5) These ears, also called spiral gears are a 9) This is the product of the blast furnace and is
simple type of involute gear used for connecting made by the conduction of iron ore
nonparallel, nonintersecting shafts.
a. Steel
a. Helical gears b. Cast iron
b. Bevel gears *c. Pig iron
*c. Cross-axial helical gears d. Wrought iron
d. Worm gears
10) These springs are made from one or more 14) Are generated by rolling a circular template,
flat strips of brass, bronze, steel or other or generating circle, on the outside and the
materials loaded as cantilevers or simple beam. inside of the pitch circle.
a. Lead
b. Pitch *a. Cermets
c. Deflection b. Hermets
*d. Coil clearance c. Helmets
d. Fermets
13) what is an equation used to determine the 17) This is a type of bearing whose function is
first critical speed of the shaft that to prevent axial motion of a rotating shaft.
overestimates frequency?
a. Guide bearing
a. euler equation b. Journal bearing
*b. rayleigh equation *c. Thrust bearing
c. dunkerly equation d. Slipper bearing
d. soderberg equation
18) Are friction device used to regulate the 22) a theory that states that the stresses
motion of bodies. indicated by direct stress equations and
combined stress equations are applicable only
to those positions of a member of a
a. Clutches homogeneous material which are not near the
b. Herringbone location of any stress raisers
*c. Brakes
d. Shafts
*a. Saint Venant's theorem
b. James Cleck Maxwell theory
19) Is a material produced to meet certain c. rankine theory
special conditions in fabrication or in use such d. maximum shear stress theory
as free machining, heat resistance, corrosion
resistance, impact resistance, and tool steels.
23) This is the ability of a material to sustain
large permanent deformations in compression.
a. Carbon steel
*b. Special purpose steel
c. Aluminum carbide *a. Malleability
d. Aluminum alloys b. Stiffness
c. Plasticity
d. Ductility
20) If the size of the member is stated as 2.00
+0.002, - 0.001. this is an example of 24) The points of tangency of the line of action
and the base circles are called ________
*a. Turnbuckle
a. Van der Waal's bonding b. Saddle
b. Metallic bonding c. Plow bolts
c. Ionic bonding d. Lag screw
*d. Covalent bonding
*a. Couplings
b. Shafts a. fault-free analysis approach
c. Pins b. manifest danger approach
d. Gears c. redundancy approach
*d. fail-safe approach
a. summation method
*a. swing b. shear and moment of diagram method
b. spindle diameter *c. method of superposition
c. chuck diameter d. method of balancing
d. distance between centers
48) it is a beam where one end is fixed and
44) How do you call a cutting tool that has two other end is free. how do you call this beam?
or more cutting edges as in drill presses and
milling machine cutters *a. cantilever beam
b. continues beam
a. two point cutting tool c. long beam
*b. Multi-point cutting tool d. overhang beam
c. Single-point cutting tool
d. Grinder 49) This is most common work holding device of
a shaper machine with the base graduated in
45) states that " inelastic action occurs when degrees that make it possible to swivel any
the maximum shear stress equals one-half the angle. What is the working device?
tensile yield stress of material as determined in
a simple tension test a. Swivel head
a. tommy shoe theory b. Parallel bars and Hold down bars
b. maximum shear stress theory c. Lathe holder
c. rankine theory *d. Shaper vise
*d. Coulumb's law and Guest-Handcock theory
50) it is a low cost spring material, suitable
where service is not severe and dimensional
precision is not needed. how do you call this 54) A type of bearing wich carries a load
spring material? collinear to the axis of possible rotation of the
supported member.
*a. hard drawn wire
b. helical spring wire
c. helical tension spring wire a. element bearing
d. stainless steel *b. Thrust bearing
c. Roller bearing
51) May be assumed to have approximately d. Ball bearing
80% of the strength of the base metal if the
welds flush and 100% if they are reinforcing
plate is used 55) Either radial or axial, various sorts of pin
devices can be used to an advantage over other
a. Arc welding types of fasteners.
b. Thermit welding
*c. Butt welds *a. Pin Fasteners
d. Seamed weld b. Locknuts
c. Washer
52) For a planar four-bar linkage, the sum of the d. Setscrews
shortest and longest lengths cannot be greater 56) It is defined as synergestic of machine
than the sum of the remaining link length if elements, synergestic because as a design it
there is to be a continous relative rotation represents an idea or concept greater than the
between two members. How do you call the sum of the individual parts. What is this
preceding length? system?
53) this is the accepted standard wire rope with 57) Multiple friction disks arranged in a manner
the wires twisted in one direction to from similar to that of a multiple disk clutch but with
strands and the strands twisted in opposite one set of disks held fixed from rotating
direction to from a rope. how do you call this constitute what is known as:
wire rope?
60) It is the property of matter that causes it to 64) Are used where minimum running starting
resist any change in its motion of state of rest. friction is desired, under conditions of
intermittent or no lubrication during operation
of the bearing, and in some applications where
a. Kinetic Energy adequate bearing inspection and maintenance
b. Momentum cannot be assured.
c. Section modulus
*d. Inertia *a. Thrust bearing
b. Roller bearing
c. Rolling - element bearing
61) Is defined as the constant stress to which a d. Ball bearing
material its loaded, at a specified temperature
and for a specified time, that will cause further 65) When the joint is subjected to shock such as
elongation or creep of a given percentage of the in encountered in hydraulic work, the factor of
original unstressed length. safety should be increased above the usual
value of ________
a. Shrinkage *a. 5
*b. Creep strength b. 4
c. Strains c. 3
d. Stress d. 6
66) How do you call the strain energy per unit 70) Which of the following crystal structures
volume required to stress a material form an results in the highest packing efficiency?
unloaded state to the point of yielding?
a. Slag a. G03
b. flux b. G01
*c. Limestone c. G02
d. Coke *d. G04
75) the key sunk half in shaft and half in a hub 79) This involves subjecting a substance in a
high temperature below the fusion point to
make it friable.
a. barth key
b. woodruff key
c. viel key type a. Normalizing
*d. square key b. Calcination
*c. Stress relieving
d. Tempering
76) For an american standard screw threads,
what does 6-32 UNC designate?
80) what is this part of headstock of a lathe
machine used to transmit power from the
a. size 6, 32 threads per inch, fine spindle?
b. 32 inches basic diameter, 6 threads per inch,
coarse thread
*c. 6 inches basic diameter, 32 threads per inch, *a. back gear
coarse thread b. headstock spindle
d. size 6,32 threads per inch, coarse thread c. switch
d. motor
a. Milling
*b. Boring a. random analysis
c. Reaming b. fault-free analysis
d. Drilling *c. failure analysis
d. finite element analysis
85) This is a shaper operation which is shaping
the given stock and having the excess material 89) What is the other term for the Maximum-
remain with a tolerable allowance for finishing. Shear-Stress theory, as a failure production
How do you call this operation theory?
a. stress ratio
92) This property designates the steels *b. stress concentration factor
resistances to the softening effect of elevated c. stress factor ratio
temperature. d. Wahl’s factor
*a. Resilience
b. Toughness 102) It is produced by adding alloys of
c. Ductillity magnesium or cerium to molten iron. These
d. Rigidity additions cause the graphite to form into all
nodules, resulting in a higher-strength, ductile
99) This theory is based on the assumption that iron:
failure will occur when the maximum value of
the greatest strain reaches the value of the
maximum strain at failure. a. Wrought iron
b. White cast iron
a. Tresca failure prediction theory *c. Nodular cast iron
b. Energy distortion theory d. Gray cast iron
*c. Saint Venant's failure prediction theory
d. Von Mises failure prediction theory
103) it is a design approach where needed
100) This is a set of specifications for the service is made apparent before catastrophic
analysis, design, manufacture, and construction failure. how do you call this?
of something, the purpose of which is to
achieve a specified degree of safety, efficiency,
and performance or quality. How do you call a. failure analysis
this set of specifications? b. machine element function approach
c. random analysis
a. Theorem *d. manifest danger design approach
*b. Code
c. Standard
d. Law 104) is obtained by the coagulation of the latex
or milky fluid obtained by tapping certaiun
101) Can be used to an advantage in a bolted tropical trees and shrubs
connection if the joint members are subjected
to varying loads., If the entire joint is subjected
to vibratory conditions, if accurate preloading a. nimonics
of the loads in the threaded members are too b. plastics
fragile to withstand preload, as an added safety *c. natural and synthetic fiber
factor provided by the addition of a lacking d. sintered materials
device because of unknown service conditions.
105) Is recomended for general use, where jar 109) what is the form of correction that
and vibration is not important factors. develops on highly localized areas on a metal
surface?
a. Extra-fine thread series
b. 8-thread series
c. Fine thread series a. erosion
*d. Course - thread series *b. apitting
c. galvanic
106) It is Grashof four-bar mechanism in which d. Creevice
the shrotest link is the frame or fix link and the
other two crank completely rotate with their
axes. How do you call this Grashof four bar 110) The angular rigidity of the machine tool
mechanism? spindles should prevent a movement of more
than ________ at the circumference of the face
plate.
*a. Drag-link mechanism
b. Double-rocker mechanism
c. Crank-rocker mechanism a. 1/45
d. triple-rocker mechanism b. 1/34
*c. 1/64
d. 1/50
107) It is called as the transformation of
concepts and ideas into usefull machinery.
What is this? 111) Is defined as the tangent of the friction
angle between the normal force and the
frictional resisting force.
a. Theorem
b. Synthesis a. Rolling friction ratio
*c. Design *b. Coefficient of friction
d. Analysis c. Frictional roller
d. Coefficient of rolling friction
a. carving
b. friction a. 8000-9000 psi
*c. fretting b. 3000-5000 psi
d. pre-stressing *c. 7000-8000 psi
d. 3000-4000 psi
114) Which of the following thread forms of
arrows has the highest efficiency?
118) An old name for an unfinished through
*a. Acme thread bolt, comes with a square, hexagonal, or round
b. Square Thread head with course fine threads.
c. Butress thread
d. American thread
a. Cap screw
115) On high speed aircraft gears indicates that b. Coupling bolt
in certain aircraft gas turbine applications the c. Automobile bolt
dynamic load is really not more about _______ *d. Machine bolt
of the transmitted load.
131) It is a steel that owes its distinctive 135) it is the computational method for soling a
properties chiefly to some element or elements complex shapes, such as those found in
other than carbon, or jointly to such other machinery; replaces the complex shape with a
elements and carbon. set of simple elements interconnected at a
finite set of specific purpose. what is this
computational method?
a. Killed steel
b. Carbon steel *a. finite element analysis
c. Rimmed steel b. numercical method analysis
*d. Alloy steel c. synthesis
d. fault free analysis
132) What are the stated maximum and 136) Is defined as the ratio of the load that will
minimum dimensions? produce the allowable stress in any part of the
joint to the load that will produce the allowable
tension stress in the unpunched plate.
a. Tolerances
b. Basic sizes a. Stress strain
c. Nominal sizes b. load ratio
*d. Limits *c. Joint efficiency
d. Corner efficiency
137) Are threaded members used to prevent 141) How do you call a ball bearing with race
angular rotation between a gear, sheave, collar, containing pronounced groove for rolling
or similar machine element and the shaft on elements?
which it is mounted.
138) A material of construction (only developed 142) This is the trade name for the potential
commercially in the late 1940's concurrently alloy made up of cobalt, chromium, and
with zirconium) offer this unique combination tungsten in varying proportions. What is this
of wide ranging corrosion resistance, low trade name?
density, and high strength.
a. Carboloy
b. Stainless steel
a. Molybdenum *c. Stellite
b. Vanadium d. Copper
c. Tungsten
*d. Titanium
143) how do you call a spring material that is
hard drawn (80% reduction) but made up of
139) In engineering philosophy, it means to high grade steel?
bring something new.
a. helical tension spring wire
*b. music wire
*a. Design c. oil tempered wire
b. Pattern d. song wire
c. Create
d. Build 144) This can happen during the cooling period,
and non-uniform cooling of irregular thick and
thin sections, bring residual stresses, which may
140) A final operation to improve the polish of a cause some rupture when they are put into
material and to bring out the maximum luster service, or wrap during the machine operation.
a. Creep
a. Finishing b. Strains
b. Surface grinding c. Stress
c. Broaching *d. Shrinkage
*d. Buffing
145) how do you call the corrosion of iron-base- 149) this are the compounds of metallic
alloys? elements, most frequently oxides, nitrides and
carbides
a. fretting
b. crazing a. plastics
*c. rusting b. alloy
d. choking c. polymers
*d. ceramics
a. Technical factors
b. Human factors a. normal speed
*c. Self-consideration b. variable speed
d. Design experience and knowledge *c. critical speed
d. average speed
148) A bevel gears have curved oblique teeth 152) Often referred to as snap rings, provide a
that contact each smoothly and gradually from removable shoulder to locate, lock or retain
one end of a tooth to the components on shafts and in bored housings.
5) It is a computational method used for solving 9) What is the combination of applied normal
complex shapes, such as those found in and shear stresses that produces maximum
machinery; replaces the complex shape with a principal normal stress or minimum principal
set of simple elements interconnected at a normal stress, with a third principal stress
finite set of specific purpose. what is this between or equivalent to the extremes?
computational method?
a. Bending and shear stresses
b. Maximum shear stress
a. Numerical method of analysis *c. Principal normal stress
*b. Finite element analysis d. Principal shear stress
c. Fault free analysis
d. Synthesis 10) This process reduces internal stress, caused
by machining, cold working, or welding, by
heating the steel to a temperature below the
6) What is a condition where one surface is critical range and holding it there long enough
comparatively free of stress? to equalize the temperature throughout the
piece.
*a. Aluminum
b. Copper a. Ferritic grades
c. Cast iron *b. Austenitic grades
d. Steel c. Martensitic grades
d. Any of these
a. Malleable iron
29) How do you call a cutting tool that has two *b. Nodular cast iron
or more cutting edges as in drill presses and c. Gray cast iron
milling machine cutters? d. White cast iron
a. Finishing
b. Facing
c. Turning
*d. Blanking
35) Steel is heated to a temperature above the 38) This property designates the steels
critical range, after which it is cooled in still air resistance to the softening effect of elevated
to produce a generally fine pearlite structure. temperature.
The purpose is to promote uniformity of
structure and properties after a hot-working
operation such as forging or extrusion. What a. Toughness
was the heat treatment involved? *b. Hot hardness
c. Elasticity
d. Machinability
a. Annealing
*b. Normalizing
c. Stress Relieving 39) Which of the following are the compositions
d. Tempering of stainless steel 302?
36) If stiffness is the main criterion in selecting a a. 18% chromium and 8% phosphor bronze
material, which of the following is the most b. 18% bronze and 8% vanadium
economical choice? *c. 18% chromium and 8% nickel
d. 18% nickel and 8% chromium
a. Synthesis
*b. Design 55) This refers to the space between adjacent
c. Theorem coils when the spring is compressed to its
d. Analysis operating length.
a. Ductility
b. Durability a. Self locking in both directions
*c. Cold formability b. Self energizing
d. Strength *c. Self locking in one direction
d. Any of these
69) Which of the following column formulas is 73) It is a macine member that supports
applicable to cast iron columns? another part that rotates, slides, or oscillates in
or on it.
a. Ultimate stress
*b. Design stress *a. Conrad bearing
c. Yield stress b. Cylindrical bearing
d. Endurance stress c. Angular-contact bearing
d. Crown bearing
75) This is defined as the cutting time to reach a
predetermined wear, called the tool wear
criterion. 79) What is the ability of the material to absorb
energy up to fracture?
a. Cycle time
b. Life cycle
*c. Tool life *a. Toughness
d. Wear duration b. Rigidity
c. Resilience
d. Stiffness
76) This is used either for very accurate angular
measurements or for locating work at a given
angle; is used together with precision gage 80) It may be defined as the displacement per
blocks. what is this? length producing in a solid and as the result of
stress. How do you call this?
a. Micrometer
b. Protractor *a. Strain
c. Compound rest b. Stress
*d. Sine bar c. Elongation
d. Deformation
a. Bevel gears a. 16
b. Planetary gears *b. 10
c. Helical gears c. 18
*d. Hypoid gears d. 12
a. Redundancy approach
*b. Fail-safe design approach *a. Non-conformal surfaces
c. Fault free analysis approach b. Sliding surfaces
d. Manifest danger approach c. Rolling surfaces
d. Conformal surfaces
84) Which of the following gases is typically
used in nitriding process of surface hardening?
88) In estimating the actual endurance strength
of steel parts, one of the factors to be
a. Hydrogen gas considered is the material factor, which of the
b. Carbon dioxide following is the recommended material factor
*c. Ammonia gas for cast steel?
d. Nitrogen gas
a. 0.80
85) When a hot part is cooled suddenly by b. 1.0
quenching, there is a momentarily a high *c. 0.70
temperature gradient that induces a stress d. 0.75
gradient. Some metal parts under certain
conditions crack as a result. How do you call this
phenomenon? 89) Which of the following is the lightest of all
structural metals?
a. Honing a. Aluminum
*b. Thermal-shock failure *b. Magnesium
c. Quenching c. Copper
d. Thermal fatigue d. Manganese
90) This is the most widely used of all spring 94) A type of key in which width and thickness
materials for small springs operating at are equal is called as:
temperatures up to about 250 degrees F. It is
tough, has a high tensile strength, and
withstand stresses under repeated loading. *a. Square key
b. Flat key
a. Oil tempered spring wire c. Pin key
*b. Music wire d. Barth key
c. Stainless steel spring wire
d. Hard drawn spring wire
95) Flywheel arms are usually of elliptical cross-
91) How do you call the size to which limits or section, the strength of the arms should equal
deviations is assigned and is the same for both _________ the strength of the shaft in torsion.
members of the fit: it is the exact theoretical
size?
*a. Three-fourths
a. Nominal size b. Two-thirds
b. Minimum size c. One-fourth
c. Maximum size d. One-half
*d. Basic size
92) How do you call the circle on a gear that 96) These are steels most widely used for
corresponds to the contact surface of the engineering materials. No other material offers
friction wheel? comparable versatility for product design.
a. Journal bearings
b. Flat belts and other belt types *a. Sulfur
c. Any type of gears b. Chromium
*d. Ball and roller bearings c. Carbon
d. Cobalt
99) Which of the following statements is NOT
true?
103) In a lathe machine, it is the diamater of the
a. Polishing is any operation performed with largest workpiece it can rotate in a chuck or
wheels having abrasive glued to the working between centers without hitting the bed.
surfaces
b. The terms "polishing" and "buffing" are
sometimes applied to similar classes of work in a. Distance between centers
different plants. b. Spindle diameter
*c. Polishing is not so harsh an operation as c. Chuck diameter
buffing, and it is commonly utilized to obtain *d. Swing
very fine surfaces having a "grainless finish".
d. Buffing is done with wheels having the
abrasive applied loosely 104) This is a general term that refers to the
mating of cylindrical parts such as bolt or a hole;
100) Machining operations with the proper it is used only when the internal member is
application of a cutting fluid generally has the smaller that the external member. How do you
following attributes except: call this?
a. G03
124) It is defined as synergistic collection of b. G01
machine elements; synergistic because as a *c. G00
design it represents an idea or concept greater d. G02
than the sum of the individual parts. What is
this system? 128) Which of the following is not true for an
instant center or centro of planar linkages?
131) A coupling that allows axial 135) A bearing where surfaces are non-
flexibility/movement in the operation. Made of conformed and motion is primarily rolling; it
alternate bolting of steel, leather, fabric and/or composed of rolling elements interposed
plastic material into two flanges. between an outer ring and inner ring.
a. 520.4
2) A wire rope lifts a load of 10 kips at maximum *b. 720
speed of 1000 feet per minute, attained in 5 c. 425.3
seconds starting from rest. The rope has a d. 640
metallic cross sectional area of 0.44 in^2.
Determine the maximum tensile stress on the 6) A cylinder having an internal diameter of 508
rope in ksi. mm and external diameter of 914.4 mm is
subjected to an internal pressure of 69 MPa and
an external pressure of 14 MPa. Determine the
*a. 27.6 hoop stress at the inner surface of the cylinder.
b. 26.2
c. 25.0 a. 91.10 MPa
d. 32.4 b. 19.10 Mpa
*c. 90.11 MPa
d. 911.0 MPa
7) A single square thread power screw is to 11) Three extension springs are hooked in series
raise a load of 70 kN. The screw has a major that support a single weight of 100 kg. The first
diameter of 36 mm and a pitch of 6 mm. The spring is rated at 4 kN/m and the other two
coefficient of thread friction and collar friction springs are rated 6 kN/m each. Determine the
are 0.13 and 0.10 respectively. If the collar equivalent stiffness of the three springs.
mean diameter is 90mm and the screw turns at
60 rpm, find the axial linear speed of the screw. a. 3.71 kN/m
b. 5 kN/m
c. 2.71 kN/m
a. 5.5 mm/s *d. 1.71 kN/m
b. 5 mm/s
*c. 6 mm/s 12) Compute the speed of the gear mounted on
d. 7 mm/s a 52.5mmm diameter shaft receiving power
from a driving motor with 250 Hp.
8) A 10 m simply supported beam has a 25 kN
load 3 m from the left end. Find the maximum a. 2 071 rpm
moment of the beam. b. 2 182 rpm
*c. 2 265 rpm
a. 64.3 kN-m d. 2 341 rpm
*b. 52.5 kN-m
c. 48.6 kN-m 13) A vertical steel cylinder water tank is 30 m
d. 32.4 kN-m in diameter and 45 m high. The allowable stress
of the steel plate is 1224 kg/cm². Without
9) Calculate the shear stress in MPa induced in a reinforcing angle bars and rods, what is the
welded lap joint using two 60 mm long fillet thickness of the steel plate?
welds, each having a leg of 8 mm. If the applied
tensile load is 10 kN. a. 51.55 mm
b. 65.15 mm
a. 14.2 c. 61.55 mm
b. 22.1 *d. 55.15 mm
c. 23.15
*d. 14.73 14) If two parallel shafts are connected by
cylinders in pure rolling contact and turning in
10) The shaft is subjected to a steady load of the same direction, and having a speed ratio of
36,000 lbs at a shear stress of 10,000 Psi. 2.75, what is the center distance of the two
Compute the diameter of the said shaft in shafts assuming that the diameter of the
inches. smaller cylinder is 22 cm?
a. 61.95 20) A flat belt is 6 inches wide and 1/3 inch thick
b. 122.85 and transmits 15 Hp. The center distance is 8 ft.
c. 262.35 The driving pulley is 6 inches diameter and
*d. 362.25 rotates at 2000 rpm such that the loose side of
the belt is on top. The driven pulley is 18 in. in
17) A cone clutch has an angle of 9 degrees and diameter. The belt material is 0.035 lb/in^3 and
a coefficient of friction of 42. Find the axial the coefficient of friction is 0.30. Determine the
force required if the capacity of the clutch is kW belt net tension.
at 500 rpm. The mean diameter of the active
conical sections is 300mm. Use the uniform *a. 157.5 lb
wear method. b. 165.7 lb
c. 175.5 lb
a. 328 N d. 15.7 lb
b. 238 N
*c. 332 N 21) A single square thread power screw is to
d. 223 N raise a load of 70 kN. The screw has a major
diameter of 36 mm and a pitch of 6 mm.The
18) Two circular shafts, one hollow and one coefficient of thread friction and a collar friction
solid, are made of the same materials and have are 0.13 and 0.10 respectively. If the collar
the diameters D and D/2 (DI), respectively. If Th mean diameter is 90 mm and the screw turns at
is the torsional moment othat the hollow shaft 60 rpm, find teh axial linear speed of the screw.
can resist and Ts is the torsional moment that
the solid shaft can resist, the ratio of Th to Ts is a. 5.5 mm/s
b. 7 mm/s
a. 1/1 *c. 6 mm/s
*b. 15/16 d. 5 mm/s
22) What modulus of elasticity in tension is 26) A parallel helical gear set was a 17-tooth
required to obtain a unit of deformation of pinion driving a 34-tooth gear. The pinion has a
0.00105 from a load producing a unit tensile right-hand helix angle of 30º, and a normal
stress of 31263.27 kg/cm^2? diametral pitch of 5 teeth/in. Find the axial
circular pitches.
a. 46 x 10^6 psi
*b. 43 x 10^6 psi
c. 40 x 10^6 psi a. 1.6256 inches/tooth
d. 45 x 10^6 psi b. 1.6526 inches/tooth
*c. 1.2566 inches/tooth
23) What is the maximum allowable length d. 1.6625 inches/tooth
between supports for a 2inch diameter shaft
that has no bending load except its own
weight? 27) A pulley 600 mm in diameter transmits 40
a. 16.8 ft kW at 500 rpm. The arc of contact between the
b. 12.4 ft belt and pulley is 144°, the coefficient of friction
*c. 14.2 ft between the belt and pulley is 0.35, and the
d. 18.6 ft safe working stress of the belt is 2.1 MPa.
Determine the belt tensions ratio, neglecting
24) A double thread ACME screw driven by a the effect of centrifugal force.
motor at 400 rpm raises the attached load of
900 kg at a speed of 10m/min. The screw has a
pitch diameter of 36 mm;the coefficient of a. 2.14
friction on threads is 0.15. The friction torque b. 1.24
on the thrust bearing of the motor is taken as *c. 2.41
20% of the total input. Determine the lead d. 4.12
angle.
39) A set of bevel gears in a vehicle differentials 43) A single square thread power screw is to
has a 4" pitch diameter pinion whose pitch raise a load of 70 kN. The screw has a major
angle is 18.43°. For a diametral pitch of 4, diameter of 36 mm and a pitch of 6 mm. The
determine the number of teeth of the larger coefficient of thread friction and collar friction
gear. are 0.13 and 0.10 respectively. If the collar
mean diameter is 90 mm and the screw turns at
a. 24 60 rpm, find the combined efficiency of the
b. 36 screw and collar?
*c. 48
d. 30 *a. 12.53%
b. 15.97%
40) A right-handed single-thread hardened-steel c. 13.52%
worm has a catalog rating of 2.25 kW at 650 d. 15.32%
rpm when meshed with a 48-tooth cast-steel
gear. The axial pitch of the worm is 25 mm, 44) A 20º straight-tooth bevel pinion having 14
normal pressure angle is 14.5º, and the pitch teeth and a diametral pitch of 6 teeth/inch
diameter of the worm is 100 mm. the drives a 32-tooth gear. The two shafts are at
coefficient of friction is 0.085. Determine the right angles and in the same plane. The pinion is
shafts center distance. to transmit 1800 rpm and transmitting 50 hp.
Determine the pitch diameters of the gears.
a. 142 mm *a. 2.33 inches and 5.36 inches
b. 412 mm b. 3.23 inches and 3.56 inches
*c. 241 mm c. 2.33 inches and 2.33 inches
d. 124 mm d. 5.36 inches and 6.36 inches
45) Determine the minimum whole depth of 49) The energy required to punch a square hole
spur gear of 14.5º involute type with diametral 20mm thick plate is 10 kJ. If the ultimate shear
pitch of 24 and circular pitch of 0.1309 inch. strength of the plate is 415 MPa, determine the
maximum side of the square that can be
a. 0.0899 inch punched.
b. 0.089758 inch
*c. 0.08900 inch a. 50 mm
d. 0.09000 inch *b. 30 mm
c. 20 mm
46) A double-thread worm has a pitch diameter d. 40 mm
of 3 inches. The wheel has 20 teeth and a pitch
diameter of 5 inches. Find the gear helix angle. 50) The efficiency of a 2" screw with a TPI of 2
a. 6.49º (single thread, square-form) whose coefficient
*b. 9.46º of friction is 0.2 is
@ 81.44° is the helix angle (9.46° is the lead
angle) a. 48.22%
c. 4.69º *b. 30.32%
d. 6.94 c. 34.32%
d. 55.12%
47) A 20-tooth motor sprocket, running at 1200
rpm, drives a blower at a speed ratio of 4:1. 51) A shaft is connected with a coupling has
using the largest permissible chain size and the elements with outside and inside of 250 mm
largest permissible center distance of 60 and 100 mm respectively,. The axial force is
pitches, what length of chain in pitches is 1200 N. If the coefficient of friction is 0.3, find
required to connect the sprockets? the capacity of the coupling.
48) A parallel helical gear-set consists of a 19- 52) If the ultimate shear strength of a steel
tooth pinion driving a 57-teeth gear. The pinion plates is 42 000 psi, what force is necessary to
has a left-hand helix angle of 20º, a normal punch a 0.75 inch diameter hole in a 0.625 inch
pressure angle of 14 1/2º, and a normal thick plate?
diametral pitch of 10 teeth/inch. If the pinion is
to transmit 50 Hp at speed of 1750 rpm. a. 61 580 lb
Determine the center distance of the two gears. b. 60 185 lb
a. 6.06 inches *c. 61 850 lb
b. 2.02 inches d. 65 810 lb
c. 2.06 inches
*d. 4.04 inches
53) A 36-tooth pinion turning at 300 rpm drives 57) A piston rod of an air operated press has a
120-tooth gear of 14.5º involute full depth length of 760 mm, with its right hand end pin
pressure angle. Determine the rpm of the connected to the operating lever and the piston
driven gear. end of the rod fix ended. The rod is made of a
material whos Sy = 250 Mpa and E = 200 Gpa.
a. 45 rpm For a factor of safety of 2.5, determine the
*b. 90 rpm maximum safe compressive load of the rod in
c. 60 rpm kN if its diameter is 20 mm.
d. 75 rpm
56) AN electric motor drives a pump through a 59) A 36-inch wide conveyor belt feeder having
gear drive. The center distance is 120mm. The a speed of 750 ft/min moves a 205 kg of
speed of the motor and the pump are 1500 rpm magnetite concentrates. Determine the
and 300 rpm respectively. If the pump requires developed kinetic energy in ft-lbs of the
a power input of 3kW. What is the tangential materials.
force on the gear teeth.
a. 8957 N a. 1300
*b. 9550 N b. 900
c. 8579 N c. 1500
d. 7546 N *d. 1100
60) Through bolt is used to fasten two plates a. 373.3 lb
with a gasket between two plates. It is known b. 337.3 lb
that the ratio of the deflection of the per nit *c. 333.7 lb
load to the deflection of the bolted parts per d. 733.3 lb
unit is 1/4. WHat percentage of the applied load
to the plates will added to the initial tightening 64) A line connection in an automobile
load of the bolt? transmission consists of lines cut in a 58mm
diameter shaft. The height of each is 5.5mm
a. 60% and the keyways in the hub are 45mm long.
b. 88% Determine the power that maybe transmitted
c. 93% at 2500 rpm If the able normal pressure on the
*d. 80% splines is limited to 4.8 Mpa.
a. 274.7 mm
b. 247.7 mm 65) A vise is equipped with a 1-inch single
c. 477.2 mm square thread, with 4 threads per inch. The
*d. 227.4 mm frictional radius of the collar is 0.5 inch. The
coefficient of friction for both the collar and
62) What pressure, in tons, is required to punch threads is 0.20. How much external torque must
a hole 2" diameter through a 1/4" steel plate? be applied to produce a force of 200 lb against
the jaws of the vise?
*a. 40
b. 30 a. 33.97 in-lb
c. 10 b. 39.73 in-lb
d. 20 *c. 37.93 in-lb
d. 39.37 in-lb
63) A flywheel has a mean diameter of 4 ft and
is required to handle 2250 ft-lb of kinetic 66) An air cylinder has bore of 25 mm and is
energy. It has a width of 8 inhes, mean operated with shop air of a pressure of 90 psi.
operating speed is 300 rpm and the coefficient Find the push force exerted by the piston rod in
of fluctuation is to be 0.5. Find the weight of N.
rim, assuming that the arms and hub are
equivalent to 10% of the total rim weight. The a. 127
flywheel is made up of cast iron with specific b. 402.73
weight of 0.26 lb per cubic inch. *c. 305.57
d. 70.42
67) A 50-mm diameter shaft is to transmit 12
kW power at a speed of 500 rpm, determine the
mean diameter of the pin, under double shear, 71) Using a oxyacetylene welding method to
for material having a safe unit stress of 40 weld a 3 ft long seam in 3/8 in. thick steel plate
N/mm^2. at a consumption rate of 9 cu.ft/ft of acid for
oxygen and 7 cu.ft/ft for acetylene. What is the
*a. 12.08 mm total combined gas consumption in cubic feet.
b. 10.08 mm
c. 13.08 mm
d. 11.08 mm a. 45
*b. 48
68) What is the working strength, in lbs, of a 2" c. 51
bolt which is screwered up tightly in a packeted d. 55
joint when the allowable working stress is
17,000 psi?
72) Two overlapping 5/8" thick steel plates are
a. 20,200 welded with two 5/8" fillet welds, 3" long,
b. 20,100 arranged normal to a load. Considering a design
c. 20,120 stress of 10 kal for the welds, calculate the
*d. 20,400 maximum permissible load F on the plates.
78) A small vehicle is designed to carry a load of 82) A hollow iron pipe to be designed as a
1000 lb at a speed of 8 miles per hour. If the column has an outside diameter of 240 mm and
empty vehicle weighs 600 lb, determine the is subjected to a force of 80 kN. Find the pipe
engine horsepower required to move the thickness if the compressive stress is limited 16
vehicle horizontally. Use an over-all efficiency of MPa.
30% and a coefficient of friction of 0.5.
a. 50 Hp *a. 6.85 mm
b. 70 Hp b. 8.85 mm
c. 80 Hp c. 5.85 mm
*d. 60 Hp d. 7.85 mm
83) A square key has a breadth equal to one- 87) A 20° involute spur gear has a tooth whole
fourth of the shaft diameter. The shaft and key depth of 16.95 mm, a tooth thickness of 13.2
are of materials that are equally strong with a mm, and a pitch of 3. Determine the circular
yield point value in shear equal to one-half the pitch of the gear.
yield point value in tension. Find the required
length of the key in terms of shaft diameter a. 16.6 mm
necessary the shaft torque. b. 25.6 mm
*c. 26.6 mm
*a. L = 1.51 D d. 24.6 mm
b. L = 0.87 D
c. L = 3.15 D 88) Determinet he Hp lost when a collar is
d. L = 2.45 D loaded with 2000 lb, rotates at 50 rpm, and has
a coefficient of friction of 0.15. The outside
84) What Hp can a 1-inch diameter short shaft diameter of the collar is 4 inches and the inside
transmit at 380 rpm? diameter is 2 inches.
*a. 10 Hp
b. 7.1 Hp a. 0.7314 Hp
c. 3 Hp b. 0.4371 Hp
d. 18 Hp c. 0.4713 Hp
*d. 0.3714 Hp
85) A 48-inch diameter spoked steel flywheel ([]
= 0.28 lb/in^3) having a 12-in wide x 10 -in deep 89) What length of a square key is required for
rim rotates at 1200 rpm. Determine the kinetic a 4-in diameter shaft transmitting 1000 hp at
energy of this flywheel. Neglect the weight of 1000 rpm? The allowable shear and
its spokes and hub compressive stresses in the key are 15 ksi and
30 ksi, respectively.
a. 84,448 ft-lb
*b. 68,488 ft-lb a. 3.2 inches
c. 53,123 ft-lb b. 4.2 inches
d. 42,248 ft-lb c. 2.8 inches
*d. 2.1 inches
86) What is the pitch of an American Standard
Screw with designation 12-28 UNF? 90) The maximum shear stress induced on a
1.5" diameter solid shaft loaded with a torque
of 8,000 in-lb and a bending moment 12,000 in-
a. 0.75 inch lb is;
b. 0.083 inch
c. 0.5 inch *a. 21, 760 psi
*d. 0.0357 inch b. 27, 220 psi
c. 14, 422 psi
d. 62, 237 psi
91) The load on a helical spring is 1600 lb and 94) The extension springs are hooked in parallel
the corresponding deflection is to be 4 inches. that suppor t a single weight of 100 kg. The
Rigidity modulus is 11 x 10^4 psi and the springs are rated 4 kN/m, 5 kN/m and 6 kN/m.,
maximum intensity of safe torsional stress is respectively. Determine the equivalent of the
60,000 psi. IF the wire diameter and the mean three springs.
diameter are 0.625 in and 3 in respectively.
Determine the number of active coils. *a. 15 kN/m
b. 10 kN/m
c. 11 kN/m
a. 11.5 d. 9 kN/m
b. 15.5
*c. 19.5 95) A 101.6 mm shaft using a flat key, whose
d. 13.5 width is 25.4 mm, is transmitting a torque of 63
000 in-lb. If the design shearing stress is 5000
psi, determine the safe length of key.
92) A 20º straight-tooth bevel pinion having 14
teeth and a diametral pitch of 6 teeth/inch a. 5.3 inches
drives a 42-tooth gear. The two shafts are at b. 3.6 inches
right angles and in the same plane. Find the c. 4.3 inches
pitch angle of the pinion. *d. 6.3 inches
101) Determine the HP lost when a collar is 105) A thrust washer has an inside diameter of
loaded with 2000 lb, rotates at 50 rpm, and has 0.5 inch and an outside diameter of 3 inches.
a coefficient of friction of 0.15. The outside For an allowable bearing pressure of 90 psi,
diameter of the collar is 4 inches and the inside how much axial load can it sustain?
diameter is 2 inches.
a. 0.4371 Hp *a. 618.5 lb
*b. 0.3714 Hp b. 702.2 lb
c. 0.7314 Hp c. 817.2 lb
d. 0.4713 Hp d. 537.2 lb
106) A thin walled cylindrical pressure vessel, 110) A 75-mm diameter shaft is transmitting
1.5 inches in diameter, subjected to an internal 350 kW at 650 rpm. A flange coupling is used
pressure which varies from 690 kPa to 450 kPa, and has 6 bolts, each 18 mm in diameter. Find
continuously. Find the required thickness in mm the required diameter of the bolts circle based
of the wall based on a yield point of 480 MPa, on an average shearing stress of 27.5 MPa.
net endurance strength of 20 MPa and a factor
of safety of 2.0. a. 425 mm
b. 452 mm
a. 18.23 mm c. 254 mm
b. 12.87 mm *d. 245 mm
c. 14.89 mm
*d. 16.56 mm 111) A flywheel has a rim weight of 450 kg and
a mean radius of 450 mm, If the rim weidth is
107) What is the number of threads per mm five times the rim thickness and material
and the tensile stress area of a stranded Metric density is 7200 kg/m^3, determine the width of
screw Thread designated by M10 x 1.5? the rim.
108) A helical-coil spring has a mean coil 112) What is the bursting steam pressure of a
diameter of 1 inch and a wire diameter of 1/8 hemispherical steel shell with a diameter of 100
inch. Determine the Wahl factor of the spring. inches and made of 0.0635-m thick steel plate,
a. 1.418 if the join efficiency is 70% and the tensile
b. 1.148 strength is 60 000 psi?
c. 1.814 *a. 4 200 psi
*d. 1.184 b. 2 040 psi
c. 4 020 psi
109) A flat belt is 6 inches wide and 1/3 inch d. 2 400 psi
thick and transmits 20 Hp. The center distance
is 8 ft. The driving pulley is 6 inches in diameter 113) A multiple-disk clutch, composed of three
and rotates at 2 000 rpm such that the loose plates with a small diameter of 150 mm and
side of the belt is on top. The driven pulley is 18 large diameter of 200 mm, is designed to
inches in diameter. The belt material is 0.035 transmit 100 kW at 3000 rpm at a coefficient of
lb/in^3 and the coefficient of friction is 0.30. friction 0.5. Determine the spring force needed
Determine the belt net tension. to engage the clutch.
*a. 210 lb a. 5460 N
b. 102 lb b. 2820 N
c. 120 lb *c. 3638 N
d. 201 lb d. 2428 N
114) Two shafts 3.6 m between centers carry 118) Two diagonal aluminum alloy tension rods
pulleys 1.2 m in diameter and 0.91 m in 15 mm in diameter are used in a rectangular to
diameter respectively, connected by a crossed prevent collapse. The rods can safely support a
belt. It is desired to put the belt on as an open tensile stress of 135 Mpa. If the rods are initially
belt. how long a piece must be cut of it? 3m in length, how much must they be sketched
to develop this stress? E = 71 GPa.
*a. 303.3 mm *a. 5.7 mm
b. 330 mm b. 1.54 mm
c. 330.3 mm c. 8.97 mm
d. 333.0 mm d. 2.43 mm
115) Determine the maximum stress in a hollow 119) Determine the length of a square key for a
column of D = 160 mm, and D = 100mm that gear-driven shaft to withstand a torque of 1450
supports a load of 40 kN and a bending moment N-m. The shaft diameter is 65mm with a design
of 4 kN-m. stress of 72.6 MPa in shear. The thickness and
a. 10.2 Mpa width of key is 5.8 inch.
b. 12.2 Mpa *a. 3.87 cm
c. 16.4 Mpa b. 4.5 cm
*d. 15.0 MPa c. 5.6 cm
d. 4.5 cm
116) A shaft of 50 mm diameter is to transmit 120) The distance between the adjacent
power of 12 kilowatts of a speed of 500 rpm, threads on a triple-threaded screw of a square
find the mean diameter of the pin for a material thread form is 2/3 inch. The mean radius is
having a safe unit stress of 40 N/mm² inches. The coefficient of friction is 0.10. What
load can be by exerting a moment of 2000 ft-lb?
a. 19.20 mm a. 54, 623 lb
b. 10.12 mm *b. 45, 567 lb
*c. 17.1 mm c. 65, 240 lb
d. 21.09 mm d. 35, 450 lb
117) A triple threaded worm has a pitch 121) A power of 25 KW at 150 mm is available
diameter of 3 inches. The wheel has 25 teeth on a distributed line shaft of 6.35 cm dia. Two
and a pitch diameter of 5 inches. Material from pulleys mounted on the shaft for power
both the wheel and the wheel is phosphor distribution, 45, 72, cm apart, tend to cause
bronze. Determine the helix angle of the gear. torsional deflection. Shear modulus of elasticity
75.02 GPa. Which of the following values most
a. 11.13º nearly equal to the angle of twist in the shaft
*b. 11.31º between the pulley
c. 13.11º a. 0.53 deg
d. 10.13 *b. 0.84 deg
c. 1.31 deg
d. 0.34 deg
122) A shaft is simultaneously loaded with a 125) Determine the power capacity of a cone
torque of 900 N-m and a bending load of 4000 clutch under uniform pressure and assuming
N applied at the center of its 500 mm span. the following conditions major diameter = 250
Considering a maximum shear design stress of mm; minor diameter = 200 mm; length of
60 MPa, determine the shaft diameter. conical elements in contact = 125 mm;
rotational speed = 870 rpm; coefficient of
friction = 0.30; and allowable pressure = 70 kPa.
*a. 44.38 mm
b. 34.83 mm
c. 84.33 mm a. 27.45 Hp
d. 38.44 mm b. 24.75 Hp
c. 24.57
*d. 25.74 Hp
123) Determine the HP lost when a collar is
loaded with 2000 lb, rotates at 50 rpm, and has
a coefficient of friction of 0.15. The outside 126) Selecting a deep-groove ball bearing to
diameter of the collar is 4 inches and the inside carry a radial load Fx = 800 lb and a thrust load
diameter is 2 inches. Fz = 700 lb at 1750 rpm. The service is 8 hr/day,
but it is not continuous; design for 20 000 hr.
The operation is smooth with little vibration;
a. 0.4371 Hp the outer ring rotates. Determine the design life
b. 0.4713 Hp in mr with no more than 10% failure.
*c. 0.3714 Hp
d. 0.7314 Hp
a. 2001 mr
b. 20100 mr
124) A roller chain and sprocket is to drive *c. 2100 mr
vertical centrifugal discharge bucket elevator. d. 1200 mr
The pitch of chain connecting sprockets is 1.75"
The driving sprocket is rotating at 120 rpm and
has 11 teeth while the driven sprocket is 127) A slider crank mechanism consists of crank
rotating at 38 rpm. Determine the number of Q2A = 100 mm, link B = 300 mm , and block B. If
teeth of driven sprocket. crank Q2A's axis is located 50 km above the
horizontal line of action of the slider, determine
the stroke of the block.
*a. 35 teeth
b. 34 teeth
c. 33 teeth a. 205 mm
d. 30 teeth b. 405.2 mm
*c. 203.2 mm
d. 305.4 mm
128) The transmitted torque of a hollow shaft is
3400 N-m at a shearing stress of 55 MPa. If the 1) Compute the working strength of 1" bolt
outside diameter is 1.25 times that of the inside which is screwed up tightly in packed joint
diameter, what is the inside diameter in mm? when the allowable working stress is 13,000 psi.
129) A disc clutch has 6 pairs of contracting 2) A keyed gears deliver a torque of 912.4 Nm
friction surface with an outside diameter of 200 thru its shaft of 63.5 mm outside diameter. If
mm and an inside diameter of 100 mm. The the key has thickness of 15.875 mm and width
coefficient of friction of the clutch materials is of 11.1125 find the length of the key. Assume
0.4 and the axial force is 1500 N. The shaft the permissible stress values of 61.2 MPa for
speed is 1200 rpm. Determine the Hp that can shear and tension at 99.8 MPa.
be transmitted by the clutch assuming uniform
pressure. a. 47.42 mm
b. 46.92 mm
*a. 47.2 Hp c. 39.72 mm
b. 23.5 Hp *d. 42.22 mm
c. 27.4 Hp
d. 35.2 Hp 3) Compute the speed of the gear mounted on a
52.5 mm diameter shaft receiving power from a
130) A hollow shaft 12.7 cm outside dia. is used driving motor with 250 hp.
instead of a solid shaft of 9.652 cm dia. which
has equal torsional strength. Calculate the a. 2182 rpm
percentage by weight of the material saved. *b. 2282 rpm
c. 2071 rpm
a. 65.6% d. 2341 rpm
b. 50.6%
*c. 56.6% 4) What minimum distance can a truck side on a
d. 60.6% horizontal asphalt rad if it is travelling 25 m/s?
The coefficient of sliding friction between
131) A helical-coil spring has a mean coil asphalt and rubber tire is at 0. the weight of the
diameter of 1 inch and a wire diameter of 1/8 truck is 8500 kg
inch. Determine the value of bergstrassar factor
of the spring. a. 44.9
*a. 1.172 b. 58.5
b. 1.712 c. 3.8
c. 1.271 *d. 53.2
d. 1.217
5) Determine the width of a 6 ply rubber belt
required for a ventilating fan running at 150 9) The shaft whose torque varies from 2000 to
rpm driven from a 12 inch pulley on a 70 Hp at 6000 in lbs has 1 1/2 in in diameter and 0000
800 rpm. The center distance between pulley is psi yield strnght. Compute for the shaft mean
12 ft. and the rated belt tension is 78.0 lb/in average stress.
width.
a. 5162 psi
b. 5550 psi
a. 15" c. 6810 psi
*b. 12" *d. 6036 psi
c. 10"
d. 8" 10) What is the frictional HP acting on a collar
loaded with 100 kg weight? the collar has an
outside diameter of 100 mm and an internal
6) Compute for the twisting moment in in-lb diameter of 40mm. The collar rotates at 1000
developed when the shaft delivers 20 Hp at rpm and the coefficient of friction between the
1200 rpm. collar and the pivot surface is 0.15.
a. 0.5 Hp
*a. 1050 b. 0.3 Hp
b. 945 c. 1.2 HP
c. 915 *d. 0.8 HP
d. 1166
11) Compute the cutting speed in fpm of a
7) If the ultimate shear strength of a steel plate workpiece with 2 inches diameter and running
is 42,000 lb/in`2, what force is necessary to at 100 rpm
punch a 0.75 inch diameter hole in a 0.625 inch
thick plate? *a. 52
b. 102
a. 66,800 lbs c. 62
b. 63.008 lbs d. 72
*c. 61,800 lbs
d. 68,080 lbs 12) The torsional deformation of a SAE 1040
steel shaft is to 0.8° in a length of 1/2 meter.
8) The minimum clearance allowed for meshing The shear stress is 69 MPa. Compute the
spur gears with a circular pitch of 0.1571 and diameter of the shaft in millimeter. Steel
diametral pitch of 20. The spur gear has 25 modulus of elasticity is 79,300 MPa or N/mm²
teeth.
*a. 0.007855 a. 50
b. 0.008578 b. 51
c. 0.007585 c. 75
d. 0.007558 *d. 62
13) A coiled spring with 5 cm of outside 17) To facilitate the milling (roughing) work of a
diameter is required to work under the load of cast steel material using material a 11/2 inch
190 N. The wire diameter is 5 mm, the spring is diameter cutter choose between the two
to have active coils and the ends are to be available stock. Find the speed of the cutter in
closed and ground. Determine the total number rpm. - high speed steel cutter with a cutting
of coils. The modulus of rigidity is 809 Gpa and speed of 50 fpm - carbide tipped cutter with a
the mean radius is to be 23 mm, with 7 mm cutting speed of 200 fpm
pitch of the spring.
a. 412
a. 7.5 coils b. 389
b. 6.5 coils c. 572
c. 9.5 coils *d. 509
*d. 8.5 coils
18) A hollow shaft has an inner diameter of
14) Find the number of active coils of a No. 8 0.035 m and an outer diameter of 0.06 m.
wire helical spring with index of 6, steady load Compute for the torque if the shear stress is not
with spring rate of 42.5 lb.in. Maximum to exceed 120 Mpa in Nm.
allowable stress is 60 ksi
a. 4100
a. 29 b. 4300
*b. 25 *c. 4500
c. 28 d. 4150
d. 22
19) What is the working strength of a 2" bolt
15) With the electric arc welding rate of 18 which is screwed up tightly in a packed join
in./min, how long will it take to weld a 1/2 in. when the allowable working stress 12,000 psi?
thick plate by 3 ft long seam?
a. 3 min. a. 20,400 lbs
b. 1.5 min. b. 20,200 lbs
*c. 2 min. c. 20,120 lbs
d. 4 min. *d. 20.400 lbs
16) A solid cylindrical shaft 48.2 cm long is used 20) A cast iron will flywheel is rotated at a
for a transmission of mechanical power at a speed of 1200 rpm and having a mean rim
rate of 37 KW running at 170 rpm. The Ss is 8.13 radius of 1 foot. If the the weight of the rim is
Mpa. Calculate the diameter 30 lbs. What is the centrifugal force? Use factor
C = 41.
a. 30 mm
b. 35 mm a. 7 ft
*c. 50 mm *b. 14, 760 lbs
d. 40 mm c. 14,860 lbs
d. 14,800 lbs
21) Determine the time in seconds, to saw a
rectangular magnesium bar 5 in. wide and 2 in.
thick if the length of cut is 5 in. The power 25) A pair of gear/pinion of 42 tooth and 18
hacksaw does 120 strokes/min and the tooth with a diametral pitch of 0.7874 teeth/cm
feed/stroke is 0.127 mm and the addendum is 0.8/p and dedendum 1/p.
The gear pressure angle of 20°. Compute the
center distance of the pair of gears in meters
a. 20
*b. 500
c. 189 a. 0.5026 m
d. 99 b. 0.3516 m
*c. 0.4013 m
d. 0.3426 m
22) A step shaft made of SAE 1117 steel with an
ultimate strenght os 69.7 ksi. The notch
sensitivity factor is 0.983 and 0.00435 is the 26) If the ultimate shear stress of a 1/8 inch
constant dependent upon the ultimate strenght thick drawn steel plates is 35 ksi what force is
check the radius of the stress raiser. required to punch a 1 1/2 inch diameter hole?
a. 0.192
*b. 0.25 a. 11 Mtons
c. 0.386 *b. 20620 lbs
d. 0.775 c. 22.322 lbs
d. 10.011 lbs
23) A ball is thrown vertically upward with a
speed of 24.38 m/s. Then 2 seconds later a
second ball is projected vertically upward too 27) The allowable stresses that are generally
with a speed of 18.28 m/s. At what point above used in practice are 4 ksi for main power
will they meet? transmitting shaft, ksi for line shaft carrying
pulleys and 8.5 ksi for small short
a. 15.62 m shaft/countershaft, etc. With these allowable
*b. 16.62 m stresses what will be the simplified formula to
c. 17.62 m determine transmitted HP, diameter of the
d. 21.62 m shaft or even the rpm (N)?
a. 10.24 a. 493
*b. 11.34 *b. 480
c. 12.24 c. 488
d. 10.54 d. 490
45) A short 61 diameter shaft transmits 120 Hp. 49) Compute the power transmitted in HP by
Compute the linear speed of a pulley 55 cm the shaft rotating 1200 rpm and subjected to
diameter mounted on the shaft. torsional moment of 1200 MN.
*a. 202
a. 2106 fpm b. 171
*b. 1856 fpm c. 252
c. 1766 fpm d. 150
d. 1796 fpm
46) Two idlers of 28 T and 26 T are introduced 50) Determine the average time to cut by
between the 24 T pinion with a turning speed of automatic oxy-acetylenne (machine) crosswise
400 rpm driving a final 96 T gear. What would a 4 ft. x 8 ft x 4 in thick steel plate.
be the final speed of the driven gear and its
direction relative to the driving gear rotation? *a. 360 sec
b. 318 sec
a. 100 rpm and same direction c. 10 min
*b. 100 rpm and opposite direction d. 6.85 min
c. 120 rpm and opposite direction
d. 80 rpm and same direction 51) To finally complete milling (finishing) work
of steel material the operator has the option to
choose the better available cutter in stock and
47) What modulus of elasticity in tension is these are: -both 1 1/2 inch diameter -high
required to obtain a unit deformation of speed steel with recommended cutting speed of
0.00105 m/m from a load producing a unit 90 fpm - carbide tipped with cutting speed of
tensile stress of 44,000 psi? 300 fpm Compute the rpm of the cutter
53) A flanged bolt coupling has ten (10) steel 57) A drop hammer of 1 ton dead weight
25.4 mm diameter bolts evenly tighten around capacity is propelled downward by a 12 inch
a 415 mm bolt circle. Determine the torque diameter cylinder. At 100 psi air pressure what
capacity of the connection if the allowable is the impact velocity if the stroke is 28 inches?
shearing stress in the bolt is 50 MN/m`2
a. 47.4 ft/sec
*a. 52.6 KN-m b. 63.2 ft/sec
b. 43.8 KN-m *c. 31.6 ft/sec
c. 46.15 KN-m d. 15.8 ft/sec
d. 59.95 KN-m
58) A 20 kgs. cast iron piece rest on a plain
54) A 2-in. solid shaft is driven by a 36-in. gear horizontal aluminum surface. To move the
and transmits power at 120 rpm. If allowable object it needs a force of 7 lbs. The density of AI
shearing stress is 12 ksi, what horse power can is 0.098 lb/in`3 and iron is 0.260 lb.in`
be transmitted?
a. 0.172
a. 34.89 b. 0.186
*b. 35.89 *c. 0.160
c. 29.89 d. 1.601
d. 38.89
59) A keyed sprocket deliver a torque of 778 8
Nm thru the shaft of 54 mm OD. The key
55) Compute the nominal shear stress at the thickness is 1.5875 cm and the width is 1.11 cm.
surface in Mpa for a 40mm diameter shaft that Compute the length of the same key. The
transmits 750 kW at 1500 rpm. Axial and permissible stress value of 60 Mpa for shear
bending loads assumed negligible. Torsional and 90 Mpa for tension
shearing stress is 28 N/mm`2.
a. 232 a. 39.12 cm
*b. 380 *b. 4.32 cm
c. 312 c. 52.22 cm
d. 218 d. 4.82 cm
60) In an Oxy-Acetylene manual welding 64) A 2.5" diameter by 2 in. long journal bearing
method to weld a 3 1/2 ft. long seam in a is to carry a 5500-lb load at 3600 rpm using SAE
0.375" thick steel plate at a consumption rate of 40 lube oil at 200 F through a single hole at 25
9 ft^3/ft for oxygen and 7 ft^3/ft for acetylene. psi. Compute the bearing pressure.
Compute for the total combined gas
consumption in ft^3. a. 900 psi
*b. 1100 psi
a. 24.5 c. 950 psi
b. 31.5 d. 1000 psi
c. 48
*d. 56 65) A truck skids to stop 60 after the application
of the brakes while travelling at 90 km/hr. What
61) The capsule orbits of the earth 180 km is the acceleration in m/sec?
above the surface. In what velocity in m/s
necessary for a circular orbit consider the earth a. 5.76
radius at 6400-km and at 9.2 m/sec`2 b. -7.06
c. 6.36
a. 8058 *d. -5.21 m/s`2
b. 7016
c. 8864 66) Compute the maximum deflection of a 20
*d. 7780 coils helical spring having a load of 75 kgs. The
spring is a square/ground ends with modulus of
62) How long will it take to saw a rectangular elasticity in shear of 79.84 Gpa outside dia. of
piece of aluminum plate 8 in. wide and 1 1/2 in. 101.6 mm wire dia. of a 9 525 mm
thick if the length of the cut is 8 in., the power
hacksaw makes 120 rev/min and average feed
per stroke is 0.0060 in.? a. 112.7 mm
*b. 126.7 mm
*a. 11.11 c. 15.17 mm
b. 12.03 d. 140.7 mm
c. 14.01
d. 13.11
67) If the wieght of 6' diameter by 48" long SAE
63) A link has a load factor of 0.8 the surface 1030 shafting is 174.5 kg. then what will be the
factor of 0.8 ; the surface factor is 0.92 and the weight of chromium SAE 51416 of same size?
endurance strength is 28000 psi. Compute the
alternating stress of the link if it is subjected to a. 426.4 lbs
a reversing load. Assume a factor of saety of 3. *b. 384.6 lbs
a. 10920 c. 305.5 lbs
*b. 9,333 d. 465.1 lbs
c. 8150
d. 7260
68) Compute the safe wall thickness of a 76.2 72) Compute the deflection of a 18 coils helical
cm diameter steel tank. The tank is subjected to spring having a load of 100 kgs. The modulus of
7.33 Mpa pressure and the steel material has elasticity in shear is 96.62 Gpa, OD of 9.256 cm
yield stress of 215.4 Mpa. The factor of safety to and with diameter of 9.525 mm. The spring is
use is 3 square and ground ends.
a. 4.09 cm a. 112 mm
b. 1 1/2 inches *b. 101 mm
c. 3.9 cm c. 14 mm
*d. 3.89 cm d. 9 mm
69) Two parallel shaft connected by pure rolling 73) Determine the safe wall thickness of a 30 in
turn in the same direction and having a speed steel tank with internal pressure of 7.82 Mpa.
ratio of 2.75. What is the distance of the two The yield stress of material is at 275.48 Mpa.
shaft if the smaller cylinder is 22 cm. in The factor of safety to use is 2.0
diameter.
a. 232.6 cm
a. 25.25 cm b. 5/8 inch
*b. 19.25 cm c. 3/4 inch
c. 30.25 cm *d. 21.6 mm
d. 16.60 cm
74) A helical spring having squared and ground
70) Compute the maximum unit shear in a 3 ends has a total of 18 coils and its material has
inch diameter steel shafting that transmits 2400 modulus of elasticity in shear of 78.910 Gpa. If
in lb. of torque at 99 rpm. the spring has an outside diameter of 10.42 cm
and a wire diameter of 0.625 cm, compute in
a. 3860 psi the spring due to a load of 50 kgs.
b. 4250 psi
c. 4930 psi a. 302 mm
*d. 4530 psi *b. 490 mm
c. 404 mm
d. 322 mm
71) Find the thickness of a metal needed in the
semi-spherical end of a cylinder vessel 0.70 75) Determine the bursting steam pressure of a
meter in diameter subjected to an internal steel shell with diameter of 10 inches and made
pressure of 2.7 N/mm². the material is mild of 1/4 thick steel plate. the joint efficiency is at
carbon steel and tensile stress is 69 N/mm². 70% and the tensile strength is 60 ksi
95) How long wil it take to mill a 3/4" by 2" long a. 7,100
keyway in a 3" diameter shafting with a 24 *b. 6,300
tooth cutter turning at 100 rpm and 0.005" c. 5,6000
feed/tooth? d. 8,150
a. I and II a. 6
*b. I and III *b. 4
c. I only c. 3
d. II and III d. 5
15) Commonly used in parallel shaft 19) Find the diameter of the coupling bolts to
transmission especially when a smooth connect shafts which are to transmit 3000 kW
continous action essential as in high speed when running at 100 rpm if 8 bolts are to be
drives up to 12,000 fpm fitted on a pitch circle diameter of 610 mm and
allowing a stress of 38 Mpa in the bolts
a. Helical gear
*b. Herringbone gear *a. 62.72 mm
c. Spur gear b. 55.44 mm
d. Bevel gear c. 65.74 mm
d. 52.45 mm
16) What does charpy impact test measure? I.
The energy required to break the test sample II. 20) What is the strong bond between hydrogen
The strength of a sample III. The ductile and atom known as?
brittle transition point of metals
a. Metallic bond
a. I only *b. glass
b. III only c. ionic & metallic bond
c. II only d. Ionic bond
*d. I and III only
21) The torsional capacity of a spline fitting is 24) Device used to measure speed accurately
based on the maximum allowable pressure on
the active surfaces of the splines. Considering a. Dial gage
the pressure on the active surfaces to be 1000 b. Dial indicator
psi, determine the length of the spline needed *c. tachometer
for a transmitted torque of 500 ft-lb. The major d. Speedometer
diameter of the splined fitting is 3 in, the minor
diameter is 2.4 in and the coefficient of friction
is 0.1. The number of splines is 6. 25) What type of gear that can transmit power
at an angle?
a. 3.45 in
*b. 2.47 in a. Helical gear
c. 1.99 in *b. Bevel gear
d. 4.05 in c. Worm gear
d. Herringbone gear
a. Radial forging
b. isothermal forging *a. 1.0738 in^4
c. orbital forging b. 3.178 in^4
*d. incremental forging c. 1.738 in^4
d. 3.781 in^4
31) What can the maximum load be on the
column, if the cross sectional area is 144 ft² and
the compressive stress cannot exceed 200 35) The ability of metal to withstand forces thus
lb/ft²? allowing member to twist is
*a. Torsional strength
a. 30 kips b. Fatigue strength
*b. 28.8 kips c. Bending strength
c. 20 kips d. Compressive strength
d. 22 kips
36) A babbit is 41) It is an operation to produce irregular
contours using cutter
a. a eutectic of iron and iron phosphite
*b. Antimony bearing lead or tin alloy
c. measure of magnetic induction a. Side milling
d. a gadget measuring b. Down milling
37) Before drilling a hole in a piece of metal it *c. Form milling
should be d. Face milling
*a. center-punched
b. marked with chalk 42) The mass moment of inertia of a cylinder
c. Scribed about its central axis perpendicular to a circular
d. protracted cross section is
39) The product of the resultant of all forces 43) A system of forces in space is in equilibrium.
acting on a body and the time the resultant acts If two equal and oppossite collinear forces are
added, which of the following if any is true?
a. angular impulse
b. angular momentum
c. Linear momentum a. An imbalance of moment exists
*d. Linear impulse *b. Equilibrium is maintained
c. equilibrium is destroyed
40) A thin homogeneous metallic plate d. none of these is true
containing a hole is heated sufficiently to cause
expansion. If the coefficient of surface
expansion is linear, the area of the hole will 44) Which of the following materials is not a
viscoelastic material?
a. Decrease the same rate as the area of the
metal increases a. rubber
*b. Increase at the same rate as the area of the *b. Glass
metal increases c. Plastic
c. Stay the same d. metal
d. Increase at twice the rate the area of the
metal increases
45) A man weighs himself in an elevator. When 49) A tapered quare key is known as
the elevator is at rest, he weighs 185 pounds;
when the elevator starts moving upwards, he
weighs 210 pounds. How fast is the elevator a. Barth
accelerating assuming contact acceleration? *b. Kennedy
c. Gib head
*a. 4.35 ft/sec² d. Woddruff
b. 9.81 ft/sec²
c. 2.17 ft/sec²
d. 1 ft/sec² 50) A 100 in long bar is subjected to tensile
stress of 25,000 psi. Find the elongation. ( E = 10
x 10^5 psi)
46) A 2 inches circular shaft is stressed in
traverse shear by a force of 25000 lbs.
Determine the maximum shear stress. a. 0.65 in
*b. 0.25 in
c. 0.025 in
a. 9600 psi d. 0.45 in
b. 8700 psi
*c. 10600 psi
d. 11700 psi 51) All of the following statements about
diffusion and grain growth are correct, except
a. Cyanide
b. Phosphorus a. 9600 psi
*c. Sulfur b. 8700 psi
d. Lead c. 11700 psi
*d. 10600 psi
a. Root
*b. Octoid 59) An old process and involves the forming of
c. Diamond axis symmetric parts over a mandrel with tools
d. Toe or rollers
79) If the frequency of oscillation on earth is n 83) A device for converting rotary motion to
then the frequency of oscillation on the moon reciprocating motion is
will
a. Helical gear
a. 6n *b. cam
b. n/6 c. pulley
c. sqrt. (6n) d. gear
*d. n/sqrt. (6)
*a. Kinematics
a. flange faces are painted b. Projectiles
b. isolating valves are open c. Curvilinear translation
c. old gasket is in place d. acceleration
*d. flange faces are absolutely clean
a. Garter springs
b. Drawbar springs a. Cold-working a metal significantly reduces its
c. Torsion springs ductility
*d. Leaf springs b. There is a considerable increase in the
hardness and strength of a cold-worked metal
*c. Cold working cause a slight decrease in the
88) Which of the following is not part of a lathe density and electrical conductivity of metal
machine? d. Cold working decrease yield point of the
metal
*a. 15 - 20
a. 1000 mm (max) b. 18 - 24
*b. 2130 mm (max) c. 10
c. 2150 mm (max) d. 12 - 15
d. 2000 mm (max)
94) Hooke's Law for an isentropic homogeneous 99) Tapered shanks are used on large drill
medium experiencing one dimensional stress is presses so that
a. Axle a. Beveloid
b. Spindle b. Helicon
*c. Line shaft c. Spur
d. Transmission shaft *d. Spiroid
a. Tip undercut
a. They come in many different shapes and *b. Tip relief
thickness. c. Pressure angle cut
b. Their strength generally cannot be increased d. Tip removal
by heat treatment
c. Their chromium content is low. 118) The linear portion of the stress and strain
*d. They degrade severely under heat diagram of steel is known as the
treatment.
a. irreversible range
b. Modulus of elasticity
114) Statement that a given body is in static c. Plastic range
equilibrium means that the body cannot *d. Elastic range
*a. Roll forming a. the hole will be smaller than the drill
b. Flanging b. the drill will not cut
c. Hemming *c. the hole will be larger than the drill
d. Beading d. none of the above
121) The kind of center which is being attached 125) The ability of material to resist being
and meshed to the tailstock spindle which is crushed is
also static while the work is rotating is
a. Torsional strength
a. Live center b. Fatigue strength
b. Zero *c. Compressive strength
c. indeterminant d. Bending strength
*d. Dead center
131) The process of producing a variety of 135) Which of the following is not a kind of
surfaces by using a circular type cutter with mandrel?
multiple teeth
a. contraction mandrel
a. Brazing *b. Gang mandrel
b. Shaping c. Taper mandrel
c. Planning d. Expansion mandrel
*d. Milling
136) The property of the material which 141) The process whereby compressed metal
exhibits different property values known as powder is heated in controlled atmospherre
a. Multitropy furnace to a temperature below its melting
b. Isotropy point
c. Heterogeneous
*d. Anisotropy
137) when preparing to tap a hole for apipe a. Compaction
fitting the size of the drill will be *b. Sintering
c. Modling
a. none of the above d. Extrusion
*b. larger than the tap size
c. equal to the size of the tap
d. smaller than the tap size 142) Which of the following is not part of a
headstock?
138) In mechanical failure, the separation that
takes place along cleavage
a. Back gear
*a. Brittle fracture b. motor
b. Flaking c. Spindle
c. Pitting *d. anvil
d. Galling
139) The most widely used bond which is 143) When pouring Babbit it
suitabl for high rate of stock removal
a. A measure of the deflection of the manner a. Centro is a point common to two bodies
b. The same as modulus of elasticity having the same velocity in each.
c. The reciprocal of the modulus of elasticity *b. Centro is a point in one body about which
*d. The measure of the material's ability to another body does not rotate.
store strain energy c. Centro is a point in one body about which
another body tends to turn.
d. Centro is a point in one body about which
154) What can the maximum load be on the another body actually turns.
column, if the cross sectional area is 144 ft² and
the compressive stress cannot exceed 200 lb/ft² 158) A shaft is subjected to twisting moment of
2500 ft-lb. The shaft is of stell having
12,000,000 psi modulus of rigidity. Determine
*a. 28.8 kips the angle of twist if the length is 40 inches. The
b. 20 kips shaft is a square with 3 inches side with a
c. 30 kips twisting constant of 0.141
d. 22 kips a. 0.2 deg
*b. 0.5 deg
155) Young's modulus of elasticity for a material c. 0.3 deg
can be calculated indirectly from which of the d. 0.4 de
following properties of the material?
159) All of the following statements about
a. Temperature coefficient of expansion and steels are correct, except
specific heat
b. Temperature coefficient of expansion and *a. Yield strength of commercially available
dielectric constant heat treated alloy steels do not exceed 200,000
*c. Density and interatomic spacing in the psi
material b. Abrasion resistance of extra strength steels
d. Density and velocity of sound in the material may be obtained by increasing Hardness to 225
- 400 Brinell at the expense of some ductility
156) A shaft is subjected to twisting moment of and toughness
2500 ft-lb. The shaft is of steel having c. High temperature alloys used in jet engine
12,000,000 psi modulus of rigidity. Determine turbine blades can withstand 2000 deg F
the angle of twist if the length is 40 inches. The continuously over extended periods
shaft is square with 3 inches side with a twisting d. Integranular corrosion of chromium-nickel
constant of 0.141. stainless steels reduced when stabilized by
*a. 0.5 deg addition of columbium (niobium), titanium, or
b. 0.3 deg tantalum to preferably for carbides and prevent
c. 0.2 deg chromium depletion and chromium carbide
d. 0.4 deg precipitation in grain boundary areas
160) Joints should have a relative strength
(efficiency) of 90%. If Su for annealed C1020 164) Taps are resharpened by grinding
steel is 57 ksi, determine a suitable plate
thickness. a. Threads
*b. Flutes
a. 5/32 in c. Diameter
*b. 9/32 in d. relief
c. 3/64 in
d. 7/64 in 1) When using a drill press, the work should be
held with
161) All of the following statements about
strain hardening are correct except a. the hand
*b. a vise or clamp
*a. More strain hardening requires more time c. a pair of pulley
temperature exposure for relief. d. gloves on
b. Strain hardening strengthens. Resistance to
deformation increases with the amount of 2) A drill bit has
strain present
c. Strain hardening is produced by cold working a. 4 flutes
(deformation below the recrystallization *b. 2 flutes
temperature) c. 3 flutes
d. Strain hardening is relieved during softening, d. 1 flute
annealing above recrystallization temperature
3) A sine bar cannot be used without a/an
162) Which of the following are the
compositions of stainless steel 302?
a. vernier caliper
*b. angle gage
a. 18% chromium and 8% phosphor bronze c. micrometer
*b. 18% chromium and 8% nickel d. slip gage
c. 18% bronze and 8% vanadium
d. 18% nickel and 8% chromium
4) A tool when pressed into a finished hole in a
piece of work, provides center on which the
163) Which of the following is not a method of place may be turned otherwise machine called
centering workpiece in a lathe?
*a. mandrel
a. Dial indicator method b. mesh
b. Toolbit method c. butt
c. Surface gage method d. wobble
*d. Plastigage method
5) Quick return mechanism is used in a 10) A hacksaw blade can be placed in a frame in
a. grinder
b. lathe a. two position
c. drilling machine *b. four position
*d. shaper c. three position
d. one position
*a. pins
a. shaper b. clogs
b. planer c. flats
c. lathe machine d. bumps
*d. broaching machine
7) A weld made to hold the parts of a weldmet 12) Angle plate is used for
in proper alignment until final welds are made.
9) A plug gage is used to measure 14) AISI numbering for silicon steel.
a. cast iron
*b. any of the above *a. dry
c. aluminum b. soluble oil
d. solid iron c. kerosene
d. soda water
16) When filling a piece of metal in a lathe if
short quick strokes are used the finished piece
will probably. 21) The angle developed between tooth profile
and radial line at its pitch point is referred as:
a. be out of round
b. be perfect
*c. A and C a. base helix angle
d. have small flat areas on the surfaces b. approach angle
*c. pressure angle
17) All hard hacksaw blade is best suited for d. recess angle
work on
a. performing
a. reaming *b. counter sinking
*b. center-drilling c. knurling
c. boring d. squaring
d. drilling
41) When large number of components are 45) A kind of chuck, which should not be used
turned and parter off a bar the chuck generally where accuracy is required called
used is the _______.
a. set the blade in the frame with the teeth a. chord clearance
facing toward you b. chord space
b. turn the blade upside down in the frame *c. chordal thickness
c. use a blade with fewer teeth per inch d. chord length
*d. turn the blade at right angles to the frame
a. shaping
44) A machine tool used to cut metals a lift, b. turning
medium and large section using a reciprocating *c. milling
hacksaw blade. d. reaming
*a. packings
a. mill file b. felts
b. square file c. seals
c. jewelry file d. gaskets
*d. knife file
56) Hacksaw blades are made of
51) The distance a helical gear would thread *a. any of the above
along its axis one revolution of it were free to b. tungsten alloy steel
move axially. c. high speed
d. tool steel
a. applying flux during welding process 65) A piece of cast iron hold against an emery
b. low temperature welding wheel will give off
c. cleaning the welded surface after the welding
operation is over
*d. connecting load pipes by soldering alloy *a. dull yellow sparks
b. bright shiny sparks
62) In Carthias process c. no sparks
d. red sparsk
69) The purpose of annealing is to make a 73) A machine used in shaping metal by means
metal: of abrasive wheel or removal of metals with
abrasive.
*a. softer
b. medium hard *a. grinder
c. harder b. shaper
d. shiny c. power saw
d. planer
a. magnetic chuck
*b. three jaw chuck a. bottom half of molding box
c. collect chuck *b. top half molding box
d. four jaw self centering chuck c. middle portion of the mold
d. coating on the mold face
*a. shaping
b. turning *a. a vise and a clamp
c. reaming b. glove hand
d. planning c. pliers
d. the hand
77) Knurling is done to _______.
80) Sprue is passage provided for the 85) A machine tool which is very similar to a
shaper except that the ram reciprocates
*a. in flow vertically rather than horizontally.
b. out flow
c. solidification of molten material
d. smooth flow *a. slotter
b. grinder
81) A hard hacksaw blade is one that c. lathe
a. will only fit a solid frame hacksaw d. planer
*b. has the entire blade hardened
c. has a flexible back and hared teeth
d. has a hard back and flexible teeth
86) It is used to true and align machine tools 90) When cutting material in a lathe, the softer
fixtures and works to test and inspect size the material being cut, the tool bit should have
trueness of finished work and compare
measurements either heights or depths or
many other measurements. a. double top rake
b. more top rake
*c. less top rake
*a. dial indicator d. any of these
b. speedometer
c. dial gage
d. tachometer 91) When hole is smaller than the shaft, it will
take pressure to pull the parts together, and the
allowance is negative and is termed as:
87) Ability of a material to absorb energy when
deformed elastically and return to it when
unloaded is: *a. interference of metals
b. negative fits
c. negative allowance
a. plasticity d. negative allowance
b. creep
*c. resilience
d. toughness 92) A hackaw blade with 34 teeth per inch
should be used for cutting
96) A flexible hacksaw blade is one that has 101) The size of all the pipes from 1/16 inches
to 12 inches is defined by _______ size.
7) Fixture clamps are generally made of: 12) A grinding wheel has got the marking 'C', is
made with the abrasive:
a. material is too hard 20) When facing off a piece of material in the
b. speed is too low lathe chuck the bit must be set
*c. speed is too fast
d. material cannot be done
*a. at the center
b. above center
16) In a slotter the cutting speed depends upon: c. off center
d. below the center
a. finish required
*b. all of the above 21) Mark the milling method during which the
c. material to be used formation of chatter marks is very likely.
d. materials of the slotter tool
a. 1.00 mm
b. 0.01 mm 29) Concentricity of a outside diameter can be
c. 0.10 mm checked by:
*d. 0.001 mm
a. outside micrometer
25) The straddle milling is done by means of *b. dial test indicator
two: c. tube micrometer
d. vernier caliper
a. plain milling cutters
b. form cutters
c. face milling cutters 30) When an external gear is meshed with an
*d. side milling cutters internal gear, the gears will rotate in:
33) Which of the following is used to clean the 38) For a given rpm. If the diameter if a twist
gauge blocks before and after use: drill increase, then the cutting speed will:
a. 50 mm
35) Jig bushings are generally made of: *b. 15 mm
c. 5 mm
a. cast iron d. 25 mm
b. brass
*c. tool steel
d. mild steel
41) For grinding materials having low tensile 46) Which gauge is used to check the internal
strength which abrasive is used: threads:
a. facing
b. grooving a. none of the above
c. angle cutting b. mm/revolution
*d. any of the above c. meter/minute
*d. mm/stroke
53) A usual ratio of soluble oil and water used in 58) In a straddle milling operation how many
coolant is: cutters are used to mill the work:
a. 20:1 a. one
b. 1:10 b. three or more
*c. 1:20 c. any of the above
d. 10:1 *d. tw
54) In vertical milling machine the spindle is 59) Planer type milling machine is built up for
attached _______ to the work table. _____ work of:
a. hard
b. soft *a. fine grains
*c. medium b. coarse grains
d. none of the above c. medium grains
d. none of the above
63) The over arm of a milling machine is used to
support 68) Which kind of bond is commonly used:
a. column a. rubber
b. spindle *b. vitrified
*c. arbor c. silicon
d. table d. shellac
64) Which center is used for supporting open 69) Taps are resharpened by grindings
end of pipes, shells, etc. while turning or thread
cutting in a lathe: a. relief
*a. pipe center *b. flutes
b. ball center c. diameter
c. half center d. threads
d. female center
70) For gear cutting which cutter is used: 75) Amount of automatic feed in shaper is
increased by taking the crank pin:
a. end mill cutter
*b. form relief cutter a. none of the above
c. plain milling cutter b. towards the center of crank disc
d. all of the above c. at the center of crank
*d. away from the center of crank disc
71) The square head of a combination set is
used for markings or checking the angles
76) Divided table planer has:
a. 45° only
b. any angle between 0° - 108
*c. 90° and 45° a. one housing
d. 90° only b. two housing
*c. two tables
d. one table
72) The jaws of a leg vice are opened:
74) Angle plate is made of: 79) Which is the lightest metal:
a. lead
a. tool steel *b. Aluminum
b. high speed steel c. Cast Iron
c. cast steel d. G.I. Sheet
*d. closed grain cast iron
80) One of the cause of grinding wheel glazing 85) The clamping block to be used in a slotter to
is: support the end of the strap is made of
a. relieved cutters are not regrounded 88) In which method a bore is finished to a very
b. on the circumstances closed tolerance:
*c. on the flank
d. one the side faces a. lapping
b. grinding
c. turning
84) The eye hole of a hammer head is made in *d. honning
oval shape and taper towards centre because:
89) In case of a limit plug gauge which size will
not enter into the hole:
a. it is easy for production
b. none of the above a. A and B both
*c. it accommodates the handle and a wedge b. 'Go' Size
for preventing it from flying off *c. 'Not Go' Size
d. it is specially designed by experts d. none of the above
90) In internal cylindrical grinding the grinding 95) In a standard dividing head 3 holes in 27
wheel and the work rotate in: holes circles will be:
91) '18 - 8' stainless steel means: 96) If rpm = 200, feed per revolution = 0.05mm,
then feed per minute will be:
*a. 18% Chromium and 8% Nickel
b. 18% Chromium and 8% Cobalt a. 100 mm
c. 18% Tungsten and 8% Chromium b. 4 mm
d. 18% Nickel and 8% Chromium *c. 10 mm
d. 1 mm
92) Which micrometer has no anvil:
94) Planer type milling machine is built up for 99) Successful designing of jigs and fixtures
work of: depend upon:
a. manufacturing conditions
*a. heavy duty *b. all of the above
b. none of the above c. tool guiding element
c. medium duty d. clamping arrangement
d. light duty
1) Mark the cutter which works simultaneously 6) The grade of grinding wheel depends upon
with the up cut and down cut process:
a. grain size
a. side milling cutter b. structure
b. semi circular milling cutter c. kind of abrasive
*c. shell end mill *d. hardness of bond
d. plain milling cutter
*a. vitrified
a. on the circumstances b. rubber
b. relieve cutters are not regrounded c. shellac
*c. on the flank d. silicon
d. on the side faces
3) What happens if the job is loosely fitted 8) which bond is suitable in wet grinding?
between centers in cylindrical grindings?
a. kind of abrasive
b. kind of bond 18) A notching device, which is used to hold or
*c. structure grip work place, while filing, chipping or any
d. grain size other bench work or while machining or drilling
them.
14) Balancing of grinding wheel is done to:
*a. vise
a. make the outside diameter concentric with b. clamp
the bore c. grip
b. make the sides of wheel parallel d. pressed
*c. equalize the weight in every portion the
wheel
d. none of the above 19) A multi pointed hand anything tool used to
remove material from metallic and non-metallic
work places to match with drawing, shape and
15) The common measuring tools are: size.
21) A device
5) Find the horsepowe required to drive a
power screw lifting a load of 4000 lbs. A 2 and
1) What is the minimum number of teeth on a 1/2 inches double square thread with two
smaller sprocket for high speed? threads/in is to be used. The friction radius of
the collar is 2 inches and coefficients of friction
are 0.1 for the threads and 0.15 for the collar.
a. 14 The velocity of the nut is 10 ft/min.
*b. 21
c. 12
d. 24 a. 3.683 HP
b. 6.472 HP
c. 5.382 HP
2) Assume a factor of safety on the yield point *d. 4.395 HP
and endurance strength in shear, determine the
diameter of the shaft
6) A safety valve spring having 9 and 1/2 coils
has the ends squared and ground. The outside
*a. 1.980 in diameter of the coil is 115 mm and the wire is
b. 2.321 in 13 mm. It has a free length of 203 mm.
c. 1.915 in Determine the legnth of the wire to which this
d. 2.417 in spring must be initially compressed to hold a
boiler pressure of 1.38 MPa on the seat of 32
mm diameter. Modulus of rigidity is taken as G
3) In a pressure vessel, the ratio of minimum = 80 GN/m².
strength of joint to the strength of solid joint is
known as
a. 179 mm
*b. 172 mm
a. efficiency c. 192 mm
*b. Relative strength d. 158 mm
c. joint efficiency
d. Performance factor
7) What type of bolt distinguished by a short 10) A railroad track is laid at a temperature of
potion of the shank underneath the head being 10 degree F with gaps of 0.01 feet between the
square or finned or ribbed? ends of the rails. The rails are 33 feet long. If
they are prevented from buckling, what stress
will result from a temperature of 110 degree F?
a. Coupling COefficient of linear expansion = 6.5 x per
*b. Carriage bolt degree F.
c. Machine bolt
d. Stud bolt a. 8,530 psi
b. 9,450 psi
c. 10,000 psi
8) A solid transmission shaft is 4.0 inches in *d. 10409 psi
diameter. It is desired to replace it with a
hallow shaft of the same material and same 11) When tested in compression, ductile
torsional strength but its weight should only be material usually exhibit _____ characteristics up
half as much as the solid shaft. Find the outside to the yield strength as they do when tested in
diameter of the hallow shaft in millimeters. tension.
a. the same
a. 131.204 mm b. less than
b. 107.315 mm c. more than
*c. 122.940 mm *d. approximately the same
d. 112.231 mm
12) Which of the following is the most common
alloying elements used in cast iron?
9) A single square thread power screw is to
raise a load of 70 kN. The screw has a major a. Chromium
diameter of 36 mm and a pitch of 6 mm. The b. molybdenum
coefficient of thread friction and collar friction *c. All of these
are 0.13 and 0.10 respectively. If the collar d. Nickel
mean diameter is 90 mm and the screw turns at
60 rpm, find the combined efficiency of screw 13) A multiple disc clutch of 10 steel disc and 9
and collar. bronze disc. the effective outside and inside
diameter are 20.32 cm and 15.24 cm,
respectively if the axial force of 450 Newton is
*a. 12.526% applied and the shaft turns at 1200 rpm, find
b. 15.530% the horsepower capacity, assume a coefficient
c. 14.526% of friction of 0.27.
d. 13.438% a. 37.456 hp
*b. 39.566 hp
c. 40.482 hp
d. 35.659 hp
14) A tolerance where the size of a part is 18) An ammonia compressor is driven by a 20
permitted to be either larger or smaller than kW motor. The compressor and the motor RPM
the given dimension. are 380 and 1750, respectively. The small
a. None of these sheave has a pitch diameter of 152.4 mm. If the
b. Unilateral bolt to be used is standard C-120 (L=122.9 in).
c. Lateral Determine the center distance between
*d. Bilateral sheaves.
a. 865 mm
15) Find the rim thickness for a cast iron *b. 806 mm
flywheel with a width of 200 mm, a mean c. 686 mm
diameter of 1.2 in a normal operating speed of d. 709 mm
300 rpm, a coefficient fluctuation of 0.05 and
which is capable of hanging 3000 N-m of kinetic 19) In viscosity chart, Raimond-Boyd analysis
energy. Assume that the hub and arms assumed that the viscosity of the lubricant is
represents 10% of the rim weight and the _______
specific weight of cast iron is 7200 kg/m^3.
a. 28.82 mm *a. Constant
*b. 28.25 mm b. Increasing
c. 25.28 mm c. Vanishing
d. 25.25 mm d. Decreasing
16) A cast iron flywheel is rotated at a speed of 20) What type of bolt threaded on both ends
1200 rpm and having a mean rim radius of 1 and can be used where a through bolt
foot. If the weight of the rim is 30 lbs. What is impossible?
the centrifugal force? Use factor C=41.
a. 14,800 lbs a. Machine bolt
b. 14 860 lbs b. Carriage bolt
*c. 14,760 lbs c. Coupling
d. 70,000 lbs *d. Stud bolt
17) A single threaded trapezoidal metric thread 21) The maximum-strain theory which applies
has a pitch of 4 mm, and a mean diameter of 18 only in elastic range of stresses are also known
mm. It is used as translation screw in as _______
conjunction with a collar having an outside
diameter of 37 mm and an inside diameter of a. Stress-strain Theory
27 mm. Find the required torque in N-m to raise b. Hooke's Law
a load of 400 kg if the coefficient of friction is *c. Saint Venant's Theory
0.3 for both thread and collar. d. Cataligno's Theory
*a. 32.6 N-m
b. 39.1 N-m
c. 34.6 N-m
d. 38.5 N-m
22) What factor of safety is needed for a 2 in. 27) A steel shaft transmits 40 hp at 1400 rpm.
diameter shaft with an ultimate strength of Considering allowable shearing stress based on
50,000 psi to transmit 40,000 in-lb torque. pure torsion to be 5000 psi, find the torsional
deflection of the shaft in degrees per foot.
*a. 1.95
b. 2.14
c. 2.62 a. 0.435 degreee/foot
d. 2.25 b. 0.541 degrees/foot
c. 0.392 degrees/foot
23) In pure torsion, the maximum stress is at *d. 0.246 degrees/foot
the center of the
a. China a. 48.49%
b. Germany b. 67.31%
c. US *c. 52.90%
*d. England d. 56.53%
31) If the weight of 6" diameter by 48" long SAE 35) What is the recommended initial tension of
1030 shafting is 174.5 kg then what will be the the belt?
weight of chromium SAE 51416 of same size?
*a. 75 lb/in of width
*a. 347.96 lbs b. 73 lb/in of width
b. 465.89 lbs c. 71 lb/in of width
c. 305.79 lbs d. 80 lb/in of width
d. 426.70 lbs
36) A solid transmission shaft is 4.0 inches in
32) A flywheel has a mean diameter of 4 ft and diameter. It is desired to replace it with a
is required to handle 2200 ft-lb of kinetic hallow shaft of the same material and same
energy. The flywheel has a width of 8 in. Normal torsional strength but its weight should only be
operating speed is 300 rpm and the coefficient half as much as the solid shaft. Find the outside
of fluctuation is to be 0.05. Find the weight of diameter of the hallow shaft in millimeters.
the rim assuming that the arms and hub are
equivalent is 10% of the specific weight. a. 112.231 mm
b. 107.315 mm
*a. 334 lb *c. 122.940 mm
b. 533 lb d. 131.204 mm
c. 412 lb
d. 452.4 lb
37) What is the term applied to the reciprocal of
33) A lubrication where lubricant is introduced the velocity ratio?
between surfaces which are in rolling contact
such as roller gears or rolling bearings?
a. Ratio factor
a. Hydrostatic lubrication b. None of these
*b. Elastohydrodynamic lubrication c. MOdular value
c. Hydrodynamic lubrication *d. Train value
d. Solid-film lubrication 38) A 50 inches diameter diamond saw blade is
mounted on a pulley driven steel shaft, required
a blade peripheral linear speed of 150 ft/sec.
34) A steel shaft operates at 186 rad/s and must Motor drive is 125 hp at 1,200 rpm, with 6
handle 2 kW of power. The shearing stress is inches diameter pulley. Determine the shaft
not to exceed 40 MN/m². Calculate the rpm to attain blade peripheral speed required.
minimum shaft diameter based on pure torsion.
a. 716.2 rpm
*a. 11 mm b. 539.10 rpm
b. 13 mm *c. 687.55 rpm
c. 9 mm d. 635.3 rpm
d. 15 mm
39) A round steel shaft transmits 373 watts at 43) An engine of a motor vehicle with a wheel
1800 rpm. The torsional deflection is not to diameter of 712 mm develops 50 kW at 2,000
exceed 1 deg in a length equal to 20 diameters. rpm. The combined efficiency of the differential
Find the shaft diameter. and transmission is 75% with an overall speed
reduction of 25 is to 1. Determine the speed
a. 8.72 mm reduction of travel of the vehicle in km/hr.
*b. 6.53 mm
c. 18.16 mm a. 12.58
d. 12.84 mm b. 13.80
c. 11.69
40) What is the minimum number of teeth on a *d. 10.74
smaller sprocket for low speed?
44) It is a cold-working process in which metal is
a. 21 gathered or upset.
*b. 12
c. 17
d. 11 *a. Heading
b. Stamping
41) A 100 mm diameter solid shaft is to be c. Cold rolling
replaced with a hollow shaft equally strong d. Spinning
(torsion) and made of the same material. The
outside diameter of the hollow shaft is to 27
mm. What should be the inside diameter? The 45) A flange coupling is to be designed, using 25
allowable shearing stress is 41.4 MPa? mm diameter bolts at a distance of 152 mm
from the center of the shaft. Allowable shearing
*a. 107.42 mm stress on the bolt is 103 MPa. If the shaft is to
b. 109.60 mm transmit 5,600 at a speed of 1200 rpm, how
c. 105.82 mm many bolts are needed in the connection?
d. 291.53 mm
a. 3
b. 4
42) What load P which cause a total *c. 5
deformation of 0.036 inch of a steel rack which d. 2
has a cross-section area of 4 sq. inches and a
length of 5 ft. 46) Which of the following is the high-leaded
brass used for instrument, lock and watch
parts?
a. 55,000 lb
b. 50,000 lb a. Commercial brass
c. 60,000 lb b. Red brass
*d. 72,000 lb c. Yellow brass
*d. Engraver's brass
47) Which of the following is not a form of
bearing lubrication? 52) Which of the following is the minimum
number of teeth on a smaller sprocket for
a. Hydrodynamic lubrication moderate speed?
b. Hydrostatic lubrication
*c. Liquid-film lubrication a. 12
d. Solid-film lubrication b. 15
*c. 17
48) Two shaft at right angles to each other may d. 21
be connected by what arrangement?
53) Determine the diameter of the stud bolt
a. 3/4 turn that are required to fasten down the cylinder
b. One turn head of a 203 mm x 304 mm gas engine. There
*c. Quarter turn are ten bolts on the block. The explosion
d. Half turn pressure is 31 kg/sq.cm and studs are made of
49) In ASTM standard, what is the instrument ordinary bolts material SAE 1020. How deep
used in determining viscosity? should the bolt be drilled?
50) A term used to describe sudden applied 54) A centrifugal pump is directly couple to a
force or disturbance. motor. The pump rating is 3,600 liters per
minute against a total head of 8 meters of
water. Pump efficiency is 65% at shaft speed of
*a. Shock 550 rpm. Calculate the torsional stress induced
b. Creep on the 40 mm diameter motor shaft.
c. Load
d. Impact a. 12,420.72 kPa
b. 13,113.83 kPa
c. 11,193.45 kPa
51) The ability of a material to absorb energy *d. 10,010.85 kPa
within is proportional limit is known as
55) What is the other term used for die casting?
a. endurance a. Shell-molding
b. toughness *b. Metal-mold casting
*c. resilience c. Thermosetting
d. spring action d. Tangential casting
56) The rapid cooling of steel to a temperature
between 400 to 800 deg F in enough time, then
austenite is transformed into a materials called. 60) A cone-disk spring is also known as ______
57) An engine of a motor vehicle with a wheel 61) What do you call the phenomenon
diameter of 712 mm develops 50 kw at 2,000 occurring when two touching surfaces have a
rpm combined efficiency of the differential and high contact pressure and when these surfaces
transmission is 75% with an over-all speed have minute relative motion?
reduction to 1 determine the torque to be
delivered by the clutch N-m.
*a. Fretting
b. Friction
a. 359 N-m c. Prestressing
b. 471 N-m d. Carving
*c. 239 N-m
d. 432 N-m 62) A line shaft is to transmit 200 hp at 900
rpm. If the line shaft is connected with a speed
58) A flange bolt coupling consists of eight steel of 1600 rpm. Find the horsepower transmitted.
20 mm diameter steel bolts spaced evenly
around a bolt circle 300 mm in diameter. If the *a. 200 HP
coupling is subjected to a torque of 15.1 kN-m, b. 465 HP
determine the maximum shearing stress in c. 493 HP
bolts? d. 365 HP