SECTION 1 . . . . SUMMARY
SECTION 2 . . . . CABINET & MAIN CHASSIS
SECTION 3 . . . . ELECTRICAL
SECTION 4 . . . . MECHANISM OF VCR PART
SECTION 5 . . . . MECHANISM OF DVD PART
SECTION 6 . . . . REPLACEMENT PARTS LIST
SECTION 1
SUMMARY
CONTENTS
1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
IMPORTANT SAFETY NOTICE A.C. Voltmeter
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original
design be modified or altered without permission from Zenith Electronics
Corporation. All components should be replaced only with types identical to
those in the original circuit and their physical location, wiring and lead dress
must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire haz- 0.15uF
Place this probe
ard. These components are indicated by the letter “x” included in their compo- Good Earth Ground
on each exposed
such as the Water
nent designators and are required to maintain safe performance. No deviations 1500 OHM metal part.
Pipe, Conduit, etc.
are allowed without prior approval by Zenith Electronics Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way, 10 WATT
implementation of the latest safety and performance improvement changes
TIPS ON PROPER INSTALLATION
into the set is not delayed until the new service literature is printed.
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting
CAUTION: Do not attempt to modify this product in any way. Never perform
shelf space over, or close to, a heat duct, or in the path of heated air flow.
customized installations without manufacturer’s approval. Unauthorized modi-
fications will not only void the warranty, but may lead to property damage or 2. Avoid conditions of high humidity such as: outdoor patio installations where
user injury. dew is a factor, near steam radiators where steam leakage is a factor, etc.
Service work should be performed only after you are thoroughly familiar with 3. Avoid placement where draperies may obstruct venting. The customer
these safety checks and servicing guidelines. should also avoid the use of decorative scarves or other coverings that
might obstruct ventilation.
GRAPHIC SYMBOLS
4. Wall- and shelf-mounted installations using a commercial mounting kit must
The exclamation point within an equilateral triangle is intended to
follow the factory-approved mounting instructions. A product mounted to a
alert the service personnel to important safety information in the
shelf or platform must retain its original feet (or the equivalent thickness in
service literature.
spacers) to provide adequate air flow across the bottom. Bolts or screws
The lightning flash with arrowhead symbol within an equilateral tri- used for fasteners must not touch any parts or wiring. Perform leakage tests
angle is intended to alert the service personnel to the presence of on customized installations.
noninsulated “dangerous voltage” that may be of sufficient magni-
5. Caution customers against mounting a product on a sloping shelf or in a tilt-
tude to constitute a risk of electric shock.
ed position, unless the receiver is properly secured.
The pictorial representation of a fuse and its rating within an equi-
6. A product on a roll-about cart should be stable in its mounting to the cart.
lateral triangle is intended to convey to the service personnel the
Caution the customer on the hazards of trying to roll a cart with small cast-
following fuse replacement caution notice:
ers across thresholds or deep pile carpets.
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
7. Caution customers against using extension cords. Explain that a forest of
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND
extensions, sprouting from a single outlet, can lead to disastrous conse-
RATING AS MARKED NEAR EACH FUSE.
quences to home and family.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock.
After the original service problem has been corrected, make a check of the fol-
lowing:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and
from the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled
per the original design. Be sure that the safety purpose of the polarized line
plug has not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign par-
ticles.
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated
at 1 watt or more. Lead tension around protruding metal surfaces must be
avoided.
6. After reassembly of the set, always perform an AC leakage test on all
exposed metallic parts of the cabinet (the channel selector knobs, antenna
terminals, handle and screws) to be sure that set is safe to operate without
danger of electrical shock. DO NOT USE A LINE ISOLATION TRANS-
FORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per
volt or more sensitivity in the following manner: Connect a 1500 ohm, 10
watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a
known good earth ground water pipe, conduit, etc.) and the exposed metal-
lic parts, one at a time. Measure the AC voltage across the combination of
1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a
non-polarized adaptor and repeat AC voltage measurements for each
exposed metallic part. Voltage measured must not exceed 0.75 volts RMS.
This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti-
tutes a potential shock hazard and must be corrected immediately.
1-3
SERVICING PRECAUTIONS
CAUTION : Before servicing the VCR+DVD covered by this Electrostatically Sensitive (ES) Devices
service data and its supplements and addends, read and fol- Some semiconductor (solid state) devices can be damaged
low the SAFETY PRECAUTIONS. NOTE : if unforeseen cir- easily by static electricity. Such components commonly are
cumstances create conflict between the following servicing called Electrostatically Sensitive (ES) Devices. Examples of
precautions and any of the safety precautions in this publi- typical ES devices are integrated circuits and some field
cations, always follow the safety precautions. effect transistors and semiconductor chip components.
Remembers Safety First: The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the VCR+DVD AC power cord from the AC 1. Immediately before handling any semiconductor compo-
power source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnection or reconnecting any internal electrical cially available discharging wrist strap device, which
plug or other electrical connection. should be removed for potential shock reasons prior to
(3) Connecting a test substitute in parallel with an elec- applying power to the unit under test.
trolytic capacitor.
Caution : A wrong part substitution or incorrect 2. After removing an electrical assembly equipped with ES
polarity installation of electrolytic capacitors may result devices, place the assembly on a conductive surface such
in an explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this VCR+DVD or any
of its assemblies. 3. Use only a grouned-tip soldering iron to solder or unsolder
ES devices.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact 4. Use only an anti-static solder removal device. Some
cleaning solution to the contacts with a pipe cleaner, solder removal devices not classified a “anti-static” can
cotton-tipped swab, or comparable soft applicator. generate electrical charges sufficient to damage ES
Unless specified otherwise in this service data, lubrication devices.
of contacts is not required.
5. Do not use freon-propelled chemicals. These can
4. Do not defeat any plug/socket B+ voltage interlocks with generate electrical charge sufficient to damage ES
whitch instruments covered by this service manual might devices.
be equipped.
6. Do not remove a replacement ES device from its protec
5. Do not apply AC power to this VCR+DVD and/or any of its tive package until immediately before you are ready to
electrical assemblies unless all solid-state device heat install it. (Most replacement ES devices are packaged with
sinks are cerrectly installed. leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground 7. Immediately before removing the protective material from
lead last. the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
Insulation Checking Procedure device will be installed.
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V) Caution : Be sure no power is applied to the chassis or
to the blades of the attachment plug. The insulation resis- circuit, and observe all other safety precautions.
tance between each blade of the attachment plug and acces-
sible conductive parts (Note 1) should be more than 1M- 8. Minimize bodily motions when handling unpackaged
ohm. replacement ES devices. (Normally harmless motion such
Note 1 : Accessible Conductive Parts including Metal pan- as the brushing together of your clothes fabric or the lifting
els, Input terminals, Earphone jacks, etc. of your foot from a carpeted floor can generate static elec-
tricity sufficient to damage an ES device.)
1-4
SERVICE INFORMATION FOR EEPROM (DVD)
POWER ON
DVD LOGO Status (NO Disk status) DETECT NEW EEPROM (OPTION EDIT SCREEN)
NAME HEX
Remotecontrol OPT 1 55
Pause key-->1-->4-->7-->2 in order. OPT 2 53
OPT 3 00
OPT 4 45
OPT 5 12
OPT 6 05
Press number 0~9, Press charater
OPT 7 64
A~F (1~6 for a while) OPT 8 00
OPT9 00
OPT A 00
Use arrow key (F D G E) to move OPT B C0
to approprite position and make OPT C 40
changes OPT D 20
OPT E 00
OPT F 03
OPT G 3D
Press pause key once
* OPTION
• NTSC model doesn’t have VCR option and use DVD option B~F as VCR option. (only DVD exist)
• PAL model has another separate VCR option. (Both VCR and DVD exist)
1-5
SPECIFICATIONS
• GENERAL
Power requirements AC 120V , 60 Hz
Power consumption 19W
Dimensions (approx.) 430 X 78.5 X 275 mm (16.9 X 3.1 X 10.8 inches) (w x h x d)
Mass (approx.) 8.8 lbs (4.0 kg)
Operating temperature 5˚C to 40˚C (41˚F to 104˚F)
Operating humidity 5 % to 90 %
Signal system NTSC
• INPUTS
ANTENNA IN 75 ohms (VHF/UHF/CATV)
VHS VIDEO IN (LINE1, 2) 1 Vp-p 75 ohms, sync negative, RCA jack x 2
VHS AUDIO IN (LINE1, 2) -6.0 dBm more than 47 kohms, RCA jack (L, R) x 2
• OUTPUTS
VIDEO OUT 1 Vp-p 75 ohms, sync negative
S-VIDEO OUT (Y) 1.0 V (p-p), 75 ohms, negative sync, Mini DIN 4-pin x 1
(C) 0.286 V (p-p) 75 ohms
COMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 ohms, negative sync, RCA jack x 1
(Progressive Scan) (Pb)/(Pr) 0.7 V (p-p), 75 ohms, RCA jack x 2
Audio output (digital audio) 0.5 V (p-p), 75 ohms, RCA jack x 1
Audio output (optical audio) 5 V (p-p), 75 Ω, Optical connector x 1
Audio output (analog audio) 2.0 Vrms (1 KHz, 0 dB), 330 ohms, RCA jack (L, R) x 1
RF OUT Channel 3 or 4 (Switchable)
• VCR Specifications
Head system Four head helical scan azimuth system
Timer 12-hour display type with AM, PM
Tape speed SP: 33.35 mm/sec, LP: 16.67 mm/sec, SLP: 11.12 mm/sec
Tape width 12.7 mm
Maximum recording time SP: 2 HOURS (T-120), SLP: 6 HOURS (T-120)/8 HOURS (T-160)
Rewind time About 3 minutes (T-120)
Antenna 75 ohms (VHF/UHF)
VHF output signal Channel 3 or 4 (Switchable)
Channel coverage VHF: 2-13, UHF: 14-69, CATV: 1-125 (4A, A-W, W+1 - W+84, A-5 -
A-1)
Frequency range 20Hz to 20kHz
Signal-to-noise ratio More than 43dB
Dynamic range More than 88 dB
Channel separation More than 60 dB
• DVD Specifications
Laser system Semiconductor laser, wavelength 650 nm
Frequency response DVD (PCM 96 kHz): 8 Hz to 44 kHz,
DVD (PCM 48 kHz): 8 Hz to 22 kHz
CD: 8 Hz to 20 kHz
Signal-to-noise ratio More than 100dB (ANALOG OUT jacks only)
Harmonic distortion Less than 0.008%
Dynamic range More than 95 dB (DVD/CD)
• Accessories:
Video cable x 1, Audio cable x 1, RF 75-ohm Coaxial Cable x 1, Remote control x 1, Batteries(AAA) x 2
1-6
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
1
2
3
4
5
462
457
467
A
467
A00
250
468
A26
468
B
A47
1. Cabinet and Main Frame Section
A44 467
2-2
323
260
285
265
286 A46
283 274 468
465
EXPLODED VIEWS
C
261A
A43 284 300
280 467
261A 261A
330
452
452
261A
D
2. Packing Accessory Section
804 BAG
803 PACKING, CASING
802 BOX
2-3
SECTION 3
ELECTRICAL
CONTENTS
OVERALL WIRING DIAGRAM.....................3-2 DVD PART
3-1
3-2
P3D01
1 SP PB A 1
2 SP REC 2
3 SP PB B 3
4 EP PB B 4
5 EP REC 5
6 EP PBA 6
7 Hi-Fi PB A 7
8 Hi-Fi REC 8
9 Hi-Fi PB B 9
PMC01
1 CFG 1
2 12VA(CAP) 2
3 5.2VA 3
4 CAP REV'H' 4
5 I-limit 5
6 MOTOR GND 6
7 GND 7
8 12VA(DRUM) 8
9 CAP CTL 9
10 LD IN 10
DECK
11 DFG/FG 11
12 DRUM CTL 12
P3D02
1 CTL(+) 1
2 CTL(-) 2
3 A/E(+) 3
4 A/E(-) 4
5 A.REC 5
6 A.PB 6
P3D03
1 GND 1
2 FULL ERASE 2
PPM01 PMP01
1 24VA 1
2 GND 2
3 14VA 3
4 GND 4
5 5.3VA 5
6 33VA 6
7 GND 7
8 4VA 8
SMPS
BOARD
ONE
BOARD
ONE
BOARD
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
11
11
10
23
22
21
20
19
18
17
16
15
14
13
12
10
PMD01
B
A
E
C
D
RF
F(-)
T(-)
Vcc
T(+)
F(+)
LM -
FM -
GND
GND
GND
GND
LM +
FM +
SPM -
SPM +
CD_LD
PMD03
CD_PD
Vcc(HF)
Vcc(HF)
DVD_LD
DVD_PD
VOL(CD)
VOL(DVD)
VC_INPUT
SW(OPEN)
SW(CLOSE)
PMD02
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
11
11
SW(LEAD IN) 10
23
22
21
20
19
18
17
16
15
14
13
12
10
MD
OVERALL WIRING DIAGRAM
VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. Servo Adjustment
1) PG Adjustment
• Test Equipment
V.Out
PLAY R/C TRK JIG KEY 6.5 ± 0.5H
H/SW(TP)
• Adjustment Procedure
a) Insert the SP Test Tape and play.
Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the “ATR” is blink after the
SP Test Tape is inserted.
b) Connect the CH1 of the oscilloscope to the H/SW(TP) and CH2 to the Video Out for the VCR.
c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(TP) and then check the distance (time
difference), which is from the selected A(B) Head point of the H/SW(TP) signal to the starting point of
the vertical synchronized signal, to 6.5H ± 0.5H (412µs, 1H=63µs).
• PG Adjustment Method
a-1) Payback the SP standard tape
b-2) Press the “OK(ENTER)” key on the Remote controller and the “REC” key on the Front Panel the same
time, then it goes in to Tracking initial mode.
c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically.
d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data.
• CONNECTION
V.Out
OSCILLOSCOPE
H/SW
(TP) CH1 CH2
R/C KEY
H/SW V.out
(TP)
• WAVEFORM
H/SW
6.5H(412µs)
Composite
VIDEO
3-3
ELECTRICAL TROUBLESHOOTING GUIDE
1. Power(SMPS) CIRCUIT
(1) No 5.3VA (SYS/Hi-Fi/TUNER)
NO 5.3VA.
YES
Is the R101 NO
Replace the R101.
normal?
YES
NO
Is the D111 normal? Replace the D111.
YES
NO
Is the D110 normal? Replace the D110.
YES
NO
Is the D113 normal? Replace the D113.
YES
3-4
(2) No 5V (3) No 3.3V
NO 5V. No 3.3V.
YES YES
Is the Vcc(5.3V) sup- NO Check or Replace Is there about 3.7V NO Check or Replace
plied to Q160 Emitter? the D118. at the IC152 pin1? the D111
YES YES
Is the Q162 Base NO Check the PWR CTL Is there about 3.3V~ NO Check the PWR CTL
“H”? “H” signal from µ-com 5V at the IC152 pin4? “H” signal from µ-com
YES YES
No SW5V NO 33V.
YES YES
Is the Vcc(5.3V) sup- NO Check or Replace Is the Vcc(33V) sup- NO Check or Replace
plied to Q163 Emitter? the D118. plied to Q161 Emitter? the D113.
YES YES
Is the Q164 Base NO Check the PWR CTL Is the Q162 Base NO Check the PWR CTL
“H”? “H” signal from µ-com “H”? “H” signal from µ-com
YES YES
3-5
(6) No 13V(TO Cap, Drum Motor) (7) No 8V
NO 13VA. NO 8V.
YES YES
Is the D117/D115 NO Replace the Is there about 3.3V~ NO Check the PWR CTL
Normal? D117/D115. 5V at the IC151 pin4? “H” signal from µ-com
YES YES
YES YES
Is the Vcc(13V) supplied NO Check or Replace Is the Vcc(12V) supplied NO Check or Replace
to Q156 Collector? the D110. to Q165 Collector? the D110.
YES YES
Is the Vcc(13V) sup- NO Check the PWR CTL Is the Vcc(10V) sup- NO Check or Replace
plied to Q156 Base “H” signal from µ-com plied to Q165 Base the ZD171.
YES YES
3-6
2. SYSTEM/KEY CIRCUIT
(1) AUTO STOP
Auto Stop
YES
Does the SW30 waveform NO Check the Drum Motor
appear at the IC501
Pin18? signal.
YES
NO Do T/UP Reel Pulses NO
Do the T-UP Reel Pulses Does 5V appear at the
appear at the point
appear at the IC501 Pin80? RS501?
between R556 and R536?
YES YES YES NO
YES
YES
Does the “H” signal appear NO Is 5V applied to the
at the IC501 Pin60 during
R531 ?
inserting the CST ?
YES NO
YES
Does the “L” signal appear
Check the CST SW and Refer to SMPS 5.3VA
at the IC501 Pin19 during
the peripheral circuitry. troubleshooting.
inserting the CST?
NO
YES
3-7
3. SERVO CIRCUIT
(1) Unstable Video in PB MODE
Unstable Video in
PB Mode.
YES
Does the Noise level of the
screen change
periodically?
YES
YES
Does the Video Envelope NO Refer to “When the Y signal
waveform appear at the doesn’t appear on the
IC501 Pin9? screen in PB Mode”.
YES
Refer to “(2)
Replace the IC501.
No 12VA of Power section”
3-8
2. SERVO CIRCUIT
(3) When the Capstan Motor doesn’t run,
NO Refer to “SMPS(CAPSTAN/12Volt)
Does 12VA appear at the PMC01?
Trouble Shooting”.
YES
NO
YES
Check the PMC01 and the Capstan Does the PWM signal appear at the
Motor Ass’y. IC501 Pin77?
YES
NO
Aren’t the foil patterns and Components Does the CFG signal appear at the
between IC501 Pin77 and PMC01
Pin9 short? PMC01 Pin1?
YES
NO
3-9
2. SERVO CIRCUIT
(4) KEY doesn’t working
YES
Does LED or FLD change NO Replace the defective
when a function button is
switches.
pressed?
4. OSD CIRCUIT
(1) No OSD display.
YES
YES
3-10
5. Y/C CIRCUIT
(1) No Video in EE Mode,
No Video in EE Mode
YES
YES
YES YES
Does the Video signal NO Check the path of the sig-
appear at the IC501 nal between the IC301 Pin Check the C327.(AGC)
Pin52? 29 and IC501 Pins50.
YES
Does the Video signal NO Is there Vcc 5V on the NO Check the 5V.
appear at the IC602
Pin7? IC602 Pin6 (Power Circuit)
YES
3-11
3. Y/C CIRCUIT
(2) When the Y(Luminance) signal doesn’t appear on the screen in PB Mode,
YES
YES
Does the normal RF signal NO Is the V.H.S/W signal NO Check the System Circuit.
appear at the IC301 Pin 6? applied to the IC301 Pin70? (IC501 Pin18)
YES
NO
Clean the Drum. Check the IC301
YES
3-12
3. Y/C CIRCUIT
(3) When the C(Color) signal doesn’t appear on the screen in PB Mode,
YES
YES
3-13
3. Y/C CIRCUIT
(4) When the Video signal doesn’t appear on the screen in REC Mode,
NO
Is the EE signal normal? Check EE Mode.
YES
YES
YES
Does the REC RF signal NO Does the REC “H”(4V~5V) NO Check the system of
appear at the IC301 signal appear at the Q303,
Pin76? Q307 Base? REC”H”(IC501 pin74)
YES YES
YES
3-14
6. Hi-Fi CIRCUIT
(1) No Sound(EE Mode)
No Sound.
YES
NO
Check the SIF.IN of IC801 Pins57. Check the TU701 SIF Pin13.
YES
Check the Vcc of IC801 Pins3, 5, 15, Check the Power 5.2V, 5.3VA, REG 9V.
32, 36, 46, 54. NO Q701, PMP01 Pins1, 2, 5, 6.
YES
YES
NO
Check the Audio of IC801 Pins78, 80. Replace IC801.
YES
NO
Check the Audio of C804, C854. Replace C804, C854.
YES
3-15
3. Y/C CIRCUIT
(2) Hi-Fi Playback
PB mode
YES
No Sound.
YES
Is the RF Envelope at NO
IC801 Pin23 over 3Vp-p?
YES
3-16
(3) Hi-Fi REC
Hi-Fi REC.
YES
YES
YES
YES
YES
YES
3-17
7. Tuner/IF CIRCUIT
(1) No Picture on the TV screen
No picture on the TV
screen
YES
YES YES
YES
YES
YES
Replace Tuner.
YES
YES
3-18
(2) No Sound
No Sound.
YES
NO
Check the Vcc of TU701 Pins3, 14. Check 5.2V, 33V Line.
YES
YES
3-19
BLOCK DIAGRAMS
1. POWER(SMPS) BLOCK DIAGRAM
T101
R101
! TRANS
BD101
+ SNUBBER
C103 BLOCK
(D101,C105
C106,R104)
6 7 8 CAP VCC
D115
DRIVE & S/W BLOCK RECTIFIER &
DRUM VCC
NOISE FILTER (IC101, D102, R105, SMOOTING BLOCK
C104, C109 , C135) D117
BLOCK 5 2 (D110,C123,C163, 12V REG BLOCK
(C101,L102, R133,L122,C126) (Q156,ZD103,C151, 12V
C102) R150,R153,C152)
1 3 RECTIFIER & 5.3VA
! SMOOTING BLOCK
5V S/W BLOCK
(D118,D112,C129, 5V
C131,L124,L125) (Q160,C155,D121,
R157,R158,R159,R160)
FUSE
(F101) RECTIFIER &
SMOOTING BLOCK 3.3V REG BLOCK 3.3V
(D111,C127,L123, (IC152,C153,R156)
! C128)
33V S/W BLOCK
RECTIFIER & (Q161,R154,R155, 33V
SMOOTING BLOCK R177)
(D113,C132,R119)
5V S/W BLOCK SW5V
! (Q163,C162,R173,
PHOTO COUPLER FEED-BACK Q164)
Y-CAP (IC102) BLOCK
R112,R113, 8V REG BLOCK 8V
C110
! C133,R114. (D114,IC151,R170,
! R115,R116 C154,C159)
Y-CAP
BR BL C111 ERROR R117) 9V REG BLOCK
(BK)(WH) AMP (Q165,ZD171,C171,
(IC103) R174,R175,R176) 9V
COMBI NTSC
3-20 3-21
2. TU/IF BLOCK DIAGRAM
V.OUT
NC
TU 30V
SIF
A.OUT
AFT
DATA
CLOCK
ENABLE
NC
RF AGC
V.IN
CONTROL
REG 5V
CH S/W
A.IN
999 GND
16
15
14
13
12
10
11
1
875 MOD A.IN
61 MOD CTL
107 5V
26 VCR 'H'
COMBI NTSC
3-22 3-23
COMBI NTSC
System
System
(FROM u-COM)
(FROM u-COM)
CLOCK
DATA
46 57 45 65 73 74 67 69
80 System V.H/SW30
55 C-CCD IC301 Serial Cont X-tal (FROM u-COM)
53 CLOCK Drive HA118725 JCA
interface VCO/OSC
L-DET
(-4dB)
85
49 APC/ACC REC-AMP
DET SP CH1
Y-CCD Main CCD f0=1.68M SP CH2
C-LPF 2 86
Conv2 LPF
51 B.E MIX REC
ACC SPF LPF
C.K ATT Trap
V. OUT 6dB Main REC-AMP
System 29 C-LPF 1 SP CH2
(TO u-COM) AMP Conv2 SP CH1 87
D-V SYNC
System 28 SQUEL CH
(TO u-COM)
HPF FBC Main FM 629K
D.E. NL Emph REC FILTER TRAP VCA
CLEAR ALC Emph MOD
SYNC
89
30 FBC f/0DEV REC-AMP EP CH1
Video ALC Adjst EP CH2 90
32
VIDEO
YNR REC-AMP EP CH2
AGC
EP CH1 91
AGC DET SYNC
SEP
LPF CLAMP CLAMP
ATT ATT ATT
-10dB -10dB -10dB
12 19 15 17 18 36 40 38 37 23 26 31 14 9 8 11
(TO u-COM)
+
C-SYNC
+
+ + + + +
VIDEO IN
VIDEO IN
VIDEO IN
VIDEO IN
System
LINE 1
LINE 2
DVD
TV
(REC Mode)
3-25
3-24
System
System
(FROM u-COM)
(FROM u-COM)
CLOCK
DATA
76 77 67 69 74 73 65 57 45 43 42 46
System V.H/SW30 80
(FROM u-COM) C-CCD 55
X-tal Serial Cont 6dB
V.ENV 83 VCO/OSC interface AMP
(TO u-COM) CLOCK Drive 53
85 C-
REC-AMP SQUELCH 49
SP CH1
SP CH2 Y-CCD
86
51
REC-AMP MIX V. OUT
SP CH2 29 System
87 SP CH1 AMP (TO u-COM)
Main APC/ACC
VCA CCD LPF Conv2 DET
CTL Trap D-V SYNC
SQUEL CH 28 System
2M LPF ACC C LPF fh Trap DEALY L- DET BPF BD C.K (FROM u-COM)
HIFI Trap
89
Main
EP CH1 REC-AMP CLEAR
Conv1
90 EP CH2 SYNC
DEMO Main NL
TRAP FM AGC P.EQ G.EQ D LIM Y LPF CLAMP
S LPF De-Empf De-eMPH C-SYNC
SYNC SEP 31 System
629K (TO u-COM)
EP CH2 REC-AMP
EP CH1
91 FBC
Sharpness 30
YNR NC CONTROL Video ALC
3. Y/C BLOCK DIAGRAM
CLAMP
IC301 32
LPF
HA118725
10 8 9 33 34 37 38 40 36
+
+
(PB Mode)
TUNER IC801 IC301 (EE Mode)
TU701 LA72670BM HA118725NF
NORMAL
AUDIO
6
OUT 76 ALC DET
SIF 13 57 SIF
DE MOD
4 10
RF_MOD
2
INPUT
A_IN 1
SELECT
11
REAR JACK
4. NORMAL AUDIO BLOCK DIAGRAM
73
12
DVD AUDIO
74
80 78
A. OUT (L) A. OUT (R)
(PB Mode)
IC301 IC801
HA118725NF LA72670BM
A. OUT (L)
R/P HEAD 80
6
3-26
EQ A. OUT (R)
N.A.IN AMP 10 4 OUTPUT
AMP 78
5 SELECTOR
EQ 4
2 2 MOD. OUT
55 53 54
3-27
DATA
CLOCK (System)
From u-COM
ENA
(REC Mode)
SIF 13 57 SIF
DE MOD
4 10 REC 9
RF MOD. AMP
A_IN 1 2 INPUT
SELECT
OUTPUT
SELECT
LINE AUDIO(R) IN 9
REAR Jack
LINE AUDIO(L) IN 71
80 78
A. OUT (L) A. OUT (R)
COMBI NTSC
5. Hi-Fi BLOCK DIAGRAM
A
Hi-Fi/
B REC
AUDIO INPUT
BLOCK 24 26 27
Hi-Fi PB 'B'
Hi-Fi REC
Hi-Fi PB 'A'
SIF 57 DEMO
DULATE
FM MODU
DE MODU A.OUT 'L'
80
DVD A.IN 'L' 12 A.OUT
DVD AUDIO
DVD A.IN 'R' 74 A.OUT 'R' To JACK
78
AV1 A.IN 'L' 11 INPUT
REAR JACK OUTPUT
AV1 A.IN 'R' 73 SELECT
SELECT
MODULATOR
AV2 A.IN 'L' 9 3 A.OUT
FRONT IC801 (To Tu)
AV2 A.IN 'R' 71
LA72670BM
6 4
NORMAL AUDIO
OUT(To AVCP)
NORMAL AUDIO
IN(From AVCP)
COMBI NTSC
3-28 3-29
6. SYSTEM BLOCK DIAGRAM
5.3VA
MODE S/W
MS501 11 77 76 95 94 9 18 13 16 59 56
90 87 12 60 CV IN
GND I-Limit 50
V.H.SW30
H.A.SW
V. ENV
D.V.Sync
SQPB
CTL +
DRUM PWM
CAP. PWM
CTL -
LD CTL
CFG
CAP. REV 'H'
DPG
MODE S1 25 MODE S1 COMP IN
17
MODE S2
MODE S3 24 MODE S2 REC 'H' 74
MODE S4 C.ROT 15
23 MODE S3
A.MUTE'H' 84 DISPLAY
22 MODE S4
S clk 67
S in 66 IC5F1
OSC
S out 65
Vss (SYSCON)
79 SUP Reel
(SYSCON)
Vss (OSD)
Vcc (OSD)
OSC out 2
Vss (AMP)
Vcc (A/D)
(SERVO)
OSC in 2
IC504
GND
Vcc
Vcc
58 CST IN 34 3 Vcc 2
RESET
14 44 45 88 49 40 99 53 98 37 1
CST.SW/REC TAP R/C
+ + Q503
5.3VA C500 C517
R541
5.3VA IC505
R531 CS501 R5C6 RC601 OSC GND
R544 Q501 3 Vcc 2
L511
C552 R529 R583 1
R598
C595 +
C596 C592 L512
+ 5V
C503
+
C561 L501
COMBI NTSC
3-30 3-31
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO CIR-
CUIT. SPECIAL COMPONENTS ARE SHADED ON THE NOTE :
SCHEMATIC FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF-
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE
1. POWER(SMPS) CIRCUIT DIAGRAM 1 MODIFIED OR ALTERED WITHOUT PERMISSION
FER FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
FROM THE LG ELECTRONICS CORPORATION. ALL PERFORMANCE IMPROVEMENT CHANGES INTO
COMPONENTS SHOULD BE REPLACED ONLY WITH THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIR- LITERATURE IS PRINTED.
No power.
BD101, R101 are defective.
(DVW-7000 Without)
12VA no power.
D110 is defective.
5.3VA no power.
D112 is defective.
Switching Error.
IC101 is defective.
(DVW-7000 Without)
33V no power.
D113 is defective. 2.5V, 3.3V no power.
D111 is defective.
No Power.
F101 is defective.
Switching Error.
IC103, 102 are defective.
3-32 3-33
2. POWER(SMPS) CIRCUIT DIAGRAM 2
3-34 3-35
3. TU/IF CIRCUIT DIAGRAM
PB
REC
3-36 3-37
4. A/V CIRCUIT DIAGRAM
No Color.
R333, C350, C349 are defective.
9 5
9
12
13
VIDEO Distortion
R322, R323, R324, C320 are defective.
WAVEFORM
3-38 3-39
5. Hi-Fi CIRCUIT DIAGRAM
23 Pin is defective.
Hi-Fi Audio is not appear.
REC
PB
3-40 3-41
6. JACK CIRCUIT DIAGRAM
3-42 3-43
7. SYSTEM CIRCUIT DIAGRAM
8 4 5 7 6
2
3
3-44 3-45
8. TIMER CIRCUIT DIAGRAM
3-46 3-47
• WAVEFORMS
* IC301 Waveform * IC501 Waveform
Tek Stop : 10.0KS/s 280 Acqs Tek Stop : 250KS/s 299 Acqs Tek Stop : 10.0KS/s 18 Acqs Trigger Position: 12% Tek Stop : 10.0KS/s 27 Acqs
T T T T
T
T
T
T
1 1 1
1 Ch1 1.00 V M 5.00ms Ch1 3.04 V
Ch1 1.00 V M5.00ms Ch1 3.04 V Ch1 1.00 V M 200µs Ch1 3.04 V Ch1 1.00 V M5.00ms Ch1 3.04 V
IC301 Pin 9 IC301 Pin 12 IC301 Pins 33, 36, 37 IC301 Pin 15 IC501 Pin 18 IC501 Pin 13 IC501 Pin 13 IC501 Pin 95
100mV/10msec DIV 100mV/10msec DIV 100mV/10msec DIV 200mV/10msec DIV REC/PB QUE/REV QUE/REV REC
VV/EE PB VV/EE EE
(Main De-Emphasis out) (Main De-Emphais Clamp Drive IN Pin 33 (VIDEO IN)
Peacking) Y-out(to 1H CCD) Pin 36
Y-out(from 1H CCD) Pin 37
Tek Stop : 10.0KS/s 35 Acqs Tek Stop : 50.0KS/s 120 Acqs Tek Stop : 5.00KS/s 2 Acqs Trigger Level: 340mv
T T T
T
T
(DPG) T
(DFG) 1
REC/PB VV/EE VV/EE PB Ch1 1.00 V M5.00ms Ch1 3.04 V Ch1 1.00 V M1.00ms Ch1 3.04 V
Ch1 500mV M 10.00ms Ch1 340V
IC301 Pin 90
500mV/2msec DIV
EP REC
(REC RF)
3-48 3-49
• CIRCUIT VOLTAGE CHART
MODE MODE MODE MODE MODE MODE Location Base Emitter Collector
EE PLAY EE PLAY EE PLAY EE PLAY EE PLAY EE PLAY
PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. No. EE PB EE PB EE PB
IC301 55 1.99 2.02 9 0.29 3.91 64 0 0 10 0 0 65 3.87 0.32 Q301 0.25 0.2 -0.01 0.01 0.25 0.2
1 0.06 0.00 56 0.01 0.01 10 0.68 0.99 65 0.97 0.86 11 0 0 66 4.09 0.32 Q302 4.4 5.2 5.1 5.1 5.1 0.3
2 0.06 0.06 57 2.18 2.18 11 0 3.42 66 2.38 0 12 2.5 2.5 67 3.88 0.31 Q303 0.01 0.025 4.7 0.01 0.02 5
3 0.02 0.01 58 2.30 1.91 12 0 0 67 5.07 5.07 13 1.91 2.44 68 3.94 0.31 Q304 4.7 4.4 4.7 pulse -28 5
4 5.10 5.15 59 4.95 4.99 13 0 0 68 4.7 4.45 14 2.49 2.49 69 0 0 Q305 -28 0.7 -24 00 -0.015 0
5 2.10 2.61 60 4.95 5.00 14 4.78 4.78 69 5.02 4.97 15 5.06 5.05 70 0 0 Q306 -28 0.7 -24 pulse 0 0
6 0.00 2.54 61 0.03 0.03 15 0 2.57 70 4.75 4.61 16 2.51 2.51 71 0 0 Q307 4.7 0.025 5.1 2.2 4.6 pulse
7 2.84 2.84 62 1.19 1.19 16 0 0 71 5.17 5.17 17 0 0 72 3.86 0.31 Q309 1.5 0 0
8 1.85 1.35 63 2.35 2.35 17 0.68 0.43 72 5.17 5.17 18 0 0.86 73 0 0 Q501 0.68 0.68 0 0 0 pulse
9 1.85 1.34 64 2.61 2.61 18 2.56 2.57 73 0 0 19 2.51 2.44 74 2.5 2.5 Q503 5.17 5.17 4.48 4.48 5.15 5.15
10 2.39 1.90 65 2.26 2.26 19 2.57 2.57 74 0 0 20 2.52 2.45 75 3.87 0.4 Q504 2.82 2.94 2.18 2.27 4.95 4.95
11 2.64 3.04 66 2.61 2.61 20 0 0 75 0 0 21 2.52 2.43 76 3.17 0.22 Q505 1.58 1.58 1.03 2.24 4.96 4.96
12 1.69 0.01 67 1.39 1.39 21 0.11 0.11 76 0 1.79 22 2.51 2.42 77 0 0 Q506 5.07 0 0 0 0 3.29
13 0.01 0.01 68 1.28 1.28 22 5.17 5.17 77 0 2.72 23 0.19 3.66 78 4.42 4.3 Q507 2.8 2.6 0 3.23 0 0
14 2.78 2.40 69 1.98 1.98 23 ]5.17 5.17 78 0 4.76 24 2.25 2.3 79 0 0 Q805 2.56 2.56 2.08 2.08 5.06 5.05
15 0.01 0.01 70 2.30 2.30 24 5.17 5.17 79 0 0 25 0 0 80 4.4 4.3 Q701 9.02 9.24 9.82 9.81 12.58 12.99
16 0.31 1.92 71 1.60 1.60 25 0 0 80 0 0 26 2.24 2.3 Q702 4.98 4.97 5.7 5.7 5.19 5.19
17 2.80 2.80 72 2.50 2.50 26 5.13 5.13 81 0 0 27 2.25 2.3
18 1.95 1.89 73 5.25 5.25 27 5.13 5.17 82 4.94 4.94 28 0 0
19 2.80 2.80 74 5.25 5.25 28 5.13 5.13 83 5.03 4.98 29 2.48 0.11
20 0.02 0.01 75 5.25 5.25 29 0 0 84 0 0 30 0 1.34
21 2.80 2.80 76 2.17 5.25 30 0 0 85 2.69 2.67 31 2.51 3.79
22 5.10 5.14 77 2.17 2.17 31 0 0 86 0.58 0.68 32 5.02 5.01
23 2.32 2.34 78 2.84 2.17 32 0 0 87 0.17 2.36 33 2.64 2.65
24 0.52 0.88 79 0.03 0.03 33 0 0 88 0 0 34 2.64 2.64
25 2.13 2.13 80 0.01 0.01 34 5.15 5.15 89 0.54 0 35 0 0
26 3.01 2.81 81 0.01 0.01 35 1.52 1.51 90 0.1 1.36 36 5.06 5.05
27 0.51 0.92 82 0.01 0.01 36 1.43 1.44 91 2.53 2.54 37 5.17 5.05
28 0.03 0.03 83 2.50 2.50 37 5.15 5.15 92 2.54 2.53 38 5.17 5.17
29 2.47 2.38 84 5.05 5.05 38 2.19 2.18 93 0.21 0 39 0 2.57
30 2.79 2.89 85 2.29 2.29 39 2.28 2.27 94 2.5 2.49 40 0.19 0
31 0.37 0.23 86 2.29 2.29 40 0 0 95 2.5 2.49 41 2.52 2.45
32 2.39 2.82 87 2.47 2.29 41 0.51 0.55 96 2.52 2.52 42 2.51 2.43
33 2.10 2.15 88 0.01 0.01 42 0.26 0.55 97 2.52 2.52 43 2.52 2.45
34 1.83 3.14 89 5.02 2.28 43 0.26 0 98 5.08 5.08 44 2.52 2.45
35 3.05 2.54 90 0.03 2.28 44 2.35 2.34 99 5.17 5.17 45 0 0.25
36 2.31 2.39 91 0.03 2.28 45 2.41 2.41 100 2.64 1.95 46 5.06 5.05
37 3.04 3.13 92 5.06 5.11 46 0 0 IC504 47 2.49 2.49
38 0.00 2.18 93 2.05 2.54 47 1.29 0 1 5.19 5.19 48 1.9 2.42
39 2.49 1.45 94 2.55 2.54 48 0 0 2 0 0 49 0 0
40 2.09 2.12 95 2.53 2.52 49 0 0 3 5.14 5.14 50 0 0
41 2.49 2.66 96 2.53 2.50 50 1.88 1.99 IC505 51 2.05 2.06
42 2.13 2.14 97 0.02 0.01 51 0.53 0.57 1 5.19 5.19 52 1.22 0
43 2.13 2.14 98 2.27 2.55 52 1.88 1.98 2 0 0 53 3.86 0.25
44 0.01 0.01 99 0.01 0.01 53 4.96 4.95 3 4.7 4.7 54 9.2 9.19
45 3.12 3.15 100 2.57 2.54 54 2.03 2.03 IC801 55 6.26 0.28
46 3.12 0.00 IC501 55 2.6 1.92 1 0 0 56 1.96 0.29
47 5.05 0.00 1 0.97 0 56 1.96 2.05 2 2.56 2.54 57 2.2 2.15
48 4.92 4.97 2 5.17 5.17 57 0 0 3 9.21 9.18 58 4.56 0
49 3.28 3.33 3 5.17 5.16 58 0 0 4 2.48 2.48 59 2.52 2.35
50 5.05 5.10 4 0 0 59 0 0 5 5.19 5.19 60 3.86 0.23
51 2.03 2.11 5 0.5 0.54 60 2.57 2.58 6 1.91 2.07 61 3.15 0.24
52 5.05 5.10 6 0 0 61 0 4.28 7 0 0 62 4.02 0
53 2.61 2.63 7 0.4 0.42 62 0 0 8 0.29 1.31 63 3.83 0
54 0.01 0.01 8 0.19 4.06 63 0 0 9 0 0 64 2.45 0
3-50 3-51
PRINTED CIRCUIT DIAGRAMS
1. MAIN P.C.BOARD
LOCATION GUIDE
3-52 3-53
2. MAIN P.C.BOARD
LOCATION GUIDE
3-54 3-55
3. POWER P.C.BOARD
NOTES) Warning
NOTES) Parts that are shaded are critical
NOTES) With respect to risk of fire or
NOTES) electricial shock.
LOCATION GUIDE
3-56 3-57
DVD PART
ELECTRICAL TROUBLESHOOTING GUIDE
1. System operation flow
Power On
Show LOGO
Yes
Tray Closed?
No
Yes
SLED at Inner
Side?
No
Recieve
OPEN/ CLOSE
Key?
No
No Receive Yes
CLOSE Key?
3-58
2. Test & debug flow
TEST
Check the
AC Voltage No
Power PCBA (110V Check the POWER PART
or 220V)
Yes
Is
the DC Vol tage No
outputs OK? Check the POWER PART
(5V, 3.3V, 8V, 12V)
Yes
Yes
3-59
A
Have
TV signal output? Check the filteri ng and amp circuit of
TV signal.
Check AV cable
connection to TV set .
Does
Tray move inside Normal
when it is not at TROUT & TRIN Check the load OPEN &
closed position? signals? CLOSE switch
Normal
TRCLOSE & Check the Tray control IO pins
TROPEN signal? on MT1376 & MT1379.
Normal
LOAD+ & LOAD- Check the Tray control amplifying
signal ? circuit on Motor driver.(IC202)
3-60
B
Does
the SLED move No No Check the connection line of
to inner side when it is at Motor Driver STBY
Pin is High? STBY signal .
outter position?
Yes Yes
Yes
Yes
Optical No
Lens has movements Proper FOSO outputs Check FOSO connection on
for searching to motor driver? MT1379 and motor driver.
Focus?
Yes Yes
Yes
3-61
C
No No
Laser turns on when LD01 or LD02 output MT1336 (IC201)
reading disc? properly?
Yes Yes
Collector
voltage of power No Check therel ated ci rcuit on
transistor is OK? laser power transi stor
( Q204, Q205)
Yes
No
Put disc in? Laser off
Yes
Yes Yes
No Proper No
Does spindle rotate? DMSO signal on Check DMSO related
MT1379 circuit on MT1379.
Yes Yes
Yes
3-62
D
Yes
No Proper No
Focus ON OK? signals on A, B, C, Check connections between
D of MT1336 MT1336 and pick-up head.
Yes Yes
Yes
Yes Yes
No
Properly TRSO signal Check the TRSO connection
on MT1379? on MT1379 and motor dirver.
Yes
Yes
No
Disc is play? Check RF signal waveform.
Yes
3-63
E
Normal Audio
Audio output DAC received Check connection between MT1379
when disc playback? correct data stream? & Audio DAC. (Check VRST#, ACLK,
ABCK, ASDAT3)
TEST END
3-64
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
3.8V, 27MHz
FIG 1-1
Power Cord in
5.2VA
PWR_CTL(CN505 PIN 7)
M_RESET(CN505 PIN 9)
FIG 1-2
3-65
3) RS232 waveform during procedure(Downloading)
TXD(J6 PIN3)
RXD(J6 PIN 2)
FIG 1-3
FIG 1-4
3-66
2. SDRAM CLOCK
FIG 2-1
OPEN((CN203 PIN 3)
CLOSE(CN203 PIN 2)
TROPEN(IC202 PIN 1)
TRCLOSE(IC202 PIN 2)
FIG 3-1
3-67
2) Tray close waveform
OPEN((CN203 PIN 3)
CLOSE(CN203 PIN 2)
TROPEN(IC202 PIN 1)
TRCLOSE(IC202 PIN 2)
FIG 3-2
OPEN((CN203 PIN 3)
CLOSE(CN203 PIN 2)
TROPEN(IC202 PIN 1)
TRCLOSE(IC202 PIN 2)
FIG 3-3
3-68
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
FMSO(2.0V/1.4V/1.0V)
(IC501 PIN 19)
SL+(4.7V/3.6V/1.9V)
(IC202 PIN 12)
SL-(5.3V/3.7V/2.5V)
(IC202 PIN 13)
FIG 4-1
FOSO(1.5V/1.4V/1.3V)
(IC501 PIN 12)
F+(4.0V/3.6V/3.2V)
(IC202 PIN 9)
F-(4.0V/3.6V/3.2V)
(IC202 PIN 8)
FIG 5-1
3-69
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)
MDI1(0V/180mV)
(IC201 PIN 124)
LD01(5.0V//3.5V)
IC201 PIN 125)
LD02(5.0V/3.6V)
(IC201 PIN 126)
FIG 6-1
F+(IC202 PIN 9)
3-70
F+(IC202 PIN 9)
F+(IC202 PIN 9)
3-71
F+(IC202 PIN 9)
8. FOCUS ON WAVEFORM
FOSO(IC501 PIN12)
F+(IC202 PIN 9)
F-(IC202 PIN 8)
3-72
FE(IC201 PIN 18)
FOSO(IC501 PIN12)
F+(IC202 PIN 9)
F-(IC202 PIN 8)
DMSO(1.4V/1.8V)
(IC501 PIN 18)
SP-(3.6V/2.4V)
(IC202 PIN 10)
SP+(3.6V/4.8V)
(IC202 PIN 11)
FIG 9-1
3-73
10. TRACKING CONTROL RELATED SIGNAL(System checking)
T-(IC202 PIN 7)
T+(IC202 PIN 6)
FIG 10-1(DVD)
T-(IC202 PIN 7)
T+(IC202 PIN 6)
FIG 10-2(CD)
3-74
11. RF WAVEFORM
RFOP(2.3V/1.1V)
(IC201 PIN 6)
RFON(0.8V/2.0V)
(IC201 PIN 7)
FIG 11-1
FIG 12-1
3-75
13. MT1379 VIDEO OUTPUT WAVEFORM
FIG 13-1
2) Y
FIG 13-2
3-76
3) C
FIG 13-3
1) Audio L/R
FIG 14-1
3-77
2) Audio related Signal
ASDATA3
FIG 14-2
3-78
DISC
SLED
LOADING A[00:19]
(FEEDING)
MOTOR PCE# MA[00:10]
MOTOR AD[0:7]
PRD# BA0
PWR# DCLK
DECK MECHANISM
M M DCKE
1. Overall Block Diagram
CS#
BLOCK DIAGRAMS
DQM[0:1]
DQ[00:15]
DQ[16:31]
RAS#
CAS#
WE#
AV33/DV33/V25 DV33
TXD
J601
RXD RS232
RVCC V33
SL+,SL-
SP+,SP-
SCL
F+,F-,T+,T-
IC604
LOAD+,LOAD-
LIMIT
RFON,RFOP,FEO,RFL,CSO SDA KS24C021CS
TROUT,TRIN TEO,BDO,RFRP,HTRC,V2P8 EEPROM
IC201 IC601 MIC_DETC
STBY,TRCLOSE SCLK,SDEN,SDATA
PWMOUT2
V1P4
3-79
°‹
MT1336E MT1379E
IC202
ACLK
LA6560 RF DSP/MPEG ABCLK
MOTOR ALRCK
DRIVER
VCC/+8V VCC/DV33/3V3M
TROPEN,TRSO,FOSO,DMSO,FMSO
IC401
ADIN
VFD_SCK CS4392(2DAC)
VFD_TXD
VFD_RXD VCC M_REQ
PWRCTL 27MHz VRST#
S_REQ
URST
IC606 X-TAL ASDAT[0:3]
BUFFER IC VSCK
Y[1:6]
MUTE
VSDA L/R
74HCT244
ASPDIF
ASPECT
ASTB
VCC
IC903
RESET IC VCC +12V
IC6A2 IC401
AC 90V~240V VCR MM1623XFBE
50HZ/60Hz
POWER RC901 NJM4580
VIDEO BUFFER OP-AMP
REMOCON
BOARD RECEIVER Y
R/Pr G/Y B/Pb L/R
C COAX OPTICAL
CVBS
KEY Input
V8806/VC8806P1K'S
COMBI SCART
X601
27MHz
X-TAL
SDEN, SDATA,
SCLK,PWMOUT2
ALPC
AD[0:7]
LD0 1, LDO 2, IOA
MDI 1
RFOP,RFON A[0:19] FLASH
IC601 ROM
IC201
PRD#, PWR#
2. SERVO Block Diagram
MA[0:10]
3-80
MA[0:10]
DQM0 ,DQM1 DQM0 ,DQM1
LIMIT,TRIN,TROUT WE#,CAS#,RAS# WE#,CAS#,RAS#
TRCLOSE CS#,BA0,
CS#,BA0,
STBY,V1P4 DCLK DCLK
DQ[0:15]
DQ[16:31]
DCKE DCKE
IC602 IC603
F+, F-, T+, T- GM72V161621 GM72V161621
ADIN
1M x 16bit 1M x 16bit
SDRAM SDRAM
SP+, SP- IC202
M/D LA6560
SL+, SL-
Motor Driver FOSO,TRSO,FMSO
DMSO,,TROPEN
LOAD+, LOAD-
V8806/VC8806P1K'S
COMBI SCART
IC602 IC603
SDRAM SDRAM
16M 16M
SCL,SDA IC604
EEPROM
DQM0,DQM1
DQ[16:31]
DQ[0:15]
DQM2,DQM3
DCLK,WE,CAS,RAS
CS,DCKE,MA[0:10]
RFOP,RFON,HTRC,RFRP,RFL Y2(Y),Y3(Color)
FEO,CSO,TEO,ADIN,BDO Y4(Y),Y5(Cb),Y6(Cr) VIDEO
SDATA,SDEN,SCLK,URST ASPECT(16:9) Interface
RF IC
FMSO,DMSO
Interface
V1P4,V2P8
3. MPEG & MEMORY Block Diagram
3-81
ACLK,ALRCK,ABCK
MUTE,VSCK,VSDA
ASDTA[0:3] AUDIO
ASTB,SCL,SDA Interface
ASPDIF
VFD_SCK
VFD_TXD
M_REQ
X601
URST,S_REQ
VFD_RXD
PWR,PCE,PRD
A[0:19]
AD[0:7]
V8806/VC8806P1K'S
COMBI SCART
CVBS
(R.G.B) / (Y.Pb.Pr ) IC6A2
VIDEO 6dB
MPEG COMPONENT (R.G.B) / (Y.Pb.Pr )
Amp
(Y/C)
SUPER VIDEO (Y/C)
TO JACK
4. VIDEO & AUDIO Block Diagram
DAC RESET
IC401 AUDIO ‘R’
IC402 (OP Amp)
MPEG ACLK
3-82
AUDIO DAC LPF&Buffer AUDIO ‘R’
SCL (2CH)
SDA
ADATA3
V8806/VC8806P1K'S
COMBI SCART
CIRCUIT DIAGRAMS
1. SYSTEM CIRCUIT DIAGRAM
3-83 3-84
2. RF & DSP SERVO CIRCUIT DIAGRAM
CD/DVD LD
will not on
3-85 3-86
3. AV/JACK CIRCUIT DIAGRAM
3-87 3-88
• CIRCUIT VOLTAGE CHART
IC201(MT1336E) IC202(MOTOR) IC501(MT1379) IC502(SDRAM) IC505(EEPROM) IC510(BUFFER) IC5A1(FLASH) IC401(CS4391) IC402(AMP) IC5C1(MM1623XFBE) IC201(MT1336E) IC202(MOTOR) IC501(MT1379) IC502(SDRAM) IC505(EEPROM) IC510(BUFFER) IC5A1(FLASH) IC401(CS4391) IC402(AMP) IC5C1(MM1623XFBE)
PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY
1 1.03 2.99 0 0 1.22 1.22 3.27 3.28 0 0 0 0 81 0.22 0 0.99 1.34
2 5.11 5.08 0 0 0 0 1.18 1.26 0 0 2.59 2.55 STOP PLAY STOP PLAY STOP PLAY STOP PLAY 82 0 0 2.52 2.52
3 0 0 8.04 8.01 0.96 0.9 1.1 1.52 0 0 0 0 0.08 0.16 3.28 3.29 5.52 5.49 5.09 5.08 83 0 0 3.09 1.33
4 0 0 0.12 0.06 2 2.06 0 0 0 0 2.59 2.56 1.82 0.45 3.28 3.28 5.52 5.48 2.43 2.42 84 0.07 0 0.37 1.16
5 5.11 5.07 0 0.06 0 1.51 0.66 1.07 3.28 3.29 0 0 2.84 0 0 1.65 5.51 5.47 5.09 5.08 85 0.07 2.27 3.08 1.1
6 0 1.95 3.64 3.69 1.48 1.47 0.85 1.12 3.28 3.29 3.24 3.23 2.83 3.12 1.63 1.64 0 0 1.45 0 86 1.97 0 3.07 1.08
7 0 0 3.62 3.61 0 1.56 3.27 3.28 0 0 0 0 0.69 0.26 1.64 1.65 5.51 5.48 0 0 87 1.96 1.9 0.59 1.04
8 0 0 3.64 3.53 3.2 1.52 0.51 0.97 3.28 3.29 0.14 0.08 1.72 0.25 1.59 1.61 5.51 5.48 1.45 1.69 88 1.54 1.71 1.57 2.53
9 5.11 0 3.6 3.76 0.12 0.06 3.06 0 0 0 1.92 0.9 0 0 5.52 5.47 0 0 89 0.19 2.22 3.2 3.13
10 5.11 5.08 3.62 2.43 0.12 0.06 0 0 0 0 1.7 1.45 3.28 0 12.03 12.03 2.47 2.46 90 0.21 0 2.77 2.53
11 5.11 5.08 3.63 4.85 3.25 3.25 0.06 0.98 0.15 0.09 0 0 3.28 3.29 0 0 91 0.22 0.06 0.22 1.68
12 0 0 3.62 3.72 1.41 1.49 3.18 0.87 0 0 0 0 0 0 1.14 1.76 92 0.22 0 0 0
13 5.11 0 3.64 3.57 1.41 1.41 3.27 3.28 0.15 0.08 3.27 3.29 5.01 5.01 0 0 93 0.23 0.06 3.32 1
14 5.11 5.08 8.04 8.01 0 0 2.94 2.56 5.19 5.19 3.56 3.55 2.31 2.31 2.42 2.42 94 0.23 0.06 0.16 1.58
15 2.84 2.81 1.45 1.48 1.42 1.42 0.47 0.42 0.14 0.09 3.29 3.29 4.96 0 5.09 5.08 95 2.28 0 3.31 1.62
16 1.45 1.43 0.27 1.39 3.3 0 2.93 3.01 5.25 5.24 0 0 1.42 2.41 2.43 2.42 96 2.28 2.25 3.3 1.08
17 2.08 2.07 0.29 1.32 2.53 2.53 3.21 3.22 0.15 0.08 0.23 0.06 2.4 2.39 0 0 97 2.27 1.23 3.3 3.29
18 1.37 1.42 1.45 1.43 1.42 2.27 2.87 2.95 5.23 5.23 0 0 0 0 2.49 2.47 98 2.27 2.23 3.32 1.62
19 0.69 2.3 1.45 1.43 1.42 1.39 0.15 1.32 0 0 0 0 5.11 5.09 0 0 99 2.27 2.23 0.16 1.09
20 2.4 0 1.45 0.82 0 0 0 0.05 5.25 5.25 0 0.87 2.41 2.41 2.48 2.47 100 2.26 2.23 3.32 1.27
21 2.35 0 1.45 1.43 2.61 2.58 3.09 1.32 1.98 2.64 2.43 2.43 0 0 101 2.08 2.17 3.3 1.32
22 5.11 5.08 1.45 1.43 0.75 1.46 3.09 1.32 2.28 2.18 0 0 1.18 2.3 102 2.07 2.17 0 0
23 0 0 1.47 1.37 2.83 1 3.09 1.32 2.13 1.96 1.76 2.17 103 2.07 2.18 1.56 1.55
24 2.59 3.2 1.45 1.43 1.9 0.89 3.09 1.33 1.67 2.01 0 0 104 2.08 0 0.94 1.25
25 0.19 1.88 1.45 1.43 1.72 0.39 3.27 3.29 1.99 1.72 1.76 2.24 105 0.14 0.15 0.41 0
26 1.58 0 0.95 0.91 0.68 0.31 0 0 1.93 2.19 0 0 106 0.14 0.16 0.05 0.06
27 2.56 3.13 0 0 2.84 3.16 0.15 1.36 2.05 1.94 0 0 107 0 0 0 0.06
28 2 2.01 1.45 1.43 0 0 1.84 2.36 0 0 0 0 108 1.28 1.28 3.27 3.26
29 2 2.06 5.15 5.11 2.85 0.66 1 2.32 0 0 0.06 0.05 109 5.18 5.05 0 0
30 2.96 1.52 1.45 1.43 1.83 0.49 0.54 1.75 0 0 5.09 0 110 0.14 0.16 0.19 1.74
31 0 0 1.45 1.43 0.91 1.39 0.06 0.06 1.49 2.03 111 0.15 0.15 3.3 3.29
32 0.06 2.07 1.45 1.43 1.43 1.2 0.05 0.06 0.16 1.07 112 0.13 0.16 0.18 1.62
33 0.07 2.07 1.46 1.45 1.51 1.57 0 0 1.96 1.25 113 0.14 0.15 2.98 2.38
34 0 0 5.08 5.06 1.51 1.43 0.73 1.26 0.16 1.1 114 5.1 5.05 3.02 1.48
35 0 0 5.15 5.11 3.3 3.29 1.48 1.55 0.99 2.2 115 2.07 2.09 0 0
36 0 0 0 0 0.81 1.26 2.91 2.53 1.17 1.07 116 2.06 2.09 2.86 3.01
37 5.13 0 1.45 1.02 0.07 0 0.79 1.82 117 0 0 2.86 2.54
38 0 0 1.82 1.6 3.27 3.28 0.15 1.07 118 0 0 0 0
39 0 0 1.2 1.5 1.06 1.05 3.29 3.3 119 0 0 0 2.5
40 0 0 2 2.06 0.47 0.98 1.93 3.09 120 5.1 5.05 2.55 2.51
41 0 0 2.17 1.95 0 0 0.16 1.07 121 0.13 0.15 3.03 1.4
42 5.12 5.09 2.53 2.52 0 0.6 1.5 2.2 122 0.14 0.15 3.03 1.4
43 5.12 5.09 1.96 1.9 1.12 1.24 0.16 1.07 123 0 0.18 0.22 1.39
44 5.12 5.09 1.79 1.9 3.27 3.28 1.21 2.64 124 0 0.18 0.22 0.34
45 5.12 5.09 0.8 1.72 1.21 0.99 0.16 1.08 125 5.08 5.03 0 0
46 5.12 5.09 0.8 1.96 1.31 1.34 1.64 1.48 126 5.08 3.16 3.31 0.98
47 0 0 0.8 1.84 0 0 2.05 2.06 127 0.06 2.08 0.26 1.64
48 5.12 5.09 3.3 2.63 1.43 1.44 0 0 128 0 0 3.31 1.53
49 5.12 0 0 0.13 0.88 1.01 0 0 129 3.3 1.15
50 5.08 5.06 0 0.07 0 0 0.07 0.13 130 3.3 3.29
51 5.09 5.07 0 0 131 3.31 1.49
52 5.1 0 0 0 132 0.16 0.89
53 0 0 0 0 133 3.3 0
54 5.13 0 0 0 134 3.3 1.07
55 0.09 0.2 3.25 3.27 135 0 0
56 1.61 0 1.21 1.18 136 2.86 2.53
57 0 0 0 0 137 2.86 2.53
58 0 0 3.29 3.29 138 0.07 0.86
59 0 0 0 0 139 0.09 0.99
60 0 0 0 0 140 0.07 2.51
61 3.28 0 2.59 2.57 141 0.07 0.94
62 0 0 2.58 2.58 142 0.09 1.13
63 0 0 0 0 143 0.07 1.19
64 0 0 2.59 2.56 144 0.09 1.07
65 0 0 3.29 3.29 145 0.09 0
66 0.26 0 3.3 3.29 146 0 1.51
67 5.12 5.08 3.29 3.29 147 0.09 1.25
68 0 0 2.57 2.56 148 0.07 1.64
69 5.12 0 5.19 5.18 149 0.06 0
70 3.21 2.03 2.59 2.57 150 0 1.65
71 3.46 2.2 0.12 0.08 151 0.07 3.29
72 2.81 0 2.53 2.52 152 0 1.6
73 0 0 2.59 2.57 153 0 1.64
74 0.21 0.09 3.29 3.29 154 0 1.44
75 0.22 0 2.61 2.61 155 0 0
76 0 0.1 3.27 3.24 156 0 0
77 0.21 0.09 0 0 157 0 1.63
78 0.23 0.09 0.94 1.04 158 0 3.29
79 0.21 0.08 0.78 1.06 159 0 3.27
80 0.23 0.08 0.89 1.15 160 0 1.27
3-89 3-90
IC201(MT1336E) IC202(MOTOR) IC501(MT1379) IC502(SDRAM) IC505(EEPROM) IC510(BUFFER) IC5A1(FLASH) IC401(CS4391) IC402(AMP) IC5C1(MM1623XFBE) Q201 Q202 Q203 Q204
PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY
161 0 1.27 E 0 0 0 0 0 0 5.14 4.34
162 0 2.35 C 0 5.09 0 0 0 0.19 0 2.42
163 0 0 B 0.68 0 0 5.04 5.04 0 5.08 3.64
164 0 0.73 Q205 Q501 Q6401
165 0 3.27 STOP PLAY STOP PLAY STOP PLAY
166 0 0.5 E 5.14 5.10 0 5.17 0
167 0 0 C 0.5 0 0 0 0 0.13
168 0 0.53 B 5.08 5.05 0.83 0.83 5.11 0
169 0 3.27
170 0 0.59
171 0 0
172 3.01 0.72
173 0 0.72
174 0 0
175 0 2.73
176 0 3.13
177 0 3.13
178 0 3.25
179 0 0
180 0 0
181 2.04 2.64
182 0 2.52
183 0 0
184 0 0.09
185 0 3.26
186 - -
187 0 0.08
188 0 0
189 0 0
190 0 0
191 0.23 0
192 0 3.29
193 0 0
194 0 0
195 0 0
196 0 0
197 0 1.63
198 0 0
199 0 0
200 0 2.15
201 0 1.44
202 0 1.44
203 0 1.43
204 0 1.43
205 0 1.42
206 0 2.1
207 0 2.07
208 0 1.41
209 0 1.52
210 0 1.43
211 0 2.81
212 0 3.28
213 0 0.12
214 0 0.12
215 1.02 1.43
216 0 1.43
3-91 3-92
SECTION 4 MECHANISM OF VCR PART(D-37)
CONTENTS
POSITION DRAWING OF DECK DECK MECHANISM ADJUSTMENT
MECHANISM PARTS • Fixtures and tools for service ................4-12
• Top View......................................................4-1 1. Check of Mechanism Assembly Mode ....4-13
• Bottom View ...............................................4-1 2. Previous Preparation for
Deck Adjustment .....................................4-14
3. Torque Measuring ...................................4-14
DISASSEMBLY AND 4. Adjustment of Guide Roller Height..........4-15
ASSEMBLY OF DECK MECHANISM 4-1. Prior Adjustment...............................4-15
01.Assembly and disassembly of Drum.........4-2 4-2. Fine Adjustment ...............................4-15
02.Plate Top disassembly ..............................4-4 5. Adjustment of Audio/Control (A/C) Head..4-16
03.Holder Assembly CST ...............................4-4 5-1. Prior Adjustment...............................4-16
04.Disassembly of Gear Assembly 5-2. Check of Tape Path between Pinch
Rack F/L....................................................4-4 Roller and Take-up Guide ................4-17
05.Opener Door .............................................4-4 5-3. Fine Adjustment
06.Arm Assembly F/L .....................................4-4 (Azimuth Adjustment).......................4-17
07.Lever Assembly S/W .................................4-4 6. X-distance Adjustment ............................4-17
08.Motor Assembly L/D ..................................4-5 7. Adjustment of Drum Assembly
09.Gear Wheel ...............................................4-5 (Video Heads) .........................................4-18
10.Arm Assembly Cleaner..............................4-5 8. Tachometer Adjustment of
11. Head F/E ...................................................4-5 Deck Assembly........................................4-18
12.Base Assembly A/C Head .........................4-5 8-1. Check of Audio, RF Normalization
13.Brake Assembly T .....................................4-6 Time (Locking Time) in Play after
14.Arm Assembly Tension..............................4-6 CUE or REV.....................................4-18
15.Reel S / Reel T..........................................4-6 8-2. Check of Tape Curl and
16.Base Assembly P4 ....................................4-7 Jam Status .......................................4-18
17.Opener Lid ................................................4-7
18.Arm Assembly Pinch .................................4-7 MAINTENANCE AND CHECK OF
19.Arm T/up ...................................................4-7 VIDEO FUNCTION
20.Supporter, Capstan ...................................4-8
21.Belt Capstan/Motor Capstan .....................4-8 1. Checking Points before Repair ...............4-19
22.Lever F/R ..................................................4-8 2. Essential Check and Maintenance..........4-20
23.Clutch Assembly D37 ................................4-8 3. Regular Check and Maintenance............4-20
24.Gear Drive/Gear Cam ...............................4-9 4. Tools for Check and Maintenance...........4-20
25.Gear Sector...............................................4-9 5. Maintenance Course ...............................4-20
26.Brake Assembly Capstan ..........................4-9 5-1. Removal of Foreign Materials..........4-20
27.Plate Slider................................................4-9 5-2. Grease Application...........................4-21
28.Lever Tension ............................................4-9
29.Lever Spring..............................................4-9 GUIDE FOR TROUBLESHOOTING
30. Lever Brake..............................................4-9 1. Deck Mechanism.....................................4-23
31.Gear Assembly P2/Gear Assembly P3 ...4-10 2. Front Loading Mechanism.......................4-26
32.Base Assembly P2/Base Assembly P3 ...4-10
33.Base Loading ..........................................4-10
34.Base Tension ...........................................4-11 EXPLODED VIEWS
35.Arm Assembly Idler Jog ..........................4-11 1. Front Loading Mechanism Section...........4-28
2. Moving Mechanism Section(1) .................4-29
3. Moving Mechanism Section(2) .................4-30
POSITION DRAWING OF DECK MECHANISM PARTS
• Top View
Order Of Dis- Ref. Posi
assembled Part Fixing Type Draw- tion
Parts firstly
Disassembled ings
1 Drum Assembly 3 screws A-1 T
9 2 Plate Top 2 hooks A-2 T
2 3 Holder Assembly CST 6 chasses A-2 T
2,3 4 Gear Assembly Rack F/L 1 hook A-2 T
2,3,4 5 Opener Door Chassis Hole A-2 T
2,3,4,5 6 Arm Assembly F/L Chassis Hole A-2 T
7 Lever Assembly S/W Chassis Hole, A-2 T
2 4
1 hook
3 8 Motor Assembly L/D 1 screw A-3 T
9 Gear Wheel 2 hooks A-3 T
6
5 10 Arm Assembly Cleaner Chassis Embossing A-3 T
11 Head F/E Chassis Embossing A-3 T
10
12 Base Assembly A/C Head 1 screw A-3 T
8
2,3 13 Brake Assembly T 1 hook A-4 T
12 2,3 14 Arm Assembly Tension 1 hook A-4 T
11 18 2,3,13,14 15 Reel S / Reel T Shaft A-4 T
1 16 16 Base Assembly P4 Chassis Embossing A-5 T
33 17 Opener Lid Chassis Embossing A-5 T
17
19 17 18 Arm Assembly Pinch Shaft A-5 T
14
17 19 Arm T/up 1 hook A-5 T
15 20 Supporter, capstan Chassis Hole A-6 B
17,18 21 Belt Capstan/Motor Capstan 3 screws A-6 B
22 Lever F/R Locking Tab A-6 B
13
35 21, 22 23 Clutch Assembly D37 Washer A-6 B
7 15 24 Gear Drive/Gear Cam Washer/Hook A-7 B
25 Gear Sector Hook A-7 B
21 26 Brake Assembly Capstan Chassis Hole A-7 B
• Bottom View 21,22,23, 27 Plate Slider Chassis Guide A-7 B
24,2526
20
21,22,23, 28 Lever Tension 1 Hook A7 B
24,2526,27
32 21,22,23, 29 Lever Spring 1 Hook A-7 B
21
31 24,2526,27
24 31 21,22,23, 30 Lever Brake 1 Hook A-7 B
32 24,2526,27
21 25 25 31 Gear Assembly P2/ Bass A-8 B
34 Gear Assembly P3
24
28 2, 3, 14, 32 Base Assembly P2 6 Chasses A-8 B
23
25, 31 /Base Assembly P3
27
25, 31 33 Base Loading 3 Hooks A-8 B
22
29 2,3,14 34 Base Tension Chassis Embossing A-9 T
26 35 Arm Assembly Idler Jog Locking Tab A-9 T
30
T:Top, B:Bottom
NOTE : Assembly order is a reverse of
disassembly order.
4-1
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
Drum Assembly
Cable Flat
(S1)
(S1)
(S1)
Cap, FPC
H2
H1
Holder FPC
Fig. A-1
Holder FPC
4-2
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
Plate Top
(Fig. A-2-1)
(B') (C)
(E)
(E)
Opener Door
(Fig. A-2-4)
(H3)
Fig. A-2
4-3
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
2. Disassembly of Plate Top (Fig. A-2-1) 4. Disassembly of Gear Assembly
1) Separate the right part while leaning back the (B) part of Rack F/L (Fig. A-2-3)
the plate top toward the arrow direction. 1) Separate the hook (H3) while leaning ahead the hook (3)
2) Separate the left part while leaning back the (B’) part of after moving the gear assembly rack F/L toward the arrow
the plate top toward the arrow direction. (A) direction.
(Tool used: Tool such as (-) driver, auger, etc with point- 2) Separate the gear assembly rack F/L toward the arrow (B)
ed or flat end) direction.
CAUTIONS CAUTIONS
Assemble while pressing the (C), (C’) part after correspond- For the assembly, correspond the gear part of gear assem-
ing them as in drawing. bly rack F/L to the gear drive.
(C')
(C)
(B')
(B)
Gear Drive
Chassis
CAUTIONS
(H4)
Assemble by inserting the left part after firstly inserting the
(E) part of the holder assembly CST into the groove on the
(E’) part of chassis.
4-4
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
(H5)
Gear Wheel
(Fig. A-3-2)
Base Assembly A/C Head Motor Assembly L/D
(S5)
(Fig. A-3-5)
(Fig. A-3-1)
(A)
(S4)
Fig. A-3
8. Motor Assembly L/D (Fig. A-3-1) 10. Arm Assembly Cleaner (Fig. A-3-3)
1) Take the connector (C1) connected to the Capstan motor 1) Separate the (A) part of Fig. A-3-1 from the embossing of
PCB out. chassis, and hold it up while turning it anti-clockwise.
2) Remove a screw (S4) of the chassis (S4) and step back-
ward, and disassemble it while holding it up. 11. Head F/E (Fig. A-3-4)
1) Separate the (A) part of the head F/E from the emboss-
9. Gear Wheel (Fig. A-3-2) ing of chassis, and hold it up while turning it anti-clock-
1) Release the hook (H5) of the gear wheel and disassemble wise.
it upward.
12. Base Assembly A/C Head (Fig. A-3-5)
1) Release a screw (S5) and disassemble while holding it up.
4-5
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
(H7)
Reel T
(Fig. A-4-3)
Reel S
Spring Tension (Fig. A-4-3)
(H8)
(H6)
Fig. A-4
13. Brake Assembly T (Fig. A-4-1) 15. Reel S/Reel T (Fig. A-4-3)
1) Release the spring tension from the lever spring hook
1) Disassemble the reel S/ reel T while holding it up (com-
(H6).
parison between Reel S and Reel T)
2) Disassemble the brake assembly T while holding it
upward.
4-6
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
Opener Lid
(Fig. A-5-2)
(B)
Arm Assembly Pinch
(Fig. A-5-3)
(C)
Arm T/up
(A)
(Fig. A-5-4)
Chassis
Fig. A-5
16. Base Assembly P4 (Fig. A-5-1) 18. Arm Assembly Pinch (Fig. A-5-3)
1) Release the (A) part of the base assembly P4 from the 1) Hold the arm assembly pinch up.
embossing of chassis.
2) Hold the base assembly P4 up while turning it anti-clock- 19. Arm T/up (Fig. A-5-4)
wise. 1) Turn the arm T/up to release the anchor jaw (H9) part of
chassis and then hold it upward.
17. Opener Lid (Fig. A-5-2)
1) Release the (B) part of the opener lid from the embossing CAUTIONS
of chassis. For the assembly, check the (C) part of the arm assembly
2) Disassemble the opener lid upward while turning it anti- pinch is assembled as in drawing.
clockwise.
- REVERSE THE MECHANISM.
4-7
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
Suppoter Capstan
(Fig. A-6-1)
Belt Capstan
(Fig. A-6-2)
Motor Capstan
(Fig. A-6-3)
Washer(W1)
(L1)
(Fig. A-6-5)
(L1)
Lever F/R
(Fig. A-6-4)
Chassis
(S6)
Fig. A-6
20. Supporter, Capstan (Fig. A-6-1) 22. Lever F/R (Fig. A-6-4)
1) Turn the supporter and Capstan by 90 deg. clockwise 1) Release the locking tab (L1) and then disassemble it
with a driver for disassembly. upward.
21. Belt Capstan (Fig. A-6-2) / 23. Clutch Assembly D37 (Fig. A-6-5)
Motor Capstan (Fig. A-6-3) 1) Remove the washer (W1) and then disassemble it
1) Separate the belt Capstan. upward.
2) Undo 3 screws (S6) on the bottom side of chassis and dis-
assemble it upward.
4-8
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
(H10)
(H11)
Gear Sector
Gear Cam
(Fig. A-7-2) (Fig. A-7-3)
(W2)
Washer (W2)
Lever Tension
(Fig. A-7-6)
Lever Brack
(B) Lever spring
(Fig. A-7-8)
(Fig. A-7-7)
Base Loading
(A)
Chassis
Fig. A-7
24. Gear Drive (Fig. A-7-1)/ 1) Release the locking tab (L2) on the bottom side of the
plate slider and then disassemble it upward.
Gear Cam (Fig. A-7-2)
1) Remove the washer (W2) and then disassemble the 27. Plate Slider (Fig. A-7-5)
gear drive. 1) Disassemble the plate slider while holding it up.
2) Release the hook (H10) of the gear cam and then disas-
semble it upward. 28. Lever Tension (Fig. A-7-6)
1) Release the lever tension from the guide (A) of chassis
CAUTIONS while turning it anti-clockwise.
For the assembly, adjust both the gear driver hole (A) and 2) Disassemble the lever tension while holding it up.
the gear cam hole (B) straightly and then correspond the
gear cam hole (C) to the chassis hole. 29. Lever Spring (Fig. A-7-7)
1) Release the (B) part of the lever spring from the guide
25. Gear Sector (Fig. A-7-3) (A) of chassis while turning it anti-clockwise.
1) Release the hook (H11) of the gear sector and then hold 2) Disassemble the lever tension while holding it up.
the gear sector upward.
30. Lever Brake (Fig. A-7-8)
26. Brake Assembly Capstan (Fig. A-7-4) 1) Disassemble the lever brake while holding it up.
4-9
DECK MECHANISM DISASSEMBLY
Gear Assembly P3
(Fig. A-8-2)
Gear Assembly P2
(Fig. A-8-1)
(H12) (H13)
(B)
(A)
Chassis
Base Assembly P3
(Fig. A-8-4) Base Assembly P2
(Fig. A-8-3)
Fig. A-8
31. Gear Assembly P2 (Fig. A-8-1)/ 32. Base Assembly P2 (Fig. A-8-3)/
Gear Assembly P3 (Fig. A-8-2) Base Assembly P3 (Fig. A-8-4)
1) Hold the gear assembly P2 upward. 1) Disassemble the base assembly P2 downward while mov-
2) Hold the gear assembly P3 upward. ing it toward the arrow (A) direction along with the guide
hole of chassis.
CAUTIONS 2) Disassemble the base assembly P2 downward while mov-
For the assembly, check the holes of both the gear assem- ing it toward the arrow (B) direction along with the guide
bly P2 and the P3 are adjusted straightly, and then corre- hole of chassis.
spond the gear section groove (A) to the plate slider hole (B).
33. Base Loading (Fig. A-8-5)
1) Release 3 hooks (H12, 13, 14) of the base loading, and
then disassemble them upward.
- Reverse the mechanism.
4-10
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
Base Tension
(Fig. A-9-1) Arm Assembly Idler Jog
(A)
(Fig. A-9-2)
(B) (C)
Chassis
(D)
Fig. A-9
34. Base Tension (Fig. A-9-1) 35. Arm assembly Idler Jog (Fig. A-9-2)
1) Release the (A) part of the base tension from the 1) Push both (B), (C) parts in Fig. A-9-2 toward the arrow
embossing of chassis. direction.
2) Hold the base tension upward while turning it anti-clock- 2) Disassemble the arm assembly idler upward.
wise.
CAUTIONS
Take care to ensure that the (D) part in the drawing is not
hung to chassis in disassembly.
4-11
DECK MECHANISM ADJUSTMENT
• Fixtures and Tools for Service
-S 300
HT 250
-V 200
SR K
150
SR
K
VID
CAS EO
S K- V HT0
-T
0 50 TOR ETTE SR 50
Q
MET UE
100
VHT ER
-303 150
200
250
300
4. Torque gauge adaptor 5. Post height adjusting driver 6. + Type driver (ø5)
Part No:D09-R001 Part No:DTL-0005
4-12
DECK MECHANISM ADJUSTMENT
1. Mechanism Assembly Mode Check
• Eject Mode
• Blank Tape (empty tape) • Mechanism and Mode Switch
(with cassette withdrawn)
1) Turn the VCR on and take the tape out by pressing the 4) Undo the screw fixing the deck and the main frame, and
eject button. separate the deck assembly. Check both the hole (A) of
2) Separate both top cover and plate top, and check both gear cam and the hole (A’) of chassis correspond (Fig.
the hole (A) of gear cam and the hole (A’) of chassis cor- C-1).
respond (Fig. C-2). 5) Check the mode S/W on the main P.C. board locates at
3) If it is done as in the paragraph 2): Turn the gear cam as a proper position as in (B) of the Fig. (C-1).
in No.2) after mantling the motor assembly L/D. 6) Connect the deck to the main P.C. board and perform all
types of test.
CHECK DIAGRAM
Mode S/W
Gear Cam
(B)
(C)
Gear Drive
Fig. C-1
Gear Cam
(A')
(A)
TOP VIEW
Fig. C-2
4-13
DECK MECHANISM ADJUSTMENT
2. Previous Preparation for Deck Adjustment
(Preparation to load the VCR (VCP) with cassette tape not inserted)
1) Take the power cord from the consent. If doing so, proceeding to the stop mode is done. In this
2) Separate the top cover and the plate assembly top. status, input signals of all modes can be received.
3) Insert the power cord into again. However, operation of the Rewind and the Review is
4) Turn the VCR (VCP) on and load the cassette while push- impossible since the take-up reel remains at stop status
ing the lever stopper of the holder assembly CST back- and so cannot detect the reel pulse (however, possible for
ward. In this case, clog both holes on the housing several seconds).
rail part of chassis to prevent detection of the end sensor.
3. Torque Measuring
Purpose of Measuring : To measure and check the reel torque on the take-up part and the
supply part that performs basic operation of the VCR (VCP) for
smoothly forwarding the tape.
Measure and check followings when the tape is not smoothly
wound or the tape velocity is abnormally proceeded:
• Torque Gauge • Play (FF) or Review • Try to operate the VCR (VCP) per mode with the
(600 g.cm ATG) (REW) Mode tape not inserted (See ‘2. Prior Preparation for
• Torque Gauge Adaptor Deck Adjustment).
• Cassette Torque Meter • Measure after adhering and fixing the torque
SRK-VHT-303 gauge adaptor to the torque gauge (Fig. C-3-1)
• Read scale of the supply or take-up part of the
cassette torque meter (Fig. C-3-2).
Item Mode Instruments Reel Measured Measuring Value
Fast forward Torque Fast Forward Torque Gauge Take-Up Reel More than 400g°cm
Rewind Torque Rewind Torque Gauge Supply Reel More than 400g°cm
Play Take-Up Torque Play VHT-303 Take-Up Reel 40~100g°cm
Review Torque Review VHT-303 Supply Reel 120~210g°cm
NOTE
Adhere the torque gauge adaptor to the torque gauge for measuring the value.
Torque Gauge
-S 300
HT 250
-V 200
SR K
150
SR
VID K
C AS EO
S K- V HT0
-T
T O R E T TE SR
Torque Gauge 0 50
VH T ER
Q
MET U E
50
100
-303 150
Adaptor 200
250
300
Reel Table
4-14
DECK MECHANISM ADJUSTMENT
4. Guide Roller Height Adjustment
Purpose of adjustment : To ensure that the bottom surface of the tape can travel along with
the tape lead line of the lower drum by constantly and adjusting
and maintaining the height of the tape.
• Post Height Adjusting • The guide roller height adjusting screw on the
• Play or Review Mode
Driver supply guide roller and the take-up guide roller
Adjustment Procedure ADJUSTMENT DIAGRAM GUIDE ROLLER
1) Travel the tape and check the bottom surface of the HEIGHT
tape travels along with the guide line of the lower drum. ADJUSTMENT SCREW
2) If the tape travels toward the lower part of guide line on
the lower drum, turn the guide roller height adjusting
screw to the left
3) If it travels to the upper part, turn it to the right.
4) Adjust the height of the guide roller to ensure that the
tape is guided on the guide line of the lower drum at the
inlet/outlet of the drum. (Fig. C-4-1) Fig. C-4-1
4-15
DECK MECHANISM ADJUSTMENT
5. Audio/Control (A/C) Head Adjustment
Purpose of adjustment : To ensure that audio and control signals can be recorded and
played according to the contract tract by constantly maintaining
distance between tape and head, and tape tension between the P3
post and the P4 post.
5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape)
Tape
A/C Head
P4
8.3
Tape
0.2~0.25mm
A/C Head Base
X-Value Adjustment
Hole
Fixed Screw
Azimuth
Adjustment Tilt Adjustment
Screw(A) Screw(C)
Height Adjustment
Screw(B)
Fig. C-5-2
4-16
DECK MECHANISM ADJUSTMENT
5-2. Tape Path Check between Pinch Roller and travel it stably to ensure there is no crumbling or fold-
Take up Guide (Check in the Rev Mode) ing of the tape.
1) Check the tape pass status between the pinch roller and
the take-up guide.(Check there is crumpling of the tape 1) 2) Check there is folding of the tape at the bottom or top
pass and folding of the take-up guide.) of the take-up guide in cutting-off the REV mode
1) (1) When holding of the take-up guide bottom occurs
CAUTIONS
Turn the tilt adjusting screw (C) clockwise and travel it
stably to ensure there is no crumbling or folding of the If the RF waveform is changed after adjusting the A/C head,
tape. perform fine adjustment to ensure the RF waveform is flat-
1) (2) When holding of the take-up guide top occurs tened.
Turn the tilt adjusting screw (C) anti-clockwise and
Fixtures and tools used Connection position VCR (VCP) status Adjustment position
• Oscilloscope • Audio Output Jack • Play the standard test • Azimuth Adjusting
• Standard test tape • Tape, 1KHz, 7KHz. Screw (A)
(only for SP) • Height Adjusting Screw
• Driver (+) Type Ø 4 (B)
Adjustment Procedure 1KHz 7KHz
1) Connect the probe of Oscilloscope to the audio output
jack.
2) Ensure that Audio 1KHz, 7KHz output is flattened at the
maximization point by adjusting the Azimuth adjusting A: Maximum B: Minimum
screw (A). Fig. C-5-4
6. X-distance Adjustment
Fixtures and tools used Connection position VCR (VCP) status Adjustment position
4-17
DECK MECHANISM ADJUSTMENT
7. Adjustment after Drum Assembly (Video Heads)
Purpose of adjustment : To adjust and stabilize the height change, X-distance change, etc
depending on the guide roller after assembling the drum.
Fixtures and tools used Connection position VCR (VCP) status Adjustment position
1) Play the blank tape (empty tape) and check whether the
guide roller crumbles or wrinkles the tape and adjust it if RF ENVELOPE OUTPUT POINT
necessary. CH-1 CH-2
2) Check that the RF envelope output waveform is flat, and HEAD RF SWITCHING OUTPUT POINT
adjust the height of the guide roller while playing the Waveform
standard test tape.
3) Adjust the switching point.
4) Check the RF envelope output is the maximum when V1/V MAX = 0.7
V1/V MAX = 0.8 V1 V1 V2
the tracking control locates at the center. If not maxi-
RF ENVELOPE OUTPUT
mum, set up to ensure that RF envelope output
becomes the maximum by turning the (+) type driver (Ø
3 ~ Ø 4) on the base A/C groove.
Fixtures and tools used Measuring standard Connection position VCR (VCP) status
Fixtures and tools used Fixtures and tools used Fixtures and tools used
• T-160 Tape • There must be no jam or curl at the • Travel the tape at the position
• T-120 Tape first, middle and end position of tape. of its first and end.
Checking Procedure occurrence of folding of the bottom tape. There must be
1) Check there is no abnormality of every traveling post not abnormality of audio signal in damage of the top tape.
status. 3) If there is abnormality, readjust the adjustment para-
2) There must be no abnormal operation of the counter in graph 4 and 5.
4-18
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
1. Checking Points prior to Repair
Following abnormal phenomena may be repaired by
removal of foreign materials and oil supply. Check oiling is
required at the checking set or cleaning status is complete.
Determine that necessity of checking and repair the set
exists after checking the using period of the set together
with the user. In this case, followings must be checked:
F/E Head
Color beat Pollution of Full-Erase Head o
CAUTIONS
If operation of the position with (O) mark is abnormal even
after removing cause, replace it with substitute product since
it shows damage or wearing.
Fig. C-9-2 BOTTOM VIEW
* No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.)
(6) Base Assembly
(3) F/E Head P3
(7) A/C Head
(8) P4 Post
(5) Drum Assembly
(Video Head) (10) Pinch Roller
4-19
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
2. Essential Check and Repair 4. Tools for Check and Repair
Recording density of the video is far higher than the audio. (1) Grease: Floil G-3114 (KANTO) or equivalent grease
Therefore video parts are very precise so as to allow only (Green)
error of 1/1000mm or so in order to maintain compatibility (2) Grease: Kanto G-754, PL-433 (Yellow)
with other videos. (3) Alcohol (Isopropyl Alcohol)
If one of these parts is polluted or old, same phenomena will (4) Cleaning Patch (cloth)
appear as they are damaged.
To maintain clear screen, regular check, replacement of old 5. Maintenance Process
and damaged parts and oil supply, etc are essential. 5-1) Removal of Foreign Material
(1) Removal of foreign material from video head (Fig. C-9-4)
3. Regular Check and Repair Firstly try to use a cleaning tape.
Check and repair schedule is not constant since they vary (1) Use a cleaning patch if foreign materials are not removed
depending on method that the consumer uses video and with the cleaning tape due to severe dirty of the head.
environment where the video is installed at. Soak the cleaning patch in alcohol and put it to the head
However, for the video used by common household, good tip. Smoothly turn the drum (turning cylinder) to the right
screen will be maintained if regular check and repair per or left (In this case, the cleaning patch must not be
1,000 hour is performed. The following chart shows relation- moved vertically).
ship between using time and checking time: (1) After completely drying the head, test the traveling status
Table 1 of the tape.
(1) If alcohol (Isopropyl Alcohol) remains at the video head,
Time
Requiring the tape may be damaged when this solution touches
Checking About About About
1 year 3 years
with the head surface.
18 months
Drum
(Turning Cylinder)
Cleaning Patch
(Cloth) Head Tip
Fig. C-9-4
4-20
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
5-2) Grease Applications (2) Regular Grease Application
(1) Grease Application Method Apply grease to the designated application position
Apply grease by using a cloth swab or brush. Care must every 500 hour.
be exercised so that excess quantity should not be
used. If the excessive quantity is applied, wipe it with (1) Inner Side Surface and Top (6) Guide Part on the Plate Slider
the gauze soaked in alcohol (Isopropyl Alcohol). Surface of Loading Path Side Wall (Left)
(2) Stable Adhesion Part of Base (7) Guide Part on the Plate Slider
NOTE: POSITION OF GREASE APPLICATION P2, P3 Coil Side Wall (Right)
(3) Gear Cam Shaft (1) (2) (3) (4) (5) (6) (7): KG-
(4) Gear Drive Shaft 684G (Green)
(1) Inner Side Surface and Top (4) Gear Wheel Shaft (5) Clutch Shaft Groove
Surface of Loading Path (5) Reel S. T. Shaft
(2) Stable Adhesion Part of Base (1) (2) (3) (4): KG-684G 2
P2, P3 (Green)
(3) Arm Pinch Shaft (5): PL-433 (Yellow)
4 1
1
3 3
5 7
Chassis (Bottom)
Chassis (TOP)
Gear Part
Cam Part
(PL-433.Yellow)
Cam Part
Gear Part Cam Part
Cam Part Side Application (KG-684G , GREEN)
(PL-433.Yellow) (KG-684G , GREEN)
Gear Sector (KG-684G.Green) Gear Cam
Inner Surface of
Guide Rail
(KG-684G.Green)
Lever F/R Driving Part Side Wall Guide Part
Side Wall Guide Part Lever, Spring Driving Part
4-21
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
Lever, F/R, Base, Tension GEAR AY, P2 & P3
PL-433
LEVER, F/R BASE, TENSION
4-22
MECHANISM TROUBLESHOOTING GUIDE
1.Deck Mechanism
A.
No Auto Rewind operates.
YES
Is output of the end sensor “H”?
“H”: 3.5V or less
“L”: 0.7V –1V or less
NO
YES
Is the end sensor Vcc applied at NO
Check the Syscon power supply.
5V?
YES
Replace the end sensor.
YES
B.
No F/R operates.
YES
Is the current mode an F/R NO Check the assembly position of
mode? the Mode S/W.
YES
NO Is normal voltage applied at the
Does the Capstan motor rotate? Vcc1 and the Vcc2 of the
Capstan motor?
YES YES
Does the T/up and the supply Is the Vctl terminal voltage of the NO Check the Servo, Power
reel Operate? Capstan Motor applied at more
circuit.
than 4V?
YES YES
Check the Syscon circuit. Replace the Capstan motor.
4-23
MECHANISM TROUBLESHOOTING GUIDE
C.
Auto Stop operates.
(PLAY/CUE/REV)
YES
D.
YES
NO
Is operation of the lever
Check the holder assembly CST.
assembly S/W normal?
YES
Does output of the CST IN S/W
change?
(In insertion of the REC tape: NO NO
“L”_“H”_ “L”) Is the CST IN S/W normal? Replace the CST IN S/W.
(In insertion of the REC preven-
tion tape:
“L”_ “H”_ “L”_ “H”)
YES
YES
NO
Check the Syscon circuit. Check the Syscon circuit.
4-24
MECHANISM TROUBLESHOOTING GUIDE
E.
NO
Is the pinch roller attached to the
Capstan shaft in operation of play? Check the assembly mode?
YES
NO NO
Does the T/up reel operate? Is the Capstan belt hung? Hang the Capstan belt.
YES YES
Check the clutch and the idler
Does the Capstan motor turn?
assembly.
YES
NO Is normal voltage applied to the
Does the drum motor turn?
capstan motor Vcc1, Vcc2?
YES YES
Is the Vctl terminal voltage of NO
Is the DPG, DFG normal? the Capstan motor applied at Check the Servo, power circuit.
more than 4V?
YES YES
Are the T/up and the reel sensor
normal? Replace the Capstan motor.
YES
NO NO
Is the Vcc voltage of the drum
Check the Syscon circuit. Check the Syscon circuit.
motor normal?
YES
YES
4-25
MECHANISM TROUBLESHOOTING GUIDE
2. Front Loading Mechanism
A.
Does the lever assembly NO Is the lever assembly switch NO Add or replace the lever
switch operate? spring normal? assembly switches spring.
YES
YES Does the CST IN switch
NO
Replace the F/L switch.
operate normally?
YES
Is the Vcc of the main P.C.B
assembly?
Check the Syscon circuit.
YES NO
Is voltage between the cassette
switch terminal and the GND on Check the power circuit.
the main P.C.B assembly?
YES NO
Check the mode switch position Is there short between the cassette switch terminal
and the Syscon circuit. and the GND on the main P.C.B assembly?
YES NO
Replace the main P.C.B assem-
bly or remove the short part. Replace the CST IN switch.
B.
NO
Does the L/D motor turn in reverse? Check the L/D motor and the drive IC.
YES
NO
Does the lever assembly switch operate? Replace the lever assembly switch.
YES
NO
Does the arm assembly F/G operate? Replace the arm assembly F/L
YES
NO
Does the opener door operate? Replace the opener door.
4-26
MECHANISM TROUBLESHOOTING GUIDE
C.
YES
YES NO
Does the gear rack F/L operate? Replace the opener lid.
NO
YES
Does the opener door operate? Replace the gear rack F/L.
YES NO
Does the arm assembly F/L operate? Check the assembly status of the
opener door.
YES NO
Does the L/D motor operate? Replace the arm assembly F/L.
YES NO
YES NO
Replace the front loading mechanism Check the assembly status of the
assembly. holder assembly cassette.
4-27
4-28
100
103 106 A21
105
107
102
110
114 A23
112 113
1. Front Loading Mechanism Section
A24
116
115 032
EXPLODED VIEWS
A22
109
054A
054
OPTIONAL PART
008
A01
026
006 A03
007
015
004
014
027
013
003
409 009
029
016
022
011
2. Moving Mechanism Section (1)
012
031 017
EXPLODED VIEWS
079 405
028 021
031
032
024
406
4-29
4-30
051
A11
052 A12
068
069
067 066
517 070
064 065
061
056
023
518 077
052A
058
055
080
3. Moving Mechanism Section (2)
078
032
060
EXPLODED VIEWS
076
410
SECTION 5 MECHANISM OF DVD PART
CONTENTS
DECK MECHANISM PARTS 5. Frame Assembly Up/Down ..............5-4
LOCATIONS 6. Belt Loading......................................5-4
7. Gear Pulley .......................................5-4
• Top View..................................................5-1 8. Gear Loading ....................................5-4
• Top View(without Tray Disc) .................5-1 9. Guide Up/Down.................................5-4
• Bottom View ...........................................5-1 10. PWB Assembly Loading ................5-4
11. Base Main........................................5-4
DECK MECHANISM
DISASSEMBLY EXPLODED VIEW
1. Holder Clamp....................................5-2 1. Deck Mechanism Exploded View....5-5
4. Rubber Rear......................................5-3
DECK MECHANISM PARTS LOCATION
• Top View (With Tray) Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure
• Bottom View
Note
5-1
DECK MECHANISM DISASSEMBLY
5-2
DECK MECHANISM DISASSEMBLY
Fig. 5-3
5-3
DECK MECHANISM DISASSEMBLY
Fig. 5-4
5-4
EXPLODED VIEWS
1. Deck Mechanism Exploded View
A01
001
002
429 003
A26
429
004
430
012 025
026
A03
432
431 024A 024
431
030 029
024B
431 031
430 024A 430
012
012
028
433 021
433 435
430
022
012
018 010
013
014
017 020
011A
A02
015A
015B
430
015
015C
431
011
5-5 5-6