Stackers - Product Range

Stackers
PS and HS series Sandvik stackers effectively stockpile bulk materials in an efficient and orderly manner. Stationary or traveling, borne on rails
or crawlers, they can be supplied in fixed, luffable or luffable-and-slewable boom designs, with capacities from 150 to 20 000
tonnes per hour. The choice of design depends on factors such as the stacking method (Chevron, Windrow and Cone Shell)
and size of the stockpile, the type of material, the required throughput and the demand for mobility. Tripper cars or tripper
systems for transferring material from the yard conveyor to the stacker are considered part of the stacker.

LUFFABLE AND SLEWABLE STACKERS PS100 - PS300

PS100
This type of stacker is able to luff and slew the boom and designed to
service stockpiles on both sides of the rails. The higher initial cost of
this stacker is quickly recovered by economies gained from their flexible
mode of operation, as well as their ability to effect good layering and
excellent blending. Boom length can range from 10 to over 60 meters,
and the exact configuration, as well as the operational features, will
always depend on the application. The following three configuration can
be provided:
PS200

PS100 - PYLON TYPE

Used for standard heavy-duty applications.

PS200 - CANTILEVERED TYPE

Simple design and used for light-duty applications with
low migration of center of gravity.
PS300
PS300 - ROCKER TYPE
To minimize migration of center of gravity in operation to
allow for an economic rail gauge and to keep utilizable
stockyard width at a maximum.

LUFFABLE STACKERS PS400 PS400

Luffable-only stackers are used for applications where the stockpile
is required to be stacked from one side only, with little or no demand
for blending. The absence of a slewing mechanism makes them an
economical option in the right applications. Boom length can range
from 10 to over 60 meters, and the exact configuration, as well as the
operational features, will depend on the application.

STANDARD STACKING CONVEYORS HS SERIES HS series - movable type

HS SERIES - MOVABLE TYPE

The standard range of movable stackers covers belt widths (650, 800,
1 000, 1 200 and 1 400 mm) each having different lengths up to 40
m. The movable stacking conveyors have a typical capacity range of
300 to 2 800 tonnes per hour. A combination of movable feeder and
stacking conveyor can be used to load barges or ships, or equal.

HS SERIES - RADIAL TYPE HS series - radial type

The standard range of radial stackers covers 3 belt widths (650,
800 and 1 000 mm) each having 5 different lengths (20, 25, 30, 35
and 40 m) for a typical capacity range of 200 to 1 200 tonnes per
hour. Adopting of the stacker conveyor allows stockpiles to be more
strategically placed, more quickly processed and, when there is a
series of stackers, it can work faster and more efficiently than fixed
conveyors.
 PS200-1200/41.5, Goro Nickel - New Caledonia

PS100-1800/42, Dampier Port - Australia PS100-2000/44, Tianjin III - China HS0840, Northern Sweden

PS200-1200/32, Mining Area C - Australia

PS200-1400/22, Hadeed - Saudi Arabia PS200-1200/39.5, Bourgas - Bulgaria

PS100-1800/43,Tianjin I - China

PS100-1200/43.5, Assmang - South Africa PS200-1524/29,Vitória EP09 - Brazil PS400-1500/48, Mt Arthur - Australia

PS100-2000/38.5, Dalrymple Bay 7X - Australia

HS1440M, Amsterdam - Netherlands PS300-1200/41, Gol e Gohar - Middle East PS100-1600/51, West Angelas - Australia
Performance Features

EXCELLENT CHUTE SYSTEMS

To ensure an optimal and continuous flow of bulk
materials at critical tranfers points of all challenging
applications, Sandvik provides tailor-made chute
solutions with the newest design technology including
discrete element method (DEM) for simulation of the Sandvik is a high-technology engineering group with
material flow of dry and sticky materials as well as 3D- world-leading positions in selected areas – tools for metal
modelling. working, advanced materials technology, and mining and
construction. We employ more than 47 000 people and
are represented in 130 countries.
AUTOMATED CONTROL SYSTEMS
Stackers were originally manually controlled machines Sandvik Mining and Construction represents one third of
with no remote SMH control. Modern
Reclaimer, Shiploader machines from Sandvik
and Stackers
the overall Sandvik Group and serves a broad range of
customers in construction, mineral exploration, mining
are typically semi-automatic or fully automated, with
and bulk materials handling. Our construction expertise
parameters remotely set. The control system with it´s PLC
History: covers quarrying, tunneling, demolition and recycling, and
(programmable logic controller) and HMI (human-machine other civil engineering applications. Our mining products
With different Site Managers and Supervisor on different projects the site installation
interface) on theof stackers allow
Electric, Lubrication a has
and Water wide range
been done ofways.
in different parameter and services support customers on the surface and under
settings and stacking
To keep ouroptions. Clear
high quality standard display
and make our machines
follow basic rules and prevent repeated non-conformances.
functions
more uniform we and
need to
ground, including coal, iron, copper and gold mining.
a
SMH Reclaimer, Shiploader and Stackers
comfortable operator environment round up the excellent
This list should be a general guidance. If areas are unclear the site supervisor has to
make a decision were to run the services after consulting the lead designer of the
operability on Sandvik
machine. stackers.
Good example for pipe work:

LONG TRAVEL DRIVE SYSTEMS

Sandvik offers a variety of reliable
long travel drive systems suitable
for all kinds of applications and
environments. Automatic lubrication
and advanced sealing systems of
the wheel bearings secure a long
lifetime of these important machine
components.

Bad example for pipe work and conduits:

EFFECTIVE DUST SUPPRESSION

Wherever required, Sandvik offers different dust
Do and Don'ts list fe, 3/12/2008

suppression systems to avoid environmental impacts that

may be caused by stacking. Typical systems are water
spray lines at the end or along the complete discharge
boom. Solenoid valves to shut off the sprays when no
material is being conveyed control these sprays.

Do and Don'ts list fe, 3/12/2008

IN-HOUSE CONVEYOR COMPONENTS

Reliability of stacking is one of the most important issues in
stockyards - achieved amongst others through consistent functioning

SFM-PB-PS-1
of conveyor components on the conveyor systems of stackers.
Sandvik’s offering includes components with an emphasis on
performance and reliability for various applications. The effective
and trustworthy running of rollers and pulleys is our permanent
objective, which is supported with the entire range of conveyor
components including the range of safety and control devices which
add the final touch to Sandvik‘s conveyor components, to be sure
that both personnel and equipment are in good hands.
SANDVIK MINING AND CONSTRUCTION • WWW.SANDVIK.COM

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