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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 7 COS 03/31/2013

SATIP No. APPROVED DATE DISCIPLINE:


SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pneumatic Pressure Testing SATIP-A-004-01 30-Apr-13 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

1.1 Pressure Testing Procedure SAIC-A-2001 SAIC-A-2001 RH RH For all Pressure Testing (Pneumatic Test, Hydrotest)

Submit Sample Test Package & Proposed Pressure


1.2 Pressure Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH R
Testing Procedure, *See also Notes 1 & 6

In Conjunction with SATIP-A-004-05 (Leak Testing)


Note: A Leak Test at 5-10 psig is
1.3 Leak Testing Procedure SAIC-A-2005 SAIC-A-2005 RH RH mandatory after all pneumatic strength tests & in systems
where service tests are performed in lieu of pneumatic strength
tests (Utility air and inert gases)

1.4 Post-Test Re-Instatement Procedure SAIC-A-2006 SAIC-A-2006 RH RH Required Per SAEP-1160, Section 8

Line Flushing or Internal Cleanliness In conjunction with SATIP-L-350-01 or the applicable


1.5 SAIC-L-2001 SAIC-L-2001 RH RH
Procedure Pipeline or Equipment SATIP.

2.0 MATERIAL RECEIVING

Verify Pneumatic Test Medium & In Conjunction with SATIP-A-004-05 for Leak Testing
2.1 SAIC-A-2004 SAIC-A-2004 RH R
Bubble Test Solution (Snoop, etc) Data Sheet req'd for solution. Soap Prohibited.

3.0 APPLICATION

Use SATR-A-2008 In conjunction with SATIP-L-350-


3.1 Internal Cleanliness or Flushing SAIC-L-2017 SAIC-L-2017 H H
01 or the applicable Pipeline or Equipment SATIP.
Verification Inspection of Testing
3.2 SAIC-A-2009 SAIC-A-2009 H W Use SATR-A-2001 Safety Assessment on Equipment
Equipment
Use SATR-A-2007 In conjunction with SATIP-L-350-01
3.3 Pre-Test Punch Listing SAIC-A-2010 SAIC-A-2010 H H
or the applicable Pipeline or Equipment SATIP.
Include applicable Quality Records referenced
Verification of Test Preparation SATR-A-2001, SATR-A-2002, SATR-A-
3.4 SAIC-A-2011 SAIC-A-2011 H W
Including safeguards & safety reqmts 2003 SATR-A-2006

In Conjunction with SATIP-A-004-05 (Leak Testing)


Filling & Pressurization Note: A Leak Test at 5-10 psig is
3.5 a) Strength test SAIC-A-2020 SAIC-A-2020 W S mandatory after all pneumatic strength tests & in systems
b) Service test where service tests are performed in lieu of pneumatic strength
tests (Utility air and inert gases)
Use SATR-A-2001 In Conjunction with SATIP-A-004-
3.6 Inspection of Pneumatic Pressure Test SAIC-A-2021 SAIC-A-2021 H H
05 (Leak Testing)

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 7 COS 03/31/2013
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pneumatic Pressure Testing SATIP-A-004-01 30-Apr-13 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

3.7 Safe De-Pressurization SAIC-A-2022 SAIC-A-2022 W S Use SATR-A-2001

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 7 COS 03/31/2013
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pneumatic Pressure Testing SATIP-A-004-01 30-Apr-13 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Use SATR-A-2010 In Conjunction with SATIP-A-004-


3.8 Bubble Leak Test @ 5-10 psig SAIC-A-2023 SAIC-A-2023 H H
05 (Leak Testing)

4.0 POST- TEST

Use SATR-A-2007, SATR-A-2011 Verify completion of


4.2 Post-Test Re-Instatement Inspection SAIC-A-2006 SAIC-A-2006 H H Reinstatement & Certify Test Pkg. Incomplete items go
to FEIL for MCC

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
3 is not present.
4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
For Test Package Preparation & review on large projects, each new system designed for testing is thoroughly reviewed & approved. All subsequent packages within a given system shall be built
6 following the "Copy & Paste" theme for Test Package efficiency and R2 (Sample Review of documents) may be performed.

LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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