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J179614 DOI: 10.

2118/179614-PA Date: 21-March-17 Stage: Page: 438 Total Pages: 9

Polymer Flooding: Establishing


Specifications for Dissolved Oxygen
and Iron in Injection Water
S. Jouenne, A. Klimenko, and D. Levitt, Total E&P

Summary experiences, Gröllmann and Schnabel found that only a small


It is now common knowledge among enhanced-oil-recovery fraction (1%) of the attacking HO initiated chain scission.
(EOR) practitioners that the combination of ferrous iron (Fe2þ) Fe2þ autoxidation by O2 is known as an important route to
and dissolved oxygen (O2) causes severe oxidative degradation free-radical oxidation of biological systems. In the biology and
to EOR polymers, resulting in a lowering of molecular weight medicine community, the exact nature of the initiator that triggers
(MW) and hence, a loss of viscosity. During the design of oxidative reaction is debated; Fe-O complexes have been pro-
polymer-flooding projects, an important question is thus the posed as alternating species to HO (Halliwell and Gutteridge
acceptable levels of Fe2þ and O2 that can be tolerated in injec- 1992; Qian and Buettner 1999). Oxidative degradation of HPAM
tion-water specifications. Furthermore, we would like to be able by Fe2þ/O2 is at the crossroad of two very complex domains—
to predict the extent of degradation in the case of excess Fe2þor iron chemistry and polymer oxidation. The detailed mechanisms
oxygen ingress. at the origin of chain scission are beyond the scope of this paper.
However, despite more than 50 years of research and a general In studies on Fe2þ autoxidation, the rate and the stoichiometry of
understanding of the degradation mechanism involved, quantita- Fe2þ autoxidation were found to be dependent on the pH and the
tive prediction of the extent of degradation has proved elusive and presence of iron chelatants (Ramsden and McKay 1986b; Welch
dependent on the measurement protocol. This is likely because of et al. 2002). What about the influence of the polymer on this stoi-
the fastidious experimental protocols required to work under an- chiometry? In a recent paper, Seright and Skjevrak (2015) pre-
aerobic or limited-oxygen conditions. sented a detailed study about the kinetics and the stability of
We examine existing protocols and demonstrate that experi- HPAM in the presence of controlled levels of O2 and Fe2þ. They
ments in which either Fe2þ or O2 is the limiting reagent yield observed that degradation can depend on the ratio [O2]/[Fe2þ].
equivalent results when the stoichiometry of the Fe2þ autoxida- This result would imply that polymer degradation does not follow
tion reaction with oxygen is taken into account. On the basis the stoichiometry of the Fe2þ autoxidation reaction (1 mole O2
of these findings, a novel, easy approach is proposed to quantify reacts with 4 moles Fe2þ).
polymer-oxidative degradation as a function of either O2 or In the presence of only one of the two components, O2 or
Fe2þ content. Fe2þ, results were debated. It is indeed necessary to have one oxi-
The limits of 225 ppb Fe2þ and 32 ppb of O2 are fixed for Flo- dant and one reducer for the oxydo-reduction reaction to occur. In
paam 3630S in 6 g/L brine in the concentration range the absence of Fe2þ, degradation of solutions containing O2 is
500–1,500 ppm to ensure that degradation of low-shear plateau attributed to the presence of metallic impurities and/or reducing
viscosity does not exceed 10%. Higher levels will lead to severe substances in the polymer that react with oxygen. Elimination of
polymer degradation. The influence of polymer concentration, these impurities by purification through polymer precipitation in
temperature, and salinity is also investigated. At last, evolution of methanol resulted in the absence of degradation (Muller 1981;
redox potential and pH during Fe2þ oxidation is discussed along Kheradmand et al. 1988). In the absence of oxygen, Kheradmand
with the injectivity risk associated with the formation of Fe3þ. (1988) reported degradation in the presence of dissolved Fe2þ.
There is a direct practical application of these findings for the This result was quite contradictory with former results that were
design of surface facilities for polymer dissolution and transport not showing any degradation (Shupe 1981; Yang and Treiber
and for the prediction of degradation in case of oxygen ingress. 1985; Ramsden and McKay 1986a). Degradation was attributed
Moreover, a simple and easily performed protocol is proposed for to the presence of hydroperoxides on the polymer chains that
the evaluation of polymer oxidative degradation for any given would behave as oxidant. However, some oxygen leaks during
field conditions. these experiments or the specificity of the studied polymer
(obtained by photopolymerization) could also reunify them.
Introduction Indeed, recent studies indicate that degradation does not occur in
Chemical, thermal, and oxidative degradation of hydrolyzed poly- the presence of Fe2þ (Levitt et al. 2011; Seright and Skjevrak
acrylamides (HPAMs) and biopolymers such as xanthan has been 2015) provided that O2 stays at a very low level (ppb).
extensively studied over the years (studies are reviewed in Sorbie Working with very-low oxygen levels or dealing with Fe2þ
1991; Tolstikh et al. 1992; Levitt and Pope 2008; Seright et al. salt that immediately oxidizes in Fe3þ at the contact of oxygen is
2010; Levitt et al. 2011; Seright and Skjevrak 2015). Early, it was very tedious and time-consuming. For all the studies on oxidative
well-known that oxidation of iron II (Fe2þ) in the presence of O2 degradation, different experimental protocols were tested to
leads to a severe and rapid viscosity loss corresponding to a remove the oxygen during preparation of the solution and to pre-
decrease of the polymer MW. In the presence of O2, polymer- vent it from subsequent oxygen ingress. Initial deoxygenation was
chain scission would result from the attack of the polymer back- generally fulfilled with sealed-glass ampoules following succes-
bone (hydrogen abstraction) by hydroxyl radical HO (Gröllmann sive nitrogen bubbling/vacuum cycles or by preparing the solution
and Schnabel 1982; Ramsden and McKay 1986a, b) and a subse- in a glove box with controlled anaerobic atmosphere.
quent b scission (Al-Malaika 2003; Billingham 2008). In their In a case in which a control of the O2 level is targeted, the
number of nitrogen bubbling/vacuum cycles can be adjusted, bub-
bling can be performed with a mix of gases (Gaillard et al. 2010),
Copyright V
C 2017 Society of Petroleum Engineers
and the deoxygenated solution can be mixed with a completely
This paper (SPE 179614) was accepted for presentation at the SPE Improved Oil Recovery aerated solution (Seright and Skjevrak 2015). For these experi-
Conference, Tulsa, 11–13 April 2016, and revised for publication. Original manuscript
received for review 4 May 2016. Revised manuscript received for review 29 June 2016.
ments, measurement of the O2 level can be problematic along
Paper peer approved 11 July 2016. with the choice of the aging container (Shupe 1981; Audibert and

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J179614 DOI: 10.2118/179614-PA Date: 21-March-17 Stage: Page: 439 Total Pages: 9

Lecourtier 1992). Indeed, one must ensure that the container is handled and dissolved in water without the instantaneous oxida-
not very permeable to oxygen or does not contain initially some tion experienced when contacting the atmosphere out of the
adsorbed oxygen on the walls. Moreover, when aged in tempera- glove box.
ture, sealing problems and leaks frequently occur. In addition, O2 concentration in solution during Fe2þ oxidation was meas-
when a gas cap exists on top of the solution, O2 is always in equi- ured with noninvasive optical oxygen sensors from Presens. A
librium with the gas cap following Henry’s law. Thus, when oxy- sensor spot was stuck on the inner surface of the flask. O2 concen-
gen is consumed in solution, there is an intake caused by the tration was then measured from outside, through the transparent
exchange with the gas cap (Seright and Skjevrak 2015). In such glass wall of the flask.
experiments, O2 concentration is thus varying with time, and Viscosity measurements were performed on a ProRheo low-
kinetics is modified. shear LS300 rheometer in the shear-rate range 0.03–94 s1. With
In addition, dealing with Fe2þ complicates the protocol this very-sensitive rheometer, it was possible to determine accu-
because the Fe2þ salt (e.g., FeCl2) must be added in a deoxygen- rately the low-shear Newtonian viscosity.
ated polymer solution without bringing any oxygen that would The pH and redox potential measurements were performed
contaminate the solution and oxidize immediately one part of with a probe 4800i/SG/120 from Mettler Toledo.
the added Fe2þ. For experiments at controlled oxygen levels, a Iron titrations ([Fe2þ], [Fe3þ], Fetot]) were performed with
deoxygenated polymer/Fe2þ solution is first prepared. The oxygen Hach Lange reactive test kits LCK 320 on a Hach Lange DR2800
level is then adjusted by bubbling with air or adding UV spectrophotometer. In this method, a red-orange complex is
aerated water. We can anticipate an oxidation of Fe2þ during this formed between Fe2þ and 1,10-phenantroline. Fe3þ is then
adjustment if the oxidation rate is high. reduced as Fe2þ.
Two different protocols were tested to evaluate the polymer
Scope of This Study degradation with various levels of O2 and Fe2þ.
Most of the previous studies on HPAM or biopolymer oxidative
degradation were performed at controlled oxygen levels and gave Protocol 1: Very Fastidious.
rise to numerous experimental problems and challenges. • Preparation of a polymer solution at the desired polymer
On the basis of the observations that polymer degradation concentration in the glove box in complete anaerobic condi-
stops when O2 is completely consumed and Fe2þ does not play tion ([O2] ¼ 0 ppb).
the role of a catalyst in Fe2þ autoxidation (Fe2þ is consumed and • Viscosity measurement g0 on one part of the solution at am-
not regenerated), we search for a stoichiometric relation between bient temperature (25 C) with a low-shear rheometer out of
the quantities of Fe2þ oxidized and O2 consumed during polymer the glove box.
degradation. If such a relation exists and is not dependent on the • For the solution still in the glove box, bubbling of the solu-
ratio [Fe2þ]/[O2], performing degradation experiments at con- tion with air to adjust the initial O2 level ([O2]ini). O2 con-
trolled O2 or Fe2þ levels should give the same results. In this pa- centration measurement ([O2]) is made through the wall of
per, we present an easy and fast protocol to measure oxidative the flask with a sensor spot.
degradation of polymers. With this protocol, which is based on • Addition of a small volume of FeCl2 source solution to
the stoichiometry of Fe2þ autoxidation reaction, the curves degra- reach the desired Fe2þconcentration ([Fe2þ]ini).
dation vs. [O2]ini and degradation vs. [Fe2þ]ini are easily obtained. • Closure of the flask without letting any gas cap. Caps were
These results have a direct practical application for: in polytetrafluoroethylene-coated with silicone seal.
• Defining the maximum allowable level of O2 at the injec- • Follow-up with time of the O2 content ([O2]t) by noninva-
tion. Indeed, in a case in which injection water contains sive measurement with the sensor spot.
some Fe2þ or because of the rusting process of the injection • After some days, concentration measurement of O2 ([O2]t)
pipe or well, oxidative degradation will be experienced and Fe2þ ([Fe2þ]t).
quickly by the polymer. • Viscosity measurement gdeg out of the glove box on the low-
• Predicting polymer degradation in case of oxygen ingress shear rheometer under nitrogen blanketing to prevent the so-
during polymer-solution transportation. lution from additional oxidative degradation.
• Predicting the maximal polymer degradation during a core-
flood with a reduced core containing iron oxides. Protocol 2: Very Easy.
In a second time, an attempt is made to follow the consump- • Preparation of a polymer solution at the desired polymer
tion of Fe2þ during its oxidation by manipulating Nernst equa- concentration in the glove box in complete anaerobic condi-
tions related to iron-species equilibriums and pH. tion ([O2] ¼ 0 ppb).
At last, the injectivity risk associated with the formation of • Viscosity measurement g0 on one part of the solution at am-
Fe3þ is briefly evaluated and discussed. bient temperature (25 C) with a low-shear rheometer out of
the glove box.
Experimental • For the solution still in the glove box, addition of a small
Flopaam 3630S (SNF Floerger, Andrezieux, France), an HPAM volume of FeCl2 source solution to reach the desired
with 30% hydrolysis, MW ¼ 18 MDa in powder form, was used Fe2þconcentration ([Fe2þ]ini).
for all the experiments. It was dissolved in anaerobic synthetic • Complete oxidation of the solution in a beaker at the exterior
brine at 6 g/L (4.7 g/L NaCl, 0.75 g/L CaCl2, 2H2O, 0.56 g/L of the glove box by letting the flask be opened to the
MgCl2, 6H2O). A source polymer solution at 5,000 ppm was first atmosphere.
prepared by stirring the solution for 2 hours with a mechanical • After 7 days, measurement of viscosity gdeg at ambient tem-
stirrer. This solution was then diluted in a beaker by gentle stir- perature and Fe2þconcentration ([Fe2þ]t).
ring with a magnetic stirrer. The retention of viscosity is calculated according to the
Dissolution was performed in a glove box (Jacomex) with a formula
controlled atmosphere exempted from oxygen traces. Water-based
gdeg  gH2 O
polymer solutions in equilibrium with the glove-box atmosphere Viscosity retention ð%Þ ¼  100; . . . . . . . . ð1Þ
were presenting a O2 content lesser than 1 ppb (detection limit of g0  gH2 O
the more-sensitive oxygen probe). Two oxygen probes were used
inside the glove box: a polarographic probe Inpro 6950i from where g0 is the viscosity of the nondegraded solution, gdeg is the
Mettler Toledo (detection limit ¼ 6 ppb) and an optical probe viscosity of the degraded solution, and gH2 O is the water viscosity
(Fibox 3 LCD trace v7/Minisensor Trace Oxygen Meter) based on (0.9 cp at 23 C). Because polymer solutions are non-Newtonian,
fluorescence decay from Presens (detection limit ¼ 1 ppb). In the value of the viscosity retention depends on the shear rate at
such an environment, Fe2þ salts such as FeCl2 can be easily which viscosity is measured.

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J179614 DOI: 10.2118/179614-PA Date: 21-March-17 Stage: Page: 440 Total Pages: 9

10000 1000
O2 in excess
Initial O2 Concentration (ppb) Fe2+ in excess
Stoechiometry

O2 Concentration (ppb)
1000
100 [Fe2+]ini = 0 ppb,
[O2]ini = 940 ppb,
[Fe2+]ini = 1700 ppb,
100
[O2]ini = 920 ppb,
[Fe2+]ini = 1370 ppb,
10 [O2]ini = 470 ppb"

10 [Fe2+]ini = 765 ppb,


[O2]ini = 100 ppb
[Fe2+]ini = 175 ppb,
[O2]ini = 30 ppb
1 1
1 10 100 1000 10000 100000 1 10 100

Initial Fe2+ Concentration (ppb) Time (days)

Fig. 1—Protocol 1 results. Initial O2 vs. initial Fe21 concentrations of 800 ppm polymer solutions prepared in a glove box according
to Protocol 1 (left). Evolution of O2 concentration vs. time in closed flasks at rest in the anaerobic atmosphere of the glove box.

Results: Comparison of Protocols 1 and 2 [Fe2þ oxidized] ¼ [O2 consumed]  7 ¼ ([O2]ini  [O2]t)  7.
Protocol 1: Investigation of O2 and Fe21 Consumptions • From Fe2þ titration [Fe2þ oxidized] ¼ [[Fe2þ]ini  [[Fe2þ]t.
During Oxidative Degradation of HPAM. Reviewing radical- Alternatively, the quantity of O2 consumed can be evaluated
degradation mechanisms of HPAM, Levitt et al. (2011) described as {[O2]ini  [O2]t or ([Fe2þ]ini  [Fe2þ]t)/7}.
the mechanism of redox cycling that could promote the formation The quantity of Fe2þ oxidized evaluated by these two methods
of additional hydroxyl radicals HO by reducing oxidized Fe3þ. is plotted in Fig. 2, left.
This redox cycling is well-known in microbial and metabolic If oxidation follows stoichiometry, all the experimental points
reactions and photo-oxidation of dissolved organic matter should be on the bissectrice. Only points for which Fe2þ was ini-
(Voelker et al. 1997). However, the development of our new pro- tially in excess follow the bissectrice, whereas points for which
tocol is based on the assumption that oxidation of Fe2þ by O2 is O2 was in excess are below. It means that incomplete oxidation of
total (Fe2þ is totally oxidized when O2 is in excess or inversely, Fe2þ occurred for the experiments with O2 in excess. When plot-
O2 is totally consumed when Fe2þ is in excess) and not cycled (no ting viscosity retention vs. Fe2þ oxidized evaluated from O2 mea-
reduction of Fe3þ during the oxidation). Recent results of Seright surement (Fig. 2, right), viscosity retention decreases with the
and Skjevrak (2015) along with former results of Ramsden and quantity of Fe2þ oxidized. However, experiments with O2 in
McKay (1986b) and Shupe (1981) are in-line with this assump- excess are shifted to higher quantities of Fe2þ oxidized. This ob-
tion. Indeed, for samples that did not gel, they did not observe any servation agrees with our previous conclusion, O2 consumption is
viscosity loss when preparing polymer solutions with Fe3þ only abnormally high for the experiments with O2 in excess (it results
in the presence of oxygen. The absence of degradation is the indi- in a overestimation of the quantity of Fe2þ oxidized if calculated
cation that Fe3þ is not reduced to Fe2þ because degradation would through {[O2]ini  [O2]t)  7}.
be observed if Fe2þ was present with oxygen. When plotting viscosity retention vs. quantity of Fe2þ oxidized
The idea behind our protocol is to consider that polymer deg- evaluated from Fe2þ titration (left, Fig. 3), the two sets of experi-
radation is a function of the limiting-reactant quantity in the oxi- ments are on the same curve. Whatever, the limiting reactant, vis-
dation of Fe2þ by O2. The limiting reactant is determined cosity retention is only a function of the quantity of Fe2þ oxidized.
according to the stoichiometry of the oxidation reaction: If these results are compared with previous ones for which the quan-
Fe2þ þ [1/4] O2 þ Hþ ! Fe3þ þ [1/2] H2O. It gives the following tity of Fe2þ oxidized was evaluated from O2 measurement, all data
stoichiometry: 1 mole dissolved O2 reacts with 4 moles Fe2þ are superimposed except those with O2 in excess. An unclear expla-
equivalent to 1 ppm O2 reacts with 7 ppm Fe2þ (7 is coming nation would consist in arguing that O2 consumption for the oxida-
from 4  MFe/MO2 ¼ 4  55.85/32 ¼ 7). From then on, degrada- tion of a given quantity of Fe2þ is a function of the ratio O2/Fe2þ.
tion results should be the same when performing tests at con- A more-convincing explanation comes from the black curve of Fig.
trolled levels of oxygen or, inversely, when performing tests at 1, right. This black curve represents the evolution of the O2 concen-
controlled levels of Fe2þ. tration of an 800-ppm solution in a closed flask with an initial O2
As a first step to demonstrate the validity of these assumptions, quantity of 940 ppb without Fe2þ. O2 concentration is continuously
polymer solutions at 800 ppm containing various levels of Fe2þ decreasing with time, whereas the flask is closed. Seright et al.
and dissolved oxygen (10 < [Fe2þ]ini < 46,000 ppb and (2010) made a similar observation, and presumed this loss occurred
5 < [O2]ini < 940 ppb) were prepared with one of the two reactants during opening of the flask at the end of the experiment. It could
in excess. Oxidation was proceeding in closed flasks at rest in the also be attributed to polymer oxidation, although no degradation
glove box. After some days (between 5 and 56 days), remaining was observed. Because this decrease was also observed on pure
Fe2þ and O2 concentrations ([Fe2þ]t and [O2]t) along with solu- water, we can conclude that oxygen was diffusing through the cap
tion viscosity were measured. This test is called Protocol 1. of the flask into the anaerobic chamber of the glove box. Apparent
All measuring conditions are summarized in Fig. 1, left. The consumption of O2 in experiments with O2 in excess was thus not
black straight line corresponds to stoichiometric conditions, 1 ppb caused by oxidation of Fe2þ but rather to a leak that depleted the so-
O2 reacts with 7 ppb Fe2þ. Evolution of O2 concentration with lution in O2. For the experiments with Fe2þ in excess, the leak did
time for some experiments is plotted in Fig. 1, right. not lead to erroneous results. Fe2þ oxidation is very fast. We can
Two methods are used to evaluate the quantity of Fe2þ oxi- think that most of the O2 initially present in the tube was initially
dized in the closed flask: consumed by the oxidation reaction. Although these explanations
• From the O2 measurement with the sensor spot and stoichi- are plausible, it would have been better and easier to work with caps
ometry of the oxidation reaction, that do not leak.

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10000 100

Fe2+ Oxidized From Fe2+ Titration (ppb)


Protocol 1: Fe2+ in excess 90

Viscosity Retention at 8 s–1 (%)


Protocol 1: O2 in excess
80
1000
70 O2 in excess
60 Fe2+ in excess
100 50
40
30
10
20
10
1 0
1 10 100 1000 10000 1 10 100 1000 10000
Fe2+ Oxidized From O2 Measurement (ppb) Fe2+ Oxidized From O2 Measurement (ppb)

Fig. 2—Protocol 1 results. Quantity of Fe21 oxidized evaluated through Fe21 titration vs. that evaluated through O2 measurement
(left). Viscosity retention at 8 s21 of 800 ppm polymer solutions vs. quantity of Fe21 oxidized evaluated through O2-consumption
measurement (right).

From the results obtained with Protocol 1, the following con- ond protocol was tested (Protocol 2). It comprises preparing poly-
clusions can be drawn: mer solution in anaerobic conditions in the glove box, adjusting the
• Whatever the limiting reactant between O2 and Fe2þ, poly- Fe2þ concentration and letting the solution at the atmosphere for
mer degradation depends on the quantity of Fe2þ oxidized complete oxidation of Fe2þ. Experiments were performed with
or the real O2 consumption. The consumption of both reac- Fe2þ concentrations between 5 and 46,000 ppb.
tants follows the stoichiometry of the oxidation reaction: 1 The quantity of Fe2þ oxidized was evaluated through Fe2þ ti-
ppb O2 reacts with 7 ppb Fe2þ. tration: Fe2þ oxidized ¼ [Fe2þ]ini  [Fe2þ]t. According to the
• Degradation is concomitant with oxidation of Fe2þ. It con- results of Protocol 1, with the stoichiometry of the oxidation reac-
tinues until the complete consumption of one of the two tion, the quantity of oxidized Fe2þ can be converted into the quan-
reactants. tity of O2 consumed: O2 consumed ¼ ([Fe2þ]ini  [Fe2þ]t)/7.
• In these preliminary experiments, we investigated the con- Viscosity retentions obtained with this protocol are plotted on
centration ranges 10–39,500 ppb for [Fe2þ]ini and 5–940 Fig. 4 as a function of either the Fe2þ oxidized or the O2 consumed.
ppb for [O2]ini. The absolute concentration of both reactants Results obtained with Protocol 1 are also plotted for comparison.
does not have any influence on the degradation level, neither Results of both protocols superimpose very well, reinforcing
does the ratio [O2]ini/[Fe2þ]ini. the conclusions drawn from Protocol 1. Moreover, Fe2þ titrations
of experiments performed with Protocol 2 revealed that Fe2þ
oxidation is nearly total after 10 days f([Fe2þ]ini  [Fe2þ]t)/
Protocol 2: Development of a Simple Protocol To Evaluate
[Fe2þ]ini > 95%g. Fe2þ titration after oxidation is thus no longer
Oxidative Degradation in the Presence of Controlled Levels of necessary. We can assume that all Fe2þ is oxidized when the solu-
Fe21 and O2. For decades, oxidative degradation has been inves- tion is letting in contact with the atmosphere.
tigated through oxygen-controlled experiments and their associ-
ated problems of leaks. On the basis of previous results, it seems
that degradation does not depend on the ratio [Fe2þ]ini/[O2]ini. As Discussion
a consequence, similar results should be obtained through Fe2þ- Prediction of the Extent of Oxidative Degradation. Curves of
controlled experiments that are far easier to perform when a glove Fig. 4 can be directly applied to predict the level of oxidative deg-
box with inert atmosphere is used. To check this assumption, a sec- radation on a field or during a coreflood in the laboratory. The

100 100
90 90
Viscosity Retention at 8 s–1 (%)

Viscosity Retention at 8 s–1 (%)

80 80
70 70 O2 in excess, from
O2 in excess Fe2+ titration
60 60
Fe2+ in excess, from
50 Fe2+ in excess 50 Fe2+ titration
40 40 O2 in excess, from
O2 measurement
30 30
Fe2+ in excess, from
20 20 O2 measurement
10 10
0 0
1 10 100 1000 10000 1 10 100 1000 10000
Fe2+ Oxidized From Fe2+ Titration (ppb) Fe2+ Oxidized (ppb)

Fig. 3—Protocol 1 results. Viscosity retention at 8 s21 vs. quantity of Fe21 oxidized when polymer solutions at 800 ppm are oxi-
dized in the presence of varying quantities of Fe21 and O2 according to Protocol 1. Quantity of Fe21 oxidized evaluated through ei-
ther Fe21 titration (left) or both methods (i.e., Fe21 titration and O2-consumption measurements) (right).

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100 100

Viscosity Retention at 8 s–1 (%)

Viscosity Retention at 8 s–1 (%)


90 90
80 80
70 70
60 60
Protocol 1: O2 in Protocol 1: O2 in
50 excess 50 excess
40 Protocol 1: Fe2+ in 40 Protocol 1: Fe2+ in
excess excess
30 30
Protocol 2: Oxidation Protocol 2: Oxidation
20 20
at the atmosphere at the atmosphere
10 10
0 0
1 10 100 1000 10000 100000 0.1 1 10 100 1000 10000
Fe2+ Oxidized From Fe2+ Titration (ppb) O2 Consumed During Fe2+ Oxidation (ppb)

Fig. 4—Comparison of results obtained with Protocols 1 and 2. Viscosity retention at 8 s21 quantity of Fe21 oxidized (left) or quan-
tity of O2 consumed (right). Quantity of Fe21 oxidized is evaluated through Fe21 titration (left) and converted in O2 consumption
(right).

concentration of the limiting reactant will determine the extent of radical would lead to numerous chain ruptures. From our degrada-
polymer degradation. Levels of Fe2þ and O2 that lead to 90 and tion measurements, the number of O2 molecules consumed for 1
75% viscosity retention are summarized in Table 1. Whatever the bond scission can be roughly estimated. If we consider a 800-ppm
level of Fe2þ, degradation at 8 s1 will be minor (<10%) if the O2 solution (MW ¼ 20 MDa), a viscosity loss of 50% corresponds
content is inferior to approximately 46 ppb (this value is conserva- approximately to MW divided by two (MW ¼ 10 MDa) which is
tive because oxygen can be consumed by sources other than Fe2þ equivalent to 1 scission per chain. This viscosity loss occurs when
oxidation). The limits of 650 ppb Fe3þ and 93 ppb O2 are fixed for 500 ppb O2 is consumed. The number of O2 moles consumed per
Flopaam 3630S in 6 g/L brine at 800 ppm to ensure that degrada- mole of polymer chain is: (500  109/32) / [1000  106/
tion of low-shear plateau viscosity (0.2 s1) does not exceed 25%. (20  106)] ¼ 312. In their experiences, Gröllmann and Schnabel
In a case in which oxygen ingress occurs in the surface process, (1982) found that only a small fraction (1%) of the attacking
degradation will depend on the relative concentration of Fe2þ and HO initiated chain scission. If we consider that each O2 molecule
O2. According to the stoichiometry of Fe2þ autoxidation reaction: leads to the formation of one HO radical, 100 O2 molecules
• If [Fe2þ]/[O2]<7 (concentrations in ppm), Fe2þ is the limit- would be necessary to initiate one chain scission. Both figures are
ing reactant and viscosity loss will be predicted from the of the same order.
graph on the left of Fig. 4.
• If [Fe2þ]/[O2]>7, O2 is the limiting reactant and viscosity
Oxidative Degradation: Sensitivity to Temperature, Salinity,
loss will be predicted from the graph on the right in Fig. 4.
and Polymer Concentration. The influence of physical-chemistry
Remark 1. In a case in which a chelatant is present, the curves
parameters such as temperature, salinity, and polymer concentra-
of Fig. 4 are no longer valid. It was shown by Ramsden and
tions was investigated with Protocol 2. Results are plotted in Fig. 5.
McKay (1986b) that iron chelation (EDTA, DTPA) will increase
the rate of Fe2þ oxidation, and will be accompanied by an Salinity. According to Wellington (1983), a salinity increase
increase of the polymer degradation. Moreover, the stoichiometry is beneficial to reduce degradation. From our results, degradation
is varying from 4:1 to 2:1 (Welch et al. 2002). Hence, the shape is similar in the range 0.4–35 g/L. We had anticipated some differ-
of the curves will vary along with the way to convert the quantity ences because of the variation of solution viscosity and chain con-
of Fe2þ oxidized into the quantity of O2 consumed (passage from formation that would affect the degradation process by radicals.
left to right graph on Fig. 4). Comments are similar in a case in More work is needed to draw more-detailed conclusion because
which a reducer is present. Ramsden and McKay (1986b) showed trend is not clear (degradation is slightly higher at 0.4 and 35 g/L
the cyclic process in which ascorbic acid reduces Fe3þ to Fe2þ than at 6 g/L), and results are in the uncertainty of the method.
that, in turn, oxidizes with O2 to give Fe3þ. In that case, if reducer Temperature. Oxidation was proceeding at 50 C at the atmos-
is in excess, degradation is controlled by the amount of reducer phere, but viscosity measurements were performed at 25 C.
and not Fe2þ, which plays the role of catalyst. Degradation curves are similar at 25 and 50 C. In general, degra-
Remark 2. Does one radical lead to numerous chain ruptures dation increases a lot at temperature higher than 90 C. It would
through a chain-propagation cycle in which one scission produces be valuable to perform the oxidation at this temperature to check
a new radical that will initiate new scissions? For a given quantity if the degradation curve and mechanisms are still similar.
of O2 and Fe2þ, degradation is limited. It tends to prove that deg- Polymer Concentration. In the concentration range 500–
radation is not associated with a propagation process in which one 1,500 ppm, degradation curves are superimposed. We had antici-
pated a higher degradation at lower polymer concentration think-
ing that the number of chain-breaking events would depend on the
quantity of Fe2þ oxidized. In that case, a chain would undergo
at 8 s–1 at 0.2 s–1 more scission events at decreasing polymer concentration. In light
of our results, viscosity loss is not sensitive to polymer concentra-
Viscosity retention Fe2+ O2 Fe2+ O2
tion. This might be explained by the fact that viscosity-loss evolu-
(%) (ppb) (ppb) (ppb) (ppb)
tion does not represent the evolution of the number of bond
90 320 46 225 32 scissions. A more-detailed analysis of the evolution of MW distri-
75 1300 186 650 93 bution for each concentration, and thus, the number of bond scis-
sions per chain, is needed.
Table 1—Viscosity retention at 0.2 and 8 s vs. quantities of Fe21 21
From our experiments, neither salinity nor temperature nor
and dissolved O2 that will be consumed through the oxidation polymer concentration has a significant effect on polymer degra-
reaction. dation. However, degradations measured on Fig. 5 are at

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100 100
90 90

Viscosity Retention at 8 s–1 (%)

Viscosity Retention at 8 s–1 (%)


80 80
70 70
60 60
50 50
40 40
Protocol 2: 0.4 g/L, 800 ppm
30 30
Protocol 2: 6 g/L, 800 ppm
20 Protocol 2: 35 g/L, 800 ppm 20 Protocol 2: 23°C, 800 ppm
10 10 Protocol 2: 50°C, 800 ppm

0 0
1 10 100 1000 10000 100000 1 10 100 1000 10000 100000
Fe2+ Oxidized (ppb) Fe2+ Oxidized (ppb)

100
90
Viscosity Retention at 8 s–1 (%)

80
70
60
50
40 Protocol 2: 500ppm, 6g/L
30 Protocol 2: 800ppm, 6g/L
20 Protocol 2: 1500ppm, 6g/L
10
0
1 10 100 1000 10000 100000
Fe2+ Oxidized (ppb)

Fig. 5—Viscosity retention at 8 s21 vs. quantity of Fe21 oxidized. Influence of salinity, temperature, and polymer concentration.

thermodynamic equilibrium. We guess that degradation kinetics oxidized at the atmosphere. The pH, redox potential, and Fe2þ
is different because of concentration were followed during the course of the oxidation, as
• The test protocol. For the experiments at varying salinity plotted in Fig. 6.
and polymer concentration, diffusion of oxygen and, thus, The pH is rapidly falling to approximately 4.9 for the brine,
concentration of O2 will be functions of solution viscosity. whereas it stayed at 6 for the solution-containing polymer. Fe2þ
• The radical reaction rates that might depend on temperature, concentration stays close to the initial concentration for the brine
solution viscosity, and polymer concentration. without polymer, whereas it rapidly falls down to 0 ppm for the
solution containing polymer. Presence of polymer is thus promot-
ing rapid Fe2þ oxidation because of its pH-buffering capacity
Evolution of Redox Potential and pH During Fe21 Autoxi- compared with water.
dation. A brine at 6 g/L and a polymer solution at 1,000 ppm in Thermodynamically, it was calculated (with a geochemistry
the same brine, both containing 20 ppm Fe2þ, were prepared in simulator or by solving the system of redox reactions) that Fe2þ
the glove box in anaerobic conditions. Both solutions were then should be completely consumed for both solutions to produce

20 0.4 20 0.4

15 0.3 15 0.3
[Fe2+] (ppm), pH
[Fe2+] (ppm), pH

[Fe2+] [Fe2+]
Eh (V)

Eh (V)

10 pH 0.2 10 pH 0.2
Eh Eh
5 0.1 5 0.1

0 0 0 0
0 5 10 15 20 25 0 10 20 30 40 50 60 70
Time (hours) Time (hours)

Fig. 6—Evolution of pH, redox potential, and Fe21 concentration vs. time during exposure and stirring at atmosphere (left). Brine at
6 g/L containing initially 20 ppm Fe21 (right). Polymer solution at 1,000 ppm in brine at 6 g/L containing initially 20 ppm Fe21.

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5 ppm 1 ppm
200
0 ppm 20 ppm
180

Cumulated Weight (g)


160
0 ppm

Viscosity (cP)
140
10 1 ppm 120
100
5 ppm 80
60
20 ppm 40
20
1 0
0.01 0.1 1 10 100 0 10 20 30 40 50
Shear Rate (s–1) Time (minutes)

Fig. 7—(left) Flow curves of polymer solutions at 800 ppm in 6 g/L brine containing different levels of Fe21 (0, 1, 5, and 20 ppm) after
complete oxidation at the atmosphere (right). Filter ratio test on 3-lm Nucleopore filter under 1 bar. Insert is a picture of the film
left on the filter after filtration of the solution containing initially 20 ppm Fe21.

precipitated iron hydroxide Fe(OH)3 following the reaction with an impairment effect that was function of the pressure gradi-
Fe2þ þ [1/4] O2 þ 5/2 H2O ! Fe(OH)3 þ 2 Hþ. However, accord- ent. On a field, in a case in which part of Fe2þ present in injection
ing to the literature (Ramsden and McKay 1986a, b; Morgan and water is oxidized in the presence of polymer, the question is still
Lahav 2007), the rate of Fe2þ oxidation rapidly falls down when pending about the associated injectivity risk.
pH decreases from 7 to 4. Hence, because of the polymer-buffer- Compared with water for which a red precipitate rapidly
ing effect, oxidation of Fe2þ is much faster in the solution-con- appears, oxidation of Fe2þ in the presence of polymer does not
taining polymer. After one month, it was checked that all Fe2þ lead to any visible precipitate even if the color of the solution
was consumed in the brine with no polymer. turns yellowish. A parallel can be performed with the application
The idea of this experiment was initially to use the evolution of sodium polyacrylates as antiscaling agents (Reddy and Hoch
of pH and Eh to follow directly the consumption of Fe2þ without 2001; Kelland 2014). At very-low concentration (10 ppm), they
having recourse to a titration. Indeed, by considering the two reac- would block the formation of precipitate, such as calcium carbon-
tions Fe2þ þ [1/4] O2 þ Hþ ! Fe3þ þ H2O and Fe2þ þ [1/4] ate, by inhibiting nucleation. Similarly, during the oxidation of
O2 þ 5/2 H2O ! Fe(OH)3 þ 2 Hþ, it should be possible to calcu- Fe2þ, the presence of polymer would inhibit the formation of iron
late Fe2þ, Fe3þ, and Fe(OH)3 concentrations and, from then on, to precipitate by an association of carboxylate groups with formed
convert the pH evolution in Fe2þ consumption [assuming that oxi- iron hydroxide or oxide nuclei. A second explanation would be
dation of Fe2þ in Fe3þ consumes one Hþ and that oxidation of that Fe2þ autoxidation leads to a homogeneous dispersion at the
Fe2þ in Fe(OH)3 produces 3 Hþ]. This approach was revealed to molecular level of Fe3þ. This state of dispersion would prevent
be valid only on the final pH. Polymer solution was first titrated the formation of big Fe3þ/polymer/Fe(OH)3 aggregates.
with HCl to evaluate the quantity of Hþ necessary to drop the pH. The risk of impairment associated with the formation of Fe3þ
By comparing initial and final pH of the polymer solution contain- in the presence of negatively charged HPAM was briefly in-
ing initially 20 ppm Fe2þ, the production of Hþ was calculated. vestigated through filterability tests. Filter-ratio tests (200 cm3 of
Assuming a production of two Hþ moles for one mole of Fe2þ solution on 3-mm NucleoporeTM filters at 1-bar differential pres-
oxidized [all the oxidized Fe2þ is considered to be on Fe(OH)3 sure) were performed on polymer solutions at 800 ppm containing
form], it was found that 18.5 ppm Fe2þ had been oxidized. As different levels of Fe2þ (1, 5, and 20 ppm) and exposed to the
a comparison, Fe2þ titration gave a concentration of 1 ppm, mean- atmosphere for complete oxidation. As seen on Fig. 7, graph on
ing that 19 ppm had been consumed ([Fe2þ]ini  [Fe2þ]final ¼ the left, solution viscosity is decreasing when the quantity of oxi-
20-1 ¼ 19 ppm). Calculation from pH measurements is thus in dized Fe2þ increases. As a consequence, filtration is faster (graph
agreement with Fe2þ titration, but only on the final pH. on the right) for solution at 1 and 5 ppm compared with 0 ppm.
For both solutions with and without polymer, the evolution of Moreover, for 0, 1, and 5 ppm, the cumulated weight passing
Eh and pH during the course of the oxidation does not follow the- through the filter is proportional to the time, which indicates the
oretical calculations. It is attributed to the fact that Fe2þ is not the absence of filter plugging. On the contrary, at 20 ppm, the curva-
only Iron II-soluble species. Indeed, there is a distribution ture is the signature of a progressive plugging of the filter. After
between Fe2þ, Fe(OH)þ, and Fe(OH)2 that is pH-dependent (Mor- filtration, a gel deposit was clearly visible on the filter. It indicates
gan and Lahav 2007). These three species are simultaneously oxi- that, even in the absence of visible gel, the solution contains big
dized (Fe2þ is the less readily oxidized species) to produce aggregates of crosslinked polymer that plug 3-lm pores. For solu-
different kinds of iron oxides, with surface reactivity that is tions at lower Fe3þ concentration, we anticipate a more-progres-
neglected. Moreover, redox potential is possibly not at the equi- sive plugging function of both the cumulated weight and the
librium with redox species. concentration of polymer/Fe3þ aggregates. The question is still
open if these gels can deform and become injectable at high pres-
sure in the near-wellbore region.
Form and Injectability of Fe21 Oxidation Products. Seright
and Skjevrak (2015) observed the appearance of a yellow-orange
gel/precipitate after the addition of Fe3þ (as FeCl3) to HPAM Conclusions
polymer solutions without any loss of viscosity. Gels result from For decades, oxidative degradation of polymers used in EOR has
the formation of aggregates of crosslinked HPAM chains through been investigated through oxygen-controlled experiments and
ion-pair formation between negative charges of HPAM and Fe3þ. their associated problems of leaks. In this study, a simple and
These gels did not appear during the oxidation of polymer solu- easy-to-run protocol is proposed for the evaluation of polymer
tions containing up to 30 ppm Fe2þ. Fletcher et al. (1992) eval- oxidative degradation. It consists in preparing polymer solutions
uated the potential injectivity decline resulting from crosslinking in anaerobic conditions with controlled levels of Fe2þ. Solutions
of xanthan with Fe3þ (xanthan is also negatively charged through are then oxidized at the atmosphere. Degradation is measured
its pyruvate groups). They observed a severe face plugging on at the end of the oxidation. This protocol is based on the assump-
cores for Fe3þ concentration as low as 1 ppm. At higher concen- tion that polymer degradation is function of the limiting-reactant
tration, a gel of rigid consistency was observed at the inlet face, quantity in the oxidation of Fe2þ by O2. The limiting reactant

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is determined according to the stoichiometry of the oxidation Gröllmann, U. and Schnabel, W. 1982. Free Radical-Induced Oxidative
reaction: Fe2þ þ [1/4] O2 þ H þ ! Fe3þ þ [1/2] H2O. It gives the Degradation of Polyacrylamide in Aqueous Solution. Polymer Degra-
following stoichiometry: 1 ppm O2 reacts with 7 ppm Fe2þ. This dation and Stability 4 (3): 203–212. https://doi.org/10.1016/0141-
protocol was validated through a comparison with another proto- 3910(82)90027-1.
col in which initial levels of O2 and Fe2þ were controlled. It was Halliwell, B. and Gutteridge, J. 1992. Biologically Relevant Metal Ion-
found that polymer degradation does not depend on the absolute Dependent Hydroxyl Radical Generation. An Update. Federation of
concentration, nor the ratio of both reactants, and that reaction is European Biochemical Societies Letters 307 (1): 108–112. https://
total (the limiting reactant is totally consumed). doi.org/10.1016/0014-5793(92)80911-Y.
With our new protocol, for a given set of conditions (polymer Kelland, M. A. 2014. Production Chemicals for the Oil and Gas Industry.
concentration, salinity, temperature), a curve describing the level CRC Press.
of polymer degradation as a function of the O2 consumed or the Kheradmand, H., Francois, J., and Plazanet, V. 1988. Degradation of
oxidized Fe2þ is obtained. This curve enables one to predict the Acrylamide–Sodium Acrylate Copolymer in Aqueous Solution. Jour-
level of oxidative degradation on a field in case of incomplete nal of Applied Polymer Science 36 (7): 1583–1600. https://doi.org/
water deoxygenation or oxygen ingress in polymer-dissolution 10.1002/app.1988.070360706.
surface facilities. Whatever the level of Fe2þ, degradation will be Levitt, D. and Pope, G.A. 2008. Selection and Screening of Polymers for
minor (<10% at 8 s1) if the O2 content is inferior to approxi- Enhanced-Oil Recovery. Presented at the SPE on Improved Oil Recov-
mately 46 ppb. Higher levels can lead to severe and rapid ery Symposium, Tulsa, 20–23 April. SPE-113845-MS. https://doi.org/
degradation (25% degradation at 8 s1 if [O2] ¼ 186 ppb, 25% 10.2118/113845-MS.
degradation at 0.2 s1 if [O2] ¼ 93 ppb). In a case in which Levitt, D. B., Slaughter, W., Pope, G. A. et al. 2011. The Effect of Redox
oxygen ingress occurs in the surface process, the concentration Potential and Metal Solubility on Oxidative Polymer Degradation.
of the limiting reactant (Fe2þ or O2) will determine the extent SPE Res Eval & Eng 14 (3): 287–298. SPE-129890-PA. https://
of polymer degradation. According to the stoichiometry of the doi.org/10.2118/129890-PA.
Fe2þ autoxidation reaction, if [Fe2þ]/[O2] < 7 (concentrations in Morgan, B. and Lahav, O. 2007. The Effect of pH on the Kinetics of Spon-
ppm), Fe2þ is the limiting reactant; if [Fe2þ]/[O2] > 7, O2 is the taneous Fe (II) Oxidation by O2 in Aqueous Solution–Basic Principles
limiting reactant. Influences of polymer concentration, tempera- and a Simple Heuristic Description. Chemosphere 68 (11):
ture, and salinity were investigated. Degradation was found simi- 2080–2084. https://doi.org/10.1016/j.chemosphere.2007.02.015.
lar in the concentration range 500–1,500 ppm, in the temperature Muller, G. 1981. Thermal Stability of Polyacrylamide Solutions: Effect of Re-
range 25–50 C, and in the salinity range 0.4–35 g/L. In a case in sidual Impurities in the Molecular-Weight Degradation Process Upon
which iron chelatants or a reducer is present, the stoichiometric Heating. Polymer Bull. 5: 39–45. https://doi.org/10.1007/BF00255085.
relation is no longer valid along with degradation values. Qian, S. Y. and Buettner, G. R. 1999. Iron and Dioxygen Chemistry Is an
It was not possible to predict Fe2þ consumption by following Important Route to Initiation of Biological Free Radical Oxidations:
pH and Eh evolutions. However, it was observed that Fe2þ oxida- An Electron Paramagnetic Resonance Spin Trapping Study. Free Rad-
tion is faster in the presence of polymer compared with water ical Biology and Medicine 26 (11): 1447–1456.
because of the pH-buffering effect of the polymer. Ramsden, D. K. and McKay, K. 1986a. Degradation of Polyacrylamide in
At last, oxidation of Fe2þ in the presence of polymer does not Aqueous Solution Induced by Chemically Generated Hydroxyl Radi-
lead to the formation of visible gel. However, big aggregates of cals: Part I—Fenton’s Reagent. Polymer Degradation and Stability 14
crosslinked polymer are present because a solution containing (3): 217229. https://doi.org/10.1016/0141-3910(86)90045-5.
20 ppm oxidized Fe2þ did not pass the filter ratio test on 3-mm Ramsden, D. K. and McKay, K. 1986b. The Degradation of Polyacryl-
NucleoporeTM filter. A film with a gel consistency was deposited amide in Aqueous Solution Induced by Chemically Generated
on the filter. This result indicates that, in addition to polymer deg- Hydroxyl Radicals: Part II Autoxidation of Fe2þ. Polymer Degrada-
radation, improper control of the O2 level could lead to wellbore tion and Stability 15 (1): 15–31. https://doi.org/10.1016/0141-
damage because of the plugging effect of polymer/Fe3þ cross- 3910(86)90003-0.
linked gels.
Reddy, M. M. and Hoch, A. R. 2001. Calcite Crystal Growth Rate Inhibi-
tion by Polycarboxylic Acids. Journal of Colloid and Interface Science
Acknowledgments 235 (2): 365–370. https://doi.org/10.1006/jcis.2000.7378.
We gratefully acknowledge Michele Joly who performed all the Seright, R. S., Campbell, A., Mozley, P. et al. 2010. Stability of Partially
experiments of this study. We thank Total E&P management for Hydrolyzed Polyacrylamides at Elevated Temperatures in the Absence
the permission to publish this work. We thank Randy Seright for of Divalent Cations. SPE J. 15 (2): 341–348. SPE-121460-PA. https://
suggesting to estimate the number of O2 molecules consumed per doi.org/10.2118/121460-PA.
polymer bond scission. Seright, R. and Skjevrak, I. 2015. Effect of Dissolved Iron and Oxygen on
Stability of Hydrolyzed Polyacrylamide Polymers. SPE J. 20 (3):
433–441. SPE-169030-PA. https://doi.org/10.2118/169030-PA.
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Yang, S. H. and Treiber, L. E. 1985. Chemical Stability of Polyacrylamide Alexandra Klimenko is a research engineer at Total, leading a
Under Simulated Field Conditions. Presented at the SPE Annual team dedicated to subsurface research topics for chemical
Technical Conference and Exhibition, Las Vegas, Nevada, USA, EOR (polymer and alkaline/surfactant/polymer). Her research
22–25 September. SPE-14232-MS. https://doi.org/10.2118/14232- interests include physical chemistry, hydrodynamics, geo-
MS. chemistry, and rheology. Klimenko holds an MS degree in res-
ervoir evaluation and management from Heriot-Watt
University and an MS degree in physical chemistry from Ural
State University, Russia.
Stephane Jouenne is a research engineer at Total, leading
since 2005 a team dedicated to surface and subsurface David Levitt is currently seconded to ADMA-OPCO. He was for-
topics for polymer flooding. His research interests include oil- merly the manager of Total’s Surfactant Laboratory, focusing
recovery mechanisms with polymers, physical chemistry, rheol- on EOR applications. His research interests include instability
ogy, and process engineering. Jouenne has authored or phenomena and subsurface redox gradients and their effect
coauthored more than 20 technical papers and holds three on surface chemistry. Levitt has authored or coauthored more
patents. He holds an MS degree in chemical and process en- than 20 technical papers and holds four patents. He holds a
gineering from Nancy Process Engineering School, France, BS degree in engineering from Harvey Mudd College and MS
and a PhD degree in physical chemistry of materials from Paris and PhD degrees in petroleum engineering from the University
6 University, France. of Texas at Austin.

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