363 Clamp Half 1
8 4791456 Clamp Half 1
9 7121038 Bolt 1
10 1251004 Nut 1
12 4798437 Bumper, Rubber 6
57
March, 1986
0200A-5559A
TRDlAN
071021 04
2@
'~
FUEL PUMP FITTINGS
Trojan Faun
1 0480008 Fitting, Hollow 801t 1

2 2162102 Seal 2
3 2162167 Seal 2
4 4790967 Fitting 1
5 4133375 Fitting 1
58
March, 1986
0200A-5560A
TROJAN 071021 05
OIL RETURN LINE
Trojan Faun
1 4791342 Line, Oil 1

2 2162167 Seal 14
3 0480002 Fitting, Hollow Bolt 4
59
March, 1986
0200A-5561A
TRDlAN
071021 06
OVERFLOW PIPE
Trojan Faun
1 4791357 Line, Fue 1 1
60
March, 1986
0200A-5562A
-<Q>TROIAN 071022
AIR INTAKE MANIFOLD ASSEMBLY

,
2 1 4791372 Tube, Air Intake

3 1 4796667 Pipe, Suction
4 6 4790976 Gasket
5 12 0844164 Stud
7 ·12 4798919 Nut
8 2 4791045 Plug, Slotted
9 1 4786776 Sleeve
10 2 4788655 Clamp
11 6 1500062 Washer
Rev. 1-9/89 61
4.iPTROIAN 07103301
4
7
5~
~......... o
()~
3
OIL LINE INSTALLATION AIR COMPRESSOR
Item Q~y. Part No Description
1 1 4789574 Line, Oil

3 3 7832913 o Ring
5 2 2162170 o Ring
6 I 4787575 Plate
7 I 4787766 - Clip Half
9 I 4787767 Bushing
62 Rev. 1-9/89
TROIAN 07 1033 02
AIR COMPRESSOR MOUNTING
Item Trojan Faun Qty.

Part No. Part No. Description
1 4111493 Adapter, Air Compressor Mounting 1

2 0795104 o Ring 1
3 7120020 Bolt 1
4 7120550 Bolt 1
6 7121049 Bolt 4
8 4799808 Washer 2
9 4795879 o Ring 1
10 7120029 Bolt 1
63
March, 1986
0200A-5565A
TRDlAN
071033 03
V-BEL T
Trojan Faun
1 0048091 V-Be It, Air Compressor 1
64
March, 1986
0200A-5568A
I
'?~i
15{p~:
11--~ :
12C.6I'~il1314
• I
.~ (j)~
,- \\
13
\
5
648
<9i>TROIAN o
07103304
AIR COMPRESSOR ASSEMBLY
A 1 4788302 Air Compressor ASsy.

1 1 1696078 Bushing
2 2 1548054 Plug
3 1 1696079 Cap
4
5
-1 NSS
0039799
Crankshaft (Order Item "A")
o Ring
6 1 1696081 Cover Assembly
7 1 4150419 Seal, Shaft
8 4 6705119 Screw
9 1 1500013 Washer
10 1 1251232 Nut
11 2 NSS Rod, Piston
12 2 1696082 Bearing Shell
13 2 1500011 Washer
14 2 6220224 Bolt
15
16
-
1
NSS
4786537
Piston (Order Item "A" )
Gasket
17 1 4786538 Diaphragm Assembly
18 1 4786539 Plate
19 1 4786541 Gasket
20 1 4786542 Head, Cylinder
21 1 4790365 Seal
22 1 0784014 Plug
23 4 4787946 Washer
24 4 7120023 Bolt
25 1 4155518 Nut, Pulley
26 1 1500013 Washer, Pulley /
Rev . .1-9189 65
07103305
PULLEY
(AIR COMPRESSOR) ,
1 1 4791373 Pulley, ASsy. , V-Belt

2 1 0796012 Pulley, Half
3 6 4791374 Pulley, Half
4 6 0796013 Shim
5 6 7121023 Bolt
Rev. 1-9/89 67
~TROIA" 07103901
FAN BELT
(BLOWER)
1 1 4791564 V-Belt, Set (2 )
68 Rev. 1-9/89
07103902
AIR COOLING BLOWER AS~EMBLY

>
Item aty. Part· No Description
1 3 7120030 Bolt
2 3 1500062 Washer
4 1 1251005 Nut
5 1 4791565 Blower Assy. (Items 6-14)
6 1 4791385 Fan
7 1 4791566 Pulley, V-Belt
8 1 1747053 Snap Ring
10 1 4791387 Shaft, Tubular
11 1 4791388 Bushing
12 1 7120877 Bolt
13 1 1251009 Nut
14 1 4791389 Housing
15 2 1546013
Rev. 1-9/89 69
07104001
4
s 6~
reO
AIR SHIELD
Item- Qty. Part No Description
1 4 7121015 Bolt
3 4 4790992 Washer
4 5 7121003 Bolt
5 5 1500062 Washer
7 1 4791391 Shield
70 Rev. 1-9/89
·07104002
BLOWER SHIELD INSTALLATION

/
1 1 7121047 Bolt
3 1 1500062 WAsher
5 1 4790992 Washer
6 1 7121038 Bolt
7 1 4791405 Shield
Rev. 1-9/89 71
4.iPTROIAN 07104003
AIR GUIDE PLATE
1 1 4789589 . Guide, De'fleetor
72 Rev. 1-9/89
07104004
11
AIR COWLING INSTALLATION

J
1 1 4787769 Hood, Air Guide

2 1 4788975 Cover
3 2 7121004 Bolt
4 9 1500003 Washer
5 5 7121043 Bolt
7 3 7121015 Bolt
8 5 1251004 Nut
9 2 4790994 Clip
10 1 4790995 Grommet
11 1 4791507 Plate, Protective
12 1 7121038 Bolt
.
Rev. '1-9/89 73
./ -
~TRIUAN 07104005
~1. .
@12
I
10GJ
END COVER INSTALLATION
1 1 7121038 Bolt
4 1 7121047 Bolt
10 1 4790995 Gronnnet
11 1 4785852 Cover
12 1 1500005 Washer
74 Rev. 1-9/89
~IROIAN 07104006
/
f!i' '
2
AIR DUCT INSTALLATION

,
1 1 4784085 Baffle
2 1 7121038 Bolt
3 1 1500003 Washer
5 1 1251004 Nut
6 5 1721003 Bolt
7 6 1500005 Washer
9 1 4791003 Mount, Rubber
10 1 4790055 Grommet
Rev. 1-9/89 75
~TAOJAN 07104007
~.
8 f~
10
BAFFLE MOUNTING PLATE INSTALLATION
1 1 4786778 Plate, Baffle Guide

3 12 7121019 Bolt
6 4 4790999 Grommet
.7 1 7121038 Bolt
8 1 1500003 Washer
10 1 1251004 Nut
76 Rev. 1-9/89
071041
10 9
~ @"
EXHAUST MANIFOLD
,
3 2 4791408 Seal
4 6 0796691 Gasket
5 12 0844164 Stud
6 12 4798919 Nut
7 12 1500062 Washer
8 1 4155176 Plug
9 1 4150060 Gasket
10 4 7121006 Bolt
11 4 1553006 Lockwasher, Outer Tooth
Rev. 1-9/89 77
07104301
1
. \
~ .
.~
TURBOCHARGER INSTALLATION
1 1 4786879 Turbochar'ger Assembly

2 1 4791415 Gasket
3 4 4798932 Bolt
4 4 1546018 Washer
5 1 4785684 Hose
6 2 4797490 Clamp
78 Rev. 1-9/89
~TR,INAN ·07104302
LUBE OIL RETURN LINE TURBO CHARGER

/
1 1 1433335 Gasket
2 2 0047687 Clamp, Hose
3 1 4786781 Hose
7 2 1546013 Washer
Rev. 1-9/89 79
~TROJAN 07104303
COVER INSTALLATION TURBO CHARGER
1 1 4786877 . Cover
2 2 4791422 Bracket
3 4 1351004 Nut
4 4 7121019 Bolt
6 4 1500003 Washer
80 Rev. 1-9/89
07104304
LUBE OIL FEED LINE TURBO CHARGER

,

3 2 2162052 Seal
4 1 4799943 Gasket
7 2 4791434 Clip, Pipe
8 2 7121019 Bolt
9 3 4790992 Washer
11 2 1251004 Nut
12 2 4791467 Plate
Rev. '1-9/89 81
07104401
16
ALTERNATOR/MOUNT
A 1 4600021 Alternator
B 1 4603829 Voltage Regulator
C 1 4600022 Pulley
D 1 4600023 V-Belt
2 1 4791579 Strap
3 1 4791580 Bushing
4 2 7120026 Bolt
5 1 1251005 Nut
6 1 7120054 . Bolt
7 1 4791917 Spacer
8 1 1251006 Nut
9 A/R· 4791014 Shim
10 1 4794519 Spacer
11 A/R 4797074 Shim
12 1· 7120570 Bolt
13 1 4790152 Bushing
82 Rev .. 1-9/89
07104.401
16
ALTERNATOR/MOUNT
/
14 1 7120021 Bolt
15 1 4791919 Bushing
16 1 4789367 Nut
17 1 4786761 Bracket, Alternator Mount
Rev. 1-9/89 82A

44PTROIAII 07104402
STARTER & HARDWARE

/
4 1 4159015 Starter
4A 1 4791451 Solenoid Switch
5 3 7121006 Bolt
Rev. 1-9/89 83
07104801
'~,'II';-I.'"
.
, .
.
V-BELT FAILURE WARNING SWITCH
1 1 4791141 piug
2 1 4787843 Switch, Limit
3 1 4791137 Support
4 1 1252059 Nut
6 1 4791139 Support
7 1 4791140 Bolt
8 1 4791142 Fastener, Wire
84 Rev. 1-9/89
·07104802
OIL PRESSURE SWITCH ,
Rev. 1-9/89 85
07105102
OIL TEMPERATURE SWITCH
1 1 4792445 Switch, Temperature
86 Rev. 1-9}89
TROIAN 071052 01
ADAPTER HOUSING
(F1ywhee 1)
Trojan Faun
1 4795646 Housing 1
2 4791022 Plate 1
3 7121046 Bolt 4
4 1572071 Washer, Lock 4
5 6220025 Bolt 11
7 6220028 Bolt 3
87
March, 1986
0200A-5589A
TRDlAN
07 1052 03
ADAPTER HOUSING COVER
Trojan Faun
1 4791023 P1 ate 1
2 7121015 Bolt 3
I
88 March, 1986
0200A-5590A
TROJAN 071053
~--;-
13 ~
12
·10
~ 103
l'/"
~
Q I
". ~
//
~/
COLD WEATHER STARTING AID

(GLOW PLUG)
Trojan Faun
1 1714062 Glow Plug, Flash 1

2 4786791 Line Assy., Fuel 1
3 4788736 Solenoid Valve 1
4 7121015 Bolt 2
7 2162170 Seal 4
8 4791460 Line Assy., Fuel 1
9 3381003 Clip 1
10 4791461 Sleeve, Rubber 1
11 4154829 Screw, Tapping 1
12 1629020 Nut, Union 1
13 1630042 Ferrule 1
950 8708360 Compound, Se a1 1
89
March, 1986
0200A-5591A
TROIAN 071083
5
6
~1
~~3
2 .
HYDRAULIC PUMP DRIVE
Trojan Faun
1 0795046 Cover 1
2 4791029 Bolt 1
4 4791030 Locknut 1
5 4791031 Gear 1
6 4786751 Gasket 1
90
March, 1986
0229A-6676A
4.iPTRD.lAII
INTRODUCTION
This option section is a quick Reference index for our

Parts Department, so that they may quickly locate Service
Parts you require for your optional equipment.
For further information please contact our Service Parts

Department.
4#>TROIAN
OPTION
REFERENCE LISTING
AXLES/BRAKE w/NOSPIN
1 4607531 Front Axle wINo Spin
2 4607532 Rear Axle wINo Spin
3 4609081 Air Dryer (24V)
4 4615498 Air Dryer (12V),Disiccant(St. of VA)
CAB GROUP
1 4607361 Mirror, RH Outside
2 4605646 Washer, Rear Window
3 4617265 Air Conditioner Kit (Eagle)
4619850 Air Conditioner Kit (Red Dot)
4 4605830 Air Horn w/E1ectric Horn
5 4181307 Heater ESPAR
6 4613600 Open ROPS CAb
6A 4615917 Open ROPS Certification Plate
7 2657946 Seat Assy.(Vinyl) Open ROPS
9 4614236 Mirror, Open ROPS Outside
ENGINE GROUP
1 4603099 Sentinel, Hi-Oil Temp.Low Oil Press.
Engine Shutdown w/Cab Override
2 4607685 75 Amp Alternator
3 4608523 Low Oil Press. Engine Shutdown to
Idle w/Cab Override
4 4608959 High Oil Temp. Low Oil Press. Sentinel
Engine Shutdown w/Cab Override
5 4610770 Prec1eaner & Extension, Turbo
6 4614960 Racor Fuel/Water Seperator (Heated)
7 4615335 Sentinel System Hi.-Temp, Low Oil
Pressure w/Time Delay (Roch".)
ELECTRICAL GROUP
1 4615249 Battery Disconnect Switch-75 Amp Alternator
2 4615272 Battery Disconnect Switch-Standard
3 4615499 12/24 Power Converter (St. of Va.)
4 4618077 Cigarette Lighter
4616379 2 Speed Wiper Kit
1
OPTION
REFERENCE LISTING
FRAME GROUP
1 4607408 Licence Plate Bracket, Illuminated
2 4610745 Hook
3 4615339 Hook, Tow (ROch.)
4618855 Counterweight (1444 ·Lbs.)
GUARD GROUP
1 2087662 Beacon or Strobe Light Guard
2 4604536 Tail & Stop Light Guard
3 4605148 Rear Work & Directional Light Guard
4 4604534 Headlight & Dire~tional Light Guard
5 4608791 Brake Guard
6 4611099 Belly Pan, Rear
7 4611104 Belly Pan, Transmission
8 4611013 Belly Pan, Front
9 46·10814 Rain Cap
10 4610742 Belly Pans, Full
11 4612362 Halogen Light Guard, Front
12 4612363 Halogen Guard, Rear
13 4618076 Instrument Panel Guard w/Lock
HYDRAULIC GROUP
1 4608046 Lift Arm Piping, 3rd Function
2 4615870 Quick Disconnect, 3rd Spool
IDENTIFICATION
4615340 Special Hyd. & Fuel Fill Markings
2
'.
OPTION
REFE~NCE LISTING
INSTRUMENT GROUP
1 4607261 Hydraulic' Pre~sure Gauge
2 4607407 Warning Light & Buzzer,. Parking Brake
3 4607406 Hydraulic Oil Temp. Gauge
4 4605794 Buzzer, Low Engine Oil Pressure
5 4605059 Engine Oil Pressure Gauge
6 4605018 Tachometer
7 4610342 Parking Brake Light & Buzzer w/Trans.
Disconnect
8 4606705 Gauge, Ertgine Oil Temp. (Machines
Built Prior to 9-1-87)
4611213 Gauge, Engine Oil Temp. (Machines
Built After 9-1-87)
LIGHT GROUP
1 4.603535 Back-up Lights
2 4605644 Floodlights, Front & Rear
3 4604633 . Floodlights, Front Cab Mounted
4 4604634 Strobe Light, Amber
5 4603861 Beacon, Amber
6 4607408 Illuminated Licence Plate Bracket
7 4609261 Beacon, Amber w/Swing Away Mount
8 4610077 Halogen Work Light, Rear
9 4610028 Halogen Work Light Front (Below Cab Roof)
10 4605831 Marker Lights
11 4613088 Revolving light (4 Beam) Amber
12 4615500 Beacon, Amber (St. of VA.)
13 4618468 Strobe Light, Blue Cab Mounted
14 4609261 Beacon w/Swing Away Mount
15 4615301 Hal10gen Head & REar Work Lights
3
TAOJAN
OPTION
REFERENCE LISTING
SAFETY
4607760 Fire Extingisher (5#)
4613137 Fire Extingisher (5#) Amerex
4615337 Slow Moving Vehicle Warning (Metal)
4618854 Reflectors, Front & Rear
4179866 Boom Lock
TIRE/WHEELS
1 4612616 Tire - 20.5 R25* RL2F - L2
4618469 Wheel & Tire ABsy. - 23.5 R25 (RL-2F)
Goodyear
2043946 Tire - 20.5x25 12PR L2
2070225 Tire - 20.5x25 l6PR L3
2082928 Tire - 20.5 R25 XRA* Michelin
2106882 Tire - 20.5x25 l6PR L5
4619512 Wheel & Tire ABsy. 23.5 R25 XRA* Michelin
TOOLS
4616378 Tool Kit

2000Z TB123

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2000Z TB123

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Parts Manual TB123

Serial No. 3147901 & Up

Machine Serial No. .. . . ..................................................................... .

Engine Model ...................................... SeriaJ No. ............................ ..

Transmission Part No. ...... .............. Serial No. ......................... ..

Rear Axle Part No................... ......... Serial No. ............................. -

TAOd• • • •OUIlTAI• • •NC.

This manual illustrates and identifies maintenance parts for the

These group numbers are for easy reference £!i!.l.

Because we are constantly upgrading our equipment, it is necessary

12 - PROPELLER SHAFTS GROUP

14 - TRANSMISSION" CONTROLS GROUP

16 - BRAKE SYSTEM GROUP

17 - ELECTRICAL SYSTEM GROUP

20 - SHEET METAL - ENGINE GROUP

22 - FENDERS & MUDFLAPS GROUP 121

23 - FUEL TANK GROUP

*- Filter Kit (Complete) 4610645

1 4179291 Frame Assembly, Front 1

Item Qty. Part No Description

1 1 4181616 Frame Assembly, Rear

MAIN PIVOT GROUP

Item Qty Part No Description

1 1 4181381 Safety Link, Frame Lock

AXLE ASSEMBLY FRONT

Item Qty_ Part No Description

1 1 8472861 Axle Assembly - Front(Ref Faun 9324112)

Rev. 1-9/89 17.

PLANETARY HUB ASSEMBLY

Item Qty Part No Description

1 12 0026738 Thrust Washer

Item Qty Part No Descri pt ion

34 REF Housing, Axle (See Group 033101)

Item Qty Part No Description

A 1 9325858 Differential Assembly

AXLE ASSEMBLY REAR

Item Qty. Part No Description

1 1 8472835 Axle Assembly(Ref Faun 9323133)

PLANETARY HUB ASSEMBLY

Item Qty Part No Description

1 12 0026738 Thrust Washer

Item Qty Part No Description

Trojan Faun Qty.

March, 1986 30A

Item Qty Part No Description

A 1 9324858 Differential Assembly

Axle Mount i ng-Rea r

Item Qty Part No Description

Rev. 1-9/89 ,33

Item Qty Part No Description

TRANSMISSION HYDRAULIC SYSTEM

Item Qty Part No Description

1 1 4168044 Hose (47.25")

--..-- ---- (\.

Item Qty Part No Description

TORQUE CONVERTER ASSEMBLY

Item Trojan Faun Description Qty.

10 7382477 Torque Converter Assembly 1

Item Qty Part No Description

10 1 7399566 Shaft, Drive

TRANSMISSION HOUSING ASSEMBLY

Item Qty Part No Description

Item Qty Part No Description