This document is typical for one unit. The same system shall be supplied for other units.

KKS codes at zero level (1) in the given document have been carried out for unit 1.
For units 2 and 3 KKS codes at zero level should be adopted as 2 and 3 respectively.

DOCUMENT STATUS:

С 26.01.07 Updated as per NTPC comment Pah Onm KLd

B 03.04.2006 Updated as per NTPC comment Pah Onm Kld

A 22.03.2006 Updated as per NTPC comment Pah Onm KLd

Rev. Date Description Drwn. Chkd. Appd.

SIPAT SUPER THERMAL POWER PROJECT STAGE – I (3 x 660 MW)

CONTRACT: MAIN PLANT TURNKEY PACKAGE
(PART – B)
Customer:
NATIONAL THERMAL POWER CORPORATION Ltd.
(A Government of India Enterprise)
EPC Contractor:

OJSC “POWER MACHINES”

NTPC No 9518-108-21-RU-PVM-Y-101
Designed by: Format: Total pages
Function Name Sign. Date
Approved Knut Langard
Checked Mats Olson
Drawn Michael Mc Cann
Date:20.12.05 Rev:C

Sheet Sheets
Contractor No. SI1-1-TG-M-00-LBF-0013 1 8
Subcontractor name Document Title:

CCI valve technology HP BYPASS VALVE DATA SHEET

Subcontractor No. INCLUDING HYDRAULIC UNIT.
UNIT 1/2/3
Sheet Sheets
1 8
Technical Specification.
Steam conditioning valve equipment. Page 2/8
Date : 2005-05-20
Customer : Power Machines
Project : SIPAT STPP - India
Inq. No. 2005
Reference No. 292478.10.20
Tag No. 1/2/3 0LBF51/52 AA101 / 1/2/3 0LAB71/72 AA001
No. of valves 6/6

Operating data 65% BMCR Cold start Warm start Hot Start Up Design
Steam Inlet
Q1 [kg/h] 723000,0 206000,0 308000,0 411000,0
p [kgf/cm² a] 247,00 90,00 100,00 160,00 274,00
t [°C] 537,0 350,0 445,0 510,0 546,0
h [kcal/kg] 789,3 708,1 772,2 795,4
v [m³/kg] 0,01281 0,02645 0,03009 0,02016
K [-] 1,315 1,268 1,285 1,293
Steam Outlet
Q2 [kg/h] 850907,1 206177,1 333276,8 489122,2
p [kgf /cm² a] 29,12 13,00 17,00 30,00 61,00
t [°C] 263,0 263,0 300,0 263,0 449,2
h [kcal/kg] 692,7 707,6 724,7 691,8
v [m³/kg] 0,07774 0,18595 0,15199 0,07515
Water Inlet
Qw [kg/h] 127907,1 177,1 25276,8 78122,2
p [kgf /cm² a] 284,62 100,00 167,00 217,91 421,00
t [°C] 142,0 113,0 143,0 143,0 300,0
h [kcal/kg] 147,1 114,9 146,3 147,0
v [m³/kg] 0,00107 0,00105 0,00107 0,00107

Calculated data 65% BMCR Cold start Warm start Hot Start Up
Steam Valve
Kv calc [-] 347,6 238,8 359,6 309,8
Inlet pipe [DN] 250
Diam. ID/OD [mm] 203,422/273
Inlet Velocity [m/s] 79,2 46,6 79,2 46,9
Outlet pipe [DN] 600
Diam. ID/OD [mm] 571,9/610
Outlet Velocity [m/s] 71,5 41,5 54,8 36,1
Water Valve
p Outlet [kp/cm² a] 34,43 16,08 20,30 34,12
Kv calc [-] 8,35 0,02 2,16 5,96
Inlet pipe [DN] 150
Diam. ID/OD [mm] 114,682/168,3
Velocity [m/s] 3,7 0,0 0,7 1,3

System design consideration CCI document "Installation Guidelines II500.0o/4en"

BIS-CV 4.8S
Selected CCI Steam conditioning equipment.
Reference No. 292478.10.20 Page 3/8
Date : 2005-05-20

Tag No. 1/2/3 0LBF51/52 AA101 1/2/3 0LAB71/72 AA001

Valve type VLBO - 125TC DRAG 100D
Valve design Single-seated Multi stages
No. of pressure reducing stages 5 12
Seat 125 37,5
Leakage class V V
Kvc [-] 360 8,35
Kvs [-] 360 10
Control plug type Cage Drag disc
Characteristic Modified Linear Equal %
Capacity factor [%] 100 83
Full Stroke [mm] 112 63,5
Actuating force [kN] 481,8 21
Shut-off-Δp [[kgf /cm² a] 274,0 421
Desuperheater OP5630/4
Connections
Inlet [DN] 250 BWE 150 BWE
Rating ASME B16.25, Fig. 3a ASME B16.25, Fig. 3a
Outlet [DN] 600 BWE 150 BWE
Rating ASME B16.25, Fig. 2a ASME B16.25, Fig. 3a
Water inlet [DN] 150 BWE --
Rating ASME B16.25, Fig. 3a --
Materials
Inlet A-182 F91 A-105
Body A-182 F91 A-105
Outlet A-335 P22 A-105
Water connection piece A-182 F1 --
Bonnet A-182 F91 A-105
Stem X19CrMoVNbN111 (AISI 616) INC 718
Plug X19CrMoVNbN111 (AISI 616) INC 718
Seat Haynes 25 316 SS
Packings Graphite Graphite
Design code ASME VIII / B31.1 ASME VIII

Actuator Type SMH 250 VC SMH 50 VC

Model Hydraulic Piston Hydraulic Piston
Stroke / MaxForce [mm/kN] 112 / 662,9 63 / 26,5
Positioner PFS PFS
Power supply 150,0 kp/cm²(g) 150,0 kp/cm²(g
Input signal 4-20 mA 4-20 mA
Increasing signal Valve opens Valve opens
Power supply failure Valve opens Valve closes
Accessories 1 Limit switch opened 1 Limit switch opened
1 Limit switch closed 1 Limit switch closed
1 Proportional valve system 1 Proportional valve system
1 Directional valve system 1 Directional valve system
1 Position transmitter 1 Position transmitter

Limit switch:
VLBO-125TC: Telemechanique ZCK-J2 ZCK-E65 DPDT.
DRAG100D: Telemechanique ZCK-J2 ZCK-E65 DPDT.
Proportional valve system:
VLBO-125TC: DHZO-A-071-S3/20
DRAG100D: DHZO-A-071/L14/20
Directional valve system:
VLBO-125TC: DPHI-2611/A/SD-X24DC, DPHI-2671/A/SD-X24DC
DRAG100D: DHI-0611-X24DC, DHI-0671-X24DC
Position Transmitter:
VLBO-125TC: RAG 3000 HR. Output signal to DCS is 4-20 mA.
DRAG100D: RAG 2000 HR. Output signal to DCS is 4-20 mA.

BIS-CV 4.8S
Technical Specification.
Water stop valve equipment. Page 4/8
Date : 2005-05-20
Customer : Power Machines
Project : SIPAT STPP - India
Inq. No. 2005
Reference No. 292478.30
Tag No. 1/2/3 0LAB71/72AA101
No. of valves 6

Operating data 65% BMCR Cold start Warm Start Hot Start Up Design
Water Inlet
Q1 [kg/h] 127907,0 177,1 25276,8 78126,9
p [[kgf /cm² a] 290,23 100,00 167,00 220,00 421,00
t [°C] 142,0 113,0 143,0 143,0 300,0
h [kcal/kg] 147,2 114,9 146,3 147,1
v [m³/kg] 0,00106 0,00105 0,00107 0,00107
K [-] 0,000 0,000 0,000 0,000
Water Outlet
Q2 [kg/h] 127907,0 177,1 25276,8 78126,9
p [[kgf /cm² a] 284,67 99,99 166,78 217,91 421,00
t [°C] 142,1 113,0 143,0 143,0 300,0
h [kcal/kg] 147,2 114,9 146,3 147,1
v [m³/kg] 0,00107 0,00105 0,00107 0,00107

Calculated data 65% BMCR Cold start Warm Start Hot Start Up
Water Valve
Kv calc [-] 56,0 18,1 55,8 55,9
Inlet pipe [DN] 150
Diam. ID/OD [mm] 114,682/168,3
Inlet Velocity [m/s] 3,9 0,0 0,4 1,3
Outlet pipe [DN] 150
Diam. ID/OD [mm] 114,682/168,3
Outlet Velocity [m/s] 3,9 0,0 0,4 1,3

System design consideration CCI document "Installation Guidelines II500.0o/4en"

BIS-CV 4.8S
Selected CCI Water stop valve equipment.
Reference No. 292478.30 Page 5/8
Date : 2005-05-20

Tag No. 1/2/3 0LAB71/72AA101

Valve type VS - 40T
Valve design Single-seated
Seat 40
Leakage class V
Kvc [-] 56
Kvs [-] 56
Control plug type Contour
Characteristic On/Off
Capacity factor [%] 100
Full Stroke [mm] 50
Actuating force [kN] 64,3
Shut-off-Δp [[kgf /cm² a] 421,0
Connections
Inlet [DN] 150 BWE
Rating ASME B16.25, Fig. 3a
Outlet [DN] 150 BWE
Rating ASME B16.25, Fig. 3a
Materials
Inlet A-105
Body A-105
Outlet A-105
Bonnet A-182 F91
Stem X19CrMoVNbN111 (AISI 616)
Plug X19CrMoVNbN111 (AISI 616)
Seat Haynes 25
Packings Graphite
Design code ASME VIII

Actuator Type SMH 100 VC

Model Hydraulic Piston
Stroke / MaxForce [mm/kN] 50 / 97,7
Positioner None
Power supply 150,0 kp/cm²(g)
Input signal On/Off
Increasing signal Valve opens
Power supply failure Valve closes
Accessories 1 Directional valve system
1 Limit switch opened
1 Limit switch closed

Limit switch:
VS-40T: Telemechanique ZCK-J2 ZCK-E65 DPDT.
Directional valve system:
VS-40T: DHI-0631/2-X24DC

BIS-CV 4.8S
Technical Specification.
Electro Hydraulic System Page 6/8
Date : 2005-05-24
Customer : Power Machines
Project : SIPAT STPP - India
Inq. No. 2005
Reference No. 292478.40

Hydraulic Valve Panel #1 HVP-1

Tag No. HSU HP bypass-1

Serial No.
Art No.
No of items. 1

Panel position 1 2 3
Valves to control Tag No. 1/2/3 0LBF 51 1/2/3 0LAB 71 1/2/3 0LAB 71
AA101 AA001 AA101
Valve type VLBO - 125TC Drag 100D VS - 40T
Seat Diameter [mm] 125 36 40
Valve stroke [mm] 112 45 50
Design press. drop [bar a] 268,70 412,86 412,86
No of Strokes [pc] 1 1 1
On/Off actuator No No Yes
Actuator Type SMH 250 VC SMH 100 VC SMH 100 VC
Actuator Size [mm] 250 100 100
Spring force [kN]
Actuator Volume [l] 5,50 0,35 0,36
Operating force [kN] 396 62 57
Operating fluid press. [bar a] 80,67 78,61 78,57
Sizing Force [kN] 482 77 64
Actuator size (min) [mm] 213 85 78
Control stroke time [s] 25 25
capacity [l/min] 13,2 0,8
prop. valve [NG] NG06 NG06
Quick opening time [s] 2 2
capacity [l/min] 165 10,6
dir. valve [NG] NG16 NG06
Quick closing time [s] 2 2
capacity [l/min] 165,0 10,6
dir. valve [NG] NG16 NG06
On/Off stroke time [s] 2
capacity [l/min] 10,9
dir. valve [NG] NG06
Hydraulic valve block C5 C1

Position feedback system CH1 CH2 No

LMS 3-S0514174

Data sheet D535.10

Data sheet PS535.05
Dimensional drawing HVP Dim
Circuit diagram Funct_C/S Dia

BIS-CV 4.8S
Technical Specification.
Electro Hydraulic System Page 7/8
Date : 2005-05-24
Customer : Power Machines
Project : SIPAT STPP - India
Inq. No. 2005
Reference No. 292478.40

Hydraulic Valve Panel #2 HVP-2

Tag No. HSU HP bypass-2

Serial No.
Art No.
No of items. 1

Panel position 1 2 3
Valves to control Tag No. 1/2/3 0LBF52 1/2/3 0LAB72 1/2/3 0LAB72
AA101 AA001 AA101

Valve type VLBO - 125TC Drag 100D VS - 40T

Seat Diameter [mm] 125 36 40
Valve stroke [mm] 112 45 50
Design press. drop [bar a] 268,70 412,86 412,86
No of Strokes [pc] 1 1 1
On/Off actuator No No Yes
Actuator Type SMH 250 VC SMH 100 VC SMH 100 VC
Actuator Size [mm] 250 100 100
Spring force [kN]
Actuator Volume [l] 5,50 0,35 0,36
Operating force [kN] 396 62 57
Operating fluid press. [bar a] 80,67 78,61 78,57
Sizing Force [kN] 482 77 64
Actuator size (min) [mm] 213 85 78
Control stroke time [s] 25 25
capacity [l/min] 13,2 0,8
prop. valve [NG] NG06 NG06
Quick opening time [s] 2 2
capacity [l/min] 165 10,6
dir. valve [NG] NG16 NG06
Quick closing time [s] 2 2
capacity [l/min] 165,0 10,6
dir. valve [NG] NG16 NG06
On/Off stroke time [s] 2
capacity [l/min] 10,9
dir. valve [NG] NG06
Hydraulic valve block C5 C1

Position feedback system CH1 CH2 No

LMS 3-S0514174

Data sheet D535.10

Data sheet PS535.05
Dimensional drawing HVP Dim
Circuit diagram Funct_C/S Dia

BIS-CV 4.8S
Technical Specification.
Electro Hydraulic System Page 8/8
Date : 2005-05-24
Customer : Power Machines
Project : SIPAT STPP - India
Inq. No. 2005
Reference No. 292478.40

Hydraulic Supply Unit HSU 8-3-250-82A

Tag No. HSU HP bypass-3

Serial No.
Art No.
No of items. 1

HVP´s to be connected
HVP #1
HVP #2

Calculated data
Accumulator Volume [l] 71,8
Preloading pressure [bar a] 76,64
Fluid pressure (min) [bar a] 80,67
Max Working pressure [bar a] 150,00

Data selected Hydraulic Supply Unit

Fluid Mineral oil ISO VG32
Pump [l/min] 8
No of pumps [pc] 2
Electrical motor [kW] 3
No of motors [pc] 2
Power supply 3x400VAC-50 Hz
Tank [l] 250
Filtration [mic] 10
Fluid Accumulator [l] 82

Accessories
Oil tray, 250 L
Hand pump, HP10-21A-O-N-A
Air cooler, LOC-007 (0.75 kW)
Heater in electrical motor, HSU 8
Motor contactor cabinet, AK1
Temperature transmitter, 4-20mA, 24VDC
Pressure transmitter, 4-20mA, 24VDC
Control Cabinet

Commissioning kit HSU 8-3

Including
Accumulator precharging equipment
Flushing hoses with necessary connectors
Pressure gauge with connector
1 set of oil filters (1 of each type)
1 set of O-rings for hydraulic solenoid valves

Data sheet PS535.05

Dimensional drawing HSU 8-3_Dim
Circuit diagram HSU 8-3_Dia
Parts list HSU 8-3_Parts

BIS-CV 4.8S