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MAINTENANCE MANUAL
A I
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m B-53425E/09
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©FANUC LTD, 1981
)
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CONTENTS
1 . OUTLINE ... 3
1.1 Structure 3
3. TROUBLESHOOTING - 9
3.1 Power Voltage Check 9
3.2 Power On Indicator Lamp OIL does not Light 11
3.3 Alarm Lamp Lights .on PCB . 12
3.4 Motor does not Rotate, or Motor does not Rotate the Specified
Revolutions 27
3.5 Vibrations or noises are Noticeable during Rotation ...
...
3.6 Abnormal Noise is Produced from Motor during Deceleration
27
27
3.7 Speed Overshooting or Hunting Occurs 28
3.8 Cutting Power is Low 28
3.9 Orientation is not Correct 28
3.10 Acceleration/Deceleration Time is Long 29
i
4. INSTALLATION 30
4.1 Installation Procedure 30
4.2 Power Connection .... 30
30
4.2.1 Power voltage and capacity check
4.2.2 Protective earth connection 31
4.2.3 Power connection 31
4.3 AC Spindle Motor Connection . 31
4.4 Signal Cable Connection 31
•1
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Setting and adjustment’ for spindle orientation control circuit
7.2.2
3 or 4 step spindle speed change 52
7.3 Adjustment of Magnetic Sensor Spindle Orientation
Control Circuit 55
7.3.1 Mounting method of magnetizing element and magnetic sensor
7.3.2 Setting and adjustment of spindle orientation control circuit
... 55
1. OUTLINE 77
1.1 Configuration 77
3. INSTALLATION 77
3. INSTALLATION 86
4 . SETTING 87
4.1 Method of Parameter Setting ... 87
4.2 Number and Contents of Parameter 88
. ’ 4.3 Rank at Setting 4 96
6.
t
-- •
tf 100
IV. DIGITAL AC SPINDLE SERVO UNIT (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)
1 . OUTLINE
\
103
1.1 Configuration * 103
3. INSTALLATION 104
APPENDIXES
1. Application 187
2. Check Procedure 187
, /‘J ’ •t
This manual describes maintenance of AC SPINDLE SERVO UNIT and its options.
(For applicable units of this manual, see Table 1.1 (a),(b))
1.1 Structure
The AC SPINDLE SERVO UNIT consists of the following units and parts.
(1) Spindle control unit (basic) P) Unit
2 PCB
3) ROM
(2) Resistance unit *1 (basic)
(3) Fuses (for spare) (basic)
(4) Connectors (for connections) (basic)
(5) DA converter (option)
(6) Power transformer (option)
(7) Spindle orientation control circuit (option)
(8) Speed gain selection control circuit (option)
(9) Spindle selection control circuit (option)
(10) Unit cover *2 (option)
(11) Unit adapter *2 (option)
(12) Fan unit *3 (option)
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AC spindle servo unit *1
(Basic)
Resistance unit
r I 1
i i i
Magnetics Connectors
I-—1 cabinet 1“
sequence Spindle
I I control
J unit
Fuses
NC AC
spindle
motor
(Option)
I I Spindle orientation
D/A control circuit
converter
Unit
adapter
Spindle selection
control circuit
Fan unit
T
I
I
3-phase Power transformer
power supply (option)
*2: These options are used for MODEL 8 and 12 (A06B-6044-H108, HI 12) only.
*3: This fan unit is used for MODEL 30 and 40 (A06B-6044-H130, H140) only.
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Table 1.1 (a) Major components (basic)
Applicable AC
Specification number Unit number ROM
MODEL of AC spindle motor
PCB
spindle servo unit External Standard External Standard specification
Specified number Type
radiation type type radiation type type drawing number
MODEL 6 A06B-60AArH206 A06B-60AA-H008 A06B-60AA-C206 A06B-60AA-C008 A20B-0009-0531 A06B-60AA-C508/J11 Jll A06B-0707-B001 ,-B002
A06B-60AA-H106' A06B-60AA-C106 A20B-1000-0691 A06B-1006-B100 ,-B200
High-speed MODEL 6 A06B-60AA-H260 A06B-60AA-H009 A06B-60AA-C208 A06B-60AA-C009 A20B-0009-0532 A06B-60AA-C521 J7A A06B-1006-B903 ,-B90A
A06B-60AA-B160 A06B-60AA-C108 A20B-1000-0692
MODEL 18 A06B-60AA-H03A A06B-60AA-H016 A06B-60AA-C019 A06B-60AA-C012 A20B-0009-0538 A06B-60AA-C516 J05 A06B-0709-B001 ,-B002
MODEL 22 A06B-60AA-H027 A06B-60AA-H017 A06B-60AA-C018 A06B-60AA-C013 A20B-1000-0539 A06B-60AA-C5 17 J06 A06B-07 10-B001 ,-B002
Note 1) Mounting parts of PCB A20B-0009-0530 - 0539 are identical to each other, except for ROM,
but their setting and adjustment differ from each other.
Note 2) Mounting parts of PCB A20B-1000-0690 -
0693 are identical to each other, except for ROM, J02
but their setting and adjustment differ from each other. ROM type
Note 3) Mounting parts of PCB A20B-1000-0700 -
0701 are identical to each other, except for ROM, 001 D
but their setting and adjustment differ from each other. ROM edition
Note A) Mounting parts of PCB A16B-1100-0090 -
0092 are identical to each other, but their setting
and adjustment differ each other. ROM address
Note 5) The ROM mounting position shows MD25 (MH28 in case of A16B-1100-0080)
(See appendix 6 PCB parts wiring diagram)
Note 6) The ROM type is indicated as shown in the right figure.
Orientation AS
(Position coder type, 2-stage A06B-6052-J110 A20B-0008-0240
speed change gear spindle)
Orientation BS
0)
c. (Position coder type, 2-stage A06B-6052-J111 A20B-0008-024 1
speed change gear spindle)
t-H
—njI
i
Orientation CS
E
in (Magnetic sensor type, 2-stage A06B-6052-J120 A20B-0008-0030
CM speed change gear spindle)
r—H
HJ Orientation GS
n (Magnetic sensor type, 2-stage A06B-6052-J122 A20B-0008-0031
c
2: speed change gear spindle)
Orientation A
(Position coder type, A06B-6041-J110 A20B-0008-0240
2-stage speed change gear spindle)
Orientation B
(Position coder type, A06B-6041-J111 A20B-0008-0241
2-stage speed change gear spindle)
Orientation C
(Magnetic sencer type, A06B-6041-J120 A20B-0008-0030
2-stage speed change gear spindle)
Orientation D
(Magnetic sencer type, A06B-6041-J121 A20B-0009-0520
2-stage speed change gear spindle)
Orientation E
(Position coder type, A06B-6041-J130 A20B-1000-0460
4-stage speed change gear spindle)
Orientation F
(Position coder type, A06B-6041-J131 A20B-1000-0461
4-stage speed change gear spindle)
Orientation G
(Magnetic sencer type, A06B-6041-J122 A20B-0008-0031
2-stage speed change gear spindle)
6
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2. DAILY MAINTENANCE AND MAINTENANCE TOOLS
Check and clean the following items once every 6 months or so for using the AC
spindle motor and AC spindle servo units under a normal condition for a long
time.
Take the check frequency into consideration according to the contamination
degrees in each item.
If the ventilation hole, cooling fan, and fan finger guard (net) of the AC
spindle motor become dusty, the radiation efficiency of the motor drops. Clean
the AC spindle motor by using the factory air and a vacuum cleaner.
Since a cooling fan is mounted at the upper part of the servo unit, its nearby
resistor and other parts become dusty after a long-time use. If they are dusty,
clean them using the vacuum cleaner or the like.
-8-
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3. TROUBLESHOOTING
Reference
Item Trouble conditions
item
1 Power voltage check 3. 1
Check AC power voltage and DC power voltage on PCB check terminals and standard
values are as specified in Table 3.1.
+5 V +5 V - 0 V +5 V +1%
(Adjustable by RV15)
9 -
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Check terminal positions
a
c
N ® 24V
5 ® OV LT
®+5V
®+l 5 V
0-15V a
C
N
6
CN9 0-1 5
®0V
® +5 a
0 +1 5
|C ®+2 4
N,
4 LT
a
CN1 I [cN3l |CN2[ LT
CN1 CN2 CN3
Model 1, 2, small 3
Model 3 ~ 40
I
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3.2 Power ON Indicator Lamp OIL does not Light
Note) Item 2 and 3 differ in AC spindle servo unit model 1/2/small model 3 as
follows.
11
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1
An alarm is displayed by four binary codes using LEDs mounted on PCB as shown in
Table 3.3.
8 4 2 1
I--
1 1 I I Alarm display LED
oooo
ALARM CODE
i*
2 o Speed is deviated from the command value
due to overload and others.
14 o o o ROM is defective.
r
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14 o o o ROM is defective.
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1) Alarm No. |T] Motor is overheated.
4 Blow out or poor Check fuses FA, FB, .. Connect fuses securely,
connection of the FG for blown out or and replace blown out
driver protective missing. fuses, if any.
fuse on PCB.
5 Speed feedback signal Check the speed feed¬ Adjust RV18 and RV19.
is defective. back signal level. Set duty to about 50%.
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Check terminals Normal wave form6
CH3-0V
Vp-p= 0.36 — 0.5 v
CH4-0V
Same as shown above
(PB)
CH5-0V
DC 2.5 V +0.2 V
(RA)
CH6-0V
Same as shown above
(RB)
CH8-0V 4.5 V
(Adjust RVI9)
CH8
t
0.4 V
-4r_
(Duty : 504)
0 v
(In case of CW rotation) (CH7 and CH3 signals are inverted in
CCW direction.)
«_
15 -
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Procedure Description
1 Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
2 Remove two screws of the plate which fixes the upper PCB, and
check the resistance values of the transistor collector (CG)-
emitter (EG), collector (CG)-base (BG) , and base (BG)-emitter (EG)
of lower PCB, respectively.
(See appendix 6 PCB mounting drawing)
/fill
o BG
CG
EG
CG EG
\IM BG
3 Remove the screws of the lower PCB and short bar holder, and
replace faulty parts. Apply silicon grease without fail when
replacing parts.
4 After replacement, reset the lower PCB and short bar holder as
before, and check the circuit according to procedure 2.
I
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Procedure Description
jCriteria]
6 Fix two screws of the plate which fixes the upper PCB.
Procedure Description
1 Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
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Procedure Description
/
CM H CM CM
PQ CQ Ex] U
rH
(+) y© © © @ © © © $
u HU H
A <N
/
Notch
CQ CQ
r.
Terminal
Circuit tester
to be Normal Faulty
terminal
observed
C-E Connect C to Several 100J2 Short, infinite
4- terminal
I
18 -
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\
Procedure Description
[Criteria!
A faulty circuit can be checked at glance, since it is different
from other normal circuits.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5C 5B 5E 6C 6B 6E 7C 7B 7E 8C 8B 8E
-i
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Procedure Description
about about
+1.0 +1.0
-1.5V — 1.5V
0V 0V
about about
-1.0~ -0.0—
-1.5V -0.8V
l 166Msec 166*isec
6 Connect the motor power cable, replace fuse F7, and restart the
operation.
4) Alarm No. 0 AC input fuses (FI, F2, F3) are blown out.
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Item Causes Check procedure Remedy
5 Input fuses not blown Check if it is not Replace the PCB if not
out . applicable to item 1. applicable to item 1.
>R
AC spindle
To AC power g AC spindle motor
supply servo unit
T W<
>G G,
E
AC voltmeter
I Calculation formula
E0" E1
— x 100 (%) < 7 (%)
E0
where Eÿ: Voltage when the motor stops operating.
Eÿ: Voltage during acceleration of motor or voltage just before the
motor speed begins lowering with a load applied.
Name Specifications
21
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5) Alarm No. Q[] Fuses AF2 or AF3 on PCB are blown out.
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11) Alarm No. 0 Overvoltage of DC link circuit.
(Regenerative circuit is faulty ... Regeneration failure)
Item Causes Check procedure Remedy
Procedure Description
1 Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
3 Remove one upper screw and one lower screw, and open the cabinet
to the front left together with the mounting plate without
detaching the upper PCB.
OP
B1 B3 B5
B1 IS
o-K So-K Ao-|< Z\
B2 16 P
N O u0 O v0 Ow„
u0
ffl fiSj]s B2
O-K A
B4 B6
cH< AcH< A
ON
Terminal
Circuit tester
to be Normal Faulty
terminal
observed
C-E Connect C to Several 100ft Short, infinite
+ terminal
24
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Procedure Description
4 After replacement, mount the short bar holder and mount the lower
PCB onto the short bar holder (See Table 6.2 (b)-(l)).
Recheck the circuit according to procedure 2.
[Criteria]
(Reference)
The following figure shows normal and abnormal waveforms as a
reference when they cannot be checked easily by using a circuit
tester.
25 -
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Procedure Description
about about
+1.0 +1.0
-1.5V -1.5V
0V 0V
about about
-1.0~ 0.0~
-1.5V -0.8V
166mscc 166jisec
r
- 26 -
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3.4 Motor does not Rotate, or Motor does not Rotate at the Specified Revolutions
!*
27 -
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3.7 Speed Overshooting or Hunting Occurs
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3.10 Acceleration/Deceleration Time is Long
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4. INSTALLATION
Observe the checking procedure shown in the following table at the installation
time.
4 Connect the earth wire, power See 4.2, 4.3, 4.4 and appendix 1.
cable, drive power cable, and
signal cable (See note 1).
- 30 -
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Table 4.2.1 (a) Measure to AC power voltage
Nominal
AC power voltage Measures
voltage
31
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5. SETTING AND ADJUSTMENTS
For the parts on the unit and PCBs, refer to mounting layout of parts (APPENDIX
5 and 6). Confirm the following setting before turning on the power switch.
Table 5.1 (a) Setting to be confirmed before turning on the power switch
Setting Setting at
terminal Contents Setting shipment
number from FANUC
Machine ready
SI
signal (MRDY)
Used OFF
0]o ON
OFF
Not used ON
01 ON
S2 Analog over¬
ride
Used OFF
0o J
OFF
Not used ON
01 ON
32 -
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I
Setting Setting at
terminal Contents Setting shipment
number from FANUC
A Set to the
S5 MODEL Setting of 4000, 4500, A,B: OFF °
1 velocity feed¬ 8000 rpm rating of
back amount to the motor
o A employed
2 rated command 6000 rpm B: ON
Small
0 B
MODEL
3
20000 rpm A: ON
Eh
o B
S8 Delay time
required until
0 sec/option OFF
0]
o ON
ON
(Note 2)
motor is de¬
energized 0.2 sec/ ON
standard 0] ON
S9 Machine ready
signal func¬
MCC is turned
off
OFF
0fÿON OFF
tion
MCC is not ON
turned off 0] ON
S10 Overcurrent Labeled OFF Determined
detection 0J
O
o
I
ON as speci¬
level fied on
o the unit
Not labeled ON
label
Eli ON
(Note 3)
° A
- 33 -
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Setting Setting at
terminal Contents Setting shipment
number from FANUC
S15 Speed-zero Maximum ON Set to the
o
detecting revolution rating of
10000 % 20000
rpm
0 ON the motor
employed.
(Note 4)
Maximum OFF
revolution
lower than 0 o
OFF
10000 rpm
a b c
a: MODEL 1, 2, small 3S
b: MODEL 3 to 22
c: MODEL 30, 40
- 34 -
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Variable resistors RV1 RV19 of the spindle control circuit PCB have been
adjusted at factory before shipment, and their adjustments are no longer
necessary, in principle.
However, the set values of variable resistors shown in Table 5.1 (d) are
changeable as required. Readjust variable resistors shown in Table 5.1 (e)
after turning on the power supply, if fine adjustment is required for offset,
rotating speed, etc.
1 OK S2 s3
10K
O Q Q -
-WV
\ '
>
Velocity command | DA 2
1 00 K r
0V
I
Analog override | OV
OVR]
I I
rVRi
OVR2
a OVR2
i
Use of override
Unuse of
Setting Override range Override range
override
Max 120% Max 100%
S2 OFF OFF ON
S3 ON OFF OFF
35
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iii) PCB A2 OB- 1000-0 7 00 - 0701
Variable
Standard adjustment at Setting
resistor Use
shipment from FANUC change method
number
RV3 Set speed arrival Sends speed arrival signal See appendix 8.
level when the motor speed reaches
85 115% of the command
speed.
RV4 Speed detection 3% of the maximum speed is See appendix 8.
level detected .
RV5 Torque limit value See appendix 8.
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2) Variable resistors for fine adjustment of offset and rated speed.
Variable
resistor Use Adjusting method
number
RV9 Finely adjusts the rated speed in normal rotation See appendix 8.
(SFR) . (Note 2)
R13 Adjusts the offset when zero speed is commanded. See appendix 8.
Note 1) Soft start/stop function is employed only for MODEL 30 and 40. RV20 is
not provided to other models.
Note 2) RV9A, B/RV11A, B are provided for AC spindle servo unit MODEL 1/2/small
MODEL 3. Their adjusting methods are the same as specified above.
Note 3) Don't change the setting of variable resistors other than specified in
Table 5.1 (d) and Table 5.1 (e) , since these variable resistors have
been adjusted at factory before shipment.
For adjustments of variable resistors, see APPENDIX 8.
- 37
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6. EXCHANGE METHODS OF FUSES AND PCB
i Mounting ED
u> layout
oo
I
of parts 0 ED PCB
\ “Sllfe*
XS
(A06B-6044-H103, 203
A06B-6044-H106, 206)
(A06B-6044-H108, 208
A06B-6044-H112, 212)
o o
(i) Spindle servo unit for AC (ii) Spindle servo unit for AC spindle
spindle motor model 1, 2, 3 motor model 3 and 6,
•Small type spindle servo unit for
AC spindle motor models 8 and 12.
Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (1/2)
TP 4
ST 0
O TT O
r
[)
r
PCB PCB
PCB
CN9
Spindle orientation Open the cover
circuit (position toward the front
right side after
coder system)
QNA CNB CNC II f
unscrewing upper
and lower screws
CN1CN3 CN2 TB (one each)
o o
I a 1 23 CN1 CN3 CN2 TB CNI CN3 CN2 TB
ffl e=> <r=> ft —-) 0 —i 0 ' — laaai
LO
so
A©
Remove the sheet
I
metal by removing To AC motor
four screws.
© X ©
J 220V
To magnetic
cabinet or NC
F F IF
l 2 3
„ Hffl
mm HI
Nr Remove the sheet
230v metal by removing
H_
T1 four screws
1® alBIOI T2 22W
23 [B
"55
200V
(IJW \/n.w r'P
5MTJ
s
SW (for model 40)
ll/s 0/ 10 r Mounting layout
/AY |i-M
r Mil D of parts
i
Arrange to
o
(iii) Spindle servo unit for (iv) Spindle servo unit for (v) Spindle servo unit for AC spindle
AC spindle motor model 8, AC spindle motor models motor model 30 and 40.
12 and 15 18 and 22
(A06B-6044-H009, H010,
HOI 1 , H023)
Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (2/2)
Step Procedure
1 Disconnect cables from PCB and also disconnect cables which fix the
upper and lower PCB after turning off the power supply.
Record the correspondence between cables and connector numbers.
Screw 2-M3
I!
Screw 2-M4
./(/(/(/C/C/
- 40 -
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I
Screw 27-M4
®®®
© © ®® ©
0 ® ® ® 0©
® ®
0®
®B ® © ©
Step Procedure
o o
Screw 2-M3
- 41
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Mounting of lower PCB
Ig'
y<Jc/c/l/<y
6.2.2 MODEL 3 ~ 40
Step Procedure
1 Disconnect cables from PCB after turning off power supply. Record the
correspondence between cables and connector No.
- 42 -
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Step Procedure
Lift forward
Step Procedure
I,
|
___
Guide hole
Insertion level
check groove
4 Start operating the unit after confirming the ROM specification and PCB
setting.
Step Procedure
<=> 0
Step Procedure
1 Remove the entire PCB from the spindle control unit according to Table
6.2.2 (a) disconnect cables connection PCB.
Orientation PCB
- 44 -
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I
7.1 Configuration
Spindle
servo unit Gear or belt
NC r n
----
i CNl
— i
i
:
Magnetic
cabinet
sequence
circuit
i C
Spindle
motor
Spindle
L J Cutting tool
1
Tp-J CNA
_J
CND
Positi
non
cont_rol ;
loop Direct coupling gear or
Orientation circuit A, E timing belt
(option)
Position coder
Magnetic cabinet
---
sequence circuit
NC CNl Gear or belt
i /
1
s
--
I CNB CNACNC Spindle
__
I
I
L _l a c=i
motor
Spindle
Cutting tool
I a
L_* \
Position
contr oiloop !
Direct coupling gear or
timing belt
Position coder
External stop position command
signal
12-bit binary
(4096 360°)
- 45
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--- 1 Spindle orientation command
______
| N119
Spindle
servo unit
I
-j
---
I Gear or belt
I Magnetic CN1
NC cabinet :
-
I sequence Spindle
circuit 1 motor
CNA §
i Spindle
I I L j a
- Cutting tool
Position
control
loop
JsfH
Magnetic clcmcn
Spindle orientation control
circuit C, D, G (option) Magnetic
sensor J \ (direct-coupled)
Magnetic sensor
w-'i Amplifier
7.2.1 Setting and adjustment of spindle orientation control circuit in 2-step spindle speed change
Lighting
LED No. Symbol Description
color
- 46
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2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V - 5 H and 0 G - 0 V. Open the
circuit between +5 V 5 H and 0 G -
0 V when +5 V is supplied from NC
machine tool.
b) Setting of SW4 and SW5
- 47
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. \
-. Table 7.2.1 Setting of SH01, SH02 and SH03
’•V - O indicates short-circuit, while
x indicates opening .
1t X X
Setting to clamp the orien¬
tation speed determined by
2/3 O x
3 position gain to 1, 2/3 and
1/3. 1/3 x O
I Same direction x
Setting by spindle rotation
O Depens upon machine tools. Hunting occurs,
Opposite if this setting is inverted.
03 4 and rotating direction of
position coder.
direction x o
I
+2 pulse O O O O O O
+64 O
No compensation x x (Standard)
6 Setting by hysteresis of
position coder +1 pulse O x
-1 pulse X O
* The angle position is located with the in-position setting pulse range.
* Speed zero signal is turned on.
* ORCM is turned on.
3) Adjustments
Name of
Standard
No. Item variable adj ustment
Measuring point Description
resister
- 49 -
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Applies to overall version number 05C and higher
LA
1
n
3103 RW
il©©
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IN- POSITION
ADJUST
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7
7
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8
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9
7
Fig. 7.2.1 (a) Mounting positions of check terminals, variable resistors, setting pins, and light-emitting diodes (LED)
(PCB A20B-0008-0240, 0241)
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1
ooooooooo
+
CMD TSA2 TSAI VCMD3 INCL VOID2 +24V OV PP NP ZS SQ2 SQ1 SIK0*EIK1
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4 ) F4
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o so o o
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TYPE
B
DMJlIO’OttO’T SVV1 SW2 SVV3
ONC ION
oo
5H
Fig. 7.2.1 (b) Mounting place of check terminal, variable register, setting pin, LED
(PCB A20b-1000-0460, 0461)
LED 2 CTH Lights when CTH signal (spindle speed change) is input.
LED3 CTM Lights when CTM signal (spindle speed change) is input.
LED4 IN-POSITION Lights when the machine is positioned within the setting
OUT pulse width of the stop position after orientation
motion.
The stop position width is set by SH02 01-06 pins.
2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V 5 H and 0 G -
0 V. Open the
circuit between +5 V 5 H and 0 G - 0 V when +5 V is supplied from NC
machine tool.
b) Setting of balanced type and unbalanced type
- 52
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Table 7.2.2 Setting of SH01, SH02 and SH03
O indicates short-circuit, while
x indicates opening.
1 X X
Setting to clamp the orien¬
tation speed determined by
2/3 O x
3 position gain to 1, 2/3 and
1/3. 1/3 x O
+32 O O
+64 O
No compensation x X (Standard)
6 Setting by hysteresis of - x
position coder +1 pulse O
-1 pulse x O
* The angle position is located with the in-position setting pulse range.
* Speed zero signal is turned on.
* ORCM is turned on.
The spindle can be stopped at an optional point during one rotation in the
unit of 1/4096 x 360° = 0.088° by setting these switches in the order of
SW1, SW2, SW3.
3) Adjustment
Name of Standard
Measuring
No. Item variable adjusting Description
point
resister Value
1 Orientation RV1 DC 0 division Rigidity increases when
high gain (for DC turning clockwise during
motor) stop.. •
f,
3 i
•rVelocity RV2 5 divisions TSA2
'f.
AHÿst until the voltage
feedback
voltage
r. & becomes 0 +1 mV when the
spindle is stopping.
offset
**
5 Low gear RV4 2 divisions Spindle Set the gain to the
i position gain motion maximum within a range
$ . CTH-0N. CTM-ON (TSA2) where the spindle does
K npt overshoot.
m
6 M.. Low gear • 2 divisions Spindle Set the gain to the..
position garft motion maximum within a ,range
CTH-0N. CTM- (TSA2) where the spindle does
OFF
§ not- overshoot .
! 7 M. Low g'eÿr RV6 2 divisions Spindle Set the gain to the
position gain motion maximum within a range
Z CTH-OFF. CTM- (TSA2) where the spindle does
ON not overshoot.
* -
Downloaded from www.Manualslib.com manuals search
. . engine
54 •
ii
Name of Standard
Measuring
No. Item variable adjusting Description
point
resister value
9 ER voltage RV8 0 +1 mV ER Adjusted before
offset delivery.
adjustment
Note) ,i v
1. Set SW1 - 3 as follows.
SW1 ...
8 divisions, SW2, SW3 0 division ...
i2. Set, No. 1-4 setting pins (type A/B) to OFF.
3. Pferfprm the above adjustments after motor has been
rotating/yith the orientation command turned on.
h-
-T%
\ )
Item Procedure
.
1 Mount the magnetizing element is such a way as the reference hole faces
as shown in Fig. 7.3.1 when the spindle is turned by the spindle motor
normal rotation command (SFR, VCMD: Positive).
s>
2 Mount the magnetic sensor head so that the pin hole of -.the flange is
opposite to the reference hole. Vp \
3 Adjust the gap between the magnetizing, element and the sensor head, so
that the minimum gap value L becomes L = 1.5 +0-5 mm.
. p>
:>
Reference hole
Pin hole
-4-
1/, .
i Jr
'
I
4*
- v
Mapnciizing clement Sensor head -,
V
Fig. 7.3.1 (a) •o
direction of magnetizing element (Reference drawing) •3
l. . iH iU
%. , V
x o Rotates counterclockwise
•'
\
AM.
‘4
- 56 -
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Setting
(Note 1)
Function Remarks
SH 1-2 2-3
Name of
variable RV 1* 2* 3 4 5 6* 7* 8 9* 10* 11* 12DC 12 AC
resistor
Variable
resistor
scale
5.0 6.0 © © © 2.0 5.0 © 2.0 5.0 5.0 0 7.0
position
I
- 58 -
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I
Scale
7.0 6.0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 0.5
position
v
2,000 O/ 'v 'YJ
NHM
(rpm) 2,200 2,500 2,700 3,100 3,500 4,000 4,500 5,000 5,500 6,000
Scale
7.5 6.5 5.5 4.5 3.5 2.5 2.0 1.5 1.0 0.5
position
-2.0 -2.2 -2.5 -2.8 -3.2 -3.7 -4.4 -5.3 -6.0 -7.0
RH/L
Scale
2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 9.5 10
position
5
6
7
2 0
1 9
0 10
- 59 -
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Table 7.3.2 (b) Adjustments of variable resistors
Set the teat mode for the following adjustments by shorting SH01 pins.
Name of
Item Adjusting method
Item variable Conditions
to be adjusted (specification)
resistor
1 RV1 TS OFFSET Compare the slow The standard setting
Tachogenerator down time during the value is 5 divisions.
offset .
(Compen- orientation in Adjust RV1 until the
sation for the normal and reverse difference of the
difference of the directions after slow down time
slow down time in completion of this between normal and
normal and reverse adjustments . reverse rotation
rotating direc¬ become shorter than
tion) 0. 1 sec.
2 RV2 MS PEAK LEVEL Keep depressing SW1 Set VR2 to the posi¬
MS signal ampli¬ (initializing tion where LED3 (MS
tude value. button) . PEAK LEVEL) starts
flickering.
- 60
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Name of
Item Adjusting method
Item variable Conditions
(specification)
to be adjusted
resistor
9 RV9 GAIN (L) Same as specified . Turn RV9 cloc'lcwise
Position loop above . to such an extent as
gain. does not cause any
overshoot when the
spindle stops.
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
- 61
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i 4 5 1 r 6 ir 7 8
CN9— INDICATORS Fdl AllJUSTINO
ORIEN¬
'r*B lkI!AK
SUMIXJVTJ tN-POSITJtN IN TEST MODS RV1
+15 CD
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LOW LEVH PERIOD ST1 (OV) A
A OV TATION ~ FINE HDSITKN
ovdl LEDI
' LED2ÿVy LED3 LF-lXÿVy LEDSÿÿI OFFSET
150ÿ 2 i r 3 i
AJ
Applies to overall version number 03C and lower
|CD [(TEAKIEVfct
H Applies to overall version n
number 04C and higher
iw LOV
EFEI3NCE
I /tp\ |(AMS
C
VI/ lIT.AK LEVEL C
®w-1 rtVG
H D
D CQAIN
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Applies to overall version number 04C
hJ DinECTICN SH05 RV|2 and higher
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G 10 20 30 40 50 fiO 70 HO 90 100 110 120 130 140 1ÿ0 160 2) CNA I SWITQI 1 G
UIECK TEININALS 13 SWi I I
A20D-000D-003 FANUC made in JAPAN 7 (INITIALIZE! DUTTCrO
i e. 3 4 5
J 1 \ II J
I J I 6J l 7 I I 8
Fig. 7.3.2 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A20B-0008-0030)
Setting
(Note 1)
Function Remarks
SH 1-2 2-3
x o Rotates counterclockwise
Name of
variable RV 1* 2* 3 4 5 6* 7* 8 9* 10* II* 12DC 12 AC
resistor
Variable
resistor
scale
5.0 5.0 © © © 5.0 5.0 © 5.0 5.0 5.0 0 8.0
position
- 65 -
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(T) Setting of RV3 and RV4
Set RV3 and RV4 according to the distance H between the rotation center
line of magnetizing element and the center of the head face.
H (mm) 40*45 *50 *55 *60 *65 *70 *80 *90 *100 *110
Scale
position
9. 5 7. 0 5. 0 4.0 3. 0 2. 5 2.0 1.5 1.0 1.0
NHM
(rpm) 6,500 7,000 7,500 8,000 8,500 9,000 9,500 10,000 11,000 12,000
Scale
6.0 5.0 4.5 4.0 3.5 3.0 2.5 2.5 2.0 1.0
position
5
4 6
•V 7
2 B
1 9
0 10
- 66 -
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Table 7.3.3 (b) Adjustments of variable resistors
Set the test mode for the following adjustments by shorting SH01 pins.
Name of
Item Adjusting method
Item variable Conditions
to be adjusted (specification)
resistor
1 RV1 TS OFFSET Compare the slow The standard setting
Tachogenerator down time during the value is 5 divisions.
offset .(Compen- orientation in Adjust RV1 until the
sation for the normal and reverse difference of the
difference of the directions after slow down time
slow down time in completion of this between normal and
normal and reverse adjustments . reverse rotation
become shorter than
rotating direc¬
tion) 0.1 sec.
2 RV2 MS PEAK LEVEL Keep depressing SW1 Set VR2 to the posi¬
MS signal ampli¬ (initializing tion where LED3 (MS
tude value. button) . PEAK LEVEL) starts
flickering.
- 67
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Name o f
Item Adjusting method
Item variable Conditions
to be adjusted (specification)
resistor
9 RV9 GAIN (L) Same as specified Turn RV9 clockwise
Position loop above . to such an extent as
gain. does not cause any
overshoot when the
spindle stops.
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
- 68 -
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1I 1 i i r 1 1 I
CN9 ' 5 6
INDICATORS PCR ADJUSTING
7
RVI
ORIEN¬
A
&
+150 TATION
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INT.FDC inai ov IN © 5 _
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[©&"
F 10 20 30 40
CHECK TEIMINAl-3
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A20B-0008-0031
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made in JAPAN
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Fig. 7.3.3 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A20B-0008-0031 )
Maximum spindle
revolution range
High speed 4000 - 8000 rpm
Lighting
LED No. Symbols Description
color
LED1 ORIENTATION Green Lights when orientation
command is input.
LED4 SLOWDOWN PERIOD Green Lights during the period from the
constant low speed just before
completion of orientation to the
arrival of magnetizing sensor at
the sensor position.
70
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3) Adjustments
Observe the following procedure in the test mode after turning on the power
supply.
Variable
Item Adjustment item Conditions Adjusting method
resistor
2 RV2 MS PEAK LEVEL Keep depressing SW1 Set VR2 at the posi¬
MS signal ampli¬ tion where LED3
tude value. beging flickering.
3 RV3 SLOWDOWN REFERENCE Check the distance Set RV3 and RV4
(Slowdown speed from the spindle according to
reference. ) center to the sensor (Note 1).
head.
4 RV4 AMS PEAK LEVEL
(AMS signal ampli¬
tude value.)
14 RV11 POSITION SHIFT The spindle stop Set the key position
(Spindle stop position can be of ATC arm to the
position shift) finely adjusted down keyway position of
to +1° at spindle spindle.
angle .
15 RV15DC HIGH GAIN DC Adjustment using DC Standard adjusting
High gain spindle servo unit. value: 0 division.
Variable resistor
scale divisions
Spindle .Magnetizing element
Sensor
H (mm)
- 72
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Applies to overall version number 05B and higher.
/
I
CN9 mw rORIEJi- -irTSA lrUS PEAK-,r3LCWDW TAkflPEAK JT
WATIGNJLOFFSERJJJ4SX2L
r i*
1REFERTMIÿ LEVEL
STI
"[ CEAJVOJ)
H M
TCH)
L
n RVl S 1 2DQ'AC LEDi RVl RV 2 RV3 RV<
HI 11IS
A
{ 1 5 ) ( »5 ) (OV) (-IS) IWSA) (LSA)(*f«T»(ZSHMIlSTH*lS)tV(NDS!) ( WO) ( R/Tfl) (AMS ) (5DRF) (M3 ) (TSAI ) (TSA2 )(0 V) . 1
-OOOO OOOOOO OOOO OO (>000 RV6 RVl 3
IJSS J*, m n m
RV9
3 4 5 6 7 12 rir*-posiÿ LEDS
(ÿUN)
B
RV7 RVl 4 RVl 0
C
flN-POSl-*] LEDG
n m H[£•)
%
LED7
r ~
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TEST MCDE
H
UJ nos mar
E
I SHIFT
RVl 1
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G
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MADE IN JAPAN
9402 SH04
20
13
14
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SH03 7 1 CNA
1 2 3 4 5 7 8 9
J u j L
Fig. 7.3.4 Mounting positions of check terminals, variable resistors, setting pins, and light emitting diodes (LED)
(PCB A20B-0009-0520)
1 Set the mode to TEST mode (LED7 ON) after shorting setting terminal SH01
pins .
2 Release setting terminal SH04 1-2 and 2-3 pins to release the speed
limitation of orientation.
4 The spindle position loop gain can be obtained by the following formula.
K (H or L) = N (H or L) 55 (sec_1)
P s *
where K (H) : Position loop gain when the spindle is set to HIGH gear
(clutch).
K (L) : Position loop gain when the spindle is set to LOW gear
(clutch).
- 74
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t
This Section describes maintenance of the 380/415V AC input type spindle servo
unit .
1.1 Configuration
The AC380/415V AC spindle servo unit consists of the unit, PC board, and ROM.
ROM
Specification Unit DWG PCB
Model Name Specified
DWG No. No. DWG No. Classification
DWG No.
Model 30 A06B-6054 A06B-6054 A06B-6054 JUA
-HO 30 -C040 -C530
A20B-1001
-0620
Model 40 A06B-6054 A06B-6054 A06B-6054 JUB
-H040 -C040 -C540
3. INSTALLATION
For power supply line, power line and signal line connections, refer to the
"Connection Diagram" in Appendix 1. A single-phase AC220V power supply line
connection is added to this unit. The fan for AC spindle motor cooling employs
a 3-phase motor. For a signal line soft start/stop cancel SOCN is added
thereto.
77
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4. SETTING AND ADJUSTMENT
For the location on the PCB, refer to the "Parts Location" in Appendix 6.
Before turning power ON, check the following setting.
Setting Setting at
terminal Contents Setting shipment
number from factory
SI Machine ready
signal (MRDY)
Used OFF
0— 1
o'
ON
OFF
o
Not used ON
0] ON
S2 Analog over¬
ride
Used OFF
0o
OFF
o
Not used ON
0] ON
S3 o
Same as the Used ON ON
above 0]ON
Not used OFF
0o-l ON
-
Use of R01
R12 commands
ON
|]J0N
S5A Setting of S5A S5B
S5B velocity
feedback 2000 rpm OFF OFF
amount to
rated command 3500 rpm ON OFF
Not used ON ON
S8 Delay time
required until
0 sec/option OFF
0o
ON
(Note 1)
motor is de¬
energized 0.2 sec/ ON
standard 0]ON
I
78
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Setting Setting at
terminal Contents Setting shipment
number from factory
Sll Soft start/ 0.6 8 sec A o B A
stop time
constant
switching
(Adjust by
RV20)
3.5 40 sec B
0o
B
A
Note 1) Insert a short bar without fail even when setting is turned off.
Variable resistors RV1 RV19 of the spindle control circuit PCB have been
adjusted at factory before shipment, and their adjustments are no longer
necessary, in principle.
However, the set values of variable resistors shown in Table 4.1 (b) are
changeable as required. Readjust variable resistors shown in Table 4.1 (c)
after turning on the power supply, if fine adjustment is required for offset,
rotating speed, etc.
Variable
Standard adjustment at Setting
resistor Use
shipment from factory change method
number
RV3 Set speed arrival Sends speed arrival signal See appendix 8.
level when the motor speed reaches
85 - 115% of the command
speed.
- 79
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2) Variable resistors for fine adjustment of offset and rated speed.
Variable
resistor Use Adjusting method
number
RV9 Finely adjusts the rated speed in normal rotation See appendix 8.
(SFR) . (Note 2)
R13 Adjusts the offset when zero speed is commanded. See appendix 8.
Note 1) For details, refer to the "PCB Adjustment" in Appendix 8 in this manual.
Note 2) Adjust the number of revolution both in the forward direction (CCW) and
the reverse direction (CW) , using RV9.
- 80
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5. TROUBLESHOOTING AND COUNTERMEASURE
- 81
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i
This is the manual that describes maintenance of digital AC spindle servo unit
(MODEL 3 -
22).
1.1 Configuration
Digital AC SPINDLE SERVO UNIT consists of unit part, printed circuit board, and
ROM.
Name of Specifi¬
ROM
AC Specification of Specification cation of
spindle spindle servo unit of unit part printed
servo *Note *Note circuit Specifications Type
unit board
MODEL 3 A06B-6055-H103#H500 A06B-6055-H103 A20B-1001 A06B-6055-H500 9600
6000rpm A06B-6055-H203#H500 A06B-6055-H203 -0120
High¬
speed
MODEL 3 A06B-6055-H103//H512 A06B-6055-H103 A06B-6055-H5 12 9612
12000rpm A06B-6055-H203//H512 A06B-6055-H203
High¬
speed
MODEL 6 A06B-6055-H108//H513 A06B-6055-H108 A06B-6055-H513 9613
12000rpm A06B-6055-H208#H513 A06B-6055-H208
- 85 t
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2. DAIRY MAINTENANCE AND INSTRUMENTS FOR MAINTENANCE
3. INSTALLATION
The same interface as for the conventional model is applied. See this
maintenance manual, item 4 in Chapter I, for procedure of installation, wiring
connection of power supply, and AC spindle motor connection.
- 86 -
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4. SETTING
Setting is the same on the unit as for the . conventional model. Setting and
adjustment of the printed circuit board has been changed into parameter setting
from setting by short pin and adjustment with volume, however. See the
following instructions for setting.
4.1 Method of Parameter Setting
4.2 Number and Contents of Parameter
4.3 Rank at Setting
Setting switch and display are configured on the printed circuit board as
follows .
Check and change of setting for each mode can be made by operating
this switch as shown in the next page.
Display
oOOOQ
O uu uu
Setting switch
HE o
UP
o
1) For checking present mode
a) Number of rotation is shown (in five digits) on the display normally.
g) More modes are continuously increased when key is kept ON with "MODE"
key ON.
"DOWN"
h) One mode is subtracted when
o key is ON with "MODE" key ON.
87
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i) More modes are continuously increased when "DOWN" key is kept ON with
"MODE" key ON. 0
j) Data is displayed (in four digits) 0.5 second later when "MODE" key is
turned OFF.
b) Data is displayed in about 0.5 second after "MODE" key is turned OFF.
h) Keep
"DATA" key ON for more than a second to replace by the data after
SET
change .
i) Display is changed from blank to for
completion of change.
k) Rotation number display is made in about 10 seconds after all the switches
are turned OFF. As for F-13, F-14, and F-30, rotation number display is
made about two seconds later, however.
- 88 -
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3) Use/Non-use of override function
Mode number Display data (four digits) Contents of data
Caution: When velocity override is not used for the mode F02 setting data =
0, set "0" into the setting data.
- 15000 rpm 2
- 20000 rpm 3
- 89 -
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7) Output limit pattern setting
Pm 1 1 0 096
f (F - 0 7)
Pou t= x Pm
1 0 0
0 Nb Nm
Number of rotations
Pm 1 0 096
(F-07)
Pou t= x Pm
1 0 0
0 Nb Nm
Number of rotations
90
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8) Setting of limit value at output limit
Explanation: Delay time from zero speed signal detection to motor power
supply disconnection is set.
10) Use/Non-use of motor power supply shutting off by machine ready signal
(MRDY)
- 91
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12) Velocity deviation offset adjustment at reverse rotation command (SRV)
Explanation: This adjustment is made in order to stop the motor at the time
reverse rotation command (SRV) and velocity command voltage,
OV (zero rotation command) are given. Add more data (UP) to
stop the motor turning counterclockwise (CCW) relatively to
its shaft.
F— 13
0 - 255 (Setting is based on
motor specification.)
F-14
0 - 255 (Setting is based on
motor specification.)
- 92 -
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17) Detection range of velocity arrival signal (SAR)
Detection range = Maximum number of revolution x less than the (Set data)%
- 93
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21) Limiting of regenerated power (adjustment of deceleration time)
- 94 -
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28) Setting of velocity control phase compensation I at orientation: HIGH gear
(CTH = 1)
Explanation: Adjust it so that check terminal "TS3" is 0 mV, with the motor
stopped.
F-30 3990
0 -
8191 (Adjustment at
Shipping: about 3990)
- 95
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34) Setting of motor voltage at orientation
Explanation: This setting is effective when the set data of mode F-31 is
1! II
- 96 -
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Setting of rank B (when rotation number is changed)
- 97
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5. TROUBLESHOOTING AND COUNTERMEASURE
Alarm contents
Alarm
Alarm display Alarm contents output
code
AL-01 Motor is overheated. (Thermostat operates) No. 1
0ÿ
0\k 0A QY
- 98 -
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Alarm
Alarm display Alarm contents output
code
AL-22 Excessive alarm of velocity detection circuit offset. No. 13
99
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6. METHOD OF REPLACEMENT OF FUSE AND PRINTED CIRCUIT BOARD
Replace the two ROMs and NVRAM for parameter to new PCB, when change the PCB.
After changing the PCB, perform the adjustment of F29 (speed offset) and set the
adjustment data.
- 100 -
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t
This material describes the maintenance of digital AC spindle servo unit model
IS, 1.5S, 2S , 3S, 2H, and 2VH.
1.1 Configuration
A digital AC spindle servo unit is composed of unit part, PCB part, and ROM.
ROM
Unit PCB speci¬
Name Specification
specification fication
Drawing number Type
103
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2. DAILY MAINTENANCE AND MAINTENANCE TOOL
3. INSTALLATION
104
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4. SETTING
The setting on the unit is the same as conventional digital AC SPINDLE SERVO
UNIT (MODEL 3-22).
4.1 Parameter Setting Method
4.2 Number and Content of Parameter
4.3 Setting Rank
4.4 Setting Method of Short Pin
4.5 Adjustment Method of Variable Resistor
The setting switch and the display part are arranged on the PCB like the figure
below.
As shown on the following pages, the setting in the respective modes can be
checked and changed by manipulating this switch.
Display part
88888
Setting switch Sy
MODE U P
m \TAlD0WN
o
105
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3) To alter the data
a) Select the mode (parameter) to be changed according to the steps 2)-b) to
2)-i).
b) Turn "MODE" OFF: The data is displayed in approx. 0.5 second.
c) Turn "+ UP" ON: The data is incremented by 1.
d) Turn " + UP" ON continuously: The data is incremented continuously.
e) Turn " + DOWN" ON: The data is decremented by 1.
f) Turn " + DOWN" ON continuously: The data is decremented continuously.
g) The motor is controlled by using the displayed data.
h) When replacing the data with the modified data, keep turning "DATA SET" ON
for one second or more.
i) The display part changes from the blank to "88888" and modification of the
data completes.
j) When changing the data once again, follow the steps from 3)-a) above.
k) The speed is indicated automatically after about 10 sec.
Display data
Mode number (Five digits) Contents of data
Display data
Mode number Contents of data
(Five digits)
Display data
Mode number (Four digits)
Contents of data
106 -
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C. When the same motor and amplifier are used to operate the
machine as a different output specification machine (Setting
data: 3 or 6)
Setting data
Item Content
Pattern 1 Patter 2
_ [ F-07 ]
Pout x Pm
100
0
Nb Nm
Speed
_ [F-07]
Pout x Pm
100
0
Nb Nm
Speed
107
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4) Limit value setting when the output is limited
Display data
Mode number Contents of data
(Four digits)
Explanation: With the maximum rated output (overload capacity) as 100%, set
the limit value to a value to be limited. This preset value is
available when the output is limited according to mode F-06
setting.
Output limit value = Maximum rated output x (setting data) %
Display data
Mode number Contents of data
(Four digits)
Explanation: The delay time from 0 speed signal detection to the motor power
interception is set.
Delay time = (Setting data) x 40 msec
6) Use/no use of the motor power interception by the machine ready signal (MRDY)
Display data
Mode number Contents of data
(Four digits)
7) Adjustment of speed error offset at the time of the forward rotation command
(SFR)
Display data
Mode number (Four digits)
Contents of data
108
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8) Adjustment of speed error offset at the time of the reverse rotation command
(SRV)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
10) F13 and F14 are not used. Please refer to item 4.5 for speed adjustment.
Display data
Mode number Contents of data
(Four digits)
Explanation: When making velocity adjustments in para. 14) and 15) below, be
sure to complete this setting. Set the value of Speed rpm at
10 V velocity command voltage/ 100.
Speed rpm at 10 V velocity command voltage =
(Setting data) x 100
Display data
Mode number Contents of data
(Four digits)
Explanation: The detection range of the speed arrival signal (SAR) is set.
The speed arrival signal (SAR) is outputted when the motor
speed reaches within + (Setting data) % of the command speed.
Detection range = Command speed x + (Setting data) /
109
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13) Detection range of speed detecting signal (SDT)
Display data
Mode number Contents of data
(Four digits)
Explanation: The detection range of the speed detecting signal (SDT) is set.
The speed detecting signal (SDT) is outputted when the motor
speed becomes (Setting data) % of a maximum speed or less.
Detection range = Maximum speed x (Setting data) %
Display data
Mode number Contents of data
(Four digits)
Explanation: Torque limit value when the torque limit signal (TLMH) is
turned ON is set.
Torque limit value = Maximum ratings torque x (Setting data) %
Display data
Mode number Contents of data
(Four digits)
Explanation: Set this time when the acceleration time between the stop and
the maximum speed rpm is longer than 5 seconds.
Preset time = Acceleration time (sec) x 2
Display data
Mode number (Four digits)
Contents of data
110
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17) Setting of velocity control phase compensation P:HIGH gear (CTH = 1)
Display data
Mode number Contents of data
(Four digits) -
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
111
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24) Setting of velocity control phase compensation I in orientation time : LOW
gear (CTH = 0)
Display data
Mode number Contents of data
(Four digits)
25) F-29 is not used. Please refer to item 4.5 for the speed detection offset
adjustment.
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
Explanation: This preset value is effective when mode F-31 setting data is
1.
112
Display data
Mode number Contents of data
(Four digits)
Display data
Mode number Contents of data
(Four digits)
• Explanation: This function transmits a load detection signal when the motor
output exceeds the preset value % of the maximum output (120%
of 30-minute rating) .
4.3 Setting Rank
For the usual applications, the parameter is factory preset before shipment;
therefore, the machine tool builder should normally check or modify only the
rank A setting.
When changing the operating conditions (change of speed rpm and special
setting),- the machine tool builder should divide the rank for use.
Please pay attention not to alter the setting value by mistake.
113
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g
Rank Mode number Content
Setting
Name Contents Setting pin status before
shipment
SI Control circuit mode Test mode TEST DRIVE
changeover
Normal operation mode DRIVE
8000RPM 15000RPM A
10000RPM 20000RPM
»
114
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4.5 Adjustment Method of Variable Resistor
115
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5. TROUBLESHOOTING AND COUNTERMEASURE
When faults take place, refer to item 3 in Chapter I in this manual according to
trouble conditions, and locate the cause and take proper corrective measures.
At that time, it should be noted that the following item are modified.
1) Change from alarm display using 4 LED's to Alarm No. direct display (AL-XX)
using 5-digit segments.
2) To reset the alarm, turn "MODE" and "DATA SET" ON at the same time.
3) The alarm contents are as shown in the table below.
Content of alarm
AL-02 The speed deviates substantially from the speed command due to
overload, for example, producing excessive speed error.
116 -
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6. REPLACEMENT METHOD OF FUSE AND PCB
When replacing PCB, re-mount 2 ROM's and NV RAM (parameter memory element) on a
new PCB. For other settings and speed rpm adjustment, for example, do this as
needed. For others, refer to item 6 in Chapter I in this manual.
Refer to item 7 in Chapter I in this manual for the maintenance of the spindle
orientation control circuit and the adjustment.
Please refer to the appendix for other maintenance.
117
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APPENDIXES
*ÿ
121
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AC spindle servo unit Connector
housing
CNl
CNl CN2 350720- 1 AC spindle motor
a
33 1 TT Socket connector
R0 1 SARI PA
M
ov CN2 350609-1 Signcl
a
K5 37 z 3 2 1
2 In K4
Magnetics
cabinet
control
MR-
5 0LFH
R02
TT 1B
SAR2
T
R0 3 ARST1 SST 1
RA
IT
PB
9
in
OH 2
TV
OHI
D MR-20LFH
PD PA +5 V
6
RB
5
RA
4
OV
Housing
350782-1
Pin
CN3 TtT 20 T TT 4 T1
panel K6 R0 4 ARST2 SST2 RB 11 350690-
MR- Q[ 37
R05
21
TLMH TLMH
£ 1H
i?
5
G G
Y Power OH2
9 8
SS
7
OH 1
2 OLMH U U JL line
3H 22 6 1_9
TB OM, R06 ORAR1 OT 11 V K2 V U , Z V ,X W,Y G
+5V
K7 SMI
LMl
39 23 T
RO 7 ORAR2 MRDY1
Ttr 2T T
20
SS
>< \v
Crimp style
Tw Fan motor
U V w
Screw
G
a
ESP2 E SDT 2 15 AL2 2
G I 1 49
¥ Resistance unit
Crimp style LL T2-I K8 T 3— 1
?I
T
I
I
terminal
LMl
IHI
SMI
CTH
JH
OM
14
CN3
ALl 1
2 2
15H
Standard ( lkW )
L- J
i
Crimp style Crimp style
j terminal terminal
I
I
L_ÿ
I Fuse (5A) or
j No-fusc breaker -(j) Thermostat wive
()
K3
K9
To magnetic cabinet control panel
a
R0 1 SARI PA 0V Socket connector
350689- 1
a
3 -i 2 15 2 CN2 3 2 1
K5 R0 2 SAR2 RA OH2
MR-
50LFH
3 :>
R03
III 3
ARST1 SSTl
1B
PB To
3
OH 1
]D K4 PD
6
PA
5
+5V
4
Housing
350782-1
Pin
Magnetic 36 20 4 17 4 RB RA OV —
3 50 6 90 1
MR-20LFH
cabinet CN3 R0 4 ARST2 SST2 RB 11
control
panel
K6
MP-
2 0LMH
a 37
R0 5
3H
R06
21
22
ORAR1
5
TLMH TLML
6
OT
18
19
i -j
n
a
r,
u
V
W K2
U
V
\V U
OH2
,Z
9 8
SS
V ,X W
7
OH 1
,Y G
OM +5 V
23 23 7 20 7
K7
RO 7 ORAR2 MRDY1 SS G G
U V w G
SMI o 21 8
Screw
Crimp style lLMl R08 CTM MRDY2 Crimp style terminal M6
TT 25 terminal
9 TB
n
terminal 1 OM
ROD ORCM1 TLM5 (screw- FMA FMA FMB
a
CT1—3) 2 SMI terminal
42 26 10
I R1 0 ORCM2 TLM6 3 LMI M3) Screw K3 FMA FMB AC
27 terminal
•1 3 11
M5 FMB Note 1 FMB Screw Spindle motor
ro R1 1 OVR 1 A LMl terminal
No-fuse , 20 X 7 U
UJ 4 28 12 13 M4
breaker R12 OVR2 ALM2 V
19 COM G
W T1
I R 29
AC power T 1 I I
45
SFR +1 5 V
13
OR 18
12
5 G FMU FMU
3-phase
24 0V
R
_s
6Power
i
£
transformeri
Cj)(option) -Cj)
o
O O
K1
S ASi
SRV
47
30
DAI
ai
1 -t
OS
15.
17
16
1 1
ALB
10
AL4
4
3
FMA
FMB
B
FMV
K3
Note 2
FMV
FMU FMV FMW
FMU FMV FMW
(
T ESP 1 DA2 SDT1 FMW FMW
9 Fuse holder Screw terminal
\ 1 I 48 32 16
M4
T 15 AL2 2
4 8 0V 6 6—i-cTo-h G
ESP2
49
LMl
E SDT2
II
CTH 14
8
AL1 1
R
S
l J Crimp style
*
G
terminal a0 18 T
SMI OM CN3
G
i J G terminal is earthed to cabinet Note 1) In case Model 3 to 15
(screw terminal M6)
Note 2) In case Model 18/22
:
34 35 OG09- 1
G
2 IS MR-50RM CN2 3 2 1
K5 R0 2 SAR2 RA n OH 2 Housing
K4
Magnetic
cabinet
MR-
50LFH
35
R0 3
36
19
ARST1 SST1
25
3
4
ia
PB
17
in
OH 1
4
D MR-20LFH
PB
G
RB
PA
5
RA
•f 5V
4
OV
350782- 1
Pin
350690- 1
CN3 R0 4 ARST2 SST2 RB 11 TB
control 37 ia 9 B 7
KG 5 u
Q[ 21 5
panel R05 TLMH TLML 12 u OH 2 SS OH 1
MR-
HONDA V—
38 22 6 19 G V V
20LMH is
RO 6 0RAR1 OT U ,Z V ,X W,Y
OM 39 23 7 20 + 5V 7 MR-20RM1 W K2 /J! G
K7 SMI
R 07 0RAR2 MRDYl
•1 0 24 8
SS Gj lG U V W G
ROB Crimp style
TBl LMl
Crimp style 33
CTM MRDY2
25 8 TB
terminal Screw ter¬
minal M10
1 OM HONDA
terminal RO 9 ORCMl TLM5 (screw FMU FMU FMV FMW
(Tl-3) 2 SMI
terminal MR-201 FMU
•1.2. 26 I0
RIO ORCM2 TLMG 3 LMl M3) FMV K3 FMV FMU FMV FMW
Screw, terminal AC
I 43 21 11
R1 1 OVR 1 A LMl MIO Screw Spindle motor
No-fuse- 44 28 12
20 X 7 U
FMW FMW
terminal M4
13 V
breaker R 1 2 OVR2 ALM2 19 COM 6 T1
AC power f 1 R 5 29 13 W
12
+30
I
3-phase
R
9 Power 6 o s
SFR
8
15V OR
14
18
11
5 Gl.GS
Screw terminal M4
2 4 0V S 1 transform ! I K1
SRV
47
DAI
31
OS
15
17 ALB
10
4
™JlT2 |FMA K10 Fan unit
Q (option) Q O Of T ESP 1 DA2 SDT 1 1G AL1 3 FMV
or
FMW
4 80V i O Oi- G ESP 2
49
32
E
T6
SDT 2
17
15
14
9
AL2
8
AL1 1
2
n FMB Fan motor
a
CN1 i connector
ROI SARI PA 0V HOND.
:
34 9 IS 2 MR-50RM CN2 350689- 1 3 2 1
K5 R0 2 SAR2 RA 9
OH 2 K4
Housing
Magnetic
MR-
5 0LFH
35
R0 3 ARSTl
36 20.
19 3
SSTl
4
16
PB
17
in
3
OH 1
4
D MR-20LFH
PB
6
RB
PA
5
RA
+5V
4
OV
350782- 1
Pin
350690- 1
cabinet R04 ARST2 SST2 RB TB
CN3
control K6 37 21 5 l8 5
u u
9 8 7
panel
MR- Q[ R0 5 TLMH TLML 12 OH 2 ss OHl
20LMH
OM
38 22
R06 ORAR1 OT
6 19
13
4-5V
6
HONDA y
MR-20RMI
— W
V
K2
V
\v U,Z V ,X W,V G
K7 SMI
39 23
R 07 ORAR2
•1 Q 24
7
MRDY1
8
20
SS
7
G
Crimp style
to U V W G
5n I9 48 I7 16 45 II 13 12 11 •1 0 39 38 37 3 fi 35 34 33
MR-50RMA
(*Nl\ SMI LM1 BSP 2 ES P 1 SR V SFR Rl 2 R11 Rl 0 RO 9 RO 8 RO 7 RO 6 R05 R04 RO 3 R02 RO 1
NC or magnetic
sequence control K.5 \ 32 31 30 29 28 27 2 fi 25 24 23 22 21 20 19
DA 2 l)A 1 f- l 5 V OVR 1 OVR1 ORCM2 ORCM1 CTM ORAR2 ORAR1 TLMH ARST2 ARST1
MR-5 0LFII
n 18 7 1 fi 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
OM CTM SDT2 S DT 1 OS OR A LM 2 ALM2 TIM6 TIM5 V1RDY2 MRDY 1 OT TLML SST 2 S ST 1 SAR2 SARI
MR 20LMH
CN 9
To magnetic
]r
sequence CNC
control K8
CN A, CNn CNC Orientation control circuit
20 19 18 17 16 15 14 14 15 16 1 7 18 19 20
CNR OO tPB PD *SC SC
To NC J4
] *PA PA OL H1 2 HI 1 H1 0 HO 9 HO 8 HO 7
13 12 ( 1 10 09 08 08 09 10 11 12 13
MR-20LFH NZZ NZX i IB HA
I
07 06 05 04 03 02 01 01 02 03 04 05 06 07
to
CN A
f l 2N + 511 + 511 +-5H OH OH OH HOG 1105 HO 4 HO 3 HO 2 HO 1
I J
MR - 2 ORMA ( CNA , D )
\ i
i
Note 1) Signal cable K8 applies to spindle orientation B, BS. Directly coupled or timing belt
Fig. 1 (e) Connection diagram of spindle orientation (with position coder employed)
Orientation control
| CN A | 1
circuit A/D, AS/DS
IHLiiiA =6 5
o OL
(09)
HB =D 6 DO
-6- T0
+5 V (01)(02)(03)1 OM 1
IP
I Open I T +5V
4
• Manual pulse
generator
O
J
l 2N
g 511 (04)(05 )( 0 6
A + 511 — -
+5V power is supplied
from NC
---
point
(10)
To NC via connector O NZX
CNB
1
(ID
2: Ct=—I
NZZ — ‘1 1-Wr-Q-
I
107)
<S +12N
-f IT 1) When manual pulse generator
and proximity switch for near
| Open | io ovoo
(20)
oo
— zero point arc not used, HA
HD, NZX, NZZ and +12N
need not be connected.
-=$ MOV )
i
ll( I 5 V )
(16)
1
4,000 rpm PA i A ( PA )
6,000 rpm
position coder (17)
-6 N ( PA )
signal input <f PA
*
i
(1ÿ—
<J) PB c( PU)
Position coder
(19)
O
* PB 4— K(
* PU )
(14)
SC A B( SC)
(15)
*SC A P(*so
Fig. 1 (f) Detailed connection diagram of spindle orientation with position coder employed
(when synchronous feed is combined with turning machine and machining centers etc)
127
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Orientation control circuit
+5 V I CNA I
+SV is supplied by [+5 V (®
* )(02)(03
-A
spindle servo unit Q y UH K ( OV)
5H (04)(05)(06
4) +5H
___ A H (+5V )
Lower Ulan
400 mA
( 20
A 00 Position coder
OG
0 Short circuit
OV
X
4000 rpm, 6000 rpm ( 16 )
position coder A PA A( PA)
signal input
(17)
-6 4=PA N(*PA)
( 18 )
A PB C ( PB )
( 19 )
*PB R ( PB )
*
(14) SC B( SC )
(15)
A *sc
—
c--
,\J P(*SC)
Note) The cable length should be shorter than 20 m between the servo unit and
the position coder.
Fig. 1 (g) Detailed connection diagram of spindle orientation using position coder
(when spindle orientation only is used for machining centers)
I
128 -
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I
Orientation I
control circuit CNA
+5 V (0 1 ) ( 0 2 )( 0 3 )
OH
I+ V 5
K (0V)
Lower than
5H ( 0 4 )( 05)(06 ) 400 mA
+ 5H H ( +5 V )
(17)
I -6 N ( *PA )
(IB)
PB -A C( PB )
(19)
1 *PBi
R ( *PB )
{ 14 )
SC -A B ( SC )
(15)
*SC P(*so
V
| CNC )
( 07 ) HO 1
-6- 2U
HO 2 2 Magnetic sequence
(06) 2 1 control circuit
(05)1 H03 4
2*
Converter circuit
V 04 ) 8 4 096
2ÿ
Stop position '360°
command signal
LMlk HO 5 16 204 8
-18 0“
( C J) H0 6 32 1 024
23
- 9 0“
( 20 ) HO 7 64 2° 5I2
Q
-4 5°
l 19 ) H0 8 1 28 27 34 1
-a
”30°
( 1 H ) A H0 9 2 56
2*
(17)1 HI 0 512
V 2®
i
(16)1 HI 1 1024
2 io
HI 2 2048
2"
l 1 4 ) 1 OL
Fig. 1 (h) Detailed connection diagram of spindle orientation using position coder
(when the stop position is externally set)
129
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Spindle servo unit
MR- 5 0 KM A i 50 49 48 47 46 45 44 43 '12 4l 40 39 38 37 36 35 34 33
CN
NC or magnetic \ VSM1 I.M 1 ESP2 BSP1 SRV SFR SFH R 11 HI 0 R09 R08 R0 7 R0 6 R05 R04 R0 3 R0 2 R0 1..
i
<s>
sequence control 32
E
31
DA 2 DAI
30 29
4 1 5V
28 27 26 25 21 23 22 21 20 19
OVR 2 OVH1 ORCM2 ORCM1 CTM ORAK2 ORAR 1 TLNH AKST2 ARST1
MR-50LFH
/ 18
OM
17
(Til
16
SDT2 S l)T 1
15
OS
14 13
OR
12 11 10 09
ALM2 A LM 1 TLM6 TLM5 MRDY2 MR1)Y1
08 07 06
OT
05
TI,ML SST2
04 03 02
SST 1 SAR2 SARI
01
CN9
r 4
Orientation control circuit
i
20 19 18 17 16 15 14
MR- 20RMA
CNA OO ov + 1 5V LSB LS A MSB MSA
I \ 13 12 I1 10 09 08
LO
O
I MR
/ i
07 06 05 04 03 02 01
2 0 LFH
_I
<E> Q
Amplifier
Magnetic sensor
Fig. 1 (i) Connection diagram of spindle orientation (when magnetic sensor is used)
Metal connector
| CN A | I
U 4) A
MSA
IIS
-0 MSB L>
as
-A LS A •fR —
-p* F Magnetic sensor
amplifier
15-A LS B 1
R
ifi_ + 1 5 V A c
1?_A ov B
J20 OG ET
(Note) The cable length should be shorter than 20m between the servo unit and the magnetic
sensor amplifier.
131
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APPENDIX 2 CABLE ENTRANCE DIAGRAM
1 2
<ta$
T2
Control circuit I
At 6B-I 100-0080
/ I 2
T3
PCB
Control circuit 2
AI6B-1100 -00 9 0 -2
I
I
Cf/3 CN2 TO
.
CN1 TU CN2 CN3 CHI
T1 I- -4 t£=J [E=3 I g g a I CN1 CN3 CN2 TB
I RSICGUVW '-JT
z
J i EE3
U) '
ro dmW
nSTGGUVW
Regenerative
resistor unit 0 J2.
I To magnetic To AC
control motor
panel or NC To AC
To magnetic motor
control
To AC To magnetic panel or NC ‘
3’phasc AC Power cable motor control
power supply To AC motor panel or NC
To magnetic
control
panel or NC
220 V
I
© aw I
D0S
AST
200V
o u v wfo"® 5 —
!VIBI
Power
3-phase cable Pan motor
AC power
supply To AC motor
[I
i
PCB
9
PCB
PCB
ii
I
CN 1 CN3 CN2
123
[I CN! CN3 CN2 TD
CN1 CN3 CN2 TB
<f=)
U>
U>
To
To AC
motor
— To AC
motor
I magnetic
control
panel
To
magnetic
control
%
F F
1 32 3
Hi
or NC
yj
725v
panel
or NC V
HP
/I $ av
2DOV
To AC
motor I sa
T1
SI® /_© 0 0 T2 220V
To magnetic
control
panel or NC vwmi
"U b.W
A
(in case of
model 40)
nil .
5 ulfvy
T,
f run
Of V/VtyQ
T, 1 S3W
Power Fan, To fan motor for
3-phnsc AC cable
power supply iH2lor cooling the unit
To AC motor radiator
©
FANUC
Use Symbol Specifications specification
No.
45/0.32
i
f
1 4.00
4Z
(3.5mm3)
Crimp style Crimp style
terminals terminals
T5.5-4 T5.5-4
Cabtyre cable
For MODEL 8, K1 JIS C 3312 A06B-6044-K017
12 (Lower 4 conductors 7 m long
than 25 KVA)
T
88/0.45 24 0
K2 (14mnt3) A06B-6044-K018
Crimp style Crimp style
terminals terminals 7 m long
14-6 (K2. Motive power line) 14-6
14-8 (Kl: Power line)
- 134 -
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FANUC
Use Symbol Specifications specification
No.
Heat-proof vinyl
For MODEL 15 K1 cabtyrc cable A06B-6044-K019
(Lower than K2 4 cores 7 m long
30 KVA)
O
i
7/34/0.45 38 0
Crimp style (38mm2) Crimp style
terminals terminals
38-8 38-8
©
(b) Conductor
7/20/0.45 (22mm2)
Crimp terminal T38-10
135
Downloaded from www.Manualslib.com manuals search engine
FANUC
Use Symbol Specifications specification
No.
Heat-proof cable for 600 VAC
Power cable K1 Single wire (a) x 3 lines and
and power K2 (b) x 1 line
source cable (a) Conductor
for MODEL 40
19/20/0.45 (50mm2)
Crimp terminal T60-10
© C©
(b) Conductor
7/20/0.45 (22mm2)
Crimp terminal T38-10
136
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I
2) Common line
The following cables are common to each model.
FANUC
Use Symbol Specifications specification
No.
Spindle K3 A06B-6044-K022
Spindle
servo unit servo Vinyl cabtyre cable 7 m long
unit JIS C 3312, 2 conductors Motor
side side
> <
AC spindle
motor
(cooling t 10.5 0
fan) Crimp style 37/0.26 Crimp style
terminals (2mm5) terminals
(Except Model T2-5 T2-5
18,22,30,40)
PVC sheath
Housing
350720-1
Contact
350689-1
made by Honda shield braided
Tsushin Co. conductor
Power
magnetic
control
(for signal)
CN1
D
MR-50 LFH
made by Honda
Braided shield vinyl cable
50 conductors x 0.2mm5
Tsushin Co. (7/0.18) made by Sanyo
Denko
Power
magnetic
control
(for signal)
CN3
MR-20 LMH
D T
Shielded 4-paired cable
0.3 mm5
made by Honda
Tsushin Co.
AC spindle
i o
servo unit T
(for meter) 30/0.18 9.2 0
(0.75mm5) Crimp style
Crimp style
terminal terminal
Tl-4 T14
137
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3) Others (line used in some models)
FANUC
Use Symbol Specifications specification
No.
For motor K3 Vinyl cabtyre cable
cooling fan JIS C 3312, 3 cores
(for MODEL Conductor 37/0.26 (2mm3)
18,22,30,40) Outer cover PVC 010
tÿ5» I
Resistor K8
unit Vinyl cabtyre cable
JIS C 3312, 2 cores
AC spindle
servo unit
>
Crimp style
terminal
i
12.00
45/0.32
(3.5mm3)
Crimp style
terminal
T5.5-4 T5.5-4
Resistor K9
Vinyl cabtyre cable
unit JIS C 3312, 2 cores
Power
magnetic
control (for
thermostat )
>
Crimp style
terminal
Tl-4
>
30/0.18
(0.75mm3)
i
T
8.8 0 <Crimp style
terminal
Tl-4
138 -
Downloaded from www.Manualslib.com manuals search engine
5?
jCN2[] S“
II il il it it il i
_
To motor
CN5 CN7 ~
II IS II JJ 10_ _l_ J 1 II II 11 II IS | 1 I > [ t | I 1
P.C.B
{TB|
JOT JOT CD, CD4 VD, vn, vni VD4 OLI OU utt CD4 CW CDl CDI ISA ISt l«B IE 4B 4C SE IB JC IE II X IE IB 1C
* To motor
siv SW1
SW2
21
A1
I
TE J
S_i CD3
19 ci
UZ
TM1 TM1 TM1
1C 3C 5C
_
I Z1 l Regenerative
i§?
i
m,
Fl
(2) IA)<? -
MCC WMCC
DM1
discharge
resistor
IE 3E
iSJ
5E
TM
(0
To CN2 -H
DB
—
CMWV-JI “1 H (P.G
AC power (
200/220V s j
R j" o-j-
'
n
_,
-o-rnrÿ-o
-5==3
£=5-
<3)
(1)
—-,d-
<i> rT2)lA-
-o-ana-o-
SIC (2)
( i ) ACR (2)
_
iiA
L_A I
CD 4 (2) OLI
CD2 CDI
cwinrÿo
CD2
o-enp-o
} CDI --
T1
-a |U
(I)
1
1 MCC rrt-
"Lc
w TM 1
2C
TM 1
40
TM1
GC LJ
C2 DM
+
cgicgi&i 2E GE
zzz
Cl
VD2
To magnetic
control panel
CN1
) - "7
E
SRV SFT1 Ri: RlI RIO RW
I I
~ u
«
IT u
ROI R04 ROI ROI ROI
it IT
ss
Ml,1.1.1.1.
RB PB RA PA
CN5 CN7
II il il II i 4 l l I 14 l) il IB > i
iV'Ii P.C.B 100 100 CD! CDS VDI VDl VD2 VtM OLI OL1 ucc
To meter TB[] CD4 CD7 CD1 CDI 1*A 1*0 110 4E 4B «T IE II JC 2E 2B 1C IE IB 1C
I -6-
TMl TM2 TM3
4S ic
w
O
iS?
ai F5 3!
I CRM
MCC
OÿMCC A
To CN2
F4b9
(2)
'2)
(A) 6-> IE IE 5E TH
(1)
-6- D
O-wsHhO OL2 P. G
41
__
(1) SK (2)
Regenerative 6
I2)0L1
nr-_l ASA control circuit ns
T1
AC power
Hi o-r
ID F2(zi
CD2 ii)
o ®icm t-O IU
i i ID R6 12) I (1) I AC
200/220V sI 4-0 IV
50/60 Hz T
I
I
°
O—L
F3®
o--o- V
CD4
I (2) I
4-0 I'V
spindle
motor
(1) 42)
I I 200T i <a> i
\ 2005
tif TM 1 TM 2 TM 3
r—1-0 IG
F" [ÿ[1
I
I FAN
fiC
DM
+ 7777 Tip
+ F6
20
A 10J
5® 13
I !
1-0 FMD
FMA
_
Note) F4a has been added 2E 4E GE U6LI
since September 1982. O-
MCC
-O O
ca) (4) VD2
v
ii) MODEL 3 22
, cocontrol
panel
’ cu|cni|*f os OR
ALX
I |i|
Tui TU4 rui MR UR
S |pYI|PVt
nT
OI
|mi
IL
5T SST" SAA IAF
I |I I II
an an ov
*
.CN 3 [ ] CN4 CN6 TB
II I* II 13 11 10 » » 1 1 1 1 11 i« ti i> 11 10 t I * 1 1 TTT
jcN2[] ou
300 TS 1C IE '(I 1C JE 41 «T IVA OI LU
fcC 6K 4G 4K IC 2K SC IK JG 3K 1C IK IWJ SWI IRC IRC t£ II 71
To motor
CN5 CN7
n n II 11 II 11 1 t 1 J l 1
i) 11 l« 10
*
{ TB| P.C.B
200 700 CDS CD6 vni VD3 VD3 VD4 0L1 OU UCC CTU CD1 CD! cm IRA IRI IW 4E 41 K IE 31 JC 2E IB IT IE II IC
To meter
sw SW1
sut
n i
MCC
o
(3) (4)
-o CM
MCC
(2) (II
Ft
VDI
R3
FAN
iSf
4>* 0L2
I
Mi
HIp
F5Y6
lUT
(A
MCC ®MCC
IE 3E 5E
:::
THI
TH2 To CN2
...
ID
rr
(21
12)
o-wvji-6 Regenerative r.G
(I)SK 12) control circuit
_ (2) °C1' T1
__
555
RI
r—
O-
200R (1) (2) (i) C D ?.[ R1
W-l [o]u AC
s — R2 1
AC power „!
200/220V s 1 °~
F2
-cr-Cpÿ <ZItI31 (4) (2)
-o-TJUÿ-o — CDtt O WHD
TcM-r iV spindle
motor
F3 ® '«> o !vv
50/60 Hz TI1 0 , (3)
xrr
200T
113
I 1
G TM3 ,4 TM7 , 8 TMU.10
Ir 2Q0S
DM
2C 4C fiC
-o FMA
[=E[1FAN
+ a zr +
-o | FMB-
2E 4E 6E
j FMU
4-0 FMV
MCC '
~ I FMW
(G) (5) VD2
T2
Electrolytic
capacitor
Transistor
Cl TR1
© G DM1
Diode module
AC reactor
ACR
Transistor
module
TM1
TF
MCC
Magnetic
contacter 7
7
2_
T1
Fan
(Semiconductor module)
Fl cS) PCB
A16B-1100-0090~92
230V\ 200V
I
142 -
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I
:S't 1 Z 4
O/ / O
r
F4 F5 \FG
C4
/ Radiation fin
Electrolytic capacitor (Each semiconductor
s,
-o
module)
F7
Magnetic contactor — MCC
Upper metal plate
;!•!. Z 1
— 3
i 220V
n TI
0 ©_ © 200V
Control power transformer
tap selector switch
n \ X A
—
FI F3: AC input fuse
A60L-0001-01 27/25FH75
*1. Z1 ~ Z3, Z4: Surge absorber
(A60L-0001-0148) A50L-2001-006 2/441-1 2
- 143 -
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3) MODEL 3, 6 (A06B-6044-H103, H106, H203, H206)
5 a _i
Radiation fin
•R R
M M
(Each semiconductor module)
1 2
AC reactor
Magnatic
contacter
Electrolytic
ACR C4 capacitor
MCC
Control power
transformer
TF
|© © n 220V
M Ta i#ff F Terminal with fuse holder
FI F2 F3 --
=2 200V 7 (It is mounted above MCC, TF)
® ®
0 ®®
r ® ®® ® ® ®®
i
144
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I
0
*1. Z 4 N
O © ® if®
Radiation fin
Electrolytic capacitor (Each semiconductor module)
C5
C6
F7
MC C
[I 7r o
AC reactor
AC R
R5 R6 R7
mi. zi-3
fi
»• Ti F3 220V
Fl ~ F3: AC input fuse ollQllelleljellQ
A60L-0001-0145 (Model 8)
A60L-0001-0149 (Model 12)
lol M
o
© T1
0||0||0||©[le||e
I (fi) s w
20DV
Control power transformer
© © tap selector switch
k_A A
145
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5) MODEL 8, 12 (A06B-6044-H108 , H112, H208, H212)
s *'X
R Radiation fin R
M M
1 (Each semiconductor module) 2
ACR C4
!QQI 220V F5 F6
(It is mounted above MCC, TF and C5)
@@@ ISW F7
© © © 200V ©
FI F2 F3 F7: DC link fuse
Z1 ~ 4: Surge absorber A60L-0001-0145 (For model 8)
A50L-2001-0155/20D431 ® © ® ® 0
O A60L-0001-0149 (For model 12)
© ® ® ® O;
FI -
3: AC input fuse F5, 6. Regenerative control circuit fuse
A60L-0001-0145 A60L-0001-0197/PC1F-30
I
- 146 -
Downloaded from www.Manualslib.com manuals search engine
t
6) MODEL 15 (A06B-6044-H011)
:lr 1- Z 4
o/7 0
ppj4®F e , e**\, i e
/ N /'"s
t
'
s. •" N.'
i t e
S
•
Control power transformer TF klr Fwr
(below the fuse mounting boad) c— ,1b IMl FAN: Fan motor
A9DL-0001-0099/A
c,~ -Ti
— r 5 r if/ i F AN !ÿ
C1- r'a
C4
Radiation Fin
(Each semiconductor
Electrolytic capacitor module)
C5
\
C6
F7
e o
Cement resistor
AC reactor
ACR
5S? 1- Z 1~~3 Rt R6 R7
-
(o '0 V Gr
[r i 72] 73] a w 2 20 V
G e
E===3
L- ® Q 0 -J
T2
<S>
200 V
Control power transformer
tap selector switch
(§) T1
147
Downloaded from www.Manualslib.com manuals search engine
7) MODEL 18, 22 (A06B-6044-H016, H017)
RM1
H
U
1
Radiation fin
(Each semiconductor
module)
i°r
Magnetic contactor
AC reactor
A C R
MC C
Zl- 5: Surge absorber
A50L-2001-0155/20D431 F5, 6: Regenerative control circuit fuse
A60L-0001-0197/PC2F-40 (Model 18)
TF A60L-0001-0197/PC2F-50 (Model 22)
\
FS FG
r ©
m G [51
.
4
B
4 u 2D0V
bSW
Control power transformer
r- O O O tap selector switch
!il
©
G
o
s) Fq=
LB| = O 8
G
Wi
©no
T2
FI ~ 3: AC input fuse T1
A60L-0001-0149 (Model 18)
A60L-0001-0163 (Model 22) o o
I
- 148
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I
8) MODEL 30 (A06B-6044-H130)
| FAN
0 TF RM2 RM3 0
Control power
transformer
f RM1
Radiation fin
Electrolytic
capacity
Ft
R3
!
Q=D Cl )( C3
ACRÿj
Q=D
MCC
©0
n
AC reactor Magnetic contactor
©1 Ft F3
R1 R2 ram
F7B9 5 6ÿ
F5, 6: Control power transformer
input fuse
F7~9: Fan motor input fuse
A60L-0001-0031/5A
G1
R S T G2 U V W FMUMMA. .
230
Tl S’
- 149 -
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9) MODEL 40
I FAN I
<0 TF 0
Control power. | RM2 || RM3~|
transformer
RM 1
Radiation fin
R3
F4: DC link-fuse
A60L-0001-0183/260A R1
Ft R2
C2 Y C5
AC reactor
ACR C3 Y C6
wv
F5, 6 : Control power transformer
input fuse
F7~9: Fan motor input fuse
Fl~3: AC input fuse A60L-0001-0Q31/5A _
A60L-0001-0183/260A
F7.B.9.5.6
am]
Ft IF2 F3 —
Gl
V — T2
|VMV[Mu|v[wl[TTTn
L— J
—-
J FMI.V.W.A.H
SWF svw
f <S> <3 1
60/ 230/
50Hz 200’
i 150
CH29-: AI6B-1100-008D [ ] RC 5 R£
CH30-
© ©CH2 2
CH3I- © ©CH24 ROM
CH34- © ©CH26
©
C © CH3 3
N © 24V
@ 0V rCLK
5
-CH32
© +3V -CH25
© +1 5 V -SLP
©-] 5V
© CH 4 0
C ©CH39 I-CH23
PIL ARARM © [ÿRVn
N ©CH38 ,8 4 2 1. ©
-CH2 8
©CH42 -CH21
G O00OO @[§]RV7 -CHI 1
©0V C N 9 -CHI 0
©CH37
©CH3G
CHI 4 -© ©[©1 RV5
CH9
©CH35 CHI 5 ~© © [©] RV 1 2
CHI 2 -
0V © ©
©CH4 1 CHI 9 - [g]RV14
C
CH20 -
N CH13-
S8 -0®
|©[Q]RV3
4 S©f©lRV4 rOV
S 7 SG
-m©® RV 1 3 -ARS
-CHI 7
ss -ge©
RV 1 0
-CHI 8
DA converter
(CCD or CBI is
selectable)
s9 -0®H
<&H]
RV1 1 B
RV1 1A
-CH 8
Receiver -CH7
Input side
CCD
®m RV9B -CH5
(Upper)
+24V
Receiver
resistor
Receiver CBI
|[S]RV9A “CH 3
-CH2
©[Q] RV8 -CHI
R2-25
External
0- RIB
CH6
CH4
-© <3[Q] RV 1 9
-© © [fflRVlB
contact
side
Rl 0 - sis — 'D ©
S3 S 2 -ffl©ÿ RV2
0V when R2 SI S 4 -ÿ©[©] RV 1
contactor
closed CNI SW TB CN2 CN3
OV SM LM
Control signal connector /Alarm reset/ \ Alarm data signal connector
Terminal board for Motor signal connector
speedometer and
load meter /
151
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ii) A16B-1100-009CK92
Drawing
Check r—i Variable number Edition
terminal Ivxl'" resistors / /
A1 6B- II00-009 D/l n
R[ ]
/
Modified Fuse
drawing No. 5
Power section FG
C
N
RVl 5
5
HEAT SI NIC
d
CD3
AF1
Alarm fuse
o DC link
current
c detector
N FF
6
« I |FD
I 1FF
d
RV25D
C
N I lFB
4
I IfC
Transformer
T1
1 9A © Fuse resistor
CT © PR 1 I 1f*
1 9B © CZh
FR2 CD 1 CD2
o CD 4
U phase V phase
current current DC link
Relay detector detectoi voltage
RL detector
230V 200V
RV25A RV25B
Switch
Fuse FI sw
CRV —— © ©— VDC d
RV2 5C
CRU © © © 0V
Control power I DC
transformer input fuse Control power transformer
tap selection switch
152
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I
b) MODEL 3ÿ22
Notes
•— Check terminals (CHI
® Variable resistors (RVl - 19)
~ 32, etc.)
Transformer a
Power supply
heat sink T1
FBO
CN7
RV15 FCQ
m
00B
AFl AF2AF3
Alarm fuse
FDQ LT
© 19 B
RV 17 © CT
© CH32 m © 19 A
n
© CH31
© CH30
Transformer
© CH2 9 FG CN6
© CH2 8
© -15 T2
© OV
© +5 FH
© +1 5 |) ROM n
© +24 CH 2 5 0© CH2 6
CH2 3 ©© CH24 Indulatcd amplifier
© CLK
CH2 1 ©© CH2 2 ISAMP2 ISAMP1
3 CHI 9 e© CH20
© ARS f- CHI
CHI 4 CHI 7 ©© CHI 8
© SLP - CHI 5 g]RV14
- CHI 6
D a — © © © SL
DQS7 - RV1 3
Relay
RL
. r
153
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c) MODEL 30, 40
— Check
0 terminals -~32, (CHI etc.)
Notes! { [(13
Q—
Variable resistors
terminals
Setting ~
(RV1
(SI 7)
19)
-i
— n FA
Transformer
Power supply
heat sink T1
FBQ
CN7
RV 1 5 FC[]
m
BBS
AFl AF2AF3
Alarm fuse
FDQ LJ
RV 17
© 19B
© CT
© CH3 2 m © 19 A
n
© CH31
© CH30
Transformer
© CH2 9 FG CN6
© CH2 8
© -1 5 T2
© OV
© +5 FH
© +1 5 )> ROM
© +24 . CH 2 5 ©© CH 2 6
CH 2 3 ©© CH24 Indulated amplifier
© CLK
CH21 ©© CH2 2
CHI 9©© CH20 ISAMP1
CHI 3
© ARS -f CHI 4 CHI 7 ©e CHI 8
© SLP - CHI 5
o
cc
r CHI 6
RV7
g]RV14
3 DQS7 - RV1 3
Relay
RL
f| Display LED
PIL ALAÿfel RV6 3 Qs 5 —
3 n S 6 - RV 1 2
L RV1 1 CN5
- 154 -
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S. s •v ‘V
1 S’ “n
w I 1ÿ co
8 (D
§ g te
3 §
n
5?
j-t
I
o
2:
o
Ol
f 0
o
"3
D
>
Drr
MB CL
*)
n o
H
CO
O
a CO
n
9
CH31 , CH26
CH30 , CH24
2
CD
5P
to
cr
H-*
VQ
to
a
to
a. D3
I C/3
to
a
5 CH29.CH22 O O
o o
o
O O
Ln
U1
OV
CHI
O CO
o
P3
O CO
o2
r P CN6
PP CN5
PP
I CH2
CH 13
O
o
2 to
p CN7
b K
co
to
o oo o o
n o
z > n CO
--NiOpOroC-ÿÿr X
CO to to *-**-» to
03 -4 CD o <w M mu l£) OM tn
S 11 oooooooo oooooooooo
S 5A
S5B <=jpj Pd
< o co o oo cn -4
<
•— to to ID CO to CO
n
z
to O O O O O O
o
co
-3 P CN12
PP CNll
PP
Fuse
FA n,
/
Heat sink
+ o £ £ CQ
D ° 11|
~O
a +
u go FC
TO LT
§ 5 FD
Alarm fuse FE fl
002 001 02
[ROM] {’ROM| 0> FG
Os' 6
0ÿ5
z
A%
!
.S
- 156 -
Downloaded from www.Manualslib.com manuals search engine
I
f) Digital AC spindle servo unit (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)
ROM F3A
001
ROM
SI
o QF3E
002 0 DPIL
Display part
Drawing No.
and
QF3G
Setting Edition No.
switch NVRAM
RV1 CN9
I IRV2 CN5
I 1RV3
F2
ERO
VCMDO OCLK1
TSAO OSL1P
DS2 © OTS3/ S4
-15
;pgpÿ QJ\ pss TS2
DTDCO
LMO O
RV5
SMQ Oj-JRV6
,
VDC
0V© O IU
iwo Orv CN4
PAPO 0+15
+24 0 OPBP
ORB
ORA
OPB
_ OPA
CN1 ODAZ CN2
157
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APPENDIX 7 MAJOR PARTS LIST C/£ -,2?
l)-a) Fuse and surge absorber (MODEL 3ÿ22) ASQI. Ooo { © joj
MODEL MODEL 3/6 MODEL 8 MODEL 12
Itern Symbol MODEL 15 MODEL 18 MODEL 22
A06B-6044-H007 A06B-6044-H103
Name A06B-6044-H009 A06B-6044-H108 A06B-6044-H010 A06B-6044-H112
H008 HI 06
1 F1ÿ3 Fuse A60L-0001-0127 A60L-0001-0147 A60L-0001-0145 A60L-0001-0149 A60L-0001-0145 A60L-0001-0149 A60L-0001-0163
/25FH75
2 F4a ,b Fuse A60L-0001-0131/5A
3 F5 ,6 Fuse A60L-000l-0 1 97 /PC 1F-20 A60L-0001-0197/PC1F-30 A60L-0001-0197 A60L-0001-0197
/PC2F-40 /PC2F-50
4 F7 Fuse A60L-0001-0147 A60L-0001-0127 A60L-0001-0145 A60L-0001-0149 A60L-0001-0163
/25FH75
5 Zl*v4 Surge A50L-2001-0062 A50L-2001-0155 A50L-2001-0062 A50L-2001-0155 A50L-200 1-0062 A50L-2001-0155 A50L-2001-0062 A50L-2001-0155/20D431
absorber / 4 4 1—12 /20D431 /441-12 /20D431 /441-12 /20D431 / 44 1—12
6 AFi Alarm A60L-0001-0046/3.2 (3.2A)
fuse
l)-b) Fuse and surge absorber (MODEL 1/2/small MODEL 3) l)-c) Fuse and surge absorber (MODEL 30/40)
MODEL MODEL
Item Symbol MODEL 1 MODEL 2 Small MODEL 3 Item Symbol MODEL 30 MODEL 40
Name Name
3 AFI Alarm fuse A60L-0001-0046/3. 2 (3.2A) 3 AFI Alarm fuse A60L-0001-0046/3. 2 (3.2A)
4 Fa-g Fuse for PCB A60L-0001-0175 (0.3A) 4 AF2, 3 Alarm fuse A60L-0001-0075/3. 2 C3.2AS)
5 ZK3 Surge absorber A50L-200I-0155/20D431
6 Z4 Surge absorber A50L-2001-0 162/44 1-12
MODEL
Symbol
Itern MODEL 3 MODEL 6 MODEL 8 MODEL 12 MODEL 15 MODEL 18 MODEL 22
(Note)
Name
2 ROM Memory element J10' - Jll J02 J03 J04 J05 J06
6 D Diode A50L-2001-0103/12JH11
(1-3)
I 7 D Diode A50L-2001-0103/12JG11
(4-6)
Ln
8 D Diode A50L-2001-0097/U06G
I (7,8)
9 C Capacitor A42L-0001-0103
(1-3)
11 TF Transformer A80L-0001-0276
MODEL MODEL
Item Symbol MODEL 1 MODEL 2 Small MODEL 3 Item Symbol MODEL 30 MODEL 40
Name
Name
1) MODEL 3 to 22
The following table shows the adjustment of PCB in each AC spindle servo unit.
Don't change RV 7, 8,/4ÿ19, 25AÿD variable resistors, since these parts have
already been adjusted by FANUC at the time of delivery.
Standard Measuring
No. Symbol Adjustment items Adjusting methods
setting terminals
5
4 6
2
3
onoV7
1 9
0 10
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1) Velocity command voltage (RV1,RV2)
When the velocity command voltage is 10 V, the motor rotates at the rated
speed .
Measuring
Item Adjusting procedure
terminal
Level CH13-0V Give the rated rotation command 10 V to the motor, and
adjust RV1 until the measuring terminal voltage becomes
+10 V +0.05 V when the spindle forward rotation command
is sent.
Note) If the voltage at CH13 is +5.0 mV when the spindle rotates forward and
+5.0 mV +1.0 mV when the spindle rotates reversely, the offset error
becomes +1.0 mV when the velocity command voltage directions are inverted.
Voltage
+
Before
adjustment
X
< adjustment
After X
Forward
rotation +8mV
---
Forward rotation
Reverse X — +5 mV
rotation / Reverse rotation
+2mV
0
Measuring
Item Adjusting procedure
terminal
Number of Spindle Adjust RV11 so that the motor rotates at the specified
reverse speed when the reverse rotation (SRV) command is
revolu¬ given.
tions
Measuring
Item Adjusting procedure
terminal
Velocity Spindle Adjust RV13 so that the spindle does not rotate when
offset (or the velocity command voltage 0 V and either forward
motor) or reverse rotation command are given.
50
45
40
I
~ 35
I 30
s
I£ 25
20
15
I
10 Standard setting 15%
I- "
5 I
I
I
0 1 I I x X i x 1 i
0 1 2 3 4 5 6 7 8 9 10
RV3 scale divisions
3
*1.6 7
o o
2 8
1 9
0 10
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t
80
70
60
50
*JJ
f
6)
40
T3
•2 30
£
20
10 Standard setting 3%
0 1 1 1 1 1 _L
0 1 2 3 4 5 6 7 8 9 10
RV4 scale divisions
I 50
"c
a 40
1
rA 30 When TLML signal
O is turned on;
i
a 20
c
o
10
I Standard setting [ TLML
TLMH 18%
10%
±
U- - ± ±
o i i i i
0 1 2 3 4 5 6 7 8 9 10
RV5 scale divisions
165
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7) Soft start/stop time constant
In casE S 11:B
In case S11:A
/
10
/ /
/ /
9 / /
/
8 40
7 a
<
8
.52
6 30
c/D C/D
s S
5
1 f
S
5 4 20
g §
a
CJ o
H 3 H
2 10
0
0
1 2 3 4 5 6 7 8 9 10
RV 20 scale division
Note) Soft start/stop time constant shows rising and falling time when set velocity
command voltage (VCMD) 0V to 10V or 10V to OV. Refer to next Figure.
10V
t
0V
I
Tr Tf
i
166
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2) PCB for 380/415 VAC input type
RV7 ER VF conversion 7.0 CH23 200 kHz +2 kHz PPS for 10.0 V
ratio between LM-OM
RV12 Velocity loop gain 5.0 Motor Be sure not to have over
rotation shoot and hunting at high
speed
167
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APPENDIX 9 CHECKING METHOD FOR PCB
1. CHECK TERMINAL
For the mounting positions of check terminals, see mounting layout of parts in
PCB in Appendix 6.
a) MODEL 3ÿ12 ...
A20B-1000-0690ÿ0693
MODEL 15ÿ22 ...
A20B-0009-0530MJ593
MODEL 30, 40 ...
A20B-1000-0700, 0701
Name of Name of
Signal data Remarks
terminal signal
CH7 PSA A-phase squre wave Duty 50% (at constant speed) +10%
CH8 PSB B-phase square wave Duty 50% (at constant speed) +10%
PSA leads PSB by 90° in CW
rotation
CH16 OV PCB 0V
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Name of Name of
Signal data Remarks
terminal signal
CH17 TS1 Velocity feedback F/V -8V at 6000 rpm in CCW (forward)
output rotation
CH18 TS2 Low speed detection -1.38 +0. 03V at 45 rpm in CCW
signal (forward) rotation
19A 19A AC 19V input voltage For PCB control power supply
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Name of Name of
Signal data Remarks
terminal signal
19B 19B AC 19V input voltage For PCB control power supply
Name of Name of
Signal data Remarks
terminal signal
CH7 PSA A-phase square wave Duty 50% (at constant speed) +10%
CH8 PSB B-phase square wave Duty 50% (at constant speed) +10%
PSA leads PSB by 90° in CW
rotation
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Name of Name of
Signal data Remarks
terminal signal
CHI 7 TS1 Velocity feedback F/V -8V at 6000 rpm in CCW (forward)
output rotation
CH18 TS2 Low speed detection -1.38 +0. 03V at 45 rpm in CCW
signal (forward) rotation
CH23 ERP VF conversion output 200 kHz when L,, - 0V is 10V, 0.4ps
width
19A 19A AC 19V input voltage For PCB control power supply
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Name of Name of
Signal data Remarks
terminal signal
19B 19B AC 19V input voltage For PCB control power supply
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c) 380 V/415 VAC input type
Name of Name of
Signal data Remarks
terminal signal
CHI 1 BUZY Adjustable velocity 45 sec typ. level "1" from the
signal step change of more than 1.4 V of
velocity command.
CHI 4 RVP Reverse velocity pulse Occurs at reverse (CW) with pulse
width 3.2 ps and 1024 pulses/
1 motor rotation.
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Name of Name of
Signal data Remarks
terminal signal
CH15 FWP Forward velocity pulse Occurs at forward (CCW) with pulse
width 3.2 ys and 1024 pulses/
1 motor rotation.
CH25 TRWF Triangular wave for PWM 1.50025 kHz, 10 Vpp typ.
reference
CH30 IVCMD V-phase command voltage Lags 120° against CH29 (UCM) for
CCW.
CH3 1 IWCMD W-phase command voltage Lags 240° against CH29 (UCM) for
CCW.
CH32 *IVP Input voltage FVC Is 38 kHz for input line voltage
output 380 V.
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Name of Name of
Signal data Remarks
terminal signal
CLK CLK Clock signal 312.5 kHz and pulse width 200 ns.
0 V 0 V P.C.B. reference
voltage
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2. CHECK TERMINAL DATA CONFIRMATION METHOD
Voltage check by a
Waveform Waveform
circuit tester or the Waveform
check during check during
Terminal like, or frequency check during
check by a counter or stop
low-speed acceleration/
rotation deceleration
the like
CHI 0 - +10V by velocity
command voltage input
CH3
CH4
CH5
See (2)
CH6
CH7
CH8
CH13 0 -
+10V by velocity
command voltage input
CH14
See (2)
CHI 5
CHI 7
CH28
CH22
CH24
CH26
CH29
See (2)
CH30
CH3 1
CH23
SLP
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Voltage check by a
Waveform Waveform
circuit tester or the Waveform check during
check during
Terminal like, or frequency check during
low-speed acceleration/
check by a counter or stop
deceleration
rotation
the like
CH25
See (1)
CLK
At AC 200V input,
+24 +24.7 +1V
1) Waveform at stopping
Check
Waveform Remarks
terminal
CLK
Typ
•"2 00ns 2.4V or more
Ov
Typ 3.2/JS
CH25
Ov 10 Vp—p
333/is
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2) Waveform during low speed
Condition: Motor rpm. 45M000 rpm
Spindle reverse rotation command signal SRV ON
Check
Waveform Remarks
terminal
0v
CH5
CH6
2.5 ± 05 V
r
+5V CHB
CH14
CHI 4 When spindle rotation
CH15 direction is reverse,
waveform appears at CH15
and not appears at CH14.
CHI 5
\/\
are replaced.
CH24
CH26
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Check
Waveform Remarks
terminal
Check
Waveform Remarks
terminal
CH13 ov ov
-2.2 V
1000 rpm
+2.2V
CH20
ov
CHI 1
“fI
OV About
10 sec.
About
1 0 sec.
L
1000 rpm
CHI 7 +1.33V
0V
+14V
CH18
‘ A
ov \
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Check
Waveform Remarks
terminal
CHI 9 + 14V
jiTi
CH28
I -14V
-|ÿ+10V
ov J I \+5-6V
Name of
Signal data Remarks
terminal
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Name of
Signal data Remarks
terminal
+24 +24 V
+5 +5 V +5 V
0 V 0 V 0 V
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3.2 Waveform at Check Terminal
Check
Waveform Remarks
terminal
PA PB
l i
PA
Vp-p
About 2.5 V 0.36 -0.5 V
PB 0
RA
2.5 ± 0.2 V
RB 0
+5 V PAP
PAP
0V
+5 V PBP
PBF
0V
PAS PBS
PAS 3.6 V-
2.5 V 5.0 V
PBS 0V
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(
Check
Waveform Remarks
terminal
0V
VCMD
-10 V
+10 V
TSA
0V
TS1R +0.8 V
0V
+14 V
TS2
0V
+5.0 V
TS3
0V
+4.8 V
0V
ER
/ -4.2 V
IU 0V
IV 0V
IW 0V
2.5 MHz
200ns 1 200ns
4V
CLK1
OV — 400ns
183
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4. DIGITAL AC SPINDLE (Model IS, 1.5S, 2S, 3S, 2H, 2VH)
Check
Signal data Remarks
terminal
184
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Check
Signal data Remarks
terminal
+24 +24 V +2 A V
+5 +5 V +5 V
OV 0 V 0 V
Check
Waveform Remarks
terminal
PA PB
L L i
PA
Vp-p T
About 2.5 V
0.36 - 0.5 V
PB 0
RA
2.5 ± 0.2 V
RB 0
+5 V PAP
PAP
0V
+5 V PBP
PBP
0V
185
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Check
Waveform Remarks
terminal
0V
VCMD
-10 V
+10 V
TSA
0V
+14 V
TS2
0V
+5.0 V
TS3
w 0V
\
- +4.8 V
0V
ER
/ -4.2 V
' IU 0V
IV 0V
IW 0V
2.5 MHz
200ns 1 200ns
4V
CLK1
0V — 400ns
VI
I
i
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APPENDIX 10 MAGNETIC SENSOR SIGNALS CHECKING METHOD
1. APPLICATION
2. CHECK PROCEDURE
1) Preparation
(T) Rotate the spindle at about 120rpm. Select the counterclockwise rotating
direction as viewed from the AC spindle motor shaft (in such a direction
as the voltage at check terminal CH13 (VCMD) of AC spindle control
circuit PCB becomes positive (+) to CH16 (OV)).
Note) MODEL 1, 2, small MODEL 3 ...
A16B-1100-0080, -0090ÿ0092
MODEL 3M2 ...
A20B-1000-06 90ÿ0693
MODEL 15ÿ22
MODEL 30, 40
...
A20B-0009-05 34ÿ0539
...
A20B- 1000-0700ÿ0701
(2) Check the peak voltage and offset voltage levels of the following signal
waveforms at the check terminals of the orientation circuit (drawing:
A20B-0008-0030ÿ1 or A20B-0009-0520) using an oscilloscope. The names of
check terminals and signal contents are common, irrespective of the kinds
of orientation circuit.
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_ --_
2) Decision method
1 Examples of normal waveforms and their criteria are as shown below.
If a trouble occurred, refer to the causes and remedy shown in the
following table.
[Normal waveform] —
U* Spindle
— Rotation-ÿ [Definition of symbol]
T
CHI i
_ L_! I
_L
— I [MSA]
I
i_
-J
I
!
!
i j MSA
Vol
V_
I
I
I
I
-U-- 1
4
Vp2
-t-
t
I .
CH2
[LSA] I
< I . trr
-r -
-f OV
Vp3 LSA
Vo2
f,TO)
J | JV/DIV. 0.1 SEC/DIV.
-*T
(Criteria table)
Item Criteria (normal, if these conditions are satisfied.)
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Item Symptoms Causes Remedy
Reference) For normal mounting methods and connection methods of signal cables
of the magnetizer and magnetic sensor head, refer to 7.3.1 in text
and appendix 1 "Connections".
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APPENDIX 11. PARAMETER LIST FOR DIGITAL AC SPINDLE SERVO UNIT
1) MODEL 3 to 22
Standard
Mode Contents Data
setting
Non-use: 1
Non-use 1 >
100% : 0
- 15000 rpm 2
- 20000 rpm 3
Contents Setting
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Standard
Mode Contents Data
setting
191
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Standard
Mode Contents Data
setting
192
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2) MODEL IS, 1.5S, 2S, 3S, 2H, 2VH
Standard
Mode Contents Data
setting
F-01
to Not used
F-05
Setting
Contents
Pattern 1 Pattern 2
The output is not limited 0 0
The output is limited
only at acceleration and 1 4
deceleration _
No output is limited at
acceleration and decele¬
ration but it is limited 2 5
only during steady
rotation _
F-10 Speed error offset adjustment at the time of the forward 128
rotation command (SFR)
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Standard
Mode Contents Data
setting
- 194 -
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Standard
Mode Contents Data
setting
195
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J
Revision Record
•1.5S.2S,
Adding of Digital AC spindle servo unit MODEL IS,
3S, 2H, 2VH.
04 11, ’83 All contents are changed. 09 3, ’87 •servo
Adding of 380V/415V AC input type AC spindle
unit.
•Adding parameter F 35 !
03 8, ’82 All contents are changed. 08 11, ’86
•check
Adding of check terminal table and waveform at
terminal for digital spindle.
!
•model
Adding the contents of AC spindle motor
1, 2, 30, 40.
01 9, ’81 06 6, ’85
•unit
Adding the contents of AC spindle servo
model 1, 2, small model 3, 30, 40.